MacDon PW8 User Manual
PW8
Pick-Up Header
Operator ’s Manual
169489 Revision A
Original Instruction
The harvesting specialists worldwide.
This manual contains instructions for safety, operation, and maintenance/service for the MacDon®PW8 Pick-Up
Header.
Published in March, 2014
Declaration of Conformity
Figure 1: EC Declaration of Conformity
169489
i
Revision A
Serial Number
RECORD THE SER
____________
The Serial Nu
Introduc
This manual describes operating and m aintenance procedures for the MacDon Swathmaster™ Combine Pick-Up
Headers for the following combines:
IAL NUMBER OF THE PW8 COMBINE PICK-UP HEADER HERE:
________________________________
mber plate is located on the left endsheet (A).
Figure 2
tion
Combine Model
Case IH
John Deere
New Holland
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD , ASSEMBLE, OR USE
THE MACHINE. Store this operator’s manual and the parts catalog in the manual case (B) attached to the back of
the header.
Use this manual as your first source of information about the machine. If you follow the instructions given in this
manual, the pick-up header will work well for many years. Use the Table of Contents and the Index to guide you to
specific areas. Study the Table of Contents to familiarize yourself with how the material is orga niz ed.
The PW8 Pick-Up Header Parts Catalog (MD #169497) is also supplied with your new header.
Keep this manual handy for frequent reference, and to pass on to new Operators or Owners. Call your MacDon
Dealer if you need assistance, information, or additional copies of this manual.
5088, 6088, 7088, 7010, 8010, 7120, 8120, 9120, 5130, 6130, 7130, 7230, 8230, 9230,
5140, 6140, 7140
60, 70, and S Series
All CR/CX Series
169489
i
i
Revision A
TABLE OF CONTENTS
Declaration of Conformity.................................................................................................................. i
Serial Number ..................................................................................................................................ii
Introduction ......................................................................................................................................ii
1 Safety.................................................................................................................................................... 1
1.1 Safety Alert Symbols........................................................................................................................ 1
1.2 Signal Words................................................................................................................................... 2
1.3 General Safety ................................................................................................................................ 3
1.4 Maintenance Safety ......................................................................................................................... 5
1.5 Hydraulic Safety .............................................................................................................................. 6
1.6 Tire Safety....................................................................................................................................... 7
1.7 Safety Signs .................................................................................................................................... 8
1.7.1 Installing Safety D e ca ls ............................................................................................................ 8
1.8 Safety Sign Locations ...................................................................................................................... 9
1.9 Interpreting Safety Signs ................................................................................................................. 11
2 Description .......................................................................................................................................... 17
2.1 D efinitions ..................................................................................................................................... 17
2.2 PW8 Header Specifications............................................................................................................ 19
2.3 PW8 Header Dimensions ............................................................................................................... 20
2.4 PW8 Component Identification........................................................................................................ 21
3 Operation............................................................................................................................................ 23
3.1 Owner/Operator Responsibilities..................................................................................................... 23
3.2 Operational Safety ......................................................................................................................... 24
3.3 Endshields .................................................................................................................................... 25
3.3.1 Opening LH Endshield............................................................................................................ 25
3.3.2 Closing LH Endshield ............................................................................................................. 26
3.4 Header Lift Cylinder Safety Props ................................................................................................... 28
3.5 Hold-Down Lift Cylinder Safety Props.............................................................................................. 29
3.6 Daily Start-up Check ...................................................................................................................... 30
3.7 Shutdown Procedure ..................................................................................................................... 31
3.8 Break-In Period ............................................................................................................................. 32
3.9 Changing Header Opening............................................................................................................. 33
3.10 Header Attachment and Detachment .............................................................................................. 34
3.10.1 Case IH................................................................................................................................. 34
Attaching to Case IH Combine......................................................................................... 34
Detaching from Case IH Combine.................................................................................... 37
3.10.2 John Deere 60, 70, and S Series ............................................................................................. 41
Attaching to John Deere 60, 70 and S Series Combine ..................................................... 41
Detaching from John Deere 60, 70, and S Series Combine ............................................... 45
3.10.3 New Holland CR/CX Series Combine ...................................................................................... 47
Attaching to New Holland CR/CX Series Combine ............................................................ 47
Detaching from New Holland CR/CX Combine.................................................................. 51
3.11 Header Transport........................................................................................................................... 54
3.11.1 Transport Lights ..................................................................................................................... 54
3.12 Header Operation .......................................................................................................................... 55
3.12.1 Operating Speed .................................................................................................................... 55
Adjusting Draper Speed .................................................................................................. 56
3.12.2 Auger .................................................................................................................................... 56
Auger Speed .................................................................................................................. 56
Auger Position ................................................................................................................ 56
Auger Float .................................................................................................................... 58
Stripper Plate Clearance ................................................................................................. 61
3.12.3 Operating Height.................................................................................................................... 62
Header Height ................................................................................................................ 62
169489
ii
i
Revision A
TABLE OF CONTENTS
Pick-Up Height ............................................................................................................... 63
3.12.4 Hold-Down............................................................................................................................. 65
Hold-Down Position ........................................................................................................ 65
Hold-Down Rod Angle..................................................................................................... 66
3.12.5 Crop Deflectors ...................................................................................................................... 66
Installing Crop De flectors ................................................................................................ 66
Removing Crop Deflectors............................................................................................... 67
3.12.6 Draper Belt Tension................................................................................................................ 68
Checking Draper Belt Tension.......................................................................................... 68
Adjusting Draper Belt Tension on Front Deck .................................................................... 69
Adjusting Draper Belt Tension on Rear Deck .................................................................... 69
3.12.7 Driveline ................................................................................................................................ 71
Clutch ............................................................................................................................ 71
Guard ............................................................................................................................ 71
3.13 Unplugging the Header .................................................................................................................. 72
3.14 Storing the Header......................................................................................................................... 73
4 Maintenance and Servicing................................................................................................................. 75
4.1 Prepare Header for Servicing ......................................................................................................... 75
4.2 Maintenance Specifications ............................................................................................................ 76
4.2.1 Torque Specifications ............................................................................................................. 76
Metric Bolt Spe cifications ................................................................................................ 76
Metric Bolt Spe cifications Bolting into Cast Aluminum ....................................................... 79
Flare-Type Hydraulic Fittings ........................................................................................... 79
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable) ........................................................... 81
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) .................................................... 83
O-Ring Face Seal (ORFS) Hydraulic Fittings .................................................................... 84
4.2.2 Recommended Fluids and Lubricants...................................................................................... 85
4.2.3 Conversion Chart ................................................................................................................... 86
4.3 Maintenance Requirements............................................................................................................ 87
4.3.1 Maintenance Schedule ........................................................................................................... 87
Maintenance Schedule/Record ........................................................................................ 88
4.3.2 Pre-Season/Annual Service .................................................................................................... 89
4.3.3 End of Season Service ........................................................................................................... 89
4.4 Lubrication .................................................................................................................................... 90
4.4.1 Greasing Procedure ............................................................................................................... 90
4.4.2 Greasing Points ..................................................................................................................... 91
4.4.3 Sealed Bearing ...................................................................................................................... 92
4.5 Endshields .................................................................................................................................... 93
4.5.1 Removing LH Endshield ......................................................................................................... 93
4.5.2 Installing LH Endshield ........................................................................................................... 94
4.5.3 Replacing Endshield Brackets .................................................................................................95
4.6 Drives ........................................................................................................................................... 97
4.6.1 Header Driveshaft .................................................................................................................. 97
4.6.2 Header Driveline .................................................................................................................... 97
Removing Header Driveline............................................................................................. 97
Installing Header Driveline............................................................................................... 99
Replacing Driveline Clutch..............................................................................................100
Driveline Guard .............................................................................................................101
Driveline Splined Shaft................................................................................................... 105
4.6.3 Draper Drives........................................................................................................................105
Removing Front Hydraulic Motor.....................................................................................105
Installing Front Hydraulic Motor....................................................................................... 106
Removing Rear Hydraulic Motor .....................................................................................107
Installing Rear Hydraulic Motor .......................................................................................108
169489
v
i
Revision A
TABLE OF CONTENTS
Removing Hydraulic Motor Hoses ................................................................................... 109
Installing Hydraulic Motor Hoses ..................................................................................... 111
4.6.4 Auger Drive ..........................................................................................................................113
Auger Drive Chain ......................................................................................................... 113
Auger Drive Sprockets ................................................................................................... 117
4.7 Auger...........................................................................................................................................123
4.7.1 Replacing Auger Fingers .......................................................................................................123
4.7.2 Replacing Auger Finger Guides..............................................................................................124
4.7.3 Replacing Stripper Plates ......................................................................................................126
4.7.4 Replacing Flighting Extensions...............................................................................................127
4.8 Decks ..........................................................................................................................................128
4.8.1 Draper Belts..........................................................................................................................128
Removing Front Draper Belt ...........................................................................................128
Installing Front Drape r Belt .............................................................................................129
Removing Rear Draper Belt............................................................................................131
Installing Rear Draper Belt..............................................................................................132
4.8.2 Draper Fingers/Draper Guides ...............................................................................................133
Replacing Draper Fingers...............................................................................................134
Replacing Draper Guide.................................................................................................134
4.8.3 Draper Roll Bearings .............................................................................................................136
Rear Deck - Drive Roller Bearings ..................................................................................136
Rear Deck - Idler Roller Bearings.................................................................................... 144
Front Deck - Drive Roller ................................................................................................146
Front Deck - Idler Roller .................................................................................................149
4.9 Hold-Down...................................................................................................................................151
4.9.1 Replacing Fiberglass Rods ....................................................................................................151
4.9.2 Replacing Hold-Down Hydraulic Cylinders ..............................................................................152
Master Cylinder ............................................................................................................. 153
Slave Cylinder ...............................................................................................................155
Bleeding Cylinders and Lines ......................................................................................... 159
4.9.3 Hydraulic Hoses and Lines ....................................................................................................160
Removing Master Cylinder Hose..................................................................................... 160
Installing Master Cylinder Hose.......................................................................................163
4.10 Height Controllers ......................................................................................................................... 165
4.11 Draper Speed Sensor ...................................................................................................................166
4.11.1 Checking Draper Speed Sensor Position ................................................................................166
4.11.2 Adjusting Draper Speed Sensor .............................................................................................166
4.11.3 Replacing Draper Speed Sensor............................................................................................167
4.12 Wheels and Tires..........................................................................................................................169
4.13 Lights...........................................................................................................................................171
4.13.1 Adjusting Transport Lights .....................................................................................................171
4.13.2 Replacing Transport Light Bulb ..............................................................................................172
4.13.3 Replacing Lens .....................................................................................................................172
4.13.4 Replacing Lamp Housing .......................................................................................................173
5 Troubleshooting.................................................................................................................................175
6Opt
7 Unloading and Assembly ...................................................................................................................181
ions and Attachments ..................................................................................................................179
6.1 H ol
Index ..................................................................................................................................................183
d-Down Performance Kit .......................................................................................................... 179
169489
v
Revision A
1Safety
1.1 Safety Alert Symbols
This safety alert symbol indicates important safety
messages in this manual and on safety signs on
the header.
This symbol means:
• ATTENTION!
• BECOME ALERT!
• YOUR SAFETY IS INVOLVED!
Carefully read and follow the safety message
accompanying this symbol.
Why is safety important to you?
• Accidents disable and kill.
• Accidents cost.
• Accidents can be avoided.
Figure 1.
Operatin
1: Read Operator’s Manual Before
g
169489
1
Revision A
SAFETY
1.2 Signal Words
Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. The
appropriate signal word for each situation has been selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death, or serious injury.
WARNING
Indicates a pote
mayalsobeused
ntially hazardous situation that, if not avoided, could result in death, or serious injury. It
to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor, or moderate injury. It
may be used to alert against unsafe practices.
169489
2
Revision A
SAFETY
1.3 General Safety
CAUTION
The following are general farm safety precautions
that should be part of your operating procedure for
all types of machinery.
Protect yourself
• When assembling, operating, and servicing machinery,
wear all the protective clothing and personal safety
devices that COULD be necessary for the job at hand.
Don’t take chances.
• You may need:
– A hard hat
– Protective footwear with slip resistant soles
Figure 1.2
– Protective glasses or goggles
– Heavy gloves
– Wet weather gear
– A respirator or filter mask
– Hearing protection
Be aware that exposure to loud noise can c ause
impairment or loss of hearing. Wearing suitable
hearing protection devices such as ear muffs or ear
plugs. These will help protect against objectionable
or loud noises.
•Provideafirs
•Keepafire ext
extinguishe
proper use.
•Keepyoungc
all times.
•Beawaretha
is tired or i
consider th
of fatigue
t aid kit for use in case of emergencies.
inguisher on the machine. Be sure the fire
r is properly maintained. Be familiar with its
hildren away from the machinery at
t accidents often happen when the Operator
nahurrytogetfinished. Takethetimeto
e safest way. Never ignore warning signs
.
Figure 1.3
Figure 1.4
169489 3 Revision A
SAFETY
•Wearclosefitting clothing and cover lo n g hair. Never
wear dangling items such as scarves or bracelets.
• Keep all shields in place. Never alter or remove safety
equipment. Make sure driveline guards can rotate
independently of the shaft and can telescope freely.
• Use only service and repair parts, made, or approved by
the equipment manufacturer. Substituted parts may not
meet strength, design, or safety requirements.
• Keep hands, feet, clothing, and hair away from moving
parts. Never attempt to clear obstructions or objects,
from a machine while the engine is running.
•Do NOT modify the machine. Non-authorized
modifications may impair machine function and/or safety.
It may also shorten the machine’s life.
Figure 1.5
• Stop engine and remove key from ignition before leaving
operator’s seat for any reason. A child or even a pet
could engage an idling machine.
• Keep the area used for servicing machinery clean
and dry. Wet or oily floors are slippery. Wet spots
can be dangerous when working with e lectrical
equipment. Be sure all electrical outlets and tools are
properly grounded.
• Keep work area well lit.
• Keep machinery clean. Straw and chaff, on a hot
engine, are a fire hazard. Do NOT allow oil or grease to
accumulate on service platforms, ladders, o r controls.
Clean machines before storage.
• Never use gasoline, naphtha, or any volatile material
for cleaning purposes. These materials may be toxic
and/or flammable.
• When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
Figure 1.6
Figure 1.7
169489
4
Revision A
SAFETY
1.4 Maintenance Safety
To ensure your safety while maintaining the machine:
• Review the operator’s manual and all safety items before
operation and/or maintenance of the machine.
• Place all controls in Neutral, stop the engine, set the park
brake, remove the ignition key, and wait for all moving
parts to stop before servicing, adjusting, and/or repairing.
• Follow good shop practices:
– Keep service area clean and dry.
–Besureelectricaloutletsandtoolsareproperly
grounded.
– Use adequate light for the job at hand.
• Relieve pressure from hydraulic circuits before servicing
and/or disconnecting the machine.
• Before applying pressure to a hydraulic system, make
sure all components are tight and that steel lines, hoses,
and couplings are in good condition.
Figure 1.8: Slip on Puddle
• Keep hands, feet, clothing, and hair away from all moving
and/or rotating parts.
• Clear the area of bystanders espec ia lly children when
carrying out any maintenance and repairs or when
making any adjustments.
• Install transport lock or place safety stands under the
frame before working under the header.
• If more than one person is servicing the machine at the
sametime,beawarethatrotatingadrivelineorother
mechanically driven component by hand (for example,
accessing a lube fitting) will cause drive components in
other areas (belts, pulleys, and knife) to move. Stay clear
of driven components at all times.
• Wear protective gear when working on the machine.
• Wear heavy gloves when working on knife components.
Figure 1.9: Keep Away
Figure 1.10: Safety Gear
169489 5 Revision A
SAFETY
1.5 Hydraulic Safety
• Always place all hydraulic controls in Neutral before
dismounting.
• Make sure that all components in the hydraulic system
are kept in good condition and clean.
• Replace any worn, cut, abraded, flattened, or crimped
hoses and steel lines.
• Do not attempt any makeshift repairs to the hydraulic
lines, fittings, or hoses by using tapes, clamps, cements,
or welding. The hydraulic system operates under
extremely high pressure. Such makeshift repairs will fail
suddenly and create a hazardous and unsafe condition.
• Wear proper hand and eye protection when searching for
a high-pressure hydraulic leak. Use a piece of cardboard
as a backstop instead of hands to isolate and identify
aleak.
Figure 1.11: Checking Hydraulic Leaks
• If injured by a concentrated high-pressure stream of
hydraulic fluid, seek medical attention immediately.
Serious infection or toxic reaction can develop from
hydraulic fluid piercing the skin.
• Before applying pressure to a hydraulic system, make
sure all components are tight and that steel lines, hoses,
and couplings are in good condition.
Figure 1.12: Hydraulic Pressure Hazard
Figure 1.13: Wear Safety Glasses
169489 6 Revision A
SAFETY
1.6 Tire Safety
• Failure to follow proper procedures when mounting a tire
on a wheel or rim can produce an explosion that may
result in serious injury or dea th .
•DoNOT attempt to m ount a tire unless you have the
proper training and equipment.
Figure 1.14: Over-Inflating a Tire
• Have a qualified tire dealer or repair service perform
required tire maintenance.
Figure 1.15: Saf ely Filling a Tire with Air
169489
7
Revision A
SAFETY
1.7 Safety Signs
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or
become illegible.
• If original parts on which a safety sign was installed are
replaced, be sure the repair part also bears the current
safety sign.
• Safety signs are available from your Dealer
Parts Department.
1.7.1 Installing Safety Decals
Figure 1.16: Read Operator’s Manual before
Operating
To i n s t a l
1. Be sure th
2. Decide on
3. Remove t
4. Place th
5. Small ai
l a safe ty dec al, follow these steps:
e sign in position an d slowly peel back the remaining pap er, smoothin g the sign as it is applied.
r pockets can be smoothed out or pricked with a pin.
e installation area is c l ea n and dry.
the exact location before you remove the decal backing paper.
he smaller portion of the split backing paper.
169489 8 Revision A
1.8 Safety S ign Locations
SAFETY
Figure 1
A - MD #184370 B - MD #166466 C - MD #184372 D - MD #184371
E - MD #184420 F - MD #237298
.17: Header Decals
169489 9 Revision A
SAFETY
Figure 1.18: Driveline and Hold-Down Decals
A - MD #30316 B - MD #191099 C - MD #36651
D - MD #184422 (Behind Endshield) E - MD #237229 F - MD #237254
169489 1
0
Revision A
SAFETY
1.9 Interpreting Safety Signs
In the safety sign explanations below, (a) refers to the top or
left position panel, (b) refers to the bottom or right position
of the safety decal depending on decal orientation.
NOTE: If there are more than two panels in a decal, the
lettering will continue downward or to the right,
depending on decal orientation.
1. MD #30316
a. Rotating driveline
b. DA NGER
Rotating Driveline contact can cause death - KEEP
AWAY! Do not operate without:
• All driveline guards, tractor and equipment
shields in place.
• Drivelines securely attached at both ends.
• Driveline guards that turn freely on driveline.
2. MD #36651
a. Rotating driveline
b. DA NGER
• Stop engine and remove key before opening
shield.
• Do not operate if guard is missing or shields not
in place.
• Failure to comply will result in death or serious
injury.
Figure 1.19: MD #30316
Figure 1.20: MD #36651
169489
1
1
Revision A
3. MD #166466
a. High pressure oil hazard.
b. WARNING
Do no t go near leaks.
• High pressure oil easily punctures skin causing
serious injury, gangrene, or death.
• If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
•Donotusefinger or skin to check for leaks.
• Lower load or relieve hydraulic pressure before
loosening fittings.
4. MD #184370
a. Crushing hazard.
b. CAUTION
• Rest header on ground or engage cylinder safety
props before going under unit.
SAFETY
Figure 1.21: MD #166466
• Failure to comply could result in death or serious
injury.
5. MD #184371
a. Open drive hazard.
b. WARNING
• Guard missing. Do not operate.
• Keep all shields in place.
Figure 1.22: MD #184370
Figure 1.23: MD #184371
169489
2
1
Revision A
6. MD #184372
a. General hazard pertaining to machine operation
and servicing.
b. CA UTION
To avoid injury or death from improper or unsafe
machine operation:
• Read the operator’s manual and follow all safety
instructions. If y ou do not have a manual, obtain
one from your Dealer.
• Do not allow untrained persons to operate
the machine.
SAFETY
• Review safety instructions with all
Operators annually.
• Ensure that all safety sign s are installed
and legible.
• Make certain everyone is clear of machine
before starting engine and during operation.
• Keep riders off the machine.
• Keep all shields in place and stay clear of
moving parts.
• Disengage header drive, put transmission in
Neutral, and wait for all movement to stop before
leaving operator’s position.
• Shut off the engine and remove the key from
ignition before servicing, adjusting, lubricating,
cleaning, or unplugging machine.
• Engage safety props to prevent lowering of
raised unit before servicing in the raised position.
• Use slow moving vehicle emblem and flashing
warning lights when operating on roadways
unless prohibited by law.
Figure 1.24: MD #184372
7. MD #184420
a. Crushing hazard
WARNING
• To avoid injury from being pinned or crushed,
stay clear of header while machine is operating
or in motion. Failure to comply could result in
death or serious injury.
169489 1
3
Figure 1.
25: MD #184420
Revision A
8. MD #184422
a. Keep shields in place hazard.
b. WARNING
• To avoid injury, stop engine before opening
power drive system shield.
• Keep all shields in place.
SAFETY
Figure 1.26: MD #184422
169489
4
1
Revision A
9. MD #191099
a. Auger entanglement hazard.
b. CA UTION
• To avoid injury from entanglement with rotating
auger, stand clear of header while machine
is running.
c. General hazard pertaining to machine operation
and servicing.
d. CA UTION
• Read the operator’s m anual and follow safety
instructions. If y ou do not have a manual, obtain
one from your Dealer.
• Do not allow untrained persons to operate
the machine.
• Review safety instructions with all
Operators annually.
• Ensure that all safety sign s are installed
and legible.
SAFETY
• Make certain everyone is clear of machine
before starting engine and during operation.
• Keep riders off the machine.
• Keep all shields in place and stay clear of
moving parts.
• Disengage header drive, put transmission in
Neutral, and wait for all movement to stop before
leaving operator’s position.
• Stop the engine and remove the key from ignition
before servicing, adjusting, lubricating, cleaning,
or unplugging machine.
• Engage safety props to prevent lowering of unit
before serv icing in the raised position.
• Use slow moving vehicle emblem and flashing
warning lights when operating on roadways
unless prohibited by law.
Figure 1.
27: MD #191099
169489 1
5
Revision A
10. MD #237229
a. Header crushing hazard
b. WARNING
• Rest header on ground or engage cylinder safety
props before going under unit.
11. MD #237254
a. Header entanglement hazard
b. CAUTION
• To avoid injury from entanglement with crop
gathering elements, stand clear of header while
machine is running.
SAFETY
Figure 1.28: MD #237229
12. MD #237298
a. Auger entanglement hazard
b. CAUTION
• To avoid injury from rotating auger, stand clear
of auger while machine is running.
Figure 1.29: MD #237254
Figure 1.30: MD #237298
169489 1
6
Revision A
2 Description
2.1 Definitions
The following definitions and acronyms may be used in this manual:
Term Definition
API American Petroleum Institute.
ASTM American Society of Testing and Materials.
Bolt
CGVW Combined Vehicle Gross Weight.
Finger t
F.F. F. T
GVW Gross Vehicle Weight.
hp Horsepower
JIC
n/a Not a
Nut
NPT
ORB
ORFS
Pick-Up Header
ight
A headed and externally threaded fastener that is designed to be paired with a nut.
Finger tight is a reference position where sealing surfaces or components are
making contact with each other and the fitting has been tightened to a point where
the fitting is no longer loose.
Flats from finger tight.
Joint Industrial Council: a standards body that developed the standard sizing and
shape for original 37° flared fitting.
pplicable
An internally threaded fastener that is designed to be paired with a bolt.
National Pipe Thread: a style of fitting used for low pressure port openings. Threads
on NPT fittings are uniquely tapered for an interference fit.
O-ring Boss: a style of fitting commonly used in port opening on manifolds, pumps
and m otors.
O-ring Face Seal: a style of fitting commonly used for connecting hoses and tubes.
This style of fitting is also commonly called ORS, which stands for O-ring Seal.
A machine that picks up grain that has been cut and laid in windrows, and is
attached to a combine.
PTO Power Take-Off.
RoHS (Reduction of
Hazardous Substances)
SAE Society Of Automotive Engineers.
Screw
Soft joint
spm
Ten si o n
T.F. F. T.
169489
A directive by the European Union to restrict the use of certain hazardous
substances (such as hexavalent chromium used in some yellow zinc platings).
A headed and externally threaded fastener that threads into preformed threads or
forms its own thread in one of the mating parts.
A joint made with the use of a fastener where the joining materials are compressible
or experience relaxation over a period of time.
Strokes per minute
Axial load placed on a bolt or screw, usually measured in pounds (lb) or Newtons (N).
Turns from finger tight.
7
1
Revision A
Term Definition
DESCRIPTION
Tor qu e
Torque angle
Torque-ten
Tractor Agricultural-type tractor.
Truck A four-wheel highway/road vehicle weighing no less than 7500 lb (3400 kg).
Washer
sion
The product of a force X lever arm length, usually measured in foot-pounds (ft·lbf)
or Newton-meters (N·m).
A tightening procedure where the fitting is assembled to a p recondition (finger
tight) and then the nut is turned further a number of degrees or a number of flats to
achieve its final position.
The relationship between the assembly torque applied to a piece of hardware and
the axial load it induces in the bolt or screw.
A thin cylinder with a hole or slot located in the center and is to be used as a spacer,
load distribution element or a locking mechanism.
169489 1
8
Revision A
DESCRIPTION
2.2 PW8 Header Specifications
PW8 Header Model SWATHMASTER™
Frame and Structure
WidthToEdgeofTires
PICK-UP
AUGER
Width (Transport Lights Extended)
Depth
Height (Transport Lights Extended)
Weight (Not Including Completion Packages) 3006 lb (1366 kg)
Carrier
Lighting Two Amber Transport
Manual Storage Header Mounted Manual Storage Case
rBatWidth
Finge
Actual Picking Width
Draper Width
Quantity of Pick-Up Fingers
per Drives
Dra
Diameter (including Flighting) 24 in. (615 mm)
ube Diameter
T
Quantity of Fingers
Refer to Section 2.3 PW8 Header
Dimensions, page 20
AGCO, CLAAS, Case IH, New Holland,
John Deere, Lexion
N/A
Refer to Section 2.3 PW8 Header
Dimensions, page 20
392
Two5.9cu. in. (97cc)HydraulicMotors
16 in. (410 mm)
13–22
Finger Diameter
Speed (Combine Dependent)
DRIVELINE
Type
Connections Locking Collar
TIRES
Size 18.5 / 8.5 x 8
Pressure
NOTE: Specifications and design are subject to change without notice or obligation to revise previously
sold units.
5/8 in. (16 mm) Diameter. Induction Hardened
141–204 rpm
Heavy Duty PTO Type, Fully Shielded
With Built-In Clutch.
35–45 psi (240–310 kPa)
169489 1
9
Revision A
DESCRIPTION
2.3 PW8 Header Dimensions
Figure 2.1: Header Dimensions
A - 222-3/4 in. (5658 mm) B - 203-1/2 in. (5170 mm) C - 178-1/8 in. (4523 mm)
D - 187-5/8 in. (4766 mm) E - 209-3/8 in. (5318 mm)
Figure 2.2: Header Dimensions
A - 96-7/8 in. (2460 mm) B - 98-7/8 in. (2513 mm) C - 60-3/4 in. (1544 mm) D - 54-3/8 in. (1380 mm)
169489 2
0
Revision A
DESCRIPTION
2.4 PW8 Component Identification
Figure 2
A - Transport Light B - Endshield - Fixed
D - Stripper Plate
G - Auger Pan H - Multi-Coupler Receptacle
J - Driveline
M-Hold
P - Gauge Wheel Q - Reflector
S - Draper Finger
V - Forward Draper Deck W - Rear Draper Deck X - Auger Flighting
.3: PW8 Header
-Down Cylinder Safety Prop
E - Auger F - Auger Finger
K-ManualCase
N - Draper Drive Motor
T - Hold-Down U - Hold-Down Fiberglass Rod
C - Window Frame
I-NotUsed
L - Endshield - Latched
-Down Lift Cylinder
O-Hold
R-Handle
169489
1
2
Revision A
Loading...