Mitutoyo 02AZD880G User manual

Wireless Measurement Data Communication System

U-WAVE

Small Tool Instruments

and Data Management

Bulletin No. 2272

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Promotes the Smart Factory

by Collecting

and Managing Measurement Data

“U-WAVE”, the wireless communication system, collects measurement data in the
inspection process swiftly and accurately, to increase a company's
competitiveness with detailed data analysis. With MeasurLink,
“IIOT* of Quality Control envisioned by Mitutoyo”
can be achieved.

*Industrial Internet of Things

Achieve Smart Measurement

Wireless Measurement Data
Communication System

U-WAVE

This system transmits data wirelessly from Mitutoyo
Digimatic gages to SPC software or any software that
accepts keyboard input, such as MeasurLink, Excel, or
web browser.
It saves time, eliminates typos, helps achieve cost
reductions and better efficiency while maintaining
excellent operability.

Compared to U-Wave T*, the compact and thin
design provides better operability and fit to
digimatic micrometers and calipers**

*please refer to page 8 for more details
**excludes micrometers and calipers over 12", MDH, Quick
Mike, and some specialty hand tools

From a Digimatic gage

connected with U-WAVE

Data is obtained via wireless

communication and sent to

commercial software such as Excel

or MeasurLink

1

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Advantages of Introducing U-WAVE

Higher

Efficiency

Data can be input by single button

operation! Since there is no need

for manual input, typing errors

do not occur. Efficiency is greatly

improved!

U-WAVE resolves

Issue

Manual input of measurement
data is inefficient and frequently
generates mistakes in entering data
(ie. transposing number, missing
decimal, etc.)

Centralized

Data

Management

Measurement data can be

managed centrally!

“Visualization of quality” helps

prevent the production of

defective products!

measuring process issues!

U-WAVE immediately transmits the measurement
data to your PC. Errors due to manual input can
be eliminated, and therefore data reliability and
operational efficiency is improved.

Cost

Reduction

Effect

Modular design allows easy connection

to existing Digimatic gages!
Digimatic output comes standard on all
specialty Mitutoyo gages such as spline

and V-anvil micrometers, blade

calipers, and carbon fiber

calipers.

Solution

Issue

Wireless data transmission is
unreliable in a noisy, industrial
environment.

Issue

Since multiple operators use
Digimatic gages, it takes a long
time for data collection and Pass/fail
judgment.

Solution

U-Wave boasts industry leading signal transmission and
has been tested in poor conditions, proven to maintain
strong signal connection.

Solution

Up to 100 Digimatic gages can be registered to a
single U-WAVE receiver on the PC side. The data
can automatically be entered separately in the
Excel sheet. Therefore, data collection and Pass/
fail judgment are easily performed.

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Speedy and Reliable Data Collection Judgment
Improves Manufacturing Competitiveness

Higher Efficiency

Conventionally...

Measure

Data is

displayed

If U-WAVE is

used...

Measure

Data is

displayed

LED or a buzzer* notifies data reception

Confirmation that data was successfully
received.

* The optional buzzer model includes LED.

Normally received: green LED
blinks
Buzzer sounds twice briefly

Reception failed: red LED
blinks
Buzzer sounds once

Patented

in Japan

Requires time

Typo

Manually

record data

Troublesome

Transfer data

to PC

No typing inaccuracies

Load data to PC

by push button operation

and time is saved!

Dustproof and water resistant IP67
model

The buzzerless transmitter can be submerged in water
and is completely resistant to dust, maintaining the
highest IP rating of the gage.

Misinput

Troublesome

Input by

keyboard

Cordless enables freedom of movement

No cord allows easy operation especially with large
measuring tools, workpieces, and distant computers.

Digimatic gage Receiver

Wireless communication range up

1

to 60ft*

The measurement site can be laid out freely.

*1: May be less according to the operating environment.

(line of sight)

Approx. 60ft at maximum

Typing errors generated by manual
input is eliminated

The measurement data can be transmitted
directly by a single button operation.

3

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Industrial wireless communication

Mitutoyo's original wireless communication based on
IEEE802.15.4 (2.4 GHz) has been adopted.

Centralized Data Management

Operation in an Excel sheet

The data can be read directly from an Excel sheet.

Up to 100 Digimatic gages can be
registered to a single U-Wave Receiver

Using MeasurLink or USB-ITPAK V2.1, data can be
laid out for each Digimatic gage based on the data
identification ID.

・・・・

Receiver

Digitalization enables easy data
collection and analysis

The measurement data from each process can be stored
and managed on a central database with MeasurLink.

Up to 15 receivers can be connected to
a PC or multiple PCs

Data can be collected up to 1,500 measuring instruments
equipped with Digimatic output on a central database.

・・・・

Digimatic gage

Cost Reduction Effect

Connectable to any of your
existing Digimatic SPC gages

No need to buy a replacement if your tool is equipped
with the Digimatic function.

Approximately 400,000
continuous data transmissions are
possible

Just one CR2032 lithium battery provides power for about
400,000 data transmissions.

4

Point

If a Digimatic gage is damaged,
operation can be continued using a

Point

different gage

The transmitter can be reconnected to a different
Digimatic gage.

Transmitter

Digimatic
gage

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Point

Product Configuration

(Refer to pages 7 and 8 for details.)

Receiver

PC (for storing data)

U-WAVE-R

Receives measurement data and transmits to the PC via USB.
Since USB bus power system is used, a battery or adapter is
not required.
The ID and frequency can be set using supplied software
U-WAVEPAK.
The data load function to Excel, etc. is supplied as a
standard accessory.

Transmitters

U-WAVE-TM/TC/T

Transmits the measurement data displayed on the
gage to U-WAVE-R.
Compact, cable-less design provides a better fit
with the Digimatic gage and better operability.

Data loaded to the PC via USB.

U-WAVE-R

U-WAVE-TC

U-WAVE-T

U-WAVE-TM

Connecting unit/connecting cable

A compact connecting unit connects the
U-WAVE-TM/TC transmitter to the Digimatic

Connecting unit

gage.
A dedicated cable connects the U-WAVE-T
transmitter to the Digimatic gage.

Connecting unit

Connecting cable

Digimatic gages

Compatibility

U-WAVE-TM/TC can be used with most of the

calipers and micrometers equipped with the
Digimatic output function.

U-WAVE-T can be used with all the Digimatic

gages equipped with the Digimatic output
function.

5

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Digimatic

micrometer

Digimatic caliper

Digimatic Gages

U-WAVE-TM/TC compatible Digimatic gages

For details, refer to a separate sheet “U-WAVE-TM/TC Compatible Devices” or our web site.

(reference)

Digimatic micrometer Digimatic caliper

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Transmitters

U-WAVE-TM/TC

With functions and performance inherited from
U-WAVE-T, a compact and thinner design provides
a neater solution which eliminated cables around
the Digimatic gage and fot better operability!

For micrometers

U-WAVE-TM

Patent applied for in Japan, U.S., China, and Germany

Design registered in Japan, U.S., EU, and China

For calipers

U-WAVE-TC

U-WAVE-TM for micrometers and U-WAVE-TC for calipers are available, both as the buzzer type and water/dust-proof IP67 type. The buzzer type notifies the normal reception of
data by LED and buzzer sound. The water/dust-proof IP67 type is designed for a harsh environment and as such is only equipped with LED notification of data reception.

Connecting compatible micrometers, calipers and other Digimatic gages to U-WAVE

Gage Assembled appearance

Standard

For

micrometers

Water/

dust-proof

Standard

For calipers

Water/

dust-proof

Digimatic

gages

Front Back

Front Back

Front

Front

Back

Back

Connecting unit/connecting cable

02AZF310

02AZF300

02AZF310

Connecting
cable*

* Select according to the Digimatic gage to be connected. Refer to page 13 for connecting cables.

7

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U-WAVE-T

Design registered in Japan

This product successfully introduced U-WAVE to the industry.

U-WAVE-T is connected to a
Digimatic gage with a dedicated
cable that mates with the data
connector on that particular gage.

The buzzer type and water/dust-proof IP67 type are available. The buzzer type notifies the normal reception of data by LED and buzzer sound. The water/dust-proof IP67
type is designed for a harsh environment and as such is only equipped with LED notification of data reception.

U-WAVE-TM
With buzzer
264-623

U-WAVE-TM
Water/dust-proof
264-622

U-WAVE-TC
With buzzer
264-621

U-WAVE-TC
Water/dust-proof
264-620

U-WAVE-T
With buzzer
02AZD880G

U-WAVE-T
Water/dust-proof
02AZD730G

Transmitter Receiver

U-WAVE-R

02AZD810D

Design registered in Japan

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order to the cells of the Excel sheet designated

(Commercially available)

loading range, loading order, and allocate the ID

Typical Measuring Issues Solved

In combination with application software MeasurLink or USB-ITPAK V2.1,
better efficiency in quality assurance can be achieved.

To record the measurement results, on a chart, from three points on

Standard

sequential

measurement input

Issue

Solution

a mass-produced product measured using two gages.

Set the procedure of inputting data to the
Excel sheet with USB-ITPAK V2.1, to automatically
enter measurement data.

Measure the workpiece dimensions, X and Y, with a micrometer.
Then, measure H with a caliper. Finally, visually check the appearance and
judge OK or NG. Perform the above for 5 workpieces consecutively.

Point

Measurements in order

The designated table will be created by measuring and
transmitting data for X and Y of 5 workpieces, measuring and
transmitting data of H, and then entering the result of visual check.

1

Measure X and Y for 5 workpieces with a micrometer.

Measure H for 5 workpieces.

2

Enter “OK” or “NG”

3

for the visual check.

Y

X

H

USB hub

Point

Set the sequential
measurement input order

Designate the Excel sheet, select the data

for each cell.

Designated Excel sheet

A B C D E F

1 Setting 1 2 3 4 5

2

Dimension X

3

Dimension Y

4

Dimension H

External

5

Appearance

Data will be input one by one in the registered

beforehand.

10.025 10.033 9.964

9.982

10.017 10.008

29.97 30.02 30.07 29.96 30.04

OK OK NG

10.031 10.046

9.996

10.027

X

Y

Input
range of
micrometer

Input
range of
caliper

Input range
of visual
judgment

H

USB-ITPAK V2.1

USB dongle

A USB dongle must
be connected to
the PC running the software.

9

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Measurement Data Collection
Software

USB-ITPAK V2.1 is optional software to be installed in the PC connected with U-WAVE-R. It
enables setting up the procedure to input the measurement data received from U-WAVE-R to
the Excel sheet and to achieve greater inspection efficiency and enhanced credibility.

The combined use with

U-WAVE will improve the

operational efficiency of the

MeasurLink® is a registered trademark of Mitutoyo Corporation in Japan and Mitutoyo America Corporation in the United States.

USB-ITPAK V2.1

Best suited for recording data

in mass-production inspections

where the procedure is repeated

inspection work.

every day.

Issue

To sort data into separate Excel sheets per Digimatic gage in the
inspection process.

Data input by

multiple operators

Solution

individually set to be input to the designated cells
in the Excel sheet.

Input data of each Digimatic gage in order into the designated cells of the separate Excel sheet.

The data collected by multiple operators can be

Point

Up to 100 Digimatic gages can be registered

100 Digimatic gages at maximum can be registered to a
receiver and the same number of Excel sheets can be
designated.

ID=00

ID=01

ID=02

Point

Designate the Excel sheet per Digimatic gage

Using USB-ITPAK, designate the Excel sheet per Digimatic
gage. Then, same as the sequential measurement, select
the data loading range, loading order, and allocate the IDs.

ID=00Sheet 1

Sheet 2 ID=01

Sheet 3 ID=02

ID=99

Multiple measurement data (via U-WAVE-TM/TC/T) can be sorted into the

separate Excel sheets without requiring you to program macros.

Sheet 100 ID=99

Features of USB-ITPAK V2.1

The measuring methods can be configured, such
as sequential measurement, batch measurement,
individual measurement and more.

Data can be canceled by a single operation of the
foot switch or function key.

Input range can be specified per Digimatic gage,
which reduces the chance of a misinput.

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Data input or cancellation can be instructed
globally in multiple-point simultaneous
measurement.

The Excel sheet can be automatically called for
data input.

The cursor movement after data input can be set
to enable automatic input.

10

sec. to 24 hrs.).

Configuration

Check the

Issue

To measure displacement using multiple Digimatic gages and
automatically obtain data in a certain input interval.

Batch

measurement

using timer

Solution

Batch timer input is available using the USB-ITPAK
batch measurement function and the optional timer
input function.

Specify the interval for measuring the displacement of the workpiece and collect data at once.

Point

Batch measurement with
all the Digimatic gages

Data can be obtained globally by
a foot switch operation.

A B C D E F G

Displacement

1

After 5 sec.
After 5 sec.
After 5 sec.

To perform simultaneous measurement using U-WAVE, a special order software U-WAVEPAK (Event drive)
is required.
Since the data refresh interval of the event drive is fixed at 0.5 seconds, the setting range is from 0.5
seconds to 24 hours.

2
3
4
5
6

Displacement

(1)

0.281 0.162 0.121 0.051 0.011 −0.001 2013/4/1 7 30 00

0.279 0.152 0.133 0.064 0.018 −0.003 2013/4/1 7 30 05

0.265 0.149 0.142 0.089 0.021 −0.007 2013/4/1 7 30 10

(2)

Displacement

(3)

Point

Displacement

(4)

Timer input option

Using USB-ITPAK, the data
request interval can be set by
hours, minutes, and seconds (0.0

Displacement

(5)

Displacement

(6)

Measurement date/

time

Point

Frequency

2.405 GHz

U-WAVE-T

Workpiece

Data acquisition
order

Batch timer input

Data can be obtained at the desired
interval using the timer input
function in batch measurement.

USB hub
(Commercially available)

U-WAVE-R

① ② ③ ④ ⑤ ⑥

Frequency

2.475 GHz

Displacement

displayed
value per 0.5 sec.

Transmits
when data
is changed.

Overwrite
save

Receiver

Retained

data

2.001

2.003

2.004

PC

Data request

command

Excel

Load

2.004

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Transmitter

Elapsed time

(sec.)

0.0

0.5

1.0

1.5

2.0

2.5

Measurement

data

2.001

2.001

2.003

2.003

2.004

2.004

Responds to data request from PC

Special order U-WAVEPAK

Using event

drive mode

1

For configuration,

special order
software
U-WAVEPAK (Event
drive) is used.

2

The data request

command can be
sent to U-WAVE-R at
an arbitrary timing.

Responds to data

request command

1

U-WAVE-TM/TC/T checks

the displayed value of the
Digimatic gage in the 0.5
sec. interval, and transfers
data if the value is changed.

2

U-WAVE-R overwrites data

in the storage.

3

Sends data responding to

the data request command.

(Event drive)

Enables automatic

data load

Without operating
the send button of the
Digimatic gage, data can
be obtained automatically
from multiple Digimatic
gages.

Inspection room

Achieve “Visualization of Quality”

Collecting the measurement data

Measurement Data Wireless

Communication System

Measurement Data Network System

IIoT of Quality Control

MeasurLink

U-WAVE

Configure the measurement system with MeasurLink

using U-WAVE as the base for Smart Measurement

The benefits of

MeasurLink is an IIoT platform for quality management that realizes “Visualization of Quality”
by enabling real-time data collection with easy to see charts and statistics. From the networked
Digimatic gages to global control and analysis, U-Wave supports MeasurLink as an infrastructure
that collects and controls data.

Preventing defectives Diagnosis by data analysis Begin achieving IIoT

Collects data from the Digimatic gages
on the network and performs statistical
process control (SPC) to warn of possible
generation of defectives.

Check measurement results by accessing
the data base and perform various analyses
to help investigate and resolve process
performance concerns.

In addition to conventional data storage,
the network can be configured in steps to
begin IIoT of Quality Control.

Shop floor

U-WAVE

Measurement
data

Linkage between U-WAVE and MeasurLink

MeasurLink Real-Time

MeasurLink Gage R&R

Network

Inspection room

Collect

data

Data Collection Software

This SPC software allows data collection from each tool and instrument
and still allows realtime display of statistical processing data such as
control charts, histograms and process capability indexes.

Process Management for Administrators

This administrative software enables centralized monitoring of information from
all MeasurLink data collection terminals networked together on the shop floor.

Process Analysis module for Administrators

This administrative software allows confirmation of measurement
results and various statistical analyses by access to the database where
the measurement data collected with MeasurLink Real-Time is stored.

MeasurLink
Database server

Unify

MeasurLink® is a registered trademark of Mitutoyo Corporation in Japan and Mitutoyo America Corporation in the United States.

Gage Management Software

This software plans and implements a complete calibration schedule
and incorporates a powerful retrieval function in addition to recording
and managing the operational status of gages.

Evaluation / Analysis Software for Measurement
System Analysis (MSA)

This is evaluation and analysis software compliant with the MSA*
req uired i n ISO/ TS 169 49. *Measurement System Analysis

MeasurLink Process Manager

MeasurLink Process Analyzer

MeasurLink Gage Management

VisualizeAnalyze

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27.15

26.25

38.8

30.4

11.45

18.5

16.6

Specifications

Transmitter

Product

name

Model

Order No.

Protection

level

Data

reception

indication

Power
supply

Battery

life

Mass

(Refer to page 7 for combinations.)

U-WAVE-TM (for micrometers) U-WAVE-TC (for calipers) U-WAVE-T U-WAVE-R

U-WAVE-TM

(IP67 type

dust/water-proof)

264-622 264-623 264-620 264-621 02AZD730G 02AZD880G

IP67 N/A IP67 N/A IP67 N/A

LED LED, buzzer LED LED, buzzer LED LED, buzzer

U-WAVE-TM

(buzzer type)

U-WAVE-TC

(IP67 type

dust/water-proof)

U-WAVE-TC

(buzzer type)

U-WAVE-T

(IP67 type

dust/water-proof)

Lithium battery CR2032×1

Approximately 400,000 transmissions

18g 23g

U-WAVE-T

(buzzer type)

Receiver

Model

Order No.

Power
supply

Connectable

U-WAVE-R

units

(per PC)

Connectable

U-WAVE-T

units

Mass

U-WAVE-R

02AZD810D

USB bus power

system

Up to 15

Up to 100

130g

Appearance

(mm)

56

External

dimensions

41.9

12.9

*U-WavePak comes standard with each Uwave-R to manage hardware and incoming data. Compatible OS: Windows 2000 Professional (SP2 or later) / Windows XP / Home Edition (SP2 or later)
/ Windows XP Professional (SP2 or later)* / Windows Vista* / Windows 7* / Windows 8* / Windows 8.1* /Windows 10* (*compatible with 32/64-bit OS)

Connecting unit/connecting cable

(Refer to page 7 for combinations.)

(mm)

44

(mm)

29.6

Appearance

External

dimensions

(mm)

80

140

31.6

Product name Order No. Protection level Mass Appearance External dimensions

(mm)

21.8

(12.75)

(mm)

Connecting unit

(for water/dust-proof

type)

02AZF310 IP67 6g

(19.6)

(14.8)

27.15

21.8

(12.75)

(0.9)

Connecting unit

(for standard type)

02AZF300 N/A 6g

(19.6)

26.25

17.65

Product name Appearance Cable connector type Part No.

A Water-proof type with output button 02AZD790A

B Water-proof type with output button 02AZD790B

C With data-out button 02AZD790C

D Flat 10-pin type 02AZD790D

E Round 6-pin type 02AZD790E

Dedicated cable for

U-WAVE-T

F Flat straight type 02AZD790F

G Flat straight waterproof type 02AZD790G

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Hole to allow

U-WAVE-T

unit's battery

One fastener affixed to this surface

Foot Switch Type
Connecting Cable

Foot Switch

Wireless Communication Specifications

Wireless communication

(based on IEEE802.15.4 (2.4 GHz))

Wireless communication distance

Wireless communication speed

Transmission output

Note: This product is a radio equipment classified in the 2.4 GHz Wide-band Low Power Data Communication System.
To use this product, conformity to the radio law of each country is required. Please contact your dealer or nearest Mitutoyo sales office.

U-WAVE-T: 1 mW (0 dBm) or less

U-WAVE-TC/TM: 2.5 mW (4 dBm) or less

Original

Approx. 20 m (line of sight)

250kbps

Modulation method

Communication

frequency

Used band

15 channels (2.405 to 2.475 GHz at intervals of 5 MHz)

The noise search function avoids interference with other

Optional Products

Application system

Product name Model No. Compatible OS: Windows*

2000 SP4
XP SP2 or later

USB-ITPAK

U-WAVEPAK

(for event

drive)

*1: 32-bit, 64-bit OS supported *2: The operation with Excel for MAC OS is not guaranteed.

USB-ITPAK V2.1

This is a special order product. For the latest pricing, please contact your dealer or the nearest Mitutoyo Service Center.
Product configuration: Only the program CD

For U-WAVE-R and U-WAVE-TM/TC/T, please purchase the standard model.
Install this special order U-WAVEPAK (Event drive) and perform setups without using the standard accessory U-WAVEPAK.

A program to send a data request command is separately required to load data to the PC.
<Event drive supporting software>
USB-ITPAK V2.1 (manual input by the function key or foot switch and automatic timer input enabled)

Vista
7
8

8.1
10

1

Compatible Excel version*

2000
2002
2003
2007
2010
2013
2016

DS-SS (Direct Sequence - Spread Spectrum)

Resistant to interfering signals and noise

2.4 GHz band (ISM band: Universal frequency)

communication devices.

2

Part No.

06AFM386

Accessories for U-WAVE-T

Product name Product configuration Order No.

U-WAVE-T

A Water-proof with switch 02AZE140A

B Water-proof with switch 02AZE140B

Foot switch and

connecting

cable

Connector type

C With switch 02AZE140C

D 10-pin plain 02AZE140D

E 6-pin round 02AZE140E

Digimatic
Indicator
ID-C112CXB

F Straight type 02AZE140F

G Water-proof straight type 02AZE140G

Product name Appearance Dimensions and fixing example Order No.

Unit : mm

to be replaced while the unit is still
attached to the mounting plate

49.6

61.6

71.6

U-WAVE-T

Installation

2-ø2.4

32.5

Access

hole

Bracket Kit

15

Hole for connecting cable

Foot switch 937179T

Digimatic Indicator ID-C112XB

20

02AZE200

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© 2018 Mitutoyo America Corporation

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the very best use of the investment.

Apart from the basics of calibration and repair,
Mitutoyo offers product and metrology training, as well
as IT support for the sophisticated software used in
modern measuring technology. We can also design, build,
test and deliver measuring solutions and even, if deemed
cost-effective, take your critical measurement challenges
in-house on a sub-contract basis.

Note: All information regard ing our produ cts, and in particular the illustrations, drawings, dim ensional an d performance
data contained in this printed matter as well as other technica l data are to be re garded as approximate average value s. We
therefore reserve t he right to make changes to the corresponding designs . The stated standards, similar te chnical regulations,
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