Mitsubishi MDS-D SPECIFICATIONS MANUAL

MELDAS is a registered trademark of Mitsubishi Elec tric Corporation.
Other company and product names that appear in this manual are tradema rks or registered
trademarks of their respective companies.

Introduction

Thank you for selecting the Mitsubishi numerical control unit. This instruction manual describes the
handling and caution points for using this AC servo/spindle.Incorrect handling may lead to unforeseen
accidents, so always read this instruction manual thoroughly to ensure correct usage.
Make sure that this instruction manual is delivered to the end user. Always store this manual in a safe
place.
In order to confirm if all function specifications described in this manual are applicable, refer to the
specifications for each CNC.

Notes on Reading This Manual

(1) Since the description of this specification manual deals with NC in general, for the specifications of

individual machine tools, refer to the manuals issued by the respective machine manufacturers.
The "restrictions" and "available functions" described in the manuals issued by the machine
manufacturers have precedence to those in this manual.

(2) This manual describes as many special operations as possible, but it should be kept in mind that

items not mentioned in this manual cannot be performed.

Precautions for safety

DANGER

WARNING

CAUTION

Please read this manual and auxiliary documents before starting installation, operation, maintenance or
inspection to ensure correct usage. Thoroughly understand the device, safety information and
precautions before starting operation.
The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION".

When there is a potential risk of fatal or serious injuries if handling is mistaken.

When a dangerous situation, or fatal or serious injuries may occur if handling is mistaken.

When a dangerous situation may occur if handling is mistaken leading to medium or minor
injuries, or physical damage.

Note that some items described as " CAUTION" may lead to major results depending on the situation.
In any case, important information that must be observed is described.

The signs indicating prohibited and mandatory matters are explained below.

Indicates a prohibited matter. For example, "Fire Prohibited" is indicated as .

Indicates a mandatory matter. For example, grounding is indicated as .

After reading this specifications and instructions manual, store it where the user can access it easily for
reference.

The numeric control unit is configured of the control unit, ope ration board, se rvo drive un it, spindle drive
unit, power supply, servomotor and spindle motor, etc.
In this section "Precautions for safety", the following items are generically called the "motor".

• Servomotor

• Linear servomotor

• Spindle motor

In this section "Precautions for safety", the following items are generically called the "unit".

• Servo drive unit

• Spindle drive unit

• Power supply unit

• Scale interface unit

• Magnetic pole detection unit

POINT

Important matters that should be understood for operation of this machine are indicated as a POINT
in this manual.

1. Electric shock prevention

WARNING

Do not open the front cover while the power is ON or during operation. Failure to observe this could lead
to electric shocks.

Do not operate the unit with the front cover removed. The high voltage terminals and charged sections
will be exposed, and can cause electric shocks.

Do not remove the front cover and connector even when the power is OFF unless carrying out wiring
work or periodic inspections. The inside of the units is charged, and can cause electric shocks.

Since the high voltage is supplied to the main circuit connector while the power is ON or during
operation, do not touch the main circuit connector with an adjustment screwdriver or the pen tip. Failure

to observe this could lead to electric shocks.
Wait at least 15 minutes after turning the power OFF, confirm that the CHARGE lamp has gone out, and

check the voltage between P and N terminals with a tester, etc., before starting wiring, maintenance or
inspections. Failure to observe this could lead to electric shocks.

Ground the unit and motor following the standards set forth by each country.
Wiring, maintenance and inspection work must be done by a qualified technician.
Wire the servo drive unit and servomotor after installation. Failure to observe this could lead to electric

shocks.
Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.
Do not damage, apply forcible stress, place heavy items on the cables or get them caught. Failure to

observe this could lead to electric shocks.

2. Injury prevention

The linear servomotor uses a powerful magnet on the secondary side, and could adversely affect
pacemakers, etc.

During installation and operation of the machine, do not place portable items that could malfunction or
fail due to the influence of the linear servomotor's magnetic force.

Take special care not to pinch fingers, etc., when installing (and unpacking) the linear servomotor.
In the system where the optical communication with CNC is executed, do not see directly the light

generated from CN1A/CN1B connector of drive unit or the end of cable. When the light gets into eye,
you may feel something is wrong for eye.

(The light source of optical communication corresponds to class1 defined in JISC6802 or IEC60825-1.)

1. Fire prevention

Install the units, motors and regenerative resistor on non-combustible material. Direct installation on
combustible material or near combustible materials could lead to fires.

Always install a circuit protector and contactor on the servo drive unit power input as explained in this
manual. Refer to this manual and select the correct circuit protector and contactor. An incorrect

selection could result in fire.
Shut off the power on the unit side if a fault occurs in the units. Fires could be caused if a large current

continues to flow.
When using a regenerative resistor, provide a sequence that shuts off the power with the regenerative

resistor's error signal. The regenerative resistor could abnormally overheat and cause a fire due to a
fault in the regenerative transistor, etc.

The battery unit could heat up, ignite or rupture if submerged in water, or if the poles are incorrectly
wired.

Cut off the main circuit power with the contactor when an alarm or emergency stop occurs.

2. Injury prevention

Do not apply a voltage other than that specified in this manual, on each terminal. Failure to observe this
item could lead to ruptures or damage, etc.

Do not mistake the terminal connections. Failure to observe this item could lead to ruptures or damage,
etc.

Do not mistake the polarity (+,- ). Failure to observe this item could lead to ruptures or damage, etc.
Do not touch the radiation fin on unit back face, regenerative resistor or motor, etc., or place parts

(cables, etc.) while the power is turned ON or immediately after turning the power OFF. These parts
may reach high temperatures, and can caus e bu rn s or part dam a ge .

Structure the cooling fan on the unit back face, etc., etc so that it cannot be touched afte r installation.
Touching the cooling fan during operation could lead to injuries.

CAUTION

CAUTION

3. Various precautions

Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and electric

shocks, etc.

(1) Transportation and installation

Correctly transport the product according to its weight.
Use the motor's hanging bolts only when transporting the motor. Do not transport the machine when the

motor is installed on the machine.
Do not stack the products above the tolerable number.
Follow this manual and install the unit or motor in a place where the weight can be borne.
Do not get on top of or place heavy objects on the unit.

Do not hold the cables, axis or detector when transporting the motor.

Do not hold the connected wires or cables when transporting the units.
Do not hold the front cover when transporting the unit. The unit could drop.
Always observe the installation directions of the units or motors.
Secure the specified distance between the units and control panel, or between the servo drive unit and

other devices.
Do not install or run a unit or motor that is damaged or missing parts.
Do not block the intake or exhaust ports of the motor provided with a cooling fan.
Do not let foreign objects enter the units or motors. In particular, if conductive objects such as screws or

metal chips, etc., or combustible materials such as oil enter, rupture or breakage could occur.
The units and motors are precision devices, so do not drop them or apply strong impacts to them.

CAUTION

Store and use the units under the following environment conditions.

Environment Unit Motor

Operation: 0 to 55 ℃ (with no freezing),

Ambient temperature

Ambient humidity

Atmosphere

Altitude

Vibration/impact According to each unit or motor specification

Storage / Transportation: -15 ℃ to 70 ℃

(with no freezing)

Operation: 90%RH or less

(with no dew condensation)

Storage / Transportation: 90%RH or less

(with no dew condensation)

Indoors (no direct sunlight)

With no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles

Operation/Storage: 1000 meters or less above sea

level,

Transportation: 13000 meters or less above sea

level

(Note 1) For details, confirm each unit or motor specifications in addition.
(Note 2) -15 ℃ to 55 ℃ for linear servomotor.

Securely fix the servomotor to the machine. Insufficient fixing could lead to the servomotor slipping off
during operation.

Always install the servomotor with reduction gear in the designated direction. Failure to do so could lead
to oil leaks.

Structure the rotary sections of the motor so that it can never be touched during operation. Install a
cover, etc., on the shaft.

When installing a coupling to a servomotor shaft end, do not apply an impact by hammering, etc. The
detector could be damaged.

Do not apply a load exceeding the tolerable load onto the servomotor shaft. The shaft could break.
Store the motor in the package box.
When inserting the shaft into the built-in IPM motor, do not heat the rotor higher than 130℃ . The

magnet could be demagnetized, and the specifications characteristics will not be ensured.
Always use a nonmagnetic tool (explosion-proof beryllium copper alloy safety tool: NGK Insulators, etc.)

when installing the linear servomotor.
Always provide a mechanical stopper on the end of the linear servomotor's travel path.
If the unit has been stored for a long time, always check the operation before starting actual operation.

Please contact the Service Center, Service Station, Sales Office or delayer.

Operation: 0 to 40 ℃ (with no freezing),

Storage: -15 ℃ to 70 ℃ (Note2) (with no freezing)

Operation: 80%RH or less

(with no dew condensation),

Storage: 90%RH or less

(with no dew condensation)

Operation: 1000 meters or less above sea level,

Storage: 10000 meters or less above sea level

(2) Wiring

Correctly and securely perform the wiring. Failure to do so could lead to abnormal operation of the
motor.

Do not install a condensing capacitor, surge absorber or radio noise filter on the output sid e of the drive
unit.

Correctly connect the output side of the drive unit (terminals U, V, W). Failure to do so could lead to
abnormal operation of the motor.

When using a power regenerative power supply unit, always install an AC reactor for each power supply
unit.

In the main circuit power supply side of the unit, always install an appropriate circuit protector or
contactor for each unit. Circuit protector or contactor cannot be shared by several units.

CAUTION

)

)

Always connect the motor to the drive unit's output terminals (U, V, W).
Do not directly connect a commercial power supply to the servomotor. Failure to observe this could

result in a fault.
When using an inductive load such as a relay, always connect a diode as a noise measure parallel to

the load.
When using a capacitance load such as a lamp, always connect a protective resistor as a noise

measure serial to the load.
Do not reverse the direction of a diode which

connect to a DC relay for the control output
signals such as contractor and motor brake
output, etc. to suppress a surge. Connecting it
backwards could cause the drive unit to
malfunction so that signals are not output, and

emergency stop and other safety circuits are inoperable.
Do not connect/disconnect the cables connected between the units while the power is ON.
Securely tighten the cable connector fixing screw or fixing mechanism. An insecure fixing could cause

the cable to fall off while the power is ON.
When using a shielded cable instructed in the instruction manual, always ground the cable with a cable

clamp, etc.
Always separate the signals wires from the drive wire and power line.
Use wires and cables that have a wire diameter, heat resistance and flexibility that conforms to the

system.

Servodrive unit

COM
(24VDC

Control output
signal

Servodrive unit



RA

COM
(24VDC

Control output
signal



RA

(3) Trial operation and adjustment

Check and adjust each program and parameter before starting op er ation . Failur e to do so cou l d lead to
unforeseen operation of the machine.

Do not make remarkable adjustments and changes of parameter as the operation could become
unstable.

The usable motor and unit combination is predetermined. Always check the models before starting trial
operation.

If the axis is unbalanced due to gravity, etc., balance the axis using a counterbalance, etc.
The linear servomotor does not have a stopping device such as magnetic brakes. Install a stopping

device on the machine side.

CAUTION

(4) Usage methods

In abnormal state, install an external emergency stop circuit so that the operation can be stopped and
power shut off immediately.

Turn the power OFF immediately if smoke, ab nor ma l noise or odors are generated from the unit or
motor.

Do not disassemble or repair this product.
Never make modifications.
When an alarm occurs, the machine will start suddenly if an alarm reset (RST) is carried out while an

operation start signal (ST) is being input. Always confirm that the operation signal is OFF before
carrying out an alarm reset. Failure to do so could lead to accidents or injuries.

Reduce magnetic damage by installing a noise filter. The electronic devices used near the unit could be
affected by magnetic noise. Install a line noise filter, etc., if there is a risk of magnetic noise.

Use the unit, motor and regenerative resistor with the designated combinatio n. Failur e to do so could
lead to fires or trouble.

The brake (magnetic brake) of the servomotor are for ho ldin g, and m ust not b e used fo r nor mal br aking .
There may be cases when holding is not possible due to the magnetic brake's life, the machine

construction (when ball screw and servomotor are coupled via a timing belt, etc.) or the magnetic
brake's failure. Install a stop device to ensure safety on the machine side.

After changing the programs/parameters or after maintenance and inspection, always test the operation
before starting actual operation.

Do not enter the movable range of the machine during automatic operation. Never place body parts
near or touch the spindle during rotation.

Follow the power supply specification conditions given in each specification for the power (input voltage,
input frequency, tolerable sudden power failure time, etc.).

Set all bits to "0" if they are indicated as not used or empty in the explanation on the bits.
Do not use the dynamic brakes except during the emergency stop. Continued use of the dynamic

brakes could result in brake damage.
If a circuit protector for the main circuit power supply is shared by seve ral units, the circuit protector may

not activate when a short-circuit fault occurs in a small capacity unit. This is dangerous, so never share
the circuit protector.

CAUTION

(5) Troubleshooting

If a hazardous situation is predicted during power failure or product trouble, use a servomotor with
magnetic brakes or install an external brake mechanism.

Use a double circuit configuration that allows the
operation circuit for the magnetic brakes to be operated

even by the external emergency stop signal.
Always turn the input power OFF when an alarm

occurs.

Shut off with the servomotor
brake control output.

Servomotor

Magnetic
brake

MBR

If an alarm occurs, remove the cause, and secure the
safety before resetting the alarm.

Never go near the machine after restoring the power after a power failure, as the machine could start
suddenly. (Design the machine so that personal safety can be ensured even if the machine starts

suddenly.)

(6) Maintenance, inspection and part replacement

Always backup the programs and parameters be fo re star tin g ma in te na nc e or insp ect ion s.
The capacity of the electrolytic capacitor will drop over time due to self-discharging, etc. To prevent

secondary disasters due to failures, replacing this part every five years when used under a normal
environment is recommended. Contact the Service Center, Service Station, Sales Office or delayer for

repairs or part replacement.
Do not perform a megger test (insulation resistance measurement) during inspections.
If the battery low warning is issued, back up the machining programs, tool data and parameters with an

input/output unit, and then rep l ac e th e ba ttery.
Do not short circuit, charge, overheat, incinerate or disassemble the battery.
The heat radiating fin used in some units contains substitute Freon as the refrigerant.

Take care not to damage the heat radiating fin during maintenance and replacement work.

Shut off with NC brake
control PLC output.

EMG

24VDC

(7) Disposal

Do not dispose of this type of unit as general industrial waste. Always contact the Service Center,
Service Station, Sales Office or delayer for repairs or part replacement.

Do not disassemble the unit or motor.
Dispose of the battery according to local laws.
Always return the secondary side (magnet side) of the linear servomotor to the Service Center or

Service Station.
When incinerating optical communication cable, hydrogen fluoride gas or hydrogen chloride gas which

is corrosive and harmful may be generated. For disposal of optical communication cable, request for
specialized industrial waste disposal services that has incineration facility for disposing hydrogen

fluoride gas or hydrogen chloride gas.

CAUTION

(8) Transportation

The unit and motor are precision parts and must be handled carefully.
According to a United Nations Advisory, the battery unit and battery must be transported according to

the rules set forth by the International Civil Aviation Organization (ICAO), International Air
Transportation Association (IATA), International Maritime Organization (IMO), and United States

Department of Transportation (DOT), etc.

(9) General precautions

The drawings given in this manual show the covers and safety partitions, etc., removed to provide a
clearer explanation. Always return the covers or partitions to their respective places before starting
operation, and always follow the instructions given in this manual.

Treatment of waste

The following two laws will apply when disposing of this product. Considerations must be made to each law.
The following laws are in effect in Japan. Thus, when using this product overseas, the local laws will have a
priority. If necessary, indicate or notify these laws to the final user of the product.

(1) Requirements for "Law for Promotion of Effective Utilization of Resources"

(a) Recycle as much of this product as possible when finished with use.
(b) When recycling, often parts are sorted into steel scraps and electric parts, etc., and sold to scrap

contractors. Mitsubishi recommends sorting the product and selling the members to appropriate
contractors.

(2 ) Requirements for "Law for Treatment of Waste and Cleaning"

(a) Mitsubishi recommends recycling and selling the product when no longer nee ded according to item

(1) above. The user should make an effort to reduce waste in this manner.
(b) When disposing a product that cannot be resold, it shall be treated as a waste product.
(c) The treatment of industrial waste must be commissioned to a licensed industrial waste treatment

contractor, and appropriate measures, including a manifest control, must be taken.
(d) Batteries correspond to "primary batteries", and must be disposed of according to local disposal

laws.

Disposal

(Note) This symbol mark is for EU countries only.

This symbol mark is according to the directive 2006/66/EC Article 20 Information for end­users and Annex II.

Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and
components which can be recycled and/or reused.
This symbol means that batteries and accumulators, at their end-of-life, should be disposed of
separately from your household waste.
If a chemical symbol is printed beneath the symbol shown above, this chemical symbol means that the
battery or accumulator contains a heavy metal at a certain concentration. This will be indicated as
follows:
Hg: mercury (0,0005%), Cd: cadmium (0,002%), Pb: lead (0,004%)
In the European Union there are separate collection systems for used batteries and accumulators.
Please, dispose of batteries and accumulators correctly at your local community waste collection/
recycling centre.

Please, help us to conserve the environment we live in!

Precautions of how to Handle Linear Motors

WARNING

CAUTION

This section is on storage, installation, maintenance and disposal. Incorrect handling may lead to
unforeseen accidents, so ensure correct usage according to the description in this section.
Even if not mentioned in this section, there may be a situation that may be dangerous. In such a situation,
please take a measure to prevent the danger.

1. All the processes as storage, installation, maintenance and disposal must be done by a qualified
technician.

2. As the product has permanent magnets, not only motor operators but also machine or device
operators must take special care in handling. Pay attention so that a person with a medical device
such as pacemaker won't approach the product.

3. Do not place magnetic material such as iron close to the product.

4. Before handling, remove metal items such as watch, piercing jewelry, necklace, etc…

5. In installing the product and peripheral structures, make sure to use nonmagnetic tools (Explosion­proof beryllium copper alloy safety tool: Nihon Gaishi, etc).

6.Do not leave the product (primary and secondary side) unattended.
→When they are not fixed to the machine or device, make sure to store them in the package.

7. Immediately stop using the product if any abnormality is found about the product.

1. Do not arrange the product, or do not give a shock.

2. Do not get on top of or place heavy objects on the product.

3. Correctly and securely perform the wiring.
→Especially, fix the terminals or connectors of the power cables firmly enough.

4. Perform the wiring after installing the product to the machine and device.

5. Environment in transportation, storage and usage must follow the specified conditions.

Precautions of how to Handle Linear Motors

Molded resin



Laminated core

Cooling pipe



Permanent magnet

Mounting plate (yoke)

1 Production Outline

1-1 Structure of liner servo motor

Our linear servo motor consists mainly of the primary side (LM-FP) with cores and coils, and the secondary
side (LM-FS) with yoke and permanent magnets.
As the secondary side has permanent magnets, take special care in handling.

Motor coil

Fig. 1 Structure of linear servo motor

1-2 Primary side

The primary side has motor cores to which windings are applied. The cores are protected by mold.
Compared with metal parts, the mold is susceptible to breaking or cracking due to shock or stress, which
may deteriorate the product's quality.
Therefore, pay special attention in carrying and installing not to damage the mold.

Precautions of how to Handle Linear Motors

Magnet side

(Magnetic attraction force generated)

Yoke side

(Almost no attraction force generated)

Magnetic force

1-3 Secondary side

The secondary side has a yoke with permanent magnets on. The mold is applied to the surface of it.
As it has permanent magnets, magnetic attraction force is generated between it and magnetic material as
iron.
The magnetic attraction force is generated mainly on the magnet side. (Almo st no attraction force is
generated on the yoke side.)
Therefore, take safety measure in handlin g to avoid accidents due to the attraction force.
In addition, the magnetic force is released into the air, so do not make devices that are affected by the
magnetic force such as pacemaker, watch, etc… approach to the product.

<Permanent magnet>

Permanent magnet releases the magnetic force into the air all the time.
So the magnetic attraction force is generated if magnetic material is placed close to the magnet.
In addition, as the magnetic force is released into the air, devices susceptible to the magnetic force may be
damaged if they are placed near the product.
As our linear servo motor has high quality magnets, take special care in handling.

The size of the magnetic attraction force is about 4 [kgf/

2

cm

] between a magnet and iron.
↓
However, when an iron plate completely attaches to
LM-FS50-480, the attraction force size is about

20cm x 48cm x 4kgf/cm
separated easily.

2

= 3840kgf, so they cannot be

S

N

Especially if two secondary sides are placed close to each other,it is highly dangerous as the magn etic
attraction force will be greatly strong. For the secondary side, take the sufficient safety measure.
If more than one secondary side are used together, or when you exchange secondary sides, never
leave the secondary sides unattended.

Precautions of how to Handle Linear Motors

WARNING

POINT

2 Transportation/Storage

1. Correctly store the linear servo motor in the package to transport and store.
→As the secondary side has permanent magnets in it, and the magnetic attraction force is
generated between magnetic material as iron, unexpected accidents or failures may occur if the
secondary side is left unattended.

2. During transportation and storage, draw people's attention by applying a notice saying "Strong
magnet-Handle with care" to the package or storage shelf.

1. Follow the conditions below in transportation and storage.
Storage temperature : -15 ℃ to +50 ℃ (with no freezing)

Storage humidity : 90%RH or less (with no dew condensation)
Atmosphere :

- Indoors (where the product is not subject to direct sunlight)

- No corrosive gas, combustible gas or dust

- No oil or water splash

CAUTION

Vibration : 5G or less

2. Do not arrange the product, or do not give a shock.

3. Do not get on top of or place heavy objects on the product.

4. When suspending the product with lifting sling, etc, do not give a shock or stress to the mold.

5. If the product has been stored for a long time, please contact your local service center or service
station.

The secondary side's package structure is as in the figure below. The structure avoids dangers
caused by the magnetic attraction force released outside the package.

Cushioning

Product

Package

Precautions of how to Handle Linear Motors

Attach eye bolts to the fixing
screws.

(1) No dedicated screws

Magnet side

(Always set this side up)

2-1 How to suspend the product

(1) Primary side (coil)

Before you suspend the primary side (coil) alone, attach eye bolts, etc. to the fixing screws for a slider or
to the hanger screws.
Please ensure that the wires put no stress on the mold, connector or cooling vent when suspend ing the
product. In addition, please be careful that no stress is applied to the lead wire when you use lead-out
type.
When suspending the product, support it at the both ends in the lengthwise direction (2 or more points) .
(Note) The auxiliary terminal box is equipped with the 400[V] spec. motor at the end in the motor

lengthwise direction. Therefore carefully suspend the motor not to apply any stresses to the
terminal box.

<The models whose primary side is equipped with the dedicated screws for hanging>

LM - FP□□ -□M - 1WW0

We recommend that you attach the primary side (coil) to the slider and then attach the hanging tools to
the slider before suspending the primary side .
(Note) General sliders have larger dimensions than the primary side (coil), therefore the sliders can

(2) Secondary side

Before you suspend the secondary side, attach the hanging tools such as eye bolts to the installation
holes or the hanger screws.
In order to avoid any risks posed by the magnetic attraction force, always place the secondary side with
its magnet side up. Support it at 4 or more points to keep this posture.

protect itself mechanically. But they may obscure the product's peripheral area from view,
therefore you have to prepare wider working area.

3 Installation

WARNING

Precautions of how to Handle Linear Motors

1. Installation must be done by a qualified technician.

2. Pay attention so that a person with a medical device such as pacemaker won't approach the
product. The device may be affected by the permanent magnets.

3. Do not place magnetic material such as iron close to the product.

4. Before installing, remove metal items such as watch, piercing jewelry, necklace, etc…

5. In installing the product and peripheral structures, make sure to use nonmagnetic tools (Explosion­proof beryllium copper alloy safety tool: Nihon Gaishi, etc).

6. Do not leave the product (primary and secondary side) unattended.
→When they are not fixed to the machine or device, make sure to store them in the package.

7. Immediately stop using the product if any abnormality is found about the product.

8. Perform the installation correctly following the example in this manual.

9. When multiple operators are engaged in the operation, confirm that no operator is within the range
of motion before energizing the product. If any operator remains in the range of motion, take
measures to prevent the motion with interlock system, etc.

CAUTION

10. In using the product as a vertical axis, take measures to prevent the axis from dropping, as the
motor doesn't have the holding power when it is not energized.

1. Do not arrange the product, or do not give a shock.

2. Do not get on top of or place heavy objects on the product.

3. Correctly and securely perform the wiring.
→ Especially, fix the terminals or connectors of the power cables firmly enough.

4. Perform the wiring after installing the product to the machine and device.

5. If iron chips, etc. adhere to the product during installation, completely remove them.

6. Do not install with wet hands.

7. Perform the installation following the conditions below.
Ambient temperature : 0℃ to +40℃ (With no freezing)

Ambient humidity : 80%RH or less (With no dew condensation)
Atmosphere :

- Indoors (where the product is not subject to direct sunlight)

- No corrosive gas, combustible gas or dust

- No oil or water splash
Vibration : 5G or less
Altitude : 1000m or less

Precautions of how to Handle Linear Motors

Center of primary side (Note 1)

Center of secondary side (Note 2)

0.5mm or less

*rOO0QVG

3-1 Installation dimension of linear servo motor

㧭

0.1

0.1

㧭

0.1

(Note1) The center of the primar y side (coil) comes to the middle of the distance between the installa tion

screws.

(Note2) The center of the secondary si de (Magnetic plate) comes to th e middle of the distance between th e

installation screws.
(Note3) The installation interv al accuracy is the accuracy necessary for the whol e m ova b le pa rt .
(Note4) The H dimension = (primary side height dimensions) + (secondary side height dimensions) +

(clearance length: 0.5[mm]).

Precautions of how to Handle Linear Motors

Step 1.Install the secondary side (magnetic plate) (1 part)

Step 2.
Install the primary side (coil) on the position where
there is no secondary side (magnetic plate).

Step 3.Move over to the secondary side (magnetic plate) where the primary side (coil) is installed.

Step4.Install the remaining secondary side (magnetic plate).

< Caution >
If the primary side is over the magnetic plate, the

strong attraction force occurs, so it is very dangerous.

CAUTION

3-2 How to install primary side (coil)

An example of the installation procedures is shown below.

1. Installing the primary side (coil) on the position where there is no secondary side (magnetic plate),
as shown above, is recommended to avoid risks posed by the attraction force fore of the
permanent magnets between the primary side (coil) and secondary side (magnetic plate).

2. If the primary side must be installed over the secondary side, use a material handling device, such
as a crane, which can sufficiently withstand the load such as the attraction force.

3. To install the primary side (coil) to the movable table, place a nonmagnetic spacer whose height is
the same as the magnetic plate on the position where there is no secondary side (magnetic plate),
then place the primary side on the spacer to fix the primary side to the movable table.

4. When trying to slide the primary side (coil) onto the secondary side (magnetic plate) after installing,
be careful as the primary side (coil) will be attracted to the secondary side (magnetic plate) due to
the magnetic attraction force.

5. As a strong magnetic attraction force will be produced, make sure to fix the magnetic plate and the
primary side (coil) with all the screws securely.

Precautions of how to Handle Linear Motors



Rating nameplate

CAUTION

Step 1. Temporarily fix with bolts.

Step 2. Press against

Secondary side (magnetic plate) used as installation reference.

Step 3. Securely fix with the bolts.

CAUTION

3-3 How to install secondary side (magnetic plate)

When using multiple secondary sides (magnetic plates) , lay the units out so that the nameplates on the
products all face the same direction in order to maintain the pole arrangement.

When installing the secondary side (magnetic plate), take it out from the package one by one, and
install it to the device.
It is very dangerous to leave the secondary side (magnetic plate) unattended after taking it out from
the package. Furthermore, it is highly dangerous to leave the secondary sides (magnetic plates)
unattended together, therefore never do so.

Install with the following procedure to eliminate clearances between the secondary sides (magnetic plates).

1. Use nonmagnetic tools (Explosion-proof beryllium copper alloy safety tool: Nihon Gaishi, etc) when
installing the secondary side (magnetic plate).

2. If a secondary side (magnetic plate) is already installed and another secondary side (magnetic
plate) is to be added, place the additional secondary side (magnetic plate) away from the side
already installed, then horizontally slide the additional side to the specific position.

3. To install two or more secondary sides (magnetic plates) side by side, the accumulated location
tolerance of installation screw pitch must be within -/+0.2mm. Clearances may be resulted on the
secondary side (magnetic plate) depending on how to install.

Precautions of how to Handle Linear Motors

WARNING

<Confirmation after installation>

1. Before operating the product (regardless of the power distribution), confirm that no operator is
within the range of motion. In case that multiple operators are engaged in the operation, confirm
the safety with one another to prevent any dangers.

2. Before you move the product (regardless of the power distribution), confirm that there are no tools
or bolts within the range of motion.

3. Pay attention so that a person with a medical device such as pacemaker won't approach the
product. The device may be affected by the permanent magnets.

4. Do not place magnetic material such as iron close to the product.

5. Before handling, remove metal items such as watch, piercing jewelry, necklace, etc…

6. Immediately stop using the product if any abnormality is found about the product.

7. In using the product as a vertical axis, take me asures to prevent the axis from dropping, as the
motor doesn't have the holding power when it is not energized.

8. Before conducting a test operation, etc. as a confirmation process, move the slider manually
(without power distribution) to check if the actual operation is possible without any problems.

<Inspection process>

What is described below are the main items and steps for inspection after installing the product to a machine
or equipment.
The items to be inspected may vary according to the type of a machine or equipment; therefore you are
required to select the appropriate items to be inspected in such cases.
Conduct this inspection process without energizing (disconnect with a drive unit).

Step (1)
Visual inspection

Step (2)
Screw inspection
Step (3)
Connection inspection

Step (4)
Dimension inspection

→ Check if the product contains foreign objects and if it has any cracks, etc.

→ Check if the fixing screws are tightened enough.

Check if the power/signal lines are connected to the correct terminal blocks or

→

connectors.
Check if the primary and secondary sides are rubbing within the full range of

→

motion, if the installation dimension is the same as specified and if any stresses
are applied to a linear guide or cables.

(Note 1) In addition, check if there are any installation errors of a linear guide.
(Note 2) Before executing JOG operation and setup with the combination of a linear scale and drive unit,

complete the inspection process above.

(Note 3) Refer to “MDS-D Series Linear Servo System Installation manual” for JOG operation and setup

with the combination of a linear scale and drive unit.

Precautions of how to Handle Linear Motors

WARNING

4 Maintenance/Inspection

1. Maintenance, inspection or parts replacement must be done by a qualified technician.

2. Pay attention so that a person with a medical device such as pacemaker won't approach the
product. The device may be affected by the permanent magnets.

3. Make sure to turn OFF the power before starting maintenance, inspection and parts replacement.

4. Do not place magnetic material such as iron close to the product.

5. Before starting maintenance, inspection or parts replacement, remove metal items such as watch,
piercing jewelry, necklace, etc..

6. In installing the product and peripheral structures, make sure to use nonmagnetic tools (Explosion­proof beryllium copper alloy safety tool: Nihon Gaishi, etc).

7. Do not leave the product (primary and secondary side) unatte nded.
→Particularly when you replace the secondary sides, observe the following sequence strictly:
first, store the detached product in the package, take the secondary side to be replaced, and then
attach it.
If there are any magnetic substances around, take safety measures in order to avoid any risks
posed by the magnetic attraction force of the secondary side.

8. Refer to “3 Installation” to conduct replacement properly.

9. When multiple operators are engaged in the operation, confirm that no operator is within the range
of motion before energizing the product. If any operator remains in the range of motion, take
measures to prevent the motion with interlock system, etc

10. In using the product as a vertical axis, take measures to prevent the axis from dropping, as the
motor doesn't have the holding power when it is not energized.

11. Follow the procedure described in “3 Installation” for a restart after maintenance, inspection and
replacement.

CAUTION

Precautions of how to Handle Linear Motors

1. Do not arrange the product, or do not give a shock.

2. Do not get on top of or place heavy objects on the product.

3. Correctly and securely perform the wiring.
→Particularly, fix the terminals or connectors of the power cables firmly enough.

4. The accessory cables (both power cable and thermal cable) have a hard-wired specification.
Therefore fix them firmly enough to a motor or equipment.

5. Perform the wiring after installing the product to the machine and device.

6. If iron chips, etc. adhere to the product during installation, completely remove them.

7. Do not work with wet hands.

8. Perform the operation following the conditions below.
Ambient temperature : 0℃ to +40 ℃ (with no freezing)

Ambient humidity : 80%RH or less (with no dew condensation)
Atmosphere :

- Indoor (where the product is not subject to direct sunlight.)

- No corrosive gas, flammable gas or dust.

- No oil or water splash
Vibration : 5G or less
Altitude : 1000m or less

Precautions of how to Handle Linear Motors

<Maintenance/Inspection>

Periodic inspection is required so that the unexpected failures can be prevented. The inspection items and
the remedies are described in the following table.

Location Item Detail Remedy for errors

Primary side

(Coil)

Secondary

side

(Magnet)

Appearance

Insulation

resistance

Loosened

screw

Lead wire

Connector

Appearance

Loosened

screw

- Confirm that there are no cracks or
breaks.

- Confirm that there are no traces of
rubbing.

- Confirm that no water or oil remains.
→ Continuous wet condition may cause
considerable insulation degradation.

- Measure the insulation resistance with a
megger tester.
<Specified value>

Room temp. (about 20℃ ) : 100MΩ or more
High temp. (just after operation) : 10MΩ or

more
These are the values of Coil-GND, Coil­Thermal and Thermal-GND.

- Confirm that no fixing screws are
loosened.

- Confirm that there is no abnormality such
as discoloration, cracks or breaks of the
lead wire or connector.

- Confirm that there are no cracks or
breaks.

- Confirm that there are no traces of
rubbing.

- Confirm that no water or oil remains. - If it is severely wet, enhance the water and oil resistance.

- Confirm that no fixing screws are
loosened.

- If any cracks or breaks are found, replace the product.

- If any traces of rubbing are found, remove the causes of
rubbing. Replace the product in case that rubbing is
considerable, or it causes cracks or breaks.

- If it is severely wet, enhance the water and oil resistance.

- If the insulation resistance is below the specified value,
replace the product.

- If the insulation resistance is below the specified value,
replace the product.

- If any screws are loosening, tighten them.
(Note) Replacing bolts at the time of inspection is
recommended.

- If there is any abnormality, replace the product.

- If any cracks or breaks are found, replace the product.

- If any traces of rubbing are found, remove the causes of
rubbing. Replace the product in case that rubbing is
considerable, or it causes cracks or breaks.

- If any screws are loosening, tighten them.
(Note) Replacing bolts at the time of inspection is recom­mended.

5 Disposal

WARNING

Precautions of how to Handle Linear Motors

1. Disposal work must be done by a qualified technician.

2. Do not place the devices such as pacemakers and watches near the product. The magnetic force
of the permanent magnet may cause damage or malfunction of those devices.

3. Do not place the magnetic substance (e.g. iron) near the product.

4. Put off the metal products such as watch, pierce and necklace before disposing of the product.

5. Use nonmagnetic tools (Explosion-proof beryllium copper alloy safety tool: Nihon Gaishi, etc) when
disposing of the product.

6. Do not leave the product (primary side or secondary side) alone.

7. Dispose of the motor primary side as general industrial waste.

8. After demagnetizing the motor secondary side with the heat of over 300?, dispose of it as general
industrial waste.

9. If demagnetization is not possible, please return the product to Mitsubishi Electric.
→In such a case, return the motor after storing it in the package.

Contents

1 Introduction................................................................1 - 1

1-1 Drive system configuration ...............................................................................................................1 - 2

1-1-1 Basic system configuration . ... .......................................... ... ... .......................................... ......... 1 - 2

1-1-2 Linear motor drive system............................... ... ... .......................................... ... .... ..................1 - 3

1-2 Explanation of type ......................................................................................................................... 1 - 11

1-2-1 Linear servomotor type...........................................................................................................1 - 11

1-2-2 Servo drive unit type.... ... .......................................... .... ... .......................................... ............. 1 - 13

1-2-3 Power supply unit type ... .... ... .......................................... ... ... ................................................. 1 - 15

1-2-4 AC reactor type................................... ... ... ... .... ... ... ... .......................................... .... ................1 - 16

2 Specifications.............................................................2 - 1

2-1 Linear servomotor.............................................................................................................................2 - 2

2-1-1 Specifications list................... ... ... .... .......................................... ... ... ......................................... 2 - 2

2-1-2 Thrust characteristics ...................................... ... ... ... .... ... ... ...................................................... 2 - 4

2-1-3 Liquid cooling specification.......................................................................................................2 - 5

2-2 Drive unit........................................................................................................................................... 2 - 6

2-2-1 Servo drive unit...................................... .......................................... ... ...................................... 2 - 6

2-2-2 Power supply unit ........................................................................... ... ... ...................................2 - 8

2-2-3 AC reactor .......................................... ... ... .......................................... ... ................................... 2 - 9

2-2-4 Explanation of each part.........................................................................................................2 - 10

2-2-5 Dynamic brake unit (MDS-D-DBU).........................................................................................2 - 15

2-2-6 Side protection cove................. ... .... ... ... .......................................... ... ....................................2 - 17

3 Characteristics...........................................................3 - 1

3-1 Linear servomotor.............................................................................................................................3 - 2

3-1-1 Environmental conditions .. ... ... ... .... ... ... ... ... .... ... ... ....... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... . ........3 - 2

3-1-2 Quakeproof level ......................................... .... ... ... ... .... .......................................... ... ...............3 - 2

3-1-3 Dynamic brake characteristics ................................................................................................. 3 - 3

3-2 Drive unit characteristics...................................................................................................................3 - 4

3-2-1 Environmental conditions .. ... ... ... .... ... ... ... ... .... ... ... ....... ... ... ... .... ... ... ... ... .... ... ... ... .... ... ... ... . ........3 - 4

3-2-2 Heating value................................... .......................................... ... ............................................ 3 - 5

3-2-3 Overload protection characteristics.......................................................................................... 3 - 6

4 Detector Specifications.............................................4 - 1

4-1 Linear servo detectors...................................................................................................................... 4 - 2

4-1-1 Available detector............... ... ... ... .... .......................................... ... ............................................ 4 - 2

4-1-2 Absolute position detector.................. ... ... ... .... .......................................... ... ............................4 - 2

4-1-3 Incremental detector . ... ... .... .......................................... ... ... ...................................................... 4 - 3

4-2 Detector interface unit (MDS-B-HR) ................................................................................................. 4 - 4

4-2-1 Functions.................................................. ... .... .......................................... ... ............................4 - 4

4-2-2 Type configuration.............. ... ... ... .... .......................................... ... ............................................ 4 - 4

4-2-3 Specifications ........................................ ... ... .......................................... .... ...............................4 - 5

4-2-4 Outline dimension drawings ..................................... .... ... ... ... .... ............................................... 4 - 5

4-2-5 Explanation of connectors........................................................................................................ 4 - 6

4-3 Pole detection unit (MDS-B-MD) ...................................................................................................... 4 - 7

4-3-1 Functions.................................................. ... .... .......................................... ... ............................4 - 7

4-3-2 Type configuration.............. ... ... ... .... .......................................... ... ............................................ 4 - 7

4-3-3 Specifications ........................................ ... ... .......................................... .... ...............................4 - 7

4-3-4 Outline dimension drawings .....................................................................................................4 - 8

4-3-5 Explanation of connector..........................................................................................................4 - 8

4-4 Cables and connectors.....................................................................................................................4 - 9

4-4-1 Cable connection diagram........................................................................................................4 - 9

4-4-2 Example of the detector conversion unit connection..............................................................4 - 10

4-4-3 List of cables and connectors.................................................................................. .... ... ........4 - 11

4-4-4 Optical communication cable specifications...........................................................................4 - 14

5 Peripheral Device Selection .....................................5 - 1

5-1 Selection of wire................................................................................................................................5 - 2

5-1-1 Example of wires by unit............................. ... ... .... ... ... ... ....... ... ... .... ... ... ... ... .... ... ... ... .... .............5 - 2

5-2 Selection of circuit protector and contactor.......................................................................................5 - 7

5-2-1 Selection of circuit protector .....................................................................................................5 - 7

5-2-2 Selection of contactor...............................................................................................................5 - 8

5-3 Selection of earth leakage breaker...................................................................................................5 - 9

5-4 Branch-circuit protection (for control power supply)........................................................................5 - 10

5-4-1 Circuit protector......................................................................................................................5 - 10

5-4-2 Fuse protection.......................................................................................................................5 - 10

5-5 Noise filter.......................................................................................................................................5 - 11

5-6 Relay............................................................................................................................................... 5 - 12

Appendix 1 Outline Dimension Drawings

...................................................Appendix 1 - 1

Appendix 1-1 Outline dimension drawings of linear servomotor............................................ . Appendix 1 - 2

Appendix 1-1-1 LM-F Series Primary side.........................................................................Appendix 1 - 2

Appendix 1-1-2 LM-F Series Secondary side....................................................................Appendix 1 - 8

Appendix 2 Cable and Connector Specifications

...................................................Appendix 2 - 1

Appendix 2-1 Selection of cable..............................................................................................Appendix 2 - 2

Appendix 2-1-1 Cable wire and assembly .........................................................................Appendix 2 - 2

Appendix 2-2 Cable connection diagram................................................................................Appendix 2 - 4

Appendix 2-3 Main circuit cable connection diagram..............................................................Appendix 2 - 8

Appendix 2-4 Connector outline dimension drawings.............................................................Appendix 2 - 9

Appendix 3 Selection...................................Appendix 3 - 1

Appendix 3-1 Selecting the linear servomotor ........................................................................Appendix 3 - 2

Appendix 3-1-1 Max. feedrate............................................................................................Appendix 3 - 2

Appendix 3-1-2 Max. thrust................................................................................................Appendix 3 - 2

Appendix 3-1-3 Continuous thrust ............................. .......................................... .... ... .......Appendix 3 - 4

Appendix 3-2 Selecting the power supply unit........................................................................Appendix 3 - 6

Appendix 3-2-1 Calculation of spindle output ....................................................................Appendix 3 - 6

Appendix 3-2-2 Calculation of servo motor output.............................................................Appendix 3 - 8

Appendix 3-2-3 Calculation of Linear motor.......................................................................Appendix 3 - 9

Appendix 3-2-4 Selection of the power supply unit..........................................................Appendix 3 - 11

Appendix 3-3 Required capacity of power supply.................................................................Appendix 3 - 13

付録

1

章

1 - 1

Contents

1

Introduction

1-1 Drive system configuration........... ... .......................................... ... ... .............. 1 - 2

1-1-1 Basic system configuration................................................................... 1 - 2

1-1-2 Linear motor drive system .................................................................... 1 - 3

1-2 Explanation of type ......................................................................... ... ......... 1 - 11

1-2-1 Linear servomotor type....................................................................... 1 - 11

1-2-2 Servo drive unit type..................... .... ... ... ... ....... ... ... ... .... ... ... ... ... .... ... .. 1 - 13

1-2-3 Power supply unit type........................................................................ 1 - 15

1-2-4 AC reactor type................................................................................... 1 - 16

1 - 1

1 Introduction

MITSUBISHI CNC

1-1 Drive system configuration

MDS-D series:
3-phase 200VAC power supply
MDS-DH series:
3-phase 400VAC power supply

From NC

1-axis

servo drive unit

(MDS-D/DH-V1)

2-axis

servo drive unit

(MDS-D/DH-V2)

Spindle

drive unit

(MDS-D/DH-SP)

Power supply

unit

(MDS-D/DH-CV)

Built in cell battery
for servo drive unit

or

option battery

(*The battery is not required for the

unit connected with the linear motor)

CN2

CN2L CN2

CN4

CN3

CN2M

1RVKECN
EQOOWPKECVKQP
ECDNG

Battery cable

Power supply
communication
cable

L+
L-

Power

connector

To 2nd and

3rd axis servo

The circuit of external
power supply or
dynamic brake unit (for
large capacity), etc is
required.

Spindle detector cable
< Motor side PLG cable >

Spindle detector cable
< Spindle side detector cable >

Power cable
(*Only connector
is supplied.)

Linear scale

Linear motor
Secondary side

Linear motor
Praimary side

Spindle side detector

Spindle motor

Power cable (*Only connector is supplied.)

Power supply communication connector
<Connector for contactor control output /
external emergency stop>

Circuit protector or
protection fuse
(Note) Prepared by user.

Contactor
(Note) Prepared
by user.

AC reactor
(D/DH-AL)

Circuit protector
(Note) Prepared
by user.

< Built in cell battery >

<Option battery>

Cell battery built in drive unit
(ER6V-C119B)

Battery unit
(MDS-A-BT)

Battery case
(MDS-BTCASE+A6BAT)

Battery unit
(FCU6-BTBOX-36)

1RVKECN
EQOOWPKECVKQP
ECDNG

Power

connector

Servo detector cable
<Motor side detector cable>

CAUTION

1-1-1 Basic system configuration

1 - 2

For details on the drive units, refer to “MDS-D/DH Series Specifications Manual”.

MDS-D Series Linear Servo System Specifications Manual

1-1 Drive system configuration

1-1-2 Linear motor drive system

(1) Absolute position system

(a) Standard absolute position system

(Example: System with the linear scale “LC193M”manufactured by HEIDENHAIN)

Unit Type

Linear servo motor
Servo drive unit
Linear scale LC193M 1

Scale interface unit - 0
Pole detection unit - 0

LM-FP □ - □
MDS-D/DH-V1- □

Number
of units

1
1

MDS-D/DH-V1

CN2

Linear servo
primary side

Linear servo secondary
side permanent magnet

Absolute position
linear scale (LC193M)

Motor thermistor signal

㪬㪭㪮㪬㪭㪮

1 - 3

1 Introduction

MITSUBISHI CNC

(b) Drive sys tem with one drive unit and two motors

㪬㪭㪮㪬㪭㪮

MDS-D/DH-V1

CN2

Linear servo
primary side

Linear servo secondary
side permanent magnet

Motor thermistor signal

Absolute position
linear scale (LC193M)

(Example: System with the linear scale “LC193M”manufactured by HEIDENHAIN)

Unit Type

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D/DH-V1-□ 1
Linear scale LC193M 1
Scale interface unit - 0
Pole detection unit - 0

(Note) Available linear motor in this system:

LM-FP2A-03M, LM-FP2B-06M, LM-FP2D-12M
LM-FP2F-18M, LM-FP4B-12M, LM-FP4D-24M

Number
of units

1 - 4

MDS-D Series Linear Servo System Specifications Manual

1-1 Drive system configuration

(c) Position command synchronous control system

㪬㪭㪮

㪬㪭㪮

㪬㪭㪮

㪬㪭㪮

MDS-D/DH-V2

CN2L

CN2M

Linear servo
primary side

Motor thermistor signal

Motor
thermistor signal

Absolute position
linear scale (LC193M)

Linear servo secondary
side permanent magnet

Absolute position
linear scale (LC193M)

L-axis

M-axis

(Example: System with the linear scale “LC193M”manufactured by HEIDENHAIN)

Unit Type

Number
of units

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D-V2-□ 1
Linear scale LC193M 2
Scale interface unit - 0
Pole detection unit - 0

(Note) Available combination of the linear motor and drive unit in this system

Linear motor type Drive unit type

LM-FP2A-03M MDS-D-V2-4040

LM-FP2B-06M MDS-D-V2-4040
LM-FP2D-12M MDS-D-V2-8080
LM-FP2F-18M MDS-D-V2-160160
LM-FP4B-12M MDS-D-V2-8080
LM-FP4D-24M MDS-D-V2-160160

1 - 5

1 Introduction

MITSUBISHI CNC

(d) Position co mmand synchronous control system

㪬㪭㪮

㪬㪭㪮

MDS-D/DH-V1

CN2

MDS-D/DH-V1

CN2

Motor thermistor signal

Motor
thermistor signal

Linear servo secondary
side permanent magnet

Linear servo
primary side

Absolute position
linear scale (LC193M)

Absolute position
linear scale (LC193M)

(Example: System with the linear scale “LC193M”manufactured by HEIDENHAIN)

Unit Type

Number
of units

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D/DH-V1-□ 2
Linear scale LC193M 2
Scale interface unit - 0
Pole detection unit - 0

(Note) Available combination of the linear motor and drive unit in this system

Linear motor type Drive unit type

LM-FP4F-30M MDS-D-V1-320
LM-FP4H-48M MDS-D-V1-320
LM-FP5H-60M MDS-DH-V1-200

1 - 6

MDS-D Series Linear Servo System Specifications Manual

1-1 Drive system configuration

(2) Incremental system

(a) Standard incremental system

(Example: System with the linear scale “LS487”manufactured by HEIDENHAIN)

Linear servo
primary side

Pole detector
MDS-B-MD-480

Unit Type

Number
of units

Linear servo motor LM-FP□-□ 1
Servo drive unit MDS-D/DH-V1-□ 1
Linear scale LS487 1
Scale interface unit MDS-B-HR-11M 1
Pole detection unit MDS-B-MD-480 1

Scale IF
MDS-B-HR-11M

CON3

CON4

Analog voltage output type
incremental scale (LS487)

CON1:Unused

MDS-D/DH-V1

CN2

CON2

Linear servo secondary
side permanent magnet

Motor thermistor signal

㪬㪭㪮㪬㪭㪮

1 - 7

1 Introduction

MITSUBISHI CNC

(b) Control system with one drive unit and two motors

㪬㪭㪮㪬㪭㪮

MDS-D/DH-V1

CN2

CON2

CON3

CON4

Scale interface
MDS-B-HR-11M

CON1:Unused

Linear servo secondary
side permanent magnet

Motor thermistor signal

Analog voltage output type
incremental scale (LS487)

Pole detector
MDS-B-MD-480

(Example: System with the linear scale “LS487”manufactured by HEIDENHAIN)

Unit Type

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D/DH-V1-□ 1
Linear scale LS487 1
Scale interface unit MDS-B-HR-11M 1
Pole detection unit MDS-B-MD-480 1

(Note) Available linear motor in this system:

LM-FP2A-03M, LM-FP2B-06M, LM-FP2D-12M
LM-FP2F-18M, LM-FP4B-12M, LM-FP4D-24M

Number
of units

1 - 8

MDS-D Series Linear Servo System Specifications Manual

1-1 Drive system configuration

(c) Position command synchronous control system

MDS-D/DH-V2

CN2L

CON2

CON3

CON4

㪬㪭㪮

㪬㪭㪮

㪬㪭㪮

㪬㪭㪮

CN2M

CON2

CON4

CON3

Motor
thermistor signal

CON1:Unused

CON1:Unused

Scale interface
MDS-B-HR-11M

Scale interface
MDS-B-HR-11M

Linear servo secondary
side permanent magnet

Pole detector
MDS-B-MD-480

Analog voltage output type
incremental scale LS487

Analog voltage output type
incremental scale (LS487)

L axis M axis

(Example: System with the linear scale “LS487”manufactured by HEIDENHAIN)

Unit Type

Number
of units

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D-V2-□ 1
Linear scale LS487 2
Scale interface unit MDS-B-HR-11M 2
Pole detection unit MDS-B-MD-480 2

(Note) Available combination of the linear motor and drive unit in this system

Linear motor type Drive unit type

LM-FP2A-03M MDS-D-V2-4040
LM-FP2B-06M MDS-D-V2-4040
LM-FP2D-12M MDS-D-V2-8080
LM-FP2F-18M MDS-D-V2-160160
LM-FP4B-12M MDS-D-V2-8080
LM-FP4D-24M MDS-D-V2-160160

1 - 9

1 Introduction

MITSUBISHI CNC

(d) Position co mmand synchronous control system

(Example: System with the linear scale “LS487”manufactured by HEIDENHAIN)

Unit Type

Numbers

of units

Linear servo motor LM-FP□-□ 2
Servo drive unit MDS-D/DH-V1-□ 2
Linear scale LS487 2
Scale interface unit MDS-B-HR-11M 2
Pole detection unit MDS-B-MD-480 2

(Note) Available combination of the linear motor and drive unit in this system

Linear motor type Drive unit type

LM-FP4F-30M MDS-D-V1-320
LM-FP4H-48M MDS-D-V1-320
LM-FP5H-60M MDS-DH-V1-200

MDS-D/DH-V1

CN2

Scale interface
MDS-B-HR-11M

CON3

CON1:Unused

MDS-D/DH-V1

CN2

Pole detector
MDS-B-MD-480

Analog voltage output type
incremental scale (LS487)

Scale interface
MDS-B-HR-11M

CON3

CON4

Linear servo secondary
side permanent magnet

CON1:Unused

CON2

CON4

Analog voltage output
type incremental scale
(LS487)

Motor thermistor signal

CON2

1 - 10

MDS-D Series Linear Servo System Specifications Manual

1-2 Explanation of type

1-2 Explanation of type

Maxim um speed

Symbol Maxim um speed

M2.0m/s

(3) Rate d thrust

Symbol Rated thrust

(2) Length 03 300N
Symbol Length 06 600N

A 170mm 12 1200N

B 290mm 18 1800N
D 530mm 24 2400N
F 770mm 36 3600N
H 1010mm 48 4800N

60 6000N
(1) Widt h
Symbol Width

2 120mm
4 200mm
5 240mm

LM - FP (2) (3) M(1) - 1WW0-

1-2-1 Linear servomotor type

Type

Rated thrust

Rated current

Serial No.

LM-F Series

<Primary side: Coil>

㧨Linear servo motor (Primary side)㧪

LINEAR MOTOR

LM-FP2B-06M-1WW0 200 V

600 N

7.8 A

SERIAL xxxxxxxxx DATE xxxx-xx

MITSUBISHI ELECTRIC CORPORATION, JAPAN

2.0 m/s
F class

㧨Linear servo motor (Secondary side)㧪

TYPE

LM-FS20-480-1WW0

21204-01

SERIAL NO.

B12345678

21204-01

Nameplate

Voltage
Maximum speed

Insulation class

Date of manufacture

Type

Serial No.

1 - 11

1 Introduction

MITSUBISHI CNC

<Secondary side: Magnet>

(2) Length

Symbol Length

384 384mm
480 480mm
576 576mm

(1) Widt h

Symbol Width

2 120mm
4 200mm
5 240mm

LM - FS

(2)(1)

0-

1WW0

-

(Note) The linear dimension of 384mm is available for LM-FS20 only.

1 - 12

MDS-D Series Linear Servo System Specifications Manual

1-2 Explanation of type

1-2-2 Servo drive unit type

POWER 9.0kW
INPUT 45A DC270-311V

0.2A 1PH200/200-230V 50/60Hz
OUTPUT **.*A 3PH 155V 0-240Hz
EN50178 MANUAL #IB-1500010

S/W BND5xxW000A0 H/W VER. *

MITSUBISHI ELECTRIC CORPORATION JAPAN

* H V A C Q F X J K 5 0 % *

Type
Input/output conditions

Software No.

Output

Applicable standard

Manual No.

Rating nameplate

MDS-D-

FP2A-03M FP2B-06M FP2D-12M FP2F-18M FP4B-12M FP4D-24M FP4F-36M FP4H-48M

Continuous thrust (N)

Unit nominal

V1-40

●●

V1-80

◎◎●●

V1-160

◎ ● ◎ ●

V1-160W 90mm
V1-320 120mm

◎◎●●

V1-320W 150mm

●/◎

Indicates the compatible motor for each ser vo drive unit.

●：For dri ving with one motor, ◎: For driving with two m oto rs

(Note) T he continuous thrust is att ained in driving a standard motor in self-cooled system.

4800

60mm

160A

3600

Unit width

(1) Unit type
MDS-D

LM-

□

300 600 1200 1800 24001200

160A
320A
320A

(1)

40A
80A

Compatible motor type

MDS-DH-

LM-

□

FP4H-48M

Continuous thrust (N)

Unit nominal

V1-200

240mm

(Note)

●

●

Indicates the compatible motor for each servo drive unit.

(Note) DC connection bar is required. Always install a larg e capacity drive unit in the left side of power supply unit, and connect with DC connection bar.

200A

(1) Unit t ype
MDS-DH

(1)

4800

Compatible motor type

Unit w idth

CAUTION

Serial No.

(1) 1-axis servo drive unit

< MDS-D Series >

maximum current

MITSUBISHI

TYPE

SERIAL# HVACQFXJK50 DATE04/01

SERVO DRIVE UNIT

MDS-D-V1-160W

< MDS-DH Series >

maximum current

The dynamic brake unit (MDS-D-DBU) is required for the MDS-D-V1-320W and MDS-DH-V1-160W.

1 - 13

1 Introduction

MITSUBISHI CNC

(2) 2-axis servo drive unit

MDS-D-

FP2A-03M FP2B-06M FP2D-12M FP2F-18M FP4B-12M FP4D-24M

Continuous thrust

(N)

Axis

●●

V2-4040 40+40A

●●

◎◎●●

●●

V2-8080 80+80A

◎◎●●

◎ ● ◎ ●

◎◎●●

V2-160160 160+160A

◎ ● ◎ ●

●/◎

●：For driving with one motor, ◎: For driving with two motors

(Not e) The con tin uou s t hrus t is att ain ed i n dr iv ing a st an da rd mot or i n sel f-cool ed s yst em .

1200 2400

(1) Unit type
MDS-D

Unit

width

300 600 1200 1800

LM-

□

V2-8040

V2-16080

60mm

90mm

V2-4020

LM

LM

80+40A

160+80A

L

M

40+20A

M

LM

(1)

L

M

L

Compatible motor type

Unit nominal

maximum
current

< MDS-D Series >

Indicates the compatible mo tor for each servo drive u nit.

1 - 14

MDS-D Series Linear Servo System Specifications Manual

1-2 Explanation of type

1-2-3 Power supply unit type

POWER 37kW
INPUT 164A 3PH 200/200-230V 50/60Hz

0.2A 1PH 200/200V-230V 50/60Hz
OUTPUT 121A DC270-311V
EN5

0178 MANUAL # IB-1500011

S/W BN D5xxW000A0 H/W V ER. *

MITSUBISHI ELECTRIC CORPORATION JAPAN

* H V A 3 E G 1 7 9 6 L M *

Type
Input/output conditions

Software No.

Manual No.

Rating nameplate

(1) Type

MDS-D-

Rated output Unit width

CV-37 3.7kW S-N12-AC200V NF63-CW3P-20A

CV-75 7.5kW NF63-CW 3P-40A
CV-110 11.0kW D-AL-11K NF63-CW 3P-50A
CV-185 18.5kW D-AL-18.5K S-N65-AC200V NF125-CW3P-100A
CV-300 30.0kW D-AL-30K S-N80-AC200V NF250-CW3P-125A
CV-370 37.0kW D-AL-37K NF250-CW3P-175A
CV-450 45.0kW D-AL-45K NF250-CW3P-200A
CV-550 55.0kW 300mm D-AL-55K S-N180-AC200V NF250-CW3P-225A

(Note) This is an optional part, and must be prepared by the user.

Compatible AC reactor

contactor

(Mitsubishi)

(Note)

circuit protector

(Mitsubishi)

(Note)

S-N25-AC200V

S-N150-AC200V

60mm

90mm

150mm

D-AL-7.5K

MDS-D-

(1)

(1) Type

MDS-DH-

Rat ed output

Unit w idth

CV-37 3.7kW NF63-CW 3P-10A

CV-75 7.5kW NF63-CW 3P-20A
CV-110 11.0kW DH-AL-11K S-N21-AC400V NF63-CW3P-30A
CV-185 18.5kW DH-AL-18.5K S-N25-AC400V NF63-CW3P-40A
CV-300 30.0kW DH-AL-30K S-N50-AC400V NF125-CW3P-75A
CV-370 37.0kW DH-AL-37K NF125-CW 3P-100A
CV-450 45.0kW DH-AL-45K NF125-CW 3P-100A
CV-550 55.0kW DH-AL-55K S-N80-AC400V NF250-CW3P-125A
CV-750 75.0kW DH-AL-75K S-N150-AC400V NF250-CW3P-200A

(Note) This is an optional part, and must be prepared by the user.

90mm

circuit protector

(Mitsubishi)

(Note)

300mm

Pow er supply unit

Com patible AC reac t or

contactor

(Mitsubishi)

(Note)

S-N12-AC400V

S-N65-AC400V

DH-AL-7.5K

150mm

MDS-DH- (1)

Applicable standard

< MDS-D Series >

Pow er supply unit

Output

Serial No.

MITSUBISHI

TYPE

SERIAL# HVA3EG1796L DATE 04/01

SERVO DRIVE UNIT

MDS-D-CV-370

Compatible

Compatible

< MDS-DH Series >

Com patible

Compatible

1 - 15

1 Introduction

MITSUBISHI CNC

1-2-4 AC reactor type

Type

Nameplate

Top surface of AC reactor

D-AL-18.5K

(1) Type

D-AL-

Capacity

MDS-D-CV-37
MDS-D-CV-75

11K 11.0kW MD S-D-C V-110

18.5K 18.5kW MDS-D-CV-185
30K 30.0kW MD S-D-C V-300
37K 37.0kW MD S-D-C V-370
45K 45.0kW MD S-D-C V-450
55K 55.0kW MD S-D-C V-550

Compatible power supply unit

7.5kW7.5K

D-AL- (1)

(1) Type

DH-AL-

Capacity

MDS-DH-CV -37
MDS-DH-CV -75

11K 11.0kW MDS-DH-CV-110

18.5K 18.5kW MDS-DH -CV-185
30K 30.0kW MDS-DH-CV-300
37K 37.0kW MDS-DH-CV-370
45K 45.0kW MDS-DH-CV-450
55K 55.0kW MDS-DH-CV-550
75K 75.0kW MDS-DH-CV-750

AC reactor

Compatible power supply unit

7.5kW7.5K

DH-AL- (1)

< MDS-D Series >

AC reactor

< MDS-DH Series >

1 - 16

付録

2

章

2 - 1

Contents

Specifications

2

2-1 Linear servomotor......................................................................................... 2 - 2

2-1-1 Specifications list.................................................................................. 2 - 2

2-1-2 Thrust characteristics............................................................................ 2 - 4

2-1-3 Liquid cooling specification................................................................... 2 - 5

2-2 Drive unit............................ ... .......................................... ... ........................... 2 - 6

2-2-1 Servo drive unit..................................................................................... 2 - 6

2-2-2 Power supply unit ................................................................................ 2 - 8

2-2-3 AC reactor ............................................................................................ 2 - 9

2-2-4 Explanation of each part..................................................................... 2 - 10

2-2-5 Dynamic brake unit (MDS-D-DBU).....................................................2 - 15

2-2-6 Side protection cove........................................................................... 2 - 17

2 - 1

2 Specifications

MITSUBISHI CNC

2-1 Linear servomotor

2-1-1 Specifications list

LM-F Series
(1) For drive with standard unit and motor

LM-F Series

Linear servomotor type LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M

Type

Compatible
servo drive
unit type

Power facility capacity [kVA] 2.0 3.5 5.5 10 7.5
Cooling method Self-cooling, liquid-cooling

Thrust

Maximum speed [m/s] 2.0
Magnetic attraction force [N] 2500 4500 9000 13500 9000

Weight

Recommended load mass ratio 15 times linear servo motor primary side mass maximum
Structure Open (Protection method IP00)

Environment

Primary side type LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M
Secondary side type
MDS-D-V1- 40 40 80 160 80
MDS-DH-V1- -----

MDS-D-V2-

Continuous
(Self-cooling) [N]

Continuous
(liquid-cooling) [N]
Maximum [N] 900 1800 3600 5400 3600

Primary side [kg] 5 9 18 27 14

Secondary side [kg]

Ambient temperature
Ambient humidity 80%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Vibration
Altitude 1000 meters or less above sea level

LM-FS20- □ LM-FS20- □ LM-FS20- □ LM-FS20- □ LM-FS40- □

4020 (L axis)

4040 (L,M axis)

8040 (M axis)

150 300 600 900 600

300 600 1200 1800 1200

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

4020 (L axis)

4040 (L,M axis)

8040 (M axis)

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

0 to 40 ℃ (with no freezing), Storage: -15℃ to 55 ℃ (with no freezing)

8040 (L axis)

8080 (L,M axis)

16080 (M axis)

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

2

or less

49m/s

16080 (L axis)

160160 (L,M axis)

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

8040 (L axis)

8080 (L,M axis)

16080 (M axis)

13.5 (480mm)

16.0 (576mm)

LM-F Series

Linear servomotor type LM-FP4D-24M LM-FP4F-36M LM-FP4H-48M LM-FP5H-60M

Type

Compatible
servo drive
unit type

Power facility capacity [kVA] 18 18 18 22
Cooling method Self-cooling, liquid-cooling

Thrust

Maximum speed [m/s] 2.0
Magnetic attraction force [N] 18000 27000 36000 45000

Weight

Recommended load mass ratio 15 times linear servo motor primary side mass maximum
Structure Open (Protection method IP00)

Environment

Primary side type LM-FP4D-24M LM-FP4F-36M LM-FP4H-48M LM-FP5H-60M
Secondary side type
MDS-D-V1- 160 320 320 -
MDS-DH-V1- ---

MDS-D-V2-

Continuous
(Self-cooling) [N]
Continuous
(liquid-cooling) [N]

Maximum [N] 7200 10800 14400 18000

Primary side [kg] 28 42 56 67
Secondary side [kg]

Ambient temperature
Ambient humidity 80%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)
Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Vibration
Altitude 1000 meters or less above sea level

LM-FS40- □ LM-FS40- □ LM-FS40- □ LM-FS50- □

16080 (L axis)

160160 (L,M axis)

1200 1800 2400 3000

2400 3600 4800 6000

13.5 (480mm)

16.0 (576mm)

0 to 40 ℃ (with no freezing), Storage: -15 ℃ to 55 ℃ (with no freezing)

---

13.5 (480mm)

16.0 (576mm)

49m/s

2

or less

13.5 (480mm)

16.0 (576mm)

200（Note 2）

20.0 (480mm)

26.0 (576mm)

(Note1) The linear servo motor's maximum speed or linear enco der (sca le)'s rated spee d, whichever is smaller,

is the upper limit value of the linear servo motor's speed.

(Note2) 400V specification is applied.

2 - 2

MDS-D Series Linear Servo System Specifications Manual

2-1 Linear servomotor

(2) For drive with one unit and two motor

LM-F Series (driving with one unit and two motors )

Linear servomotor type LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M LM-FP4D-24M

Type

Compatible
servo drive
unit type

Power facility capacity [kVA] 4.0 7.0 11.0 20.0 15.0 36.0
Cooling method Self-cooling, liquid-cooling

Thrust

Maximum speed [m/s] 2.0
Magnetic attraction force

(per one motor) [N]

Weight

Recommended load mass
ratio

Structure Open (Protection method IP00)

Environ­ment

Primary side
type

Secondary side
type

MDS-D-V1- 80 80 160 320 160 320

MDS-D-V2-

Continuous
(Self-cooling)
[N]

Continuous
(liquid-cooling)
[N]

Maximum [N] 1800 3600 7200 10800 7200 14400

Primary side
[kg]

Secondary side
[kg]

Ambient
temperature

Ambient
humidity

Atmosphere Indoors (no direct sunlight); no corrosive gas, inflammable gas, oil mist, or dust
Vibration
Altitude 1000 meters or less above sea level

LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M LM-FP2F-18M LM-FP4B-12M LM-FP4D-24M

LM-FS20- □ LM-FS20- □ LM-FS20-□ LM-FS20- □ LM-FS40- □ LM-FS40- □

8040 (L axis)

8080 (L,M axis)

16080 (M axis)

300 600 1200 1800 1200 2400

600 1200 2400 3600 2400 4800

2500 4500 9000 13500 9000 18000

5 × 29× 218× 227× 214× 228× 2

5.8 (384mm)

7.1 (480mm )

9.0 (576mm)

8040 (L axis)

8080 (L,M axis)

16080 (M axis)

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

0 to 40 ℃ (with no freezing), Storage: -15 ℃ to 55 ℃ (with no freezing)

80%RH or less (with no dew condensation), Storage: 90%RH or less (with no dew condensation)

16080 (L axis)

160160 (L,M axis)

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

15 times linear servo motor primary side mass maximum

49m/s

5.8 (384mm)

7.1 (480mm)

9.0 (576mm)

2

or less

-

16080 (L axis)

160160 (L,M axis)

13.5 (480mm)

16.0 (576mm)

13.5 (480mm)

16.0 (576mm)

-

(Note) The linear servo motor's maximum speed or linear encoder (scale)'s rate d spee d, whichever is smalle r,

is the upper limit value of the linear servo motor's speed.

2 - 3

2 Specifications

MITSUBISHI CNC

2-1-2 Thrust characteristics

900

600

300
150

0

12

Speed (m/s)

Thrust (N)

Short time operation
range

Continuous operation range

(liquid-cooling).

Continuous operation range

(self-cooling).

5400

3600

1800

900

0

12

Speed (m/s)

Thrust (N)

Short time operation
range

Continuous operation range

(liquid-cooling).

Continuous operation range

(self-cooling).

14400

9600

4800

0

12

2400

Speed (m/s)

Thrust (N)

Short time operation
range

Continuous operation range

(liquid-cooling).

Continuous operation range

(self-cooling).

(1) LM-F Series

LM-FP2A-03M LM-FP2B-06M LM-FP2D-12M

1800

3600

10800

1200

Short time operation
range

Thrust (N)

600

Continuous operation range

300

Continuous operation range

0

(liquid-cooling).

(self-cooling).

12

Speed (m/s)

2400

Short time operation
range

Thrust (N)

1200

Continuous operation range

600

Continuous operation range

0

(liquid-cooling).

(self-cooling).

12

Speed (m/s)

LM-FP2F-18M LM-FP4B-12M LM-FP4D-24M

3600

2400

Short time operation
range

Thrust (N)

1200

Continuous operation range

600

Continuous operation range

0

(liquid-cooling).

(self-cooling).

12

Speed (m/s)

7200

4800

Short time operation
range

Thrust (N)

2400

Continuous operation range

1200

Continuous operation range

0

(liquid-cooling).

(self-cooling).

12

Speed (m/s)

LM-FP4F-36M LM-FP4H-48M LM-FP5H-60M

18000

7200

Short time operation
range

Thrust (N)

3600

Continuous operation range

1800

(liquid-cooling).

Continuous operation range

(self-cooling).

0

12

Speed (m/s)

2 - 4

12000

Thrust (N)

6000
3000

0

Short time operation
range

Continuous operation range

(liquid-cooling).

Continuous operation range

(self-cooling).

12

Speed (m/s)

MDS-D Series Linear Servo System Specifications Manual

2-1 Linear servomotor

2-1-3 Liquid cooling specification

CAUTION

Type

LM-FP2A-03M 100
LM-FP2B-06M 100
LM-FP2D-12M 400
LM-FP2F-18M 700
LM-FP4B-12M 400
LM-FP4D-24M 700
LM-FP4F-36M 1000
LM-FP4H-48M 1300
LM-FP5H-60M 2000

Required cooling ability

(W)

Cooling liquid amount

(L/min at 20 ℃ )

5L/min

1. The required cooling capability (W) is not a specified va lue, but a reference value.

2. Customer is responsible for designing the cooling system, including piping to the coolant pipe
embedded in the primary (coil) side, installing the pipes, and selecting parts, cooling device (chiller)
and coolants.

3. Make sure to add an equipment, such as a filter, to the flow path to avoid foreign matters fro m
flowing in the coolant pipe.

4. Customer should select appropriate liquid-cooling pipes and joints so that no leakage will occur.
For the liquid-cooling pipes, select the ones that have enough bending tolerance.

5. We recommend that the liquid poured into the coolant pipe be at room temperature (around 20
degree C) or below. When the temperature is lower, the cooling effect will be enhanced, but dew
condensation may be caused.

6. The coolant pipes are made of copper, so select a rust-preventive agent that won't cause copper
corrosion, and add it to the coolant.

2 - 5

2 Specifications

MITSUBISHI CNC

2-2 Drive unit

2-2-1 Servo drive unit

(1) 1-axis servo drive unit

< MDS-D Series >

1-axis servo drive unit MDS-D-V1 Series

Servo drive unit type
MDS-D-V1-

Nominal maximum current (peak) [A] 20 40 80 160 160 320 320
Output

Input

Control
power

Earth leakage current [mA] 1 (Max. 2)
Control method Sine wave PWM control method

Braking

External analog output 0 to +5V, 2ch (data for various adjustments)
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 3.8 4.5 5.8 7.5
Heat radiated at rated output [W] 40 58 96 184 245 366 471
Noise Less than 55dB

Rated voltage [V] 155AC
Rated current [A] 4.6 7.8 14.6 29.6 40.2 59.6 83.4
Rated voltage [V] 270 to 311DC
Rated current [A] 7 7 14 30 35 45 55
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz]
Current [A] Max. 0.2
Rush current [A] Max. 30
Rush conductivity time [ms] Max. 6

Dynamic brakes Built-in

20 40 80 160 160W 320 320W

50/60 Frequency fluctuation within ± 3%

Regenerative braking and dynamic brakes

External

(MDS-D-

DBU)

< MDS-DH Series >

1-axis servo drive unit MDS-DH-V1 Series

Servo drive unit type
MDS-DH-V1-

Nominal maximum current (peak) [A] 10 20 40 80 80 160 160 200
Output

Input

Control
power

Earth leakage current [mA] 1 (Max. 2)
Control method Sine wave PWM control method

Braking
External analog output 0 to +5V, 2ch (data for various adjustments)

Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 3.8 4.5 5.8 7.5 16.5
Heat radiated at rated output [W] 46 68 114 215 269 390 542 735
Noise Less than 55dB

Rated voltage [V] 340AC
Rated current [A] 2.3 3.9 7.3 15.0 20.1 29.8 41.7 76.8
Rated voltage [V] 513 to 648DC
Rated current [A] 0.9 1.6 2.9 6.0 8.0 11.9 16.7 39.0
Voltage [V] 380 to 440AC (50Hz)/380 to 480AC (60Hz) Power fluctuation rate within ±10%
Frequency [Hz]
Current [A] Max. 0.1
Rush current [A] Max. 18
Rush conductivity time [ms] Max. 12 Max. 18

Dynamic brakes Built-in External (MDS-D-DBU)

10 20 40 80 80W 160 160W 200

50/60 Frequency fluctuation within ± 3%

Regenerative braking and dynamic brakes

2 - 6

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

(2) 2-axis servo drive unit

< MDS-D Series >

2-axis servo drive unit MDS-D-V2 Series

Servo drive unit type
MDS-D-V2-

Nominal maximum current (peak) [A] 20/20 40/20 40/40 80/40 80/80 160/80 160/160
Output

Input

Control
power

Earth leakage current [mA] 1 (Max. 4 For two axes)
Control method Sine wave PWM control method Current control method

Braking
External analog output 0 to +5V, 2ch (data for various adjustments)

Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 4.5 5.2
Heat radiated at rated output [W] 82 104 126 172 218 319 420
Noise Less than 55dB

Rated voltage [V] AC155
Rated current [A] 4.6/ 4.6 7.8/ 4.6 7.8/ 7.8 14.6/ 7.8 14.6/ 14.6 29.6/ 14.6 29.6/ 29.6
Rated voltage [V] 270 to 311DC
Rated current [A] 14 14 14 21 28 44 60
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz]
Current [A] Max. 0.2
Rush current [A] Max. 30
Rush conductivity time [ms] Max. 6

Dynamic brakes Built-in

2020 4020 4040 8040 8080 16080 160160

50/60 Frequency fluctuation within ± 3%

Regenerative braking and dynamic brakes

2 - 7

2 Specifications

MITSUBISHI CNC

2-2-2 Power supply unit

< MDS-D Series >

Power supply unit MDS-D-CV Series

Power supply unit type
MDS-D-CV-

Rated output [kW] 3.7 7.5 11.0 18.5 30.0 37.0 45.0 55.0
Power facility capacity [kVA] 5.3 11.0 16.0 27.0 43.0 53.0 64.0 78.0

Rated voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%

Input

Output

Control
power

Main circuit method Converter with power regeneration circuit
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 4.0 6.0 10.0 25.5
Heat radiated at rated output [W] 54 79 124 193 317 396 496 596
Noise Less than 55dB

Frequency [Hz]
Rated current [A] 15 26 35 65 107 121 148 200
Rated voltage [V] 513 to 648DC
Rated current [A] 17 30 41 76 144 164 198 238
Voltage [V] 200AC (50Hz) / 200 to 230AC (60Hz) Power fluctuation rate within +10%, -15%
Frequency [Hz]
Current [A] Max. 0.2

Rush current [A] Max. 38 Max. 30
Rush conductivity time [ms] Max. 3 Max. 6

37 75 110 185 300 370 450 550

50/60 Frequency fluctuation within ± 3%

50/60 Frequency fluctuation within ± 3%

< MDS-DH Series >

Power supply unit MDS-DH-CV Series

Power supply unit type
MDS-DH-CV-

Rated output [kW] 3.7 7.5 11.0 18.5 30.0 37.0 45.0 55.0 75.0
Power facility capacity [kVA] 5.3 11.0 16.0 27.0 43.0 53.0 64.0 78.0 107.0

Rated voltage [V] 380 to 440AC (50Hz)/380 to 480AC (60Hz) Power fluctuation rate within ±10%

Input

Output

Control
power

Main circuit method Converter with power regeneration circuit
Structure Protection type (Protection method: IP20 [over all] / IP00 [Terminal block TE1])
Cooling method Forced wind cooling
Weight [kg] 6.0 10.0 25.5
Heat radiated at rated output [W] 54 79 124 193 317 402 496 596 842
Noise Less than 55dB

Frequency [Hz]
Rated current [A] 5.2131835617085106130
Rated voltage [V] 513 to 648DC
Rated current [A] 7.1152138728299119150
Voltage [V] 380 to 440AC (50Hz)/380 to 480AC (60Hz) Power fluctuation rate within ±10%
Frequency [Hz]
Current [A] Max. 0.1

Rush current [A] Max. 18
Rush conductivity time [ms] Max. 12

37 75 110 185 300 370 450 550 750

50/60 Frequency fluctuation within ± 3%

50/60 Frequency fluctuation within ± 3%

2 - 8

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

2-2-3 AC reactor

An AC reactor must be installed for each power supply unit.

< MDS-D Series >

AC reactor model
D-AL-

Compatible power supply unit type
MDS-D-CV-

Rated capacity [kW] 7.51118.530374555
Rated voltage [V]
Rated current [A] 27 40 66 110 133 162 200
Frequency [Hz]

Ambient temperature
Ambient humidity

Environment

Weight [kg] 4.2 3.7 5.3 6.1 8.6 9.7 11.5

Atmosphere
Altitude Operation/Storage: 1000 meters or less a bove se a level, Transpo rtation: 10000 meters or less above se a level

Vibration / impact

7.5K 11K 18.5K 30K 37K 45K 55K

37,75 110 185 300 370 450 550

50/60 Frequency fluctuation within ± 3%

Operation: -10 ℃ to 60 ℃ (with no freezing), Storage/Transportation: -10℃ to 60 ℃ (with no freezing)

Operation: 80%RH or less (with no dew condensation),

Storage/Transportation: 80%RH or less (with no dew condensation)

With no corrosive gas, inflammable gas, oil mist or dust

AC reactor

200/200 to 230AC

Indoors (no direct sunlight)

2

(1G) / 98m/s2 (10G)

9.8m/s

< MDS-DH Series >

AC reactor

AC reactor model
DH-AL­Compatible power supply unit type
MDS-D-CV-

Rated capacity [kW] 7.51118.53037455575
Rated voltage [V] 380 to 480AC ±10%
Rated current [A] 14 21 37 65 75 85 106 142
Frequency [Hz]

Ambient temperature
Ambient humidity

Environment

Weight [kg] 4.0 3.7 5.3 6.0 8.5 9.8 10.5 13.0

Atmosphere
Altitude Operation/Storage: 1000 meters or less above sea level, Transpo rtation: 1000 0 meters or less above sea level

Vibration / impact

7.5K 11K 18.5K 30K 37K 45K 55K 75K

37, 75 110 185 300 370 450 550 750

50/60 Frequency fluctuation within ± 3%

Operation: -10 ℃ to 60 ℃ (with no freezing), Storage/Transportation: -10℃ to 60 ℃ (with no freezing)

Operation: 80%RH or less (with no dew condensation),

Storage/Transportation: 80%RH or less (with no dew condensation)

With no corrosive gas, inflammable gas, oil mist or dust

Indoors (no direct sunlight)

2

9.8m/s

(1G) / 98m/s2 (10G)

2 - 9

2 Specifications

MITSUBISHI CNC

2-2-4 Explanation of each part

MDS-D-V1

60mm width

Bottom view of left diagram

MDS-D-V1

90mm width or more

(6)
(7)

(15)

(16)

(2)

(3)

(9)

(12)

(14)

(1)
(4)

(5)

(8)

(10)
(11)

(13)

(17)

(1) Explanation of each 1-axis servo drive unit part

< MDS-D Series >

1 2 1 2

1 2

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

<Each part name>

Name Description

(1)
(2) SWL --- Axis No. setting switch
(3) SW1 --- Unused axis setting switch
(4) CN1A --- NC or master axis optical communication connector
(5) CN1B --- Slave axis optical communication connector

Con-

(6) BTA,BTB ---

trol

circuit

(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B
(8) CN9 --- Maintenance connector (usually not used)

(9) CN4 --- Power supply communication connector
(10) CN2 --- Main side detector connection connector (including the thermistor signal)
(11) CN3 --- Sub side detector connection connector (not used in the linear system)
(12) CN20 --- Motor brake/dynamic brake control connector (Key way: X type)

(13)

(14) TE3

Main

(15)

circuit

(16) U, V, W Motor power supply output terminal (for 90mm width or more) (3-phase AC output )

(17) PE

LED --- Unit status indication LED

For connecting converged battery unit
Both BTA and BTB are the same function, and they are internally connected each oth­er.

L+

L-

L11
L21

U, V, W,

Converter voltage input terminal (DC input)

Control power input terminal (single-phase AC input)
Motor power supply output connector (3-phase AC output),

Motor grounding terminal (for 60mm width)

Grounding terminal
Note that TE1 connector (above "(15)") is used for the motor grounding of the 60mm
width unit.

TE2

TE1

<Screw size>

Type 20 to 160 160W 320 320W

Unit width (mm) 60 90 120 150

(13) TE2 M6 x 16
(14) TE3 M4 x 12
(16) TE1 - M5 x 12 M8 x 12

(17)

2 - 10

M4 x 12 M5 x 12 M8 x 12

1-axis servo drive unit MDS-D-V1-

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

< MDS-DH Series >

MDS-DH-V1
90mm width

Bottom view of left diagram MDS-DH-V1

120mm width or more

(2)
(3)

(4)
(5)

(1)

(9)

(12)

(14)

(17)

(15)

(8)

(10)
(11)

(13)

(6)
(7)

(16)

 

 

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

<Each part name>

(1)
(2) SWL --- Axis No. setting switch
(3) SW1 --- Unused axis setting switch
(4) CN1A --- NC or master axis optical communication connector
(5) CN1B --- Slave axis optical communication connector

Con-

(6) BTA,BTB ---

trol

circuit

(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B
(8) CN9 --- Maintenance connector (usually not used)

(9) CN4 --- Power supply communication connector
(10) CN2 --- Main side detector connection connector (including the thermistor signal)
(11) CN3 --- Sub side detector connection connector (not used in the linear system)
(12) CN20 --- Motor brake/dynamic brake control connector (Key way: X type)

(13)

(14) TE3

Main

(15)

circuit

(16) U, V, W Motor power supply output terminal (for 120mm width or more) (3-phase AC output)

(17) PE

<Screw size>

Type 10 to 80 80W 160 160W 200

Unit width (mm) 60 90 120 150 240

(13) TE2 M6×16
(14) TE3 M4×12 M4×8
(16) TE1 - M5×12 M8×15

(17)

Name Description

LED --- Unit status indication LED

For connecting converged battery unit
Both BTA and BTB are the same function, and they are internally connected each oth­er.

TE2

TE1

L+

L­L11
L21

U, V, W,

M4×12 M5×12 M8×16

Converter voltage input terminal (DC input)

Control power input terminal (single-phase AC input)
Motor power supply output connector (3-phase AC output),

Motor grounding terminal (for 90mm width)

Grounding terminal
Note that TE1 connector (above "(15)") is used for the motor grounding of the 90mm
width unit.

1-axis servo drive unit MDS-DH-V1-

2 - 11

2 Specifications

MITSUBISHI CNC

(2) Explanation of each 2-axis servo drive unit part

MDS-D-V2

Bottom view

(6)
(7)

(15)

(16)

(2)
(3)

(9)

(12)

(14)

(1)

(4)
(5)

(8)

(10)
(11)

(13)

(17)
(18)

(19)

< MDS-D Series >

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

<Each part name>

12 12

1 2

(1)
(2) SWL,SWM --- Axis No. setting switch (L,M axis)
(3) SW1 --- Unused axis setting switch (L, M axis)
(4) CN1A --- NC or master axis optical communication connector
(5) CN1B --- Slave axis optical communication connector

(6) BTA,BTB ---

(7) BT1 --- For connecting battery built-in drive unit ER6V-C119B

Control

(8) CN9 --- Maintenance connector (usually not used)

circuit

(9) CN4 --- Power supply communication connector

(10) CN2L ---

(11) CN3L ---

(12) CN2M ---

(13) CN3M ---
(14) CN20 --- Motor brake/dynamic brake control connector (Key way: X type)
(15)

(16) TE3

Main

(17)

circuit

(18)
(19) PE

LED --- Unit status indication LED

TE2

TE1

Name Description

For connecting converged battery unit
Both BTA and BTB are the same function, and they are internally connected
each other.

Main side detector connection connector (L axis)
(including the thermistor signal)

Sub side detector connection connector (L axis)
(not used in the linear system)

Main side detector connection connector (M axis)
(including the thermistor signal)
Sub side detector connection connector (M axis)
(not used in the linear system)

L+

L­L11
L21

MU, MV, MW,

LU, LV, LW,

Converter voltage input terminal (DC input)

Control power input terminal (single-phase AC input)

Motor power supply output connector(3-phase AC output)

Grounding terminal
Use TE1 connector for the motor grounding.

<Screw size>

Type 2020 to 8080 16080,160160

Unit width (mm) 60 90

(15) TE2 M6×16
(16) TE3 M4×12

(19)

2-axis servo drive unit MDS-D-V2-

M4×12

2 - 12

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

(3) Explanation of each power supply unit part

< MDS-D Series >

(1)

(3)

(4)

(11)

MDS-D-CV Bottom view

(2)

(5)

(8)

(9)

(12)

(6)

90mm width or more

(7)

(7)

(10)

(6)

Bottom view
60mm width

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

<Each part name>

Name Description

(1)
(2) SW1 --- Power supply setting switch
(3) CN4 --- Servo/spindle communication connector (master)

Con-

(4) CN9 --- Servo/spindle communication connector (slave)

trol cir-

cuit

(5) --­(6) CN23A --- External emergency stop input connector (Key way: X type)

(7) CN23B MC1,MC2 External contactor control connector (Key way: Y type)
(8)

(9) TE3

Main

(10)

circuit

(11) L1, L2, L3
(12) PE Grounding terminal (for 90mm width or more)

LED --- Power supply status indication LED

TE2

TE1

CHARGE

LAMP

L+

L-

L11
L21

L1,L2,L3,

TE2 output charging/discharging circuit indication LED

Converter voltage output terminal (DC output)

Control power input terminal (single-phase AC input)
Power input terminal (3-phase AC input),

Grounding terminal (for 60mm width)
Power input terminal (3-phase AC input),

(for 90mm width or more)

<Screw size>

Power supply unit MDS-D-CV-

Type 37, 75 110,185 300 to 450 550

Unit width (mm) 60 90 150 300

(8) TE2 M6 x 16 M10 x 20

(9) TE3 M4 x 12 M4 x 8
(10) TE1 M4 x 12 - - -
(11) TE1 - M5 x 12 M8 x 16 M10 x 20

(12)

- M5 x 12 M8 x 14 M10 x 20

2 - 13

2 Specifications

MITSUBISHI CNC

< MDS-DH Series >

MDS-DH-CV

Bottom view

(2)

(3)

(4)

(5)

(1)

(9)

(8)

(10)

(11)

(6)

(7)

The connector and terminal block layout may differ according to the unit being used. Refer to each unit
outline drawing for details.

<Each part name>

Name Description

(1)
(2) SW1 --- Power supply setting switch
(3) CN4 --- Servo/spindle communication connector (master)

Con-

(4) CN9 --- Servo/spindle communication connector (slave)

trol cir-

cuit

(5) --­(6) CN23A --- External emergency stop input conne ctor (Key way: X type)

(7) CN23B MC1,MC2 External contactor control connector (Key way: Y type)
(8)

Main

(9) TE3

circuit

(10) TE1 L1, L2, L3 Power input terminal (3-phase AC input)
(11) PE Grounding terminal

LED --- Power supply status indication LED

TE2

CHARGE

LAMP

L+

L-

L11
L21

TE2 output charging/discharging circuit indication LED

Converter voltage output terminal (DC output)

Control power input terminal (single-phase AC input)

<Screw size>

Type 37 to 185 300 to 450 550, 750

Unit width (mm) 90 150 300

(8) TE2 M6×16 M6×16
(9) TE3 M4×12 M4×8

(10) TE1 M5×12 M8×16 M8×15

(11)

M5×12 M8×14 M8×16

Power supply unit MDS-DH-CV-

2 - 14

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

2-2-5 Dynamic brake unit (MDS-D-DBU)

U V W

FG

a

b

13 14

The MDS-D-V1-320W and MDS-DH-V1-160W or larger units do not have dynamic brakes built in, so install an
external dynamic brake unit.

(1) Specifications

Type Coil specifications Compatible drive unit Weight (kg)

MDS-D-DBU 24VDC 160mA

(2) Outline dimension drawings

MDS-D-DBU

20

200

190

MDS-D-V1-320W

MDS-DH-V1-160W or larger

10

2kg

5

20

5

140

5

20

200

[Unit: mm]

2 - 15

2 Specifications

MITSUBISHI CNC

(3) Connecting with the servo drive unit

C

POINT

Brake connector

(CN20)

Pin Name

1
2
3

DC24V

DBU
MBR

Linearmotor

CNU20S(AWG14)

1
2
3

Twist wire

To a motor brake

UVW a b

External

power supply

DC24V

GND

Dynamic brake unit

(MDS-D-DBU)

Power terminal

block (M3)

Terminal

Name

13 U
2

Control terminal

block (M3)

Terminal

V
W

Name

1
2
3
4
5
6

NC

13
14

a
b

CAUTION

Internal circuit diagram

V
W

U

R (0.5

)

Terminal block

14
13

b

M

SK

a

Correctly wire the dynamic brake unit to the servo drive unit.

Do not use for applications other than emergencies (normal braking, etc.). The internal resistor could

heat up, and lead to fires or faults.

2 - 16

When you use a motor with a brake, please wire (between 1pin and 3pin) for the CN20 connector.

MDS-D Series Linear Servo System Specifications Manual

2-2 Drive unit

2-2-6 Side protection cove

(1): Install the side protection cover
(type: D-COVER-1).
(2): Close the front cover.

(1)

(1)

(2)

(2)

(2)

CAUTION

Install the side protection cover outside the both ends of the connected units.

(Installation method 1): Installation of medium capacity unit

Order the side protection cover separately from the unit.

2 - 17

2 - 18

付録

3

章

3 - 1

Contents

Characteristics

3

3-1 Linear servomotor......................................................................................... 3 - 2

3-1-1 Environmental conditions ..................................................................... 3 - 2

3-1-2 Quakeproof level .................................................................................. 3 - 2

3-1-3 Dynamic brake characteristics ............................................................. 3 - 3

3-2 Drive unit characteristics................. .............................................................. 3 - 4

3-2-1 Environmental conditions ..................................................................... 3 - 4

3-2-2 Heating value........................................................................................ 3 - 5

3-2-3 Overload protection characteristics ...................................................... 3 - 6

3 - 1

3 Characteristics

MITSUBISHI CNC

3-1 Linear servomotor

3-1-1 Environmental conditions

Environment Conditions

Ambient temperature

Ambient humidity
Atmosphere Indoors (no direct sunlight), No corrosive gas, inflammable gas, oil mist or dust

Altitude 1000m or less above sea level

3-1-2 Quakeproof level

0 ℃ to +40 ℃ (with no freezing),

Storage: -15 ℃ to 55 ℃ (with no freezing)

80% RH or less (with no dew condensation),

Storage:90% RH or less (with no dew condensation)

Motor type
LM-FP2A-03M
LM-FP2B-06M

LM-FP2D-12M
LM-FP2F-18M
LM-FP4B-12M
LM-FP4D-24M
LM-FP4F-36M
LM-FP4H-48M
LM-FP5H-60M

Vibration

2

or less

49 m/s

3 - 2

MDS-D Series Linear Servo System Specifications Manual

3-1 Linear servomotor

3-1-3 Dynamic brake characteristics



(

./#:࡮]VG/࡮#࡮($_



If a servo alarm that cannot control the motor occurs, the dynamic brakes will function to stop the servomotor
regardless of the parameter settings.

Coasting rotation distance during emergency stop

The distance that the motor coasts when stopping with the dynamic brakes can be approximated with the
following expression.
When in position command synchronization system, calculate using one-half of the moving section’s total
weight (M).







L
F

MAX

0

: Coasting distance oｆ machine

: Speed during brake operation [m/min]
M : Moving section’s total weight [kg]
te : Brake drive relay delay time
A : Coefficient A (Refer to the table below)
B : Coefficient B (Refer to the table below)

Emergency stop (EMG)

Dynamic brake control output

Actual dynamic brake operation

Motor speed

OFF
ON

OFF
ON

OFF
ON

N

Coasting distance

t

e

Dynamic brake braking diagram

[m]

[s]（Normally 0.03s）



Time

Standard combination Combination with one unit and two motor

Motor type A B Motor type A B

LM-FP2A-03M
LM-FP2B-06M
LM-FP2D-12M
LM-FP2F-18M
LM-FP4B-12M
LM-FP4D-24M
LM-FP4F-36M
LM-FP4H-48M
LM-FP5H-60M

1.49×10

6.94×10

2.15×10

1.64×10

2.37×10

1.23×10

3.20×10

1.75×10

7.96×10

Coasting amount calculation coefficients table

-7

-8

-8

-8

-8

-8

-9

-9

-9

3.17×10

1.13×10

8.11×10

4.73×10

7.90×10

3.73×10

5.47×10

5.03×10

1.32×10

-3

-3

-4

-4

-4

-4

-4

-4

-4

LM-FP2A-03M
LM-FP2B-06M
LM-FP2D-12M
LM-FP2F-18M
LM-FP4B-12M
LM-FP4D-24M
LM-FP4F-36M
LM-FP4H-48M
LM-FP5H-60M

1.01×10

4.29×10

1.48×10

1.07×10

1.68×10

8.69×10

2.66×10

1.54×10

5.34×10

-7

-8

-8

-8

-8

-9

-9

-9

-9

4.69×10

1.83×10

1.17×10

7.21×10

1.11×10

5.27×10

6.56×10

5.68×10

1.96×10

-3

-3

-3

-4

-3

-4

-4

-4

-4

3 - 3

3 Characteristics

MITSUBISHI CNC

3-2 Drive unit characteristics

3-2-1 Environmental conditions

Environment Conditions

Ambient temperature
Ambient humidity 90% RH or less (with no dew condensation)
Storage temperature
Storage humidity 90% RH or less (with no dew condensation)

Atmosphere

Altitude
Vibration

(Note) When installing the machine at 1,000m or more above sea level, the heat dissipation

characteristics will drop as the altitude increases. The upper limit of the ambient
temperature drops 1 ℃ with every 100m increase in altitude. (The ambient temperature at
an altitude of 2,000m is between 0 and 45 ℃ .)

no corrosive gas, inflammable gas, oil mist, dust or conductive fine particles

Operation/storage: 4.9m/s

0 ℃ to +55 ℃ (with no freezing)

-15 ℃ to +70 ℃ (with no freezing)

Indoors (no direct sunlight);

Operation/storage: 1000m or less above sea level

Transportation: 13000m or less above sea level

2

(0.5G) or less Transportation: 49m/s2(5G) or less

3 - 4

MDS-D Series Linear Servo System Specifications Manual

3-2 Drive unit characteristics

3-2-2 Heating value

The values for the servo drive unit apply at the stall output. The values for the spindle drive unit apply for the
continuous rated output. The values for the power supply unit include the AC reactor's heating value.

< MDS-D Series >

Servo drive unit Spindle drive unit Power supply unit

Heating value [W]

Type

MDS-D-

V1-20 18 22 V2-2020 28 54 SP-20 24 31 CV-37 20 34
V1-40 20 38 V2-4020 30 74 SP-40 29 65 CV-75 24 55
V1-80 25 71 V2-4040 33 93 SP-80 37 121 CV-110 25 99
V1-160 36 148 V2-8040 39 133 SP-160 54 236 CV-185 32 161
V1-160W 44 201 V2-8080 45 173 SP-200 78 404 CV-300 45 272
V1-320 59 307 V2-16080 57 262 SP-240 91 529 CV-370 53 343
V1-320W 72 399 V2-160160 70 350 SP-320 118 688 CV-450 104 392

Inside

panel

Out-

side

panel

Type

MDS-D-

V2-160160W 77 403 SP-400 148 897 CV-550 164 432

Heating value [W]

Inside

panel

Out­side

panel

Heating value [W]

Type

MDS-D-

SP-640 196 1231

Inside

panel

Out-

side

panel

Type

MDS-D-

< MDS-DH Series >

Heating value

[W]

Inside
panel

Out­side

panel

Servo drive unit Spindle drive unit Power supply unit

Type

MDS-DH-

V1-10 19 27 V2-1010 28 54 SP-20 32 88 CV-37 20 34
V1-20 22 46 V2-2010 30 74 SP-40 42 158 CV-75 24 55
V1-40 27 87 V2-2020 33 93 SP-80 54 237 CV-110 25 99
V1-80 40 175 V2-4020 39 133 SP-100 73 369 CV-185 32 161
V1-80W 47 222 V2-4040 45 173 SP-160 110 639 CV-300 45 272
V1-160 62 328 V2-8040 57 262 SP-200 126 746 CV-370 53 343
V1-160W 81 461 V2-8080 70 350 SP-320 168 1034 CV-450 104 392
V1-200 105 630 V2-8080W 83 445 SP-480 232 1488 CV-550 164 432

Heating value [W]

Inside

panel

Out-

side

panel

Type

MDS-DH-

Heating value [W]

Inside

panel

Out­side

panel

Type

MDS-DH-

Heating value [W]

Inside

panel

Out-

side

panel

Type

MDS-DH-

CV-750 228 614

Heating value

[W]

Inside
panel

panel

1. Design the panel's heating value taking the actual axis operation (load rate) into consideration.

POINT

2. The heating values in the above tables are calculated with the following load rates.

Unit Load rate

Servo drive unit 50%

Spindle drive unit 100%

Power supply unit 100%

Out­side

3 - 5

3 Characteristics

MITSUBISHI CNC

3-2-3 Overload protection characteristics

The servo drive unit has an electronic thermal relay to protect the servomotor and servo drive unit from
overloads. The operation characteristics of the electronic thermal relay are shown below when standard
parameters (SV021=60, SV022=150) are set. If overload operation over the electronic thermal relay
protection curve shown below is carried out, overload 1 (alarm 50) will occur. If the maximum torque is
commanded continuously for one second or more due to a machine collision, etc., overload 2 (alarm 51) will
occur.

3 - 6

MDS-D Series Linear Servo System Specifications Manual

3-2 Drive unit characteristics

(1) Linear motor overload protection characteristics (For self-cooling)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

LM-FP2A-03M LM-FP2B-06M

Time䋨s䋩

Motor current value (stall rated current value ratio %)

LM-FP2D-12M LM-FP2F-18M

㪈㪇㪇㪇㪇

㪈㪇㪇㪇

㪈㪇㪇

Time䋨s䋩

㪈㪇

When stopped
When driven

When stopped
When driven

㪈

㪇㪅㪈

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

Motor current value (stall rated current value ratio %)

LM-FP4B-12M LM-FP4D-24M

3 - 7

3 Characteristics

MITSUBISHI CNC

LM-FP4F-36M LM-FP4H-48M

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇 㪍㪇㪇 㪎㪇㪇 㪏㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

LM-FP5H-60M

3 - 8

MDS-D Series Linear Servo System Specifications Manual

3-2 Drive unit characteristics

(2) Linear motor overload protection characteristics (For liquid-cooling)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

When stopped
When driven

Time䋨s䋩

Motor current value (stall rated current value ratio %)

LM-FP2A-03M

LM-FP2D-12M LM-FP2F-18M

LM-FP2B-06M

LM-FP4B-12M LM-FP4D-24M

3 - 9

3 Characteristics

MITSUBISHI CNC

LM-FP4F-36M LM-FP4H-48M

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪇㪅㪈

㪈

㪈㪇

㪈㪇㪇

㪈㪇㪇㪇

㪈㪇㪇㪇㪇

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

Time䋨s䋩

Motor current value (stall rated current value ratio %)

When stopped
When driven

㪈㪇㪇㪇㪇

㪈㪇㪇㪇

㪈㪇㪇

Time䋨s䋩

㪈㪇

㪈

㪇㪅㪈

㪇 㪈㪇㪇 㪉㪇㪇 㪊㪇㪇 㪋㪇㪇 㪌㪇㪇

Motor current value (stall rated current value ratio %)

LM-FP5H-60M

When stopped
When driven

3 - 10

付録

4

章

4 - 1

Contents

4

Detector Specifications

4-1 Linear servo detectors .................................................................................. 4 - 2

4-1-1 Available detector.................................................................................4 - 2

4-1-2 Absolute position detector .................................................................... 4 - 2

4-1-3 Incremental detector............................................................................. 4 - 3

4-2 Detector interface unit (MDS-B-HR) .............................................................4 - 4

4-2-1 Functions.............................................................................................. 4 - 4

4-2-2 Type configuration................................................................................4 - 4

4-2-3 Specifications ....................................................................................... 4 - 5

4-2-4 Outline dimension drawings.................................................................. 4 - 5

4-2-5 Explanation of connectors .................................................................... 4 - 6

4-3 Pole detection unit (MDS-B-MD)................................................................... 4 - 7

4-3-1 Functions.............................................................................................. 4 - 7

4-3-2 Type configuration................................................................................4 - 7

4-3-3 Specifications ....................................................................................... 4 - 7

4-3-4 Outline dimension drawings.................................................................. 4 - 8

4-3-5 Explanation of connector...................................................................... 4 - 8

4-4 Cables and connectors................................................................................. 4 - 9

4-4-1 Cable connection diagram.................................................................... 4 - 9

4-4-2 Example for the detector conversion unit connection......................... 4 - 10

4-4-3 List of cables and connectors....................... .... .................................. 4 - 11

4-4-4 Optical communication cable specifications..................... ... ... ... .... ... .. 4 - 14

4 - 1

4 Detector Specifications

MITSUBISHI CNC

4-1 Linear servo detectors

CAUTION

4-1-1 Available detector

For the linear servo system of MDS-D series, various linear scales can be used as detectors.
Note that, however, resolutions that can be used are limited.

Axis type Detector resolution that can be used

Linear scale (For linear axis) 1nm or more

4-1-2 Absolute position detector

The linear scales available in absolute position detection system are listed below.
All the feedback signals are output via Mitsubishi-protocol serial communication (digital signal).

Manufacturer Type

HEIDENHAIN

SONY

Mitutoyo

LC193M
LC493M

SR77
SR87

AT343 120m/min Serial data

AT543 150m/min Serial data
AT545S 150m/min Serial data
AT545H 72m/min Serial data

ST743 300m/min Serial data

maximum

feedrate

180m/min Serial data

200m/min Serial data

Detector output Detector resolution

0.1μm/0.05μm/

0.01μm

0.1μm/0.05μm/

0.01μm

0.05μm

0.05μm

0.005μm

0.005μm

0.1μm

(Note 1) The application may vary due to the specification changes or production discontinuance by the

detector manufacturer. Thus, be sure to carefully check each manufacturer's specifications before
use.

(Note 2) MP scale is not available, as this can't detect the absolute position independently.

1. The above value does not guarantee the accuracy of the system.

2. The user shall prepare the above-mentioned detector after inquiring of each manufacturer about
the specifications and confirm them.

4 - 2

MDS-D Series Linear Servo System Specifications Manual

4-1 Linear servo detectors

4-1-3 Incremental detector

CAUTION

Any linear scales that meet the following output signal specifications are available. The signal fed back to the
unit is converted into Mitsubishi-protocol serial communication (digital) signal in the detector interface unit
(MDS-B-HR).
When MDS-B-HR is connected, the detection accuracy is at a level of one analog wa velength ( Phase A an d
B) divided by 512.

For the details of the MDS-B-HR specifications, see “4-2 Detector interface unit (MDS-B-HR)”.

（1）1Vp-p analog A-p hase, B-phase differential output
（2）Output signal frequency 200kHz or less ---Limitation of rapid traverse speed

Voltage [V]

0.5

A phase B phase

0

-0.5

Time

A/B phase output signal waveform during forward run

(Note) The linear scale with rectangular wave (pulse) output specifications is not available in the linear

servo system.

The linear scales available in incremental detection system are listed below.
The combinations of the maximum speed and resolution in the list can be attained when combined with
MDS-B-HR.

Manufacturer Type Combination maximum speed Combination resolution

HEIDENHAIN

SONY

・Combination speed (For combination with MDS-B-HR)

LS187
LS487

LB382 480m/min

LF181

LF481
LIF181
LIF481
LIF581

LIDA48X
LIDA58X

SH12 480m/min
SR33 480m/min

240m/min

48m/min

48m/min

240m/min

0.039μm

0.078μm

0.0078μm

0.0078μm

0.039μm

0.078μm

0.078μm

Maximum speed (m/min) = scale analog signal frequency (m) x 200,000 x 60
An actual Maximum speed is limited by the mechanical specifications and electrical specifications,
etc. of the connected scale, so contact the manufacturer of the purchased scale.

・Division number 512 divisions per 1 cycle of signal (For combination with MDS-B-HR)

Minimum resolution (m) = scale analog signal frequency (m) / 512

1. The above value does not guarantee the accuracy of the system.

2. The user shall prepare the above-mentioned detector after inquiring of each manufacturer about
the specifications and confirm them.

3. The above value may be limited by the maximum speed of the linear servomotor.

4 - 3

4 Detector Specifications

MITSUBISHI CNC

4-2 Detector interface unit (MDS-B-HR)

Servo drive unit

㧔

MDS-D/DH

㧕

2nd axis

㧔

in synchronous

control

㧕

Detector interface unit

㧔

MDS-B-HR

㧕

Analog signal

Incremental linear scale

output signal

Pole detection unit

㧔

MDS-B-MD

㧕

Pole position data



Digital signal)

Time

Voltage [V]

A phase ޓB phase

Digital signal

(3) Protective structure

(2) Pole detector I/F None IP65

F

P

(1) Signal division function None None

M

11 1（without division

）

12 2（wit h di vision

）

MDS-B-HR- (1) (2) (3)

4-2-1 Functions

(1) Convert the analog waves (Phase A and B) output from the incremental linear scale into the Mitsubishi-

protocol serial communication (digital) signal.
(2) Distribute the signal from one linear scale to two servo drive units.
(3) Add the signal from the magnetic polar detection unit to the linear scale's feedback signal.

0.5

0

-0.5

4-2-2 Type configuration

Symbol Signal output number

(Note) For the linear servo, select the specification with "M".

Symbol Pole detector I/

Available

Symbol Protection level

IP67

4 - 4

MDS-D Series Linear Servo System Specifications Manual

4-2 Detector interface unit (MDS-B-HR)

4-2-3 Specifications

[Unit:mm]

RM15WTR-10S

RM15WTR-12S

5ޓ

5ޓ

70

6.51526.5

165

46

RM15WTR-8Px2

40

4-5 DIA.

CON1CON2

CON4CON3

P-P

MDS-B-HR-

○

-

○

A-phase, B-phase, Z-phase

2.5V reference　 Amplitude 1V

-

P-P

Unit Type
Pole detector

connection
Signal 2-distribution
function

Analog input specifica­tions

Compatible frequency

11 12 11P 12P 11M 12M 11MP 12MP

Not available Available

-

○

-

A-phase, B-phase, Z-phase

2.5V reference　Amplitude 1V
Analog raw waveform　max.200kＨｚ

Scale resolution Analog raw waveform/512 division
Input/output communi­cation style
Availability of pole de­tector
Working ambient tem­perature
Operation ambient rela­tive humidity

High-speed serial communication I/F, RS485 or equivalent

Not available Available

0 to 55 ℃

90%RH or less (with no dew condensation)

Atmosphere No toxic gases
Tolerable vibration

Tolerable impact
Tolerable power volt-

age

2

98 m/s

(10G)

2

294 m/s

(30G)

DC5V ± 5%

Maximum heating value 2W
Weight 0.5Kg or less
Protective structure IP65 IP67 IP65 IP67

○

4-2-4 Outline dimension drawings

MDS-B-HR

4 - 5

4 Detector Specifications

MITSUBISHI CNC

4-2-5 Explanation of connectors

Connector name Application Remarks

CON1 For connection with servo drive unit (2nd system) Not provided for 1-part system specifications
CON2 For connection with servo drive unit
CON3 For connection with scale

CON4

CON1 CON2 CON3 CON4

Pin No. Function Pin No. Function Pin No. Function Pin No. Function

1 RQ+ signal 1 RQ+ signal 1 A+ phase signal 1 A phase signal
2 RQ- signal 2 RQ- signal 2 A- phase signal 2 REF signal
3 SD+ signal 3 SD+ signal 3 B+ phase signal 3 B phase signal
4 SD- signal 4 SD- signal 4 B- phase signal 4 REF signal
5 P5 5 P5 5 Z+ phase signal 5 P24
6 P5 6 P5 6 Z- phase signal 6 MOH signal
7 GND 7 GND 7 - 7 P5
8 GND 8 GND 8 - 8 P5

<Connector pin layout>

For connection with pole detection unit

(MDS-B-MD)

9 - 9 TH signal
10 - 10 GND
11 P5
12 GND

Connector Type

CON1
CON2

RM15WTR- 8P (Hirose Electric)

CON3 RM15WTR-12S (Hirose Electric)
CON4 RM15WTR-10S (Hirose Electric)

2

1

3

CON1
CON2

7

6

8

5

4

1

8

9

7

2

12

10

6

3

11

5 4

CON3 CON4

7 8 9
6

1

2

3

10

4 5

4 - 6

MDS-D Series Linear Servo System Specifications Manual

4-3 Pole detection unit (MDS-B-MD)

4-3 Pole detection unit (MDS-B-MD)

(2) Protection structure

(1) Pole pitch None IP65

P

480 48mm (for LM-F series)
600 60mm (for LM-N series)

MDS-B-MD- (1) (2)

4-3-1 Functions

Detect the magnetic pole of the linear motor's secondary side magnet, and output it as an analog signal.
When you use an incremental specification scale, you don't have to adjust the magnetic pole when the
power is turned ON. Thus, make sure to attach this unit instead.

4-3-2 Type configuration

Symbol Protection level

4-3-3 Specifications

Unit type
Working ambient temperature

Operation ambient relative humidity 90%RH or less (with no dew condensation)
Atmosphere No toxic gases
Tolerable vibration

Tolerable impact
Tolerable power voltage
Maximum heating 1W or less
Weight
Protective method IP65 IP67

Symbol Pol e pitch

480/600 480P/600P

MDS-B-MD

0 to 55 ℃

2

98m/s

2

294m/s

DC5V ± 5%

0.1 ㎏ or less

IP67

4 - 7

4 Detector Specifications

MITSUBISHI CNC

4-3-4 Outline dimension drawings

2

1

3

4

5

6

7

8

2

1

3

4

5

6

7

8

2

1

3

4

5

6

7

8

Connector to be used

RM15WTR-8PHirose Electric



4-3-5 Explanation of connector

Connector name Application Remarks

Detect the magnetic pole of the linear servo

CON1

motor's secondary side magnet, and output

it as an analog signal.

Pin No. Function

1 A-phase signal
2 REF signal
3 B-phase signal
4 REFsignal
5 TH signal
6
7
8 GND

Connect to the scale interface unit (MDS-B-HR).

CON1

P5（5Vdc）
P5（5Vdc）

4 - 8

MDS-D Series Linear Servo System Specifications Manual

4-4 Cables and connectors

4-4 Cables and connectors

MDS-D series:
3-phase 200VAC power supply
MDS-DH series:
3-phase 400VAC power supply

From NC

1-axis

servo drive unit

(MDS-D/DH-V1)

2-axis

servo drive unit

(MDS-D/DH-V2)

Spindle

drive unit

(MDS-D/DH-SP)

Power supply

unit

(MDS-D/DH-CV)

Built in cell battery
for servo drive unit

or

option battery

(*The battery is not required for the

unit connected with the linear motor)

CN2

CN2L CN2

CN4

CN3

CN2M

1RVKECN
EQOOWPKECVKQP
ECDNG

Battery cable

Power supply
communication
cable

L+
L-

Power

connector

To 2nd and

3rd axis servo

The circuit of external
power supply or
dynamic brake unit (for
large capacity), etc is
required.

Spindle detector cable
< Motor side PLG cable >

Spindle detector cable
< Spindle side detector cable >

Power cable
(*Only connector
is supplied.)

Linear scale

Linear motor
Secondary side

Linear motor
Praimary side

Spindle side detector

Spindle motor

Power cable (*Only connector is supplied.)

Power supply communication connector
<Connector for contactor control output /
external emergency stop>

Circuit protector or
protection fuse
(Note) Prepared by user.

Contactor
(Note) Prepared
by user.

AC reactor
(D/DH-AL)

Circuit protector
(Note) Prepared
by user.

< Built in cell battery >

<Option battery>

Cell battery built in drive unit
(ER6V-C119B)

Battery unit
(MDS-A-BT)

Battery case
(MDS-BTCASE+A6BAT)

Battery unit
(FCU6-BTBOX-36)

1RVKECN
EQOOWPKECVKQP
ECDNG

Power

connector

Servo detector cable
<Motor side detector cable>

4-4-1 Cable connection diagram

The cables and connectors that can be ordered from Mitsubishi Electric Cor p. are shown b elow. Cables can
only be ordered in the designated lengths. Purchase a connector set, etc., to create special length cables.

4 - 9

4 Detector Specifications

MITSUBISHI CNC

4-4-2 Example of the detector conversion unit connection

MDS-D-Vx

CN2

Absolute position linear scale

MDS-D-Vx

CN2

CON2

CON4

CON3

Incremental linear scale

Pole detection unit

MDS-B-MD

Scale interface unit

MDS-B-HR

(1) For the absolute position detector connection

(2) For the incremental detector connection

4 - 10

MDS-D Series Linear Servo System Specifications Manual

4-4 Cables and connectors

4-4-3 List of cables and connectors

(1) Optical communication cable

Item Model Contents

For
CN1A/
CN1B

Optical communication cable
For wiring between drive units
(inside panel)

G396-L □ . □ M

□ : Length

0.3, 0.5, 1, 2, 3, 5m

Drive unit side connector
(Japan Aviation Electronics Indus­try)
Connector : 2F-2D103

Drive unit side connector
(Japan Aviation Electronics Indus­try)
Connector : 2F-2D103

For
CN1A/
CN1B

Optical communication cable
For wiring between drive units
(outside panel)

G380-L □□ M

□ : Length
5, 7, 10, 13, 15, 20m

Drive unit side connector
(Tyco Electronics AMP)
Connector : 1123445-1

Drive unit side connector
(Tyco Electronics AMP)
Connector : 1123445-1

(Note1) For details on the optical communication cable, refer to the section "4-4-4 optical communication cable

specification".

(Note2) For details on the optical communication cable for wiring between NC and drive unit, refer to the

instruction manual for NC controller.

(2) Power supply communication cable and connector

Item Model Contents

For CN4/9 Power supply communication cable

For CN4/9

For CN23

Power supply communication cable
connector set

Contactor control output /
external emergency stop for connector

SH21

Length:

0.35, 0.5, 0.7, 1, 1.5,
2,2.5,
3, 3.5, 4, 4.5, 5, 6, 7, 8, 9,
10, 15, 20, 30m

FCUA-CS000

CNU23S(AWG14)

Drive unit side connector
(3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000

Drive unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008

Power supply unit side connector
(DDK)
Connector : DK-3200M-06RXY
Contact : DK-3REC2LLP1-100

Power supply unit side connector
(3M)
Connector : 10120-6000EL
Shell kit : 10320-3210-000

Power supply unit side connector
(3M)
Connector : 10120-3000VE
Shell kit : 10320-52F0-008

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4 Detector Specifications

MITSUBISHI CNC

(3) Servo detector cable and connector

Item Model Contents

Scale direct connection
cable (for A74/A51)

□ : Length
2, 3, 4, 5,
7, 10, 15, 20,
25, 30m

Servo drive unit side connector
(3M)
Receptacle : 36210-0100PL
Shell kit : 36310-3200-008 (MOLEX)
Connector set: 54599-1019

For CN2

For MDS-B­HR unit

MDS-B-HR unit cable

Cable
between MDS-B-HR
unit and scale

Pole detection unit
connection cable

MDS-B-HR connector

CNLH4MD

CNEHRS(10)

Applicable cable outline
ø8.5 to 11mm

Servo drive unit side connector

(Note) Manufacture this cable according to the scale to be used.

(3M)
Receptacle : 36210-0100PL
Shell kit : 36310-3200-008 (MOLEX)
Connector set: 54599-1019

MDS-B-HR unit side connector
(Hirose Electric)
Connector：RM15WTP-12P
Clamp：RM15WTP-CP(10)

(Note) Manufacture this cable according to the scale to be used.

MDS-B-HR unit side connector
(Hirose Electric)
Connector：RM15WTP-10P
Clamp：RM15WTP-CP(10)

MDS-B-HR unit side connector
(Hirose Electric)
Plug : RM15WTP-8S (for CON1, 2)
RM15WTP-10P(for CON4)
RM15WTP-12P (for CON3)
Clamp : RM15WTP-CP (10)

MDS-B-HR unit side connector
(Hirose Electric)
Plug : RM15WTP-8S
Clamp : RM15WTP-CP (10)

MDS-B-MD unit side connector
(Hirose Electric)
Connector：RM15WTP-8S
Clamp：RM15WTP-CP(10)

MDS-B-MD
unit
connector

For CN2

MDS-B-MD unit
connector

Servo detector
connector

(4) Brake connector

Item Model Contents

For CN20

Brake connector for
motor brake control
output

CNU2S(AWG18)

CNU20S(AWG14)

MDS-B-MD unit connector
(Hirose Electric)
Plug : RM15WTP-8S
Clamp : RM15WTP-CP

Servo drive unit side connector
(3M)
Receptacle : 36210-0100PL
Shell kit : 36310-3200-008
(MOLEX)
Connector set: 54599-1019

Servo drive unit side connector
(DDK)
Connector : DK-3200S-03R
Contact: DK-3REC2LLP1-100

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MDS-D Series Linear Servo System Specifications Manual

4-4 Cables and connectors

(5) Power connector

Item Model Contents

Power connector for
LM-FP2A-03M
LM-FP2B-06M
LM-FP2D-12M

For
motor
power

For
thermis­tor

LM-FP2F-18M

Power connector for
LM-FP4B-12M
LM-FP4D-24M
LM-FP4F-36M
LM-FP4H-48M
LM-FP5H-60M

Thermistor connector for
LM-FP

Power connector for
MDS-D-V1-20,40,80
MDS-D-SP-20,40,80

Applicable cable outline
ø10.5 to 14mm

Applicable cable outline
ø12.5 to 16mm

Applicable cable outline
ø6.8 to 10mm

CNU1S(AWG14)

Linear motor side power connector

（DDK）

Receptacle: D/MS3101A18-10P
Clamp: D/MS3057-10A

Linear motor side power connector

（DDK）

Receptacle: D/MS3101A24-22P
Clamp: D/MS3057-16A

Linear motor side power connector

（DDK）

Receptacle:D/MS3101A14S-9P
Receptacle:D/MS3057-6A

Drive unit side power connector

（DDK）

Housing: DK-5200S-04R
Contact: DK-5RECSLP1-100

For TE1

Power connector for
MDS-D-V1-160,160W
MDS-D-SP-160

CNU1S(AWG10)

Drive unit side power connector

（DDK）

Housing: DK-5200S-04R
Contact: DK-5RECMLP1-100

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4 Detector Specifications

MITSUBISHI CNC

4-4-4 Optical communication cable specifications

)

)

)

(1) Specifications

Cable model

Specification application For wiring inside panel
Cable length 0.3, 0.5, 1.0, 2.0, 3.0, 5.0m 5.0, 7.0, 10, 13, 15, 20m

Minimum bend
radius

Tension strength 140N
Temperature

range for use
(Note1)

Ambient

Cable appear­ance

Optical com­munication ca­ble

[mm]

G396-L □ . □ M G380-L □□ M

25mm

-40 to 85 ℃ -20 to 70 ℃

Indoors (no direct sunlight)

No solvent or oil

For wiring outside panel

For long distance wiring

Enforced covering cable: 50mm

cord: 30mm

980N

(Enforced covering cable)

4.4±0.4

0.07

±

2.2

4.4±0.1

0.2

±

2.2

7.6±0.5

(13.4)

(15)

(6.7)

20.9

+0

8

2.3

1.7

37.65

8.5 20.3

22.7

Connector ap­pearance
[mm]

Protection tube

(Note1) This temperature range for use is the value for optical cable (cord) only. Temperature condition for

the connector is the same as that for drive unit.

(Note2) Do not see directly the light gen erated from CN1A/CN1B connector of drive unit or the en d of cable.

When the light gets into eye, you may feel something is wrong for eye.
(The light source of optical communication corresponds to class1 defined in JISC6802 or
IEC60825-1.)

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MDS-D Series Linear Servo System Specifications Manual

4-4 Cables and connectors

(2) Cautions for using optical communication cable

Optical communication cable is made from optical fiber. If optical fiber is added a power such as a major
shock, lateral pressure, haul, sudden bending or twist, its inside distorts or breaks, and optical transmission

will not be available. Especially, as optical fiber for G396-L□. □M is made of synthetic resin, it melts down if
being left near the fire or high temperature . Ther efor e, do not make it touched the part, which becomes high
temperature, such as radiator or regenerative brake option of drive unit.
Read described item in this section carefully and handle it with caution.

(a) Minimum bend radius

Make sure to lay the cable with greater radius than the minimum bend radius. Do not press the cable to
edges of equipment or others. For the optical communication cable, the appropriate length should be
selected with due consideration for the dimensions and arra ngement of drive unit so that the cable bend
will not become smaller than the minimum bend radius in cable laying. When closing the door of control
box, pay careful attention for avoiding the case that optical communication cable is hold down by the
door and the cable bend becomes smaller than the minimum bend radius.
Lay the cable so that the numbers of bends will be less than 10 times.

(b) Bundle fixing

When using optical communication cable of 3m or longer, fix the cable at the closest part to the
connector with bundle material in order to prevent optical communication cable from putting its own
weight on CN1A/CN1B connector of drive unit. Optical cord should be given loose slack to avoid from
becoming smaller than the minimum bend radius, and it should not be twisted.
When tightening up the cable with nylon band, the she ath material should not be distorted. Fix the cable
with tightening force of 1 to 2kg or less as a guide.

Minimum bend radius
For wiring inside panel: 25mm
For wiring outside panel: 50mm

wall

When laying cable, fix and hold it in position with using cushioning such as sponge or rubber which does
not contain plasticizing material.
Never use vinyl tape for cord. Plasticizing material in vinyl tape goes into optical fiber and lowers the
optical characteristic. At worst, it may cause wire breakage. If using adhesive tape for cable laying, the
fire resistant acetate cloth adhesive tape 570F (Teraoka Seisakusho Co., Ltd) is recommended.
If laying with other wires, do not make the cable touched wires or cables made from material which
contains plasticizing material.

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4 Detector Specifications

MITSUBISHI CNC

(c) Tension

If tension is added on optical fiber, the increase of transmission loss occurs because of external force
which concentrates on the fixing part of optical fiber or the connecting part of optical connector. At worst,
the breakage of optical fiber or damage o f optical connector may occur . For cable laying, handle without
putting forced tension.

(d) Lateral pressure

If lateral pressure is added on optical communication cable, the optical cable itself distorts, internal
optical fiber gets stressed, and then transmission loss will increase. At worst, the breakage of optical
cable may occur. As the same condition also occurs at cable laying, do not tighten up optical
communication cable with a thing such as nylon band (TY-RAP).
Do not trample it down or tuck it down with the door of control box or others.

(e) Twisting

If optical fiber is twisted, it will become the same stress added condition as when local lateral pressure
or bend is added. Consequently, transmission loss increases, and the breakage of optical fiber may
occur at worst.

(f) Cable selection

・ When wiring is outside the power distribution panel or machine cabinet, there is a highly possibility

that external power is added. Therefore, make sure to use the cabl e for wiring outsid e panel (G380-

L □□ M)
・ If a part of the wiring is moved, use the cable for wiring outside panel.
・ In a place where sparks may fly and flame may be generated, use the cable for wiring outside

panel.

(g) Method to lay cable

When laying the cable, do not haul the optical fiver or connector of the optical communication cable
strongly. If strong force is added between the optical fiver and connector, it may lead to a poor
connection.

(h) Protection in unuse

When the CN1A/CN1B connector of the drive unite or the optical communication cable co nnecto r is not
used such as pulling out the optical communication cable from drive unit, protect the joint surface with
attached cap or tube for edge protection. If the connecto r is left with its joint surface bared, it may lead to
a poor connection caused by dirty.

(i) Attaching /Detaching optical communication cable connector

With holding the connector body, attach/detach the optical communication cable connector.
If attaching/detaching the optical communication cable with directly holding it, the cable may be pulled
out, and it may cause a poor connection.
When pulling out the optical communication connector, pull out it after releasing the lock of clock lever.

(j) Cleaning

If CN1A and CN1B connector of the drive unit or optical communication cable connector is dirty, it may
cause poor connection. If it becomes dirty, wipe with a bonded textile, etc. Do not use solvent such as
alcohol.

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MDS-D Series Linear Servo System Specifications Manual

4-4 Cables and connectors

(k) Disposal

When incinerating optical communication cable, hydrogen fluoride gas or hydrogen chloride gas which
is corrosive and harmful may be generated. For disposal of optical communication cable, request for
specialized industrial waste disposal services that has incineration facility for disposing hydrogen
fluoride gas or hydrogen chloride gas.

(l) Return in troubles

When asking repair of drive unit for some troubles, make sure to put a cap on CN1A/CN1B connector.
When the connector is not put a cap, the light device may be damaged at the transit. In this case,
exchange and repair of light device is required.

4 - 17

4 - 18

付録

5

章

5 - 1

Contents

5

Peripheral Device Selection

5-1 Selection of wire............................................................................................5 - 2

5-1-1 Example of wires by unit....................................................................... 5 - 2

5-2 Selection of circuit protector and contactor...................................................5 - 7

5-2-1 Selection of circuit protector ................................................................. 5 - 7

5-2-2 Selection of contactor........................................................................... 5 - 8

5-3 Selection of earth leakage breaker ............................................................... 5 - 9

5-4 Branch-circuit protection (for control power supply).................................... 5 - 10

5-4-1 Circuit protector .................................................................................. 5 - 10

5-4-2 Fuse protection.......... ... ... .... ... ... ... .... ......................................... .... .....5 - 10

5-5 Noise filter... .... ... ... ... .......................................... ... ...................................... 5 - 11

5-6 Relay........................... .... .......................................... ... ............................... 5 - 12

5 - 1

5 Peripheral Device Selection

MITSUBISHI CNC

5-1 Selection of wire

5-1-1 Example of wires by unit

Selected wires must be able to tolerate rated current of the unit's terminal to whic h th e wire is conn ec te d.
How to calculate tolerable current of an insulated wir e or cable is shown in "Tolerable current of electric cab le" (1)
of Japanese Cable Makers' Association Standard (JCS)-168-E (1 995), its electric equipment technical standards
or JEAC regulates tolerable current, etc. wire.
When exporting wires, select them according to the related standards of the countr y or area to expo rt. In the UL

standards, certification conditions are to use wires of 60 ℃ and 75 ℃ product. (UL508C)
Wire's tolerable current is different depending on co nditions such as its material, structure, ambient temperature,
etc. Check the tolerable current described in the specification of the wire to use.
Example of wire selections according to each standard is as follows.

(1) 600V vinyl insulated wire (IV wire) 60

℃ product

(Example according to IEC/EN60204-1, UL508C)
< MDS-D Series >

(L1, L2, L3, )

mm

Power supply
unit

Servo drive
unit

Servo drive
unit
(2-axis)

Unit type

MDS-D-CV-37 2143.512
MDS-D-CV-75 5.5 10 5.5 10
MDS-D-CV-110 146224
MDS-D-CV-185 303382
MDS-D-CV-300 ---­MDS-D-CV-370 ---­MDS-D-CV-450 ---­MDS-D-CV-550 - - Bar enclosed
MDS-D-V1-20 214
MDS-D-V1-40 214
MDS-D-V1-80 214
MDS-D-V1-160 5.5 10
MDS-D-V1-160W 14 6
MDS-D-V1-320 22 4
MDS-D-V1-320W 38 2
MDS-D-V2-2020 214
MDS-D-V2-4020 214
MDS-D-V2-4040 214
MDS-D-V2-8040 214
MDS-D-V2-8080 214
MDS-D-V2-16080 5.5 10
MDS-D-V2-160160 5.5 10

TE1

2

AWG

Terminal name

TE2

(L+, L-)

2

mm

Match with TE2 of selected

power supply unit

Match with TE2 of selected

power supply unit

AWG

(L11, L21, L12, L22, MC1)

TE3

2

mm

214

214

214

AWG

5 - 2