McCulloch M48 User Manual

Rotary Lawnmower Owners Manual

Safety

Operation

Assembly

Maintenance

WARNING • PLEASE READ

For your own safety please read this manual before attempting to operate your new unit. Failure to follow instructions can result in serious personal injury. Spend a few moments to familiarize yourself with your mower before each use.

Model No. M48

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LAWN MOWER WARRANTY

The benefits conferred by this warranty are in addition to all other conditions and warranties in respect of this product which the consumer may have taken under the Competition and Consumer Act 2010 or by any legislation of a State or Territory of Australia. This product is warranted by Husqvarna Australia (ABN 45 115 475619)(the “Company”) to be free from defects in material and workmanship for a period of 24 months from

the date of original purchase. The Company during the period of the warranty, will at its option, and subject to the conditions stated herein, repair or replace without charge this product or any component part, which upon examination by an Authorised Service Agent or by the Company is found to be defective.

Warranty conditions

This warranty will not apply:

(i)where this product has been subjected to misuse, abuse, accident or want of care;

(ii)where this product has been used for a purpose for which it was not designed or is not suited;

(iii)where the service of this product has been undertaken by a person not authorised by the Company to carry out such work or where parts that have not been approved by the Company have been used;

(iv)where this product has been used for industrial or commercial purposes.

Should service become necessary during the warranty period, the purchaser should contact an Authorised Service Agent or the Company. In order to obtain warranty service, the purchaser must present the store receipt showing the name of the retailer and the date of purchase together with a completed Warranty Card. The period of the warranty begins from the original date of purchase, notwithstanding any subsequent repair or parts replacement. No additional warranty or guarantee other than set out in this document, whether written or verbal, is authorised to be made on the Company’s behalf. The purchaser shall be responsible for delivery or causing the product to be delivered to the Company or the Authorised Service Agent and the purchaser shall be responsible for all charges in connection with re-delivery of the product and/or the delivery of parts. Damage in transit is not covered by this warranty and purchasers should remove from the product any liquids (if applicable) before sending and pack the product securely to prevent damage.

Warranty exclusions

Normal wear parts or components are subject to separate terms as follows: Normal wear parts, components or service required when performing normal and regular maintenance of this product are not covered by warranty unless it is found to be defective by an Authorised Service Agent or by the Company. Normal wear parts include, but are not limited to:

Worn Blades.	Lubricants.
Spark Plugs.	Engine Tune-ups.
Carburetor Tune-ups.	Filters.

Returns based on the above listed normal wear parts will not be accepted under this warranty as they are considered consumable items and are at the expense of the purchaser.

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WARNING

Discharge openings must be guarded at all times. Do not remove the mulching plug or hold the safety flap up while mowing.

TROUBLE SHOOTING

	PROBLEM	PROBABLE CAUSE	CORRECTIVE ACTION
		Throttle not in CHOKE position.	Move throttle to CHOKE
		Fuel tank is empty.	Fill tank with fuel.
		Air cleaner element is dirty.	Clean air cleaner element.
		Spark-plug loose.	Tighten spark-plug to 25-30 N•m.
		Spark-plug leads loose or disconnect	Install spark-plug lead on spark plug.
		from plug
	Engine does not start.	Spark-plug gap is incorrect.	Set gap between electrodes at
			0.6 to 0.7mm.
		Spark-plug is defective.	Install new, correctly gapped plug.
			Remove spark plug lead and remove
		Carburetor is flooded with fuel.	plug. Switch fuel tap off. Pull starter
			rope 6 times to clear cylinder of fuel.
			Clean and dry spark plug,then reinstall.
		Faulty ignition module.	Contact the service agent.
		Dirt, water or stale fuel tank.	Drain fuel and clean tank. Fill tank with
			clean, fresh fuel.
	Engine difficult to start
		Vent hole in fuel tank cap is plugged.	Clean or replace fuel tank cap.
	or losses power
		Air cleaner element is dirty.	Clean air cleaner element.
		Spark-plug is defective.	Install new, correctly gapped plug.
	Engine operates	Spark-plug gap is incorrect.	Set gap between electrodes at
	erratically.		0.6 to 0.7mm.
		Air cleaner element is dirty.	Clean air cleaner element.
		Air cleaner element is dirty.	Clean air cleaner element.
	Engine idles poorly.	Air slots in engine shroud are blocked.	Remove debris from shots.
		Cooling fins and air passages under	Remove debris from cooling fins and air
		engine fan housing are blocked.	passages.
	Engine skips at speed.	Gap between electrodes or	Set gap between electrodes at high 0.7
		spark-plug is too close.	to .08mm
			Remove any debris from slots in
	Engine overheats.	Cooling air flow is restricted.	shroud, blower housing, air passages
			and cooling fins on engine.
		Incorrect spark-plug.	Install correct spark plug.
		Cutting assembly is loose.	Check and tighten blade and cutting
			plate bolts.
	Mower vibrates
			Check blade and cutting plate for
	abnormally.
		Cutting assembly is unbalanced.	damaged wear. Replace all damaged or
			worn components.

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Congratulations on your purchase of a quality McCulloch product.

This manual covers the operation and maintenance of the McCulloch walk behind mowers. Please read and understand this manual before using your new mower. If assistance is required, please contact Husqvarna Australia or any McCulloch mower servicing dealer.

To emphasise special information the WARNING and CAUTION icons are used, please observe these carefully.

WARNING

The safety of user and others involved. Personal injury may result if information is disregarded.

CAUTION

Follow instructions to avoid mower damage and possible loss of warranty.

CONTENTS

Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 4
General Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 4
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 5
Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 7
Preparing the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 8
Running the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 10
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 11
Cut height control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 13
Fitting the mulching plug to the mower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 14
Blade maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 15
Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 16
Spark plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 16
Engine air cleaner_ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 18
Mowing tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	Pg 19

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CONTENTS

MODEL NO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M48 Engine: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .McCulloch OHV Four Stroke Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3600 r.p.m Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 900ml Oil Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500ml Air Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Paper Cartridge Air Filter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .480cm (19”) Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Swing Back Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Position Single Lever Cutting Heights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15mm to 66mm Wheel Size (F/Rmm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165/200mm Bearing Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dual Metal Ball Bearing Tread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rubber Grass Catcher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53L Solid Plastic Mulching Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Under Deck Wash Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .No Weight (Incl. Catcher) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39kg

GENERAL IDENTIFICATION

1.	Handle	7.	Oil Filler Cap
2.	Engine Control Lever	8.	Muffler Housing
3.	Air Cleaner	9.	Spark Plug
4.	Locking Knob	10.		Wheels
5.	Starter Handle	11.		Fuel Tap
6.	Fuel Filler Cap			1

		2
7
5
4		9
		8
11		3
		10
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SAFETY INSTRUCTIONS

WARNING

The safety of user and others involved. Personal injury may result if information is disregarded.

•Inspect the area where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign, hard objects before mowing; they could be thrown by the blade.

•Never mow while barefoot or wearing open toe sandals or thongs.

Wear long trousers and heavy-duty shoes. It is advisable to wear suitable eye and hearin protection.

•Read the Owner’s Manual carefully and know the controls. Learn how to stop the engine quickly in an emergency.

•Stop the engine and disconnect the spark plug lead before attempting to clear blockages, checking or working on the mower.

•Never attempt to adjust cutting height with the engine running.

•Never operate the equipment in wet grass, always be sure of your footings, keep a firm grip on the handles and walk, never run and never walk backwards while cutting grass.

•Check all nuts, bolts and screws before starting. Always be sure your mower is in a safe operating condition. Use only replacement parts made or guaranteed by Talon Tools.

•Refuel outdoors only. Do not smoke while refueling engine. Add fuel before starting the engine.

Never remove fuel cap with engine running or add petrol while the engine is running. If petrol is spilt, do not attempt to start the engine. Clean all spilt fuel and move the mower away from the spilled area. Avoid creating any source of ignition until petrol vapours have dissipated.

•Replace worn or damaged blades, as worn blades and worn bolts are major hazards.

•Mow only in good daylight.

•Do not operate the engine in a confined space where exhaust fumes can collect, as they can be lethal.

•Do not put hands or feet near or under rotating parts. Always keep clear of the blades and discharge opening.

•Stop the engine whenever you leave the mower even for a moment, before cleaning and when making any adjustments or inspections.

•Mow across the face of slope, never up and down. Exercise extreme caution when changing direction on slopes. Do not mow excessively steep slopes.

•Stop the engine when crossing gravel driveways, walks or roads.

•Start the engine carefully with feet well away from the blades.

•Store fuel in a cool place in an approved container specifically designed for the purpose. In general, plastic containers are unsuitable.

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•Stop the engine and disconnect the spark plug lead before inspecting the mower if:

(a)the mower begins to vibrate abnormally, or

(b)after striking a foreign object.

•Check the catcher for wear and tear, and replace any worn or broken parts.

•To reduce fire hazard, keep the engine free of grass, leaves and any spilt fuel.

•Shut the engine off and wait until the blades come to a complete stop before removing the catcher or un-clogging the chute.

•Never pick up or carry a mower when it is operating.

•Replace worn or faulty silencers.

•Before using, always visually inspect to see that blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to preserve balance.

•Do not mow whilst people, especially children, or pets are in the mowing area.

•Do not allow children or people unfamiliar with these instructions to use the mower.

•Store the mower in a well-ventilated room away from naked flames such as may be found in hot water heaters.

•Do not over-speed the engine or alter governor settings. Excessive speed is dangerous and shortens mower life.

•Turn the fuel off at the conclusion of mowing and reduce the throttle setting during engine run-out.

•Never cut grass while walking backwards.

•Walk, never run.

•Never use the mower unless the grass catcher, or guards provided, are in position.

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