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MFS 50-125 |
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INSTALLATIONANDMAINTENANCEINSTRUCTIONS |
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INDUSTRIAL WASHER- |
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PUBDATE: 03/02 |
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EXTRACTORS |
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504766 |
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1. CONTENTS |
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Publication date 03/02 |
Page: |
1. CONTENTS..................................................................................................................... |
1 |
2. WARNINGS AND SYMBOLS ......................................................................................... |
2 |
2.1. PERSONAL SAFETY RULES............................................................................................................. |
2 |
2.2. SYMBOLS ON THE MACHINE........................................................................................................... |
2 |
2.3. IMPORTANT INFORMATION BEFORE INSTALLATION .................................................................... |
3 |
3. TECHNICAL SPECIFICATION ....................................................................................... |
4 |
3.1. MACHINES WITH 22kg / 50lbs CAPACITY......................................................................................... |
4 |
3.2. MACHINES 33kg / 80lbs CAPACITY .................................................................................................. |
6 |
3.3. MACHINES 40kg / 100lbs CAPACITY ................................................................................................ |
8 |
3.4. MACHINES 55kg / 125lbs CAPACITY .............................................................................................. |
10 |
3.5. DIMENSIONS AND CONNECTIONS OF THE MACHINE ................................................................. |
12 |
4. INSTALLATION ............................................................................................................ |
14 |
4.1. HANDLING, TRANSPORT AND STORAGE ..................................................................................... |
14 |
4.2. SPACE REQUIREMENTS ................................................................................................................ |
15 |
4.3. MACHINE POSITIONING ................................................................................................................. |
15 |
4.4. CONNECTIONS ............................................................................................................................... |
17 |
4.5. PUTTING THE MACHINE INTO SERVICE ....................................................................................... |
23 |
5. MAINTENANCE ............................................................................................................ |
24 |
5.1. INTRODUCTION .............................................................................................................................. |
24 |
5.2. DAILY............................................................................................................................................... |
24 |
5.3. MONTHLY OR AFTER 200 WORKING HOURS ............................................................................... |
24 |
5.4. EVERY 3 MONTHS OR AFTER 500 WORKING HOURS ................................................................. |
24 |
5.5. EVERY 6 MONTHS OR AFTER 1000 WORKING HOURS ............................................................... |
24 |
5.6. SAFETY VIBRATION SWITCH......................................................................................................... |
25 |
5.7. TIGHTENING MOMENTS................................................................................................................. |
26 |
5.8. LUBRICATION ................................................................................................................................. |
27 |
5.9. DRIVING MECHANISM .................................................................................................................... |
28 |
5.10. WATER AND STEAM FILTERS...................................................................................................... |
29 |
5.11. THRUST OF DOOR SEAL.............................................................................................................. |
29 |
5.12. SPRING UNIT ................................................................................................................................ |
31 |
5.13. OVERLOAD MOTOR CURRENT PROTECTION............................................................................ |
31 |
5.14. VALUES OF FUSES....................................................................................................................... |
32 |
5.15. EARTH LEAKAGE TRIPS............................................................................................................... |
32 |
6. TROUBLE SHOOTING AIDS........................................................................................ |
33 |
6.1. DOOR BLOCKING ........................................................................................................................... |
33 |
6.2. TOO LONG FILLING TIME ............................................................................................................... |
34 |
6.3. TOO LONG HEATING TIME............................................................................................................. |
34 |
6.4. TOO LONG DRAINAGE TIME .......................................................................................................... |
35 |
6.5. PROGRAMMER PROBLEMS........................................................................................................... |
35 |
7. LIST OF RECOMMENDED SPARE PARTS................................................................. |
36 |
8. PUTTING THE MACHINE OUT OF SERVICE.............................................................. |
38 |
8.1. DISCONNECTING THE MACHINE................................................................................................... |
38 |
8.2. MACHINE LIQUIDATION .................................................................................................................. |
38 |
504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
1 |
2. WARNINGS AND SYMBOLS
TO MINIMIZE THE RISK OF FIRE, INJURY BY ELECTRIC SHOCK OR SERIOUS INJURIES OF PERSONS OR PROPERTY DAMAGE, PLEASE READ AND FOLLOW THE FOLLOWING INSTRUCTIONS:
2.1. PERSONAL SAFETY RULES
GENERALLY
–This manual version is the translation of the original English version. Without the original version, these instructions are incomplete. Before installation, operation and maintenance of the machine read carefully the complete instructions supplied with the machine, i.e. this „Installation and maintenance instructions“, „User´s manual“ and „Programming manual“ and keep the manuals in a handy place.
–Do not bypass the safety instructions stated in manuals and warnings on the labels. Basic safety instructions stated in chapters „2. WARNINGS AND SYMBOLS“ of the supplied manuals should be printed and located near the machine for the operator's use. The labels must be readable and permanently located on the machine!
–Follow all valid local safety instructions and laws !
–Do not use the machine with its parts damaged, missing parts or opened covers !
–Do not store any flammable materials near the machine. Storing of chemicals near the machine or operating dry cleaning machines in bad technical conditions can cause a health damage or the machine parts corrosion.
–Do not tamper with the machine controls.
–The washer must not be operated when the finger protection rubbers are removed or damaged.
–The washer extractor is intended to be permanently connected to fixed wiring.
–The machine must be connected to the power, ground, water, ventilation and steam supply according to the installation manual, in compliance with the local standards done by qualified technicians with proper authorization. The valid standards for connecting to the local power network (TT / TN / IT, ...) must be followed. In the standard execution, the washer may not be suitable for connecting to an IT supply system.
–If your electrical supply has a neutral wire and this wire is not used by the machine and thus not connected to the machine, make sure the neutral wire is properly isolated by a qualified technician.
–If you have a machine with frequency inverter do not change the parameters of the inverter. Doing so can cause serious injury, fire, machine damage, etc.
–Instructions and warnings included in this manual do not cover all possible conditions and situations that can occur at installation, maintenance or operations of the machine. They must be understand in common sense. Caution and carefulness are factors that can not be achieved by the design of machine. These factors are conditioned by qualification and competence of personnel who install, operate and maintain the machine.
–In case of a problem or situations that you can not solve by yourselves, contact your qualified serviceman, manufacturer or the dealer. Always state the model and serial number of your machine from the completed last page of the manual.
FOR MAINTENANCE
–When the main switch is off, the inlet terminals of the switch are still under current!
–Do not bypass any safety devices or their parts. Any interference to the machine function and design are prohibited and the manufacturer does not bear any responsibilities in such cases!
–Before maintenance activities always disconnect the machine power supply!
–Do not repair or replace any machine parts and do not perform machine service work if it is not recommended in the maintenance instructions. All other service activities should be provided by qualified service workers.
–Do not repair or adjust the machine belt drives while in operation. Turn off the main switch!
–Original or identical parts must be used for replacement in this machine. After servicing replace and secure all panels in the original way. Take these measures for continued protection against electrical shock, injury, fire and/or property damage.
–Once in 3 months, check the earthing and the emergency function.
–Keep the machine top clean and free of flammable materials. Do not wash or spray the machine by water.
–For the steam heated version:
In case of steam leakage, shut-off the main valve of steam supply and call the maintenance worker.
INSTALLATION AND SERVICE CAN BE DONE BY A SERVICE COMPANY WITH PROPER AUTHORIZATION FROM THE MANUFACTURER.
The machine warranty can be cancelled if the instructions of this manual are not followed.
2.2.SYMBOLS ON THE MACHINE
Danger, read and follow written instructions
Caution, high power voltage, electrical devices
Press push button in case of emergency
2 |
INSTALLATION AND MAINTENANCE MANUAL |
PUBLICATION DATE 03/02 |
504 766 |
2.3. IMPORTANT INFORMATION BEFORE INSTALLATION
FOR TRANSPORTATION AND STORAGE
IN CASE OF TRANSPORTATION AND STORAGE, WATCH COMPONENTS PROTRUDING FROM THE CONTOUR LINE OF MACHINE (DOOR LOCKS ETC.), TO AVOID INJURIES.
–Never push, pull or exert pressure on components protruding from the machine contour line (controls, door locks etc.).
–Make sure that these components are secured so as to avoid damages during machine manipulation and installation.
–In case of the machine transportation by the customer, follow the manufacturer's instructions for transportation, handling and storage of the product. In case of transportation of machine by the customer the manufacturer is not responsible for possible damage of machine in the course of transportation. In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors.
–The ambient temperature of transportation and storage must be between -25°C / -13°F to +55°C / 131°F. Relative humidity must be between 30% to 90% without condensation. In case of storage the machine in a free area it must be protected against mechanical damage and weather condition factors.
FOR INSTALLATION
ELECTRICAL CONNECTION, EARTHING AND VENTING OF THE MACHINE, WATER INLETS AND DRAINAGE MUST BE PERFORMED BY QUALIFIED PERSONNEL WITH A PROPER AUTHORIZATION ACCORDING THE INSTALLATION MANUAL IN COMPLIANCE WITH LOCAL STANDARDS (APPLICABLE ALSO FOR STEAM CONNECTION ON STEAM HEATED MACHINES).
–Do not install the machine at places exposed to climatic effects or excessive humidity. The machine is not designed to accept environment with sprayed water.
–Any changes in the machine installations must be approved by dealer or manufacturer. Otherwise the dealer/manufacturer is not responsible for possible injuries or damages. Interference and changes in the machine construction are not allowed and the manufacturer refuses any responsibilities in such cases.
–Define dangerous areas in the laundry room and do not allow people to enter if the machine is in operation.
MACHINE INFORMATION
–This manual comprises information for the soft - mount machine series with a load of dry linen 22, 33, 40, 55 kg (50, 80, 100 and 125 lbs). Verify the type of your machine according to your order and the name plate located on the machine rear and find corresponding information in the manual.
–The machines are controlled by electronic or card programmers. Find the programming instructions by a type of programmer in the programming manual. The version with an electronic programmer is either
2 - motor or 1 - motor with a frequency controlled drive.
–Machine 22 kg / 50 lbs capacity has 5 soap hoppers filled from front or 3 soap hoppers filled from top of machine (frequency drive and electronic programmer only).
–Heating is provided by electrical heating elements or by steam from your steam system.
–Water inlets can use warm, cold soft and possibly also cold hard water. A machine can be equipped with recycled discharging, dosing pumps for liquid soaps and machines of 22 kg/ 50 lbs capacity with a modification for wet cleaning by your order.
–Electric construction of the machine is 1 - phase 220 V, 3 - phase 220 V or 3 - phase 380 - 415 V (see name plate - fig. 3.5, pos. 12).
–The machine workmanship which fulfils The European Agreement requirements is stated in the name plate by the symbol „CE“.
–All machines types are produced according the EMC-directive (Electro-Magnetic-Compatibility). They can be used in restricted surroundings only (comply minimally with class A requirements). For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device(s).
–The product fulfils the technical requirements for a product to be assessed by the law no. 22 / 1997 Sb. of Czech Republic.
–Models with electronic programmers and 5 soap hoppers, 2 - motor and feeding voltage 3 x 208 - 240 V (models with frequency drive 3 x 208 - 230 V), 3 x 440 V and 3 x 480 V with „CSA“ mark in the name plate are approved by the „Canadian Standards Association“ testing - certificate no. LR 107387-4.
504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
3 |
3.TECHNICAL SPECIFICATION
3.1.MACHINES WITH 22kg / 50lbs CAPACITY
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1-Motor version |
2-Motor version |
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CAPACITY: |
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22kg / |
50lbs |
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DIMENSIONS |
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PACKING DIMENSIONS: |
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width |
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1100 mm / 43,3“ |
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depth |
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1260 mm / 49,6“ |
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height |
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1920 mm / 75,6“ |
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transportation capacity |
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2,66 m3 / 99,90 ft3 |
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MACHINE DIMENSIONS: |
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width |
1000 mm / 39,36“ |
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depth |
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1160 mm / 45,66“ |
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height |
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3 soap hoppers: 1503 mm / 59,2“ |
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5 soap hoppers: 1640 mm / 64,57“ |
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DIMENSIONS OF INNER DRUM: |
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diameter |
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750 mm / 29,5“ |
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depth |
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498 mm / 19,7“ |
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drum capacity |
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220 dm3 / 58 gal |
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door opening |
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410 mm / 16,10“ |
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WEIGHT |
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WEIGHT: |
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Net weight |
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740 kg / 1631 lbs |
677 kg / 1493 lbs |
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Gross weight |
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830 kg / 1829 lbs |
717 kg / 1581 lbs |
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ELETRICAL DATA |
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Permitted deviations of feeding voltage for machines |
±10%, with a maximal standard deviation of the |
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(with and without load): |
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frequency 1% |
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Electrical system of the machine: |
3x380-415V+N 50/60Hz |
3x380-415V 50Hz |
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- applicable for el. heating |
3x380V 60Hz |
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1x220-240V 50/60Hz |
3x440-480V 60Hz |
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- not applicable for el. heating |
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3x220-240V 50Hz |
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3x220-240V 50/60Hz |
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3x208-240V 60Hz |
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- applicable for el. heating |
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3x380-480V 50/60Hz |
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TOTAL INPUT OF THE MACHINE WITH: |
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380-440V |
208-240 V / |
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3AC: |
480V: |
electric heating 18 kW |
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21,6 kW |
18,9 kW |
19,1 kW |
no heating |
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3,6 kW |
3,6 kW |
3,6 kW |
steam heating |
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3,6 kW |
3,6 kW |
3,6 kW |
NOMINAL OUTPUT OF THE MOTOR AT RPM: |
400 V |
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washing / distribution |
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3 kW |
400 V: 0,55 / 0,65 kW |
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230/480V: 0,73/0,9 kW |
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spinning low / high |
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3 kW |
400 V: 1,8 / 2,2 kW |
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230/480V: 2,2 / 2,6 kW |
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INPUT PROTECTION FOR ONE MACHINE: |
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with electric heating 18 kW (230V 3AC) |
63 A |
63 A |
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with electric heating 18 kW (400V 3AC) |
32 A |
32 A |
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without electric heating (230V) |
20 A |
20 A |
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without electric heating (400V) |
20 A |
20 A |
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Overload protection of the motor: |
eletronic protection on |
overcurrent relay |
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the frequency invertor |
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tab. |
3.1 |
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4 |
INSTALLATION AND MAINTENANCE MANUAL |
PUBLICATION DATE 03/02 |
504 766 |
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1-Motor version |
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2-Motor version |
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CAPACITY: |
22kg / 50lbs |
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WASHING FUNCTION |
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RPM OF THE DRUM: |
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washing |
7 - 50 rpm |
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42 rpm |
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distribution |
90 rpm |
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90 rpm |
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low spinning |
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435 rpm |
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high spinning |
301 - 860 rpm |
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860 rpm |
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G - factor of spinning |
max. 310 |
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310 |
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HEATING |
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TYPES OF HEATING: |
steam |
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100 % electric 18 kW |
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100 % hot water max 90°C / 194°F |
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ATTACHMENT |
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OF WATER INLETS: |
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water pressure |
0,3 - 0,6 MPa / 44 - 87 PSI |
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water inlet |
3/4“ |
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OF WATER DRAINAGE: |
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dimension |
76 mm / 3“ |
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capacity |
150 dm3/min / |
40 US gal/min |
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OF STEAM HEATING: |
3/4“ |
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steam attachment |
0,3 - 0,8 MPa / 44 - 116 PSI |
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steam pressure |
1 connection for manifold |
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Connections to external liquid soap supply system |
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(1 - 5, 6 - 10, ... connections) to liquid soap supply |
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system |
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Soap hoppers: |
3 / 5 |
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5 |
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CONSUMPTION |
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Mean water consumption: |
depends on selected programme cca 550 dm3 / |
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145 US gal |
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STEAM CONSUMPTION: |
22 kg. cycle-1 / 48,51 lbs. cycle-1 |
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depends on selected programme |
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Maximum steam consumption |
0,024 kg.s-1 (88 kg.h-1) / 0,054 lbs.s-1 (194 lbs.h-1) |
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WORKING CONDITIONS
ambient temperature
mean ambient temperature in 24 hrs relative humidity
height above sea level
from +5°C / 41°F to +40°C / 104°F to +35°C / 95°F
30% ÷ 95% without condensation to 1000 m
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ANCHORING |
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Bolt: |
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4 pcs M10 |
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max. static loading (with linen and water) |
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831kg / 1833lbs |
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max. dynamic loading |
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(alternative stress when extracting) |
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± 140 kg / ± 309lbs |
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frequency of dynamic loading |
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14,5 Hz |
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NOISE |
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Mean noise level at max. loading: |
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70,6 dB (A) |
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* |
maximum dimensions including protruding parts |
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tab. 3.1 continuation |
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504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
5 |
3.2. MACHINES 33kg / 80lbs CAPACITY
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1-Motor version |
2-Motor version |
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CAPACITY: |
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33kg / 75lbs |
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DIMENSIONS |
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PACKING DIMENSIONS: |
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width |
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1430 mm / 56,3“ |
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depth |
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1475 mm / 58,1“ |
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height |
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2105 mm / 82,87“ |
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transportation capacity |
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4,4 m3 / 156 ft3 |
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MACHINE DIMENSIONS: |
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width |
1195 mm / 47,04“ |
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depth |
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1330 mm / 52,4“ |
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height |
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1905 mm / 75“ |
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DIMENSIONS OF INNER DRUM: |
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diameter |
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914 mm/ 36“ |
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depth |
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510 mm / 20“ |
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drum capacity |
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335 dm3 / 88 gal |
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door opening |
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540 mm / 21,3“ |
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WEIGHT |
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WEIGHT: |
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netto |
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1230 kg / 2712 lbs |
1366 kg / 3012 lbs |
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brutto |
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1370 kg / 3020 lbs |
1466 kg / 3233 lbs |
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ELETRICAL DATA |
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Permitted deviations of feeding voltage for |
±10%, with a maximal standard deviation of the |
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machines: |
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frequency 1% |
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Electrical system of the machine: |
3x380-480V 50/60Hz |
3x380-415V 50Hz |
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3x200-240V 50/60Hz |
3x380V 60Hz |
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3x440-480V 60Hz |
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3x220-240V 50Hz |
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3x208-240V 60Hz |
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TOTAL INPUT OF THE MACHINE WITH: |
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380-440V |
208-240 V / |
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3AC: |
480V: |
electric heating 24 kW |
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28,8 kW |
24,9 kW |
25,1 kW |
no heating |
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4,8 kW |
3,6 kW |
3,6 kW |
steam heating |
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4,8 kW |
3,6 kW |
3,6 kW |
NOMINAL OUTPUT OF THE MOTOR AT RPM: |
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washing / distribution |
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4 kW |
400 V: 0,55 / 0,65 kW |
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230/480V: 0,65/0,75kW |
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spinning low / high |
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4 kW |
400 V: 1,8 / 2,2 kW |
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230/480V: 2,2 / 2,6 kW |
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INPUT PROTECTION FOR ONE MACHINE: |
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with electric heating 24 kW (230 V) |
80 A |
80 A |
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with electric heating 24 kW (400 V) |
50 A |
50 A |
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without electric heating (400V / 50 Hz, 480V / 60 Hz) |
20 A |
20 A |
|
|
without electric heating (230 V) |
30 A |
20 A |
|
|
Overload protection of the motor: |
eletronic protection on |
overcurrent relay |
||
|
|
the frequency invertor |
|
|
|
tab. 3.2 |
|
|
|
6 |
INSTALLATION AND MAINTENANCE MANUAL |
PUBLICATION DATE 03/02 |
504 766 |
|
|
|
|
|
1-Motor version |
|
2-Motor version |
CAPACITY: |
|
|
33kg / 75lbs |
||||
|
|
|
|
|
|
|
|
|
|
|
|
WASHING FUNCTION |
|
|
|
RPM OF THE DRUM: |
|
|
|
|
|
||
washing |
|
|
7 - 50 rpm |
|
36 rpm |
||
distribution |
|
|
90 rpm |
|
59 rpm |
||
low spinning |
|
|
|
|
435 rpm |
||
high spinning |
|
|
301 - 830 rpm |
|
845 rpm |
||
G - factor of spinning |
|
max. 365 |
|
365 |
|||
|
|
|
|
HEATING |
|
|
|
Types of heating: |
|
|
steam |
|
|
||
|
|
|
|
|
100 % electric 24 kW |
||
|
|
|
|
|
100 % hot water max 90°C / 194°F |
||
|
|
|
|
ATTACHMENT |
|
|
|
OF WATER INLETS: |
|
|
|
|
|
||
water pressure |
|
|
0,3 - 0,6 MPa / 44 - 87 PSI |
||||
water inlet |
|
|
1“ |
|
|
||
OF WATER DRAINAGE: |
|
2 x 76 mm / 2 x 3“ |
|||||
dimension |
|
|
|||||
capacity |
|
|
300 dm3/min / |
|
80 US gal/min |
||
OF STEAM HEATING: |
|
|
|
|
|||
steam attachment |
|
|
3/4“ |
|
|
||
steam pressure |
|
|
0,3 - 0,8 MPa / 44 - 116 PSI |
||||
COMPRESSED AIR: |
** |
|
|
|
|
||
air connection |
|
G 1/4“ |
|
|
|||
air pressure |
|
|
0,3 - 0,8 MPa / 44 - 116 PSI |
||||
Connections to external liquid soap supply system |
1 connection for manifold |
||||||
|
|
|
|
|
(1 - 5, 6 - 10, ... connections) to liquid soap supply |
||
|
|
|
|
|
system |
|
|
Soap hoppers: |
|
|
5 |
|
|
||
|
|
|
|
CONSUMPTION |
|
|
|
Mean water consumption: |
|
depends on selected programme cca 900 dm3 / |
|||||
|
|
|
|
|
240 US gal |
|
|
STEAM CONSUMPTION: |
|
33 kg. cycle-1 / 72,77 lbs. cycle-1 |
|||||
depends on selected programme |
|
||||||
Maximum steam consumption |
|
0,046 kg.s-1 (165 kg.h-1) / 0,101 lbs.s-1 (364 lbs.h-1) |
|||||
|
|
|
WORKING CONDITIONS |
|
|
||
ambient temperature |
|
|
from +5°C / 41°F |
to +40°C / 104°F |
|||
mean ambient temperature in 24 hrs |
|
to +35°C / 95°F |
|
|
|||
relative humidity |
|
|
30% ÷ 95% without condensation |
||||
height above sea level |
|
to 1000 m |
|
|
|||
|
|
|
|
ANCHORING |
|
|
|
Bolt: |
|
|
4 pcs M16 |
|
|
||
max. static loading (with linen and water) |
1597kg / 3521lbs |
|
|
||||
max. dynamic loading |
|
|
|
|
|||
(alternative stress when extracting) |
|
± 280kg / ± 618lbs |
|||||
frequency of dynamic loading |
|
14 Hz |
|
|
|||
|
|
|
|
NOISE |
|
|
|
Equivalent noise level at spinning cycle |
LAeq: |
80,8 dBA |
|
|
|||
Level of acoustic output LP,A: |
|
84,7 dB (P,A) |
|
|
|||
* |
maximum dimensions including protruding parts |
|
|
|
|||
|
it is valid for machines, which have water valves with air operated control |
|
|
||||
** |
|
|
tab. 3.2 continuation |
|
|
||
504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
7 |
3.3. MACHINES 40kg / 100lbs CAPACITY
|
|
1-Motor version |
2-Motor version |
|
CAPACITY: |
|
40kg / 95lbs |
|
|
|
|
|
|
|
|
DIMENSIONS |
|
|
|
|
|
|
|
|
PACKING DIMENSIONS: |
|
|
|
|
width |
|
1430 mm / 56,3“ |
|
|
depth |
|
1570 mm / 61,8“ |
|
|
height |
|
2105 mm / 82,87“ |
|
|
transportation capacity |
|
4,7 m3 / 166 ft3 |
|
|
MACHINE DIMENSIONS: |
* |
|
|
|
width |
1195 mm / 47,04“ |
|
|
|
depth |
|
1430 mm / 56,3“ |
|
|
height |
|
1905 mm / 75“ |
|
|
DIMENSIONS OF INNER DRUM: |
|
|
|
|
diameter |
|
914 mm/ 36“ |
|
|
depth |
|
610 mm / 24“ |
|
|
drum capacity |
|
400 dm3 / 106 gal |
|
|
door opening |
|
540 mm / 21,3“ |
|
|
|
WEIGHT |
|
|
|
|
|
|
|
|
WEIGHT: |
|
|
|
|
netto |
|
1560 kg / 3439 lbs |
1560 kg / 3440 lbs |
|
brutto |
|
1700 kg / 3748 lbs |
1666 kg / 3674 lbs |
|
|
ELETRICAL DATA |
|
|
|
|
|
|
||
Permitted deviations of feeding voltage for |
±10%, with a maximal standard deviation of the |
|||
machines: |
|
frequency 1% |
|
|
Electrical system of the machine: |
3x380-480V 50/60Hz |
3x380-415V 50Hz |
||
|
|
3x200-240V 50/60Hz |
3x380V 60Hz |
|
|
|
|
3x440-480V 60Hz |
|
|
|
|
3x220-240V 50Hz |
|
|
|
|
3x208-240V 60Hz |
|
TOTAL INPUT OF THE MACHINE WITH: |
|
380-440V |
208-240 V / |
|
|
|
|
3AC: |
480V: |
electric heating 36 kW |
|
44,7 kW |
37,4 kW |
37,5 kW |
no heating |
|
8,7 kW |
7,3 kW |
7,3 kW |
steam heating |
|
8,7 kW |
7,3 kW |
7,3 kW |
NOMINAL OUTPUT OF THE MOTOR AT RPM: |
|
|
|
|
washing / distribution |
|
7,5 kW |
400 V: 0,9 / 1 kW |
|
|
|
|
230/480V: 1 / 1,1 kW |
|
spinning low / high |
|
7,5 kW |
400 V: 4 / 5,2 kW |
|
|
|
|
230/480V: 4,5 / 5,8 kW |
|
INPUT PROTECTION FOR ONE MACHINE: |
|
|
|
|
with electric heating 36 kW (3x230 V) |
120 A |
120 A |
|
|
with electric heating 36 kW (3x400 V) |
80 A |
63 A |
|
|
without electric heating (3x400V/50Hz, 3x480V/60Hz) |
30 A |
25 A |
|
|
without electric heating (3x230 V) |
40 A |
30 A |
|
|
Overload protection of the motor: |
eletronic protection on |
overcurrent relay |
||
|
|
the frequency invertor |
|
|
|
tab. 3.3 |
|
|
|
8 |
INSTALLATION AND MAINTENANCE MANUAL |
PUBLICATION DATE 03/02 |
504 766 |
|
|
|
1-Motor version |
|
2-Motor version |
|
|
CAPACITY: |
|
40kg |
/ 95lbs |
|
|
|
|
|
|
|
|
|
|
|
WASHING FUNCTION |
|
|
|
|
|
|
|
|
|
|
|
|
RPM OF THE DRUM: |
|
|
|
|
|
|
washing |
|
7 - 50 rpm |
|
40 rpm |
|
|
distribution |
|
90 rpm |
|
64 rpm |
|
|
low spinning |
|
|
|
430 rpm |
|
|
high spinning |
|
301 - 830 rpm |
|
830 rpm |
|
|
G - factor of spinning |
|
max. 351 |
|
351,00 |
|
|
|
HEATING |
|
|
|
|
|
|
|
|
|
|
|
|
Types of heating: |
|
steam |
|
|
|
|
|
|
100 % electric 36 kW |
|
||
|
|
|
100 % hot water 90°C / 194°F |
|
||
|
|
ATTACHMENT |
|
|
|
|
|
|
|
|
|
|
|
|
OF WATER INLETS: |
|
|
|
|
|
|
water pressure |
|
0,3 - 0,6 MPa / 44 - 87 PSI |
|
||
|
water inlet |
|
1“ |
|
|
|
|
OF WATER DRAINAGE: |
2 x 76 mm / 2 x 3“ |
|
|||
|
dimension |
|
|
|||
|
capacity |
|
300 dm3/min / |
80 US gal/min |
|
|
|
OF STEAM HEATING: |
|
|
|
|
|
|
steam attachment |
|
3/4“ |
|
|
|
|
steam pressure |
|
0,3 - 0,8 MPa / 44 - 116 PSI |
|
||
|
COMPRESSED AIR: |
** |
|
|
|
|
|
air connection |
G 1/4“ |
|
|
|
|
|
air pressure |
|
0,3 - 0,8 MPa / 44 - 116 PSI |
|||
|
Connections to external liquid soap supply system |
1 connection for manifold |
||||
|
|
|
(1 - 5, 6 - 10, ... connections) to liquid soap supply |
|||
|
|
|
system |
|
|
|
|
Soap hoppers: |
|
5 |
|
|
|
|
|
CONSUMPTION |
|
|
|
|
|
|
|
|
|||
|
Mean water consumption: |
depends on selected programme cca 1195 |
|
|||
|
|
|
dm3 / 315 US gal |
|
|
|
|
STEAM CONSUMPTION: |
40 kg. cycle-1 / 88,2 lbs. cycle-1 |
||||
|
depends on selected programme |
|||||
|
Maximum steam consumption |
0,055 kg.s-1 (200 kg.h-1) / 0,123 lbs.s-1 (441 lbs.h-1) |
||||
WORKING CONDITIONS
ambient temperature
mean ambient temperature in 24 hrs relative humidity
height above sea level
from +5°C / 41°F to +40°C / 104°F to +35°C / 95°F
30% ÷ 95% without condensation to 1000 m
|
|
|
ANCHORING |
|
|
|
|
||
Bolt: |
|
4 pcs M16 |
||
max. static loading (with linen and water) |
1746kg / 3850lbs |
|||
max. dynamic loading |
|
|
||
(alternative stress when extracting) |
|
± 300kg / 662lbs |
||
frequency of dynamic loading |
|
14 Hz |
||
Noise |
|
|
||
Equivalent noise level at spinning cycle |
LAeq: |
77,0 dBA |
||
Level of acoustic output LP,A: |
|
86,8 dB (P,A) |
||
* |
maximum dimensions including protruding parts |
|
||
|
it is valid for machines, which have water valves with air operated control |
|||
** |
|
tab. 3.3 continuation |
||
504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
9 |
3.4. MACHINES 55kg / 125lbs CAPACITY
|
|
1-Motor version |
2-Motor version |
|
CAPACITY: |
|
55kg |
/ 125lbs |
|
|
|
|
|
|
|
DIMENSIONS |
|
|
|
|
|
|
|
|
PACKING DIMENSIONS: |
|
|
|
|
width |
|
1430 mm / 56,3“ |
|
|
depth |
|
1750 mm / 68,9“ |
|
|
height |
|
2105 mm / 82,87“ |
|
|
transportation capacity |
|
5,3 m3 / 187 ft3 |
|
|
MACHINE DIMENSIONS: |
* |
|
|
|
width |
1195 mm / 47,04“ |
|
|
|
depth |
|
1610 mm / 63,4“ |
|
|
height |
|
1905 mm / 75“ |
|
|
DIMENSIONS OF INNER DRUM: |
|
|
|
|
diameter |
|
914 mm/ 36“ |
|
|
depth |
|
790 mm / 31,1“ |
|
|
drum capacity |
|
518 dm3 / 137 gal |
|
|
door opening |
|
540 mm / 21,3“ |
|
|
|
WEIGHT |
|
|
|
|
|
|
|
|
WEIGHT: |
|
|
|
|
netto |
|
1630 kg / 3594 lbs |
1626 kg / 3585 lbs |
|
brutto |
|
1770 kg / 3902 lbs |
1766 kg / 3894 lbs |
|
|
ELETRICAL DATA |
|
|
|
|
|
|
||
Permitted deviations of feeding voltage for machines: |
±10%, with a maximal standard deviation of the |
|||
|
|
frequency 1% |
|
|
Electrical system of the machine: |
3x380-480V 50/60Hz |
3x380-415V 50Hz |
||
|
|
3x200-240V 50/60Hz |
3x380V 60Hz |
|
|
|
|
3x440-480V 60Hz |
|
|
|
|
3x220-240V 50Hz |
|
|
|
|
3x208-240V 60Hz |
|
TOTAL INPUT OF THE MACHINE WITH: |
|
380-440V |
208-240 V / |
|
|
|
|
3AC: |
480V: |
electric heating 54 kW |
|
62,7 kW |
55,8 kW |
56 kW |
no heating |
|
8,7 kW |
8,2 kW |
8,2 kW |
steam heating |
|
8,7 kW |
8,2 kW |
8,2 kW |
NOMINAL OUTPUT OF THE MOTOR AT RPM: |
|
|
|
|
washing / distribution |
|
7,5 kW |
400 V: 1,2 / 1,1 kW |
|
|
|
|
230/480V: 1,4/ 1,2kW |
|
spinning low / high |
|
7,5 kW |
400 V: 5,8 / 4,5 kW |
|
|
|
|
230V: 6,5 / 5 kW |
|
|
|
|
480V: 6,5 / 5,5 kW |
|
INPUT PROTECTION FOR ONE MACHINE: |
|
|
|
|
with electric heating 54 kW (3x230V/60Hz) |
160 A |
160 A |
|
|
with electric heating 54 kW (3x400V/50Hz) |
100 A |
100 A |
|
|
without electric heating (3x400V/ 50 Hz, 3x480 V/ 60 Hz) |
32 A |
25 A |
|
|
with steam heating (3x230 V/60 Hz) |
40 A |
30 A |
|
|
without electric heating (3x230 V / 60 Hz) |
40 A |
30 A |
|
|
with steam heating (3x400 V/50 Hz) |
32 A |
25 A |
|
|
Overload protection of the motor: |
eletronic protection |
overcurrent relay |
||
|
|
on the frequency |
|
|
|
|
invertor |
|
|
|
tab. 3.4 |
|
|
|
10 |
INSTALLATION AND MAINTENANCE MANUAL |
PUBLICATION DATE 03/02 |
504 766 |
|
|
|
|
|
|
1-Motor version |
|
2-Motor version |
|
CAPACITY: |
|
|
|
55kg / |
125lbs |
||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
WASHING FUNCTION |
|
|
|
||
|
|
|
|
|
|
|
|
||
RPM OF THE DRUM: |
|
|
|
|
|
|
|
||
washing |
|
|
|
7 - 50 rpm |
|
|
40 rpm |
||
distribution |
|
|
|
90 rpm |
|
|
64 rpm |
||
low spinning |
|
|
|
|
|
|
430 rpm |
||
high spinning |
|
|
|
301 - 830 rpm |
|
|
830 rpm |
||
G - factor of spinning |
|
|
|
max. 351 |
|
|
351 |
||
|
|
|
|
HEATING |
|
|
|
||
|
|
|
|
|
|
|
|
||
Types of heating: |
|
|
|
steam |
|
|
|
||
|
|
|
|
|
|
100 % electric 54 kW |
|
||
|
|
|
|
|
|
100 % hot water 90°C / 194°F |
|||
|
|
|
|
ATTACHMENT |
|
|
|
||
|
|
|
|
|
|
|
|
||
OF WATER INLETS: |
|
|
|
|
|
|
|
||
water pressure |
|
|
|
0,3 - 0,6 MPa / 44 - 87 PSI |
|||||
water inlet |
|
|
|
1“ |
|
|
|
||
OF WATER DRAINAGE: |
|
|
2 x 76 mm / 2 x 3“ |
|
|||||
dimension |
|
|
|
|
|||||
capacity |
|
|
|
300 dm3/min / |
80 US gal/min |
||||
OF STEAM HEATING: |
|
|
|
|
|
|
|||
steam attachment |
|
|
|
3/4“ |
|
|
|
||
steam pressure |
|
|
|
0,3 - 0,8 MPa / 44 - 116 PSI |
|||||
COMPRESSED AIR: |
** |
|
|
|
|
|
|
||
air connection |
|
|
G 1/4“ |
|
|
|
|||
air pressure |
|
|
|
0,3 - 0,8 MPa / 44 - 116 PSI |
|||||
Connections to external liquid soap supply system |
|
1 connection for manifold |
|
||||||
|
|
|
|
|
|
(1 - 5, 6 - 10, ... connections) to liquid soap supply |
|||
|
|
|
|
|
|
system |
|
|
|
Soap hoppers: |
|
|
|
5 |
|
|
|
||
|
|
|
|
CONSUMPTION |
|
|
|
||
|
|
|
|
||||||
Mean water consumption: |
|
|
depends on selected programme cca 1500 dm3 |
||||||
|
|
|
|
|
|
/ 400 US gal |
|
|
|
STEAM CONSUMPTION: |
|
|
55 kg. cycle-1 / 121,3 lbs. cycle-1 |
||||||
depends on selected programme |
|
|
|||||||
Maximum steam consumption |
|
|
0,076 kg.s-1 (275 kg.h-1) / 0,168 lbs.s-1 (606 lbs.h-1) |
||||||
Working conditions |
|
|
|
|
|
|
|
||
ambient temperature |
|
|
|
from +5°C / 41°F |
to +40°C / 104°F |
||||
mean ambient temperature in 24 hrs |
|
|
to +35°C / 95°F |
|
|
|
|||
relative humidity |
|
|
|
30% ÷ 95% without condensation |
|||||
height above sea level |
|
|
to 1000 m |
|
|
|
|||
|
|
|
|
ANCHORING |
|
|
|
||
|
|
|
|
|
|
|
|
||
Bolt: |
|
|
|
4 pcs M16 |
|
|
|
||
max. static loading (with linen and water) |
|
1951kg / 4302lbs |
|
|
|
||||
max. dynamic loading |
|
|
|
|
|
|
|||
(alternative stress when extracting) |
|
|
± 320kg / 706lbs |
|
|
|
|||
frequency of dynamic loading |
|
|
14 Hz |
|
|
|
|||
|
|
|
|
NOISE |
|
|
|
|
|
|
|
|
|
|
|
||||
Equivalent noise level at spinning cycle |
LAeq: |
|
77,0 dBA |
|
|
|
|||
Level of acoustic output LP,A: |
|
|
86,8 dB (P,A) |
|
|
|
|||
* |
maximum dimensions including protruding parts |
|
|
|
|
|
|||
|
it is valid for machines, which have water valves with air operated control |
|
|
|
|||||
** |
|
|
tab. 3.4 continuation |
|
|
|
|||
504 766 |
PUBLICATION DATE 03/02 |
INSTALLATION AND MAINTENANCE MANUAL |
11 |
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