M205
Self-Propelled Windrower
Operator ’s Manual
169887 Revision A
Original Instruction
The harvesting specialists.
This manual contains instructions for SAFETY, OPERATION, and MAINTENANCE/SERVICE for the MacDon M205
Self–Propelled Windrower. Featuring the Dual Direction
®
and Ultra Glide®suspension on the M205.
Published August, 2014
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects,
and other reproductive harm. Battery posts, terminals, and related accessories contain lead and lead components.
Wash hands after handling.
Declaration of Conformity
Figure 1: Declaration of Conformity
ntinued on next page.
Co
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Whole Body and Hand-Arm Vibration Levels
The weighted root mean square acceleration, to which the whole body is subjected, ranges from 0.57 to 1.06 m/s
as measured on a representative machine during typical operations and analyzed in accordance with ISO 5008.
2
During the same operations, the w eighted root means square hand-arm vibration was less than 1.45 m/s
analyzed in accordance with ISO 5349. These acceleration values depend on the roughness of the ground, the
speeds at which the windrower is operated, the operator's experience, weight, and driving habits.
when
Noise Levels
The A-weigh
on several r
engine spee
ted sound pressure levels inside the operator's station ranged from 70.1 to 73.1 dB(A) as measured
epresentative machines in accordance with ISO 5131. The sound pressure level depends upon the
d and load, field and crop conditions, and the type of platform used.
2
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Introduction
This manual contains information on the MacDon M205 Self-Propelled Windrower which, when coupled with one
of MacDon’s auger, rotary, or draper headers, provides a package designed to cut and lay in windrows a variety of
grain, hay, and specialty crops.
The M205 Windrower is Dual Direction
engine-forward modes. Right-hand and left-hand designations are therefore determined by the operator’s
position, facing the direction of travel. This manual uses the terms “right cab-forward”, “left cab-forward”, “right
engine-forward”, and “left engine-forward” when referencing specific locations on the machine.
Use this manual as your first source of information about the machine. Use the Table of Contents and the Index to
guide you to specific areas . Study the Table of Contents to familiarize yourself with how the material is organized.
If you follow the instructions given here, your M205 Windrower will work well for many years.
Use this manual in conjunction with your header operator's manual.
A manual storage case is provided in the cab. Keep this manual handy for frequent reference and to pass on to new
Operators or Owners. Call your Dealer if you need assistance, information, or additional copies of this manual.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO USE THE MACHINE.
NOTE: Keep your MacDon publications up-to-date. The most current version can be downloaded from our website
www.macdon.com or from our Dealer-only site (https://portal.macdon.com) (login required).
®
, meaning that the windrower can be driven in the cab-forward or the
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List of Revisions
At MacDon, we’
documentatio
Summary of Change
Added new safety sign locations. 1.11 Safety Sign Locations, page 14
Updated lif
Restructured the header attach and detach procedures
to impro ve readability.
Updated t
and reel i
Updated the procedure for setting minimum draper
speed and draper index.
Removed reference to the walking beam grease zerk
in the Lubrication Points section. No longer required
with new design.
Updated the evaporator cleaning procedure.
Updated air conditioning unit images to show the new
unit.
re continuously making improvements: occasionally these improvements impact product
n. The following list provides an account of major changes from the previous version of this document.
Location
t linkage images to include the new decal.
he procedure for setting minimum reel speed
ndex.
Various locations throughout 4.4.3 Levelling the
Header, page 188
4.5 Attaching and Detaching Headers, page 202
Setting R
Setting Draper to Ground Speed, page 252
5.6.2 Lubrication Points, page 297
Air Con
eel to Ground Speed, page 249
ditioning Evaporator, page 311
Updated the Replacing a Fan Belt procedure as per
service bulle tin SB 1356_A.
Added image showing new battery boost post location. Boosting the Battery, page 354
Updated the replacing cabin dome light procedure.
Replaced the missing Hydraulic Oil
Maintenance instruction.
Added the Adjusting Reel Drop Rate section. Adjusting Reel Drop Rate, page 389
Added image and instruction for 10-bolt wheel
tightening procedure and torque specifications.
dded case drain kit information to the Options and
A
ttachments section.
A
Replacing Fan Belt, page 347
acing the Cabin Dome Light, page 377
Repl
Checking and Filling Hydraulic Oil, page 383
Various locations throughout Tightening Drive Wheel
Nuts, page 394
.1.5 Draper Header Case Drain Kit, page 429
7
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Serial Number
If you require
Record the mod
The windrowe
side of the ma
WINDROWER MO
NUMBER
WINDROWER SERIAL
NUMBER
YEAR OF MANUFACTURE
The engine serial number plate (A) is located on top of the
engine cylinder head cover.
MacDon technical assistance, please have the serial number recorded and ready before you call.
el number, model year, and serial number of the windrower and engine on the lines below.
r serial number plate (A) is located on the left
in frame near the walking beam.
DEL
Figure 2: Machine Serial Number Location
ENGINE SERIAL
NUMBER
DATE OF
MANUFACTURE
Figure 3: Engine Serial Number Location
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TABLE OF CONTENT
S
Declaration of Conformity.................................................................................................................. i
Whole Body and Hand-Arm Vibration Levels ...................................................................................... ii
Noise Levels .................................................................................................................................... ii
Introduction ..................................................................................................................................... iii
List of Revisions ..............................................................................................................................iv
Serial Number ................................................................................................................................. v
1 Safety.................................................................................................................................................... 1
1.1 Safety Alert Symbols........................................................................................................................ 1
1.2 Signal Words................................................................................................................................... 2
1.3 General Safety ................................................................................................................................ 3
1.4 Maintenance Safety ......................................................................................................................... 6
1.5 Hydraulic Safety .............................................................................................................................. 7
1.6 Tire Safety....................................................................................................................................... 8
1.7 Battery Safety.................................................................................................................................. 9
1.8 Welding Precaution........................................................................................................................ 10
1.9 Engine Safety ................................................................................................................................. 11
1.9.1 High Pressure Rails.................................................................................................................11
1.9.2 Engine Electronics ................................................................................................................. 12
1.10 Safety Signs.................................................................................................................................. 13
1.10.1 Installing Safety Decals .......................................................................................................... 13
1.11 Safety Sign Locations .................................................................................................................... 14
1.12 Interpreting Safety Signs ................................................................................................................ 18
2 Description.......................................................................................................................................... 29
2.1 D efinitions ..................................................................................................................................... 29
2.2 Specifications ................................................................................................................................ 31
2.3 Windrower Dimensions .................................................................................................................. 34
2.4 Component Location...................................................................................................................... 36
3 Operator’s Station............................................................................................................................... 39
3.1 Operator Console .......................................................................................................................... 39
3.2 Operator Presence System ............................................................................................................ 41
3.2.1 Header Drive ......................................................................................................................... 41
3.2.2 Engine and Transmission........................................................................................................ 41
3.3 Operator’s Seat Adjustments .......................................................................................................... 42
3.3.1 Fore-Aft ................................................................................................................................. 42
3.3.2 Seat Suspension and Height................................................................................................... 42
3.3.3 Vertical Dampener.................................................................................................................. 43
3.3.4 Armrest ................................................................................................................................. 43
3.3.5 Fore-Aft Isolator Lock ............................................................................................................. 44
3.3.6 Seat Tilt................................................................................................................................. 44
3.3.7 Armrest Angle........................................................................................................................ 45
3.3.8 Lumbar Support ..................................................................................................................... 45
3.4 Training Seat................................................................................................................................. 46
3.5 Seat Belts ..................................................................................................................................... 47
3.6 Steering Column Adjustment .......................................................................................................... 48
3.7 Lighting ......................................................................................................................................... 49
3.7.1 Cab-Forward Lighting: Field.................................................................................................... 49
3.7.2 Engine-Forward Lighting: Road............................................................................................... 50
3.7.3 Cab-Forward Lighting: Road (Optional) ................................................................................... 51
3.7.4 Beacon Lighting (Optional)...................................................................................................... 52
3.7.5 HID Auxiliary Lighting (Optional).............................................................................................. 53
3.8 Windshield Wipers............................................................................................................
............. 54
3.9 Rear View Mirrors.......................................................................................................................... 55
3.10 Cab Temperature........................................................................................................................... 56
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3.10.1 Heater Shut-Off...................................................................................................................... 56
3.10.2 Air Distribution ....................................................................................................................... 56
3.10.3 Climate Controls .................................................................................................................... 57
3.11 Interior Lights ................................................................................................................................ 58
3.12 Operator Amenities ........................................................................................................................ 59
3.13 Radio ............................................................................................................................................ 61
3.13.1 AM/FM Radio......................................................................................................................... 61
3.13.2 Antenna Mounting .................................................................................................................. 61
3.14 Horn ............................................................................................................................................. 63
3.15 Engine Controls and Gauges.......................................................................................................... 64
3.16 Windrower Controls ....................................................................................................................... 65
3.17 Header Controls ............................................................................................................................ 67
3.17.1 Header Drive Switch............................................................................................................... 67
3.17.2 Header Drive Reverse Button..................................................................................................67
3.17.3 Ground Speed Lever (GSL) Header Switches .......................................................................... 68
Display Selector Switch................................................................................................... 69
Reel Position Switches.................................................................................................... 69
Header Position Switches................................................................................................ 70
Reel and Disc Speed Switches ........................................................................................ 70
3.17.4 Console Header Switches....................................................................................................... 71
Deck Shift/Float Preset Switch......................................................................................... 71
Double Windrow Attachment (DWA) / Swath Roller Switch (if installed) .............................. 72
3.18 Cab Display Module (CDM) ............................................................................................................ 73
3.18.1 Engine and Windrower Functions ............................................................................................ 73
3.18.2 Header Functions................................................................................................................... 74
3.18.3 Operating Screens ................................................................................................................. 75
Ignition ON, Engine Not Running ..................................................................................... 75
Engine-Forward, Engine Running .................................................................................... 76
Cab-Forward, Engine Running, Header Disengaged ......................................................... 76
Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch OFF........... 76
Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch ON ........... 78
Cab-Forward, Engine Running, Header Engaged, Rotary Header Installed......................... 79
Miscellaneous Operational Information............................................................................. 79
3.18.4 Cab Display Module (CDM) Warning/Alarms ............................................................................ 81
Engine Warning Lights .................................................................................................... 81
Display Warnings and Alarms .......................................................................................... 82
3.18.5 Cab Display Module (CDM) Programming................................................................................ 85
3.18.6 Cab Display Options............................................................................................................... 86
Setting the Cab Display Language................................................................................... 86
Changing the Windrower Display Units............................................................................. 87
Adjusting the Cab Display Buzzer Volume ........................................................................ 88
Adjusting the Cab Display Backlighting............................................................................. 89
Adjusting the Cab Display Contrast.................................................................................. 90
3.18.7 Calibrating the Header Sensors...............................................................................................91
Calibrating the Header Height Sensor .............................................................................. 91
Calibrating the Header Tilt Sensor.................................................................................... 93
Calibrating the Header Float Sensor ................................................................................ 95
3.18.8 Programming the Windrower...................................................................................................97
Setting the Knife Overload Speed .................................................................................... 97
Setting the Rotary Disc Overload Speed........................................................................... 98
Setting the Header Knife Speed....................................................................................... 98
Setting the Hydraulic Overload Pressure .......................................................................... 99
Setting the Header Index Mode ......................................................................................100
Setting the Return to Cut Mode.......................................................................................101
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Setting the Header Cut Width .........................................................................................102
Activating the Double Windrower Attachment (DWA)........................................................103
Setting the Auto Raise Height.........................................................................................105
Displaying Reel Speed ...................................................................................................106
Setting the Windrower’s Tire Size ................................................................................... 107
Setting the Engine Intermediate Speed Control (ISC) RPM...............................................108
3.18.9 Activating Cab Display Lock Outs...........................................................................................109
Activating Knife Speed Control Lock Out .........................................................................109
Activating Rotary Disc Speed Control Lock Out................................................................ 111
Activating the Header Float Control Lock Out .................................................................. 112
Activating the Draper Speed Control Lock Out .................................................................113
Activating the Auger Speed Control Lock Out .................................................................. 114
Activating the Reel Speed Control Lock Out .................................................................... 115
Activating the Reel Fore-Aft Control Lock Out.................................................................. 117
Activating the Header Tilt Control Lock Out...................................................................... 118
3.18.10 Displaying Activated Cab Display Lock Outs ........................................................................... 119
3.18.11 Troubleshooting Windrower Problems ....................................................................................120
Displaying the Windrower and Engine Error Codes .......................................................... 120
Switching the Installed Header Sensors On or Off............................................................122
Displaying Header Sensors Input Signals........................................................................123
Forcing a Header ID....................................................................................................... 124
3.18.12 Troubleshooting Header Problems .........................................................................................126
Testing the Header Up/Down Function using the Cab Display Module (CDM) ....................126
Testing the Reel Up/Down Function using the Cab Display Module (CDM) ........................128
Testing the Header Tilt Function using the Cab Display Module (CDM).............................. 129
Testing the Reel Fore and Aft Function using the Cab Display Module (CDM) ....................131
Activating the Hydraulic Purge using the Cab Display Module (CDM) ................................ 133
Testing the Knife Drive Circuit using the Cab Display Module (CDM).................................134
Testing the Draper Drive Circuit using the Cab Display Module (CDM) ..............................136
Testing the Reel Drive Circuit using the Cab Display Module (CDM)..................................138
Testing the Rotary Disc Drive Circuit using the Cab Display Module (CDM) .......................139
Testing the Double Windrower Attachment (DWA) Drive using the Cab Display
Module (CDM) ........................................................................................................... 141
3.18.13 Engine Error Codes...............................................................................................................143
3.18.14 Cab Display Module (CDM) and Windrower Control Module (WCM) Fault Codes ......................143
4 Operation ...........................................................................................................................................145
4.1 Owner/Operator Resp onsibilities....................................................................................................145
4.2 S ymbol Definitions........................................................................................................................146
4.2.1 Engine Functions ..................................................................................................................146
4.2.2 Windrower Operating Symbols ............................................................................................... 147
4.2.3 Header Functions..................................................................................................................148
4.3 Operating the Windrower...............................................................................................................149
4.3.1 Operational Safety ................................................................................................................149
4.3.2 Break-In Period .....................................................................................................................150
4.3.3 Preseason Checks/Annual Service.........................................................................................150
Air Conditioning Compressor Coolant Cycling..................................................................151
4.3.4 Daily Checks and Maintenance..............................................................................................151
4.3.5 Engine Operation ..................................................................................................................152
Starting the Engine ........................................................................................................152
Engine Warm-Up ...........................................................................................................154
Engine Intermediate Speed Control (ISC)........................................................................ 154
Shutting Down the Engine..............................................................................................155
Filling Fuel Tank.............................................................................................................155
Engine Temperature.......................................................................................................156
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Engine Oil Pressure ....................................................................................................... 156
Electrical .......................................................................................................................157
Engine Warning Lights ...................................................................................................157
4.3.6 Windrower Operation.............................................................................................................157
Entering and Exiting the Windrower ................................................................................159
Driving Forward in Cab-Forward Mode............................................................................160
Driving in Reverse in Cab-Forward Mode ........................................................................161
Driving Forward in Engine-Forward Mode........................................................................162
Driving in Reverse in Engine-Forward Mode .................................................................... 163
Spin Turning .................................................................................................................. 164
Stopping .......................................................................................................................164
4.3.7 Adjusting Caster Tread Width.................................................................................................165
4.3.8 Transporting the Windrower ...................................................................................................167
Driving on the Road .......................................................................................................167
Towing Header with Windrower.......................................................................................170
Towing the Windrower (Emergency)................................................................................ 179
Final Drives...................................................................................................................180
4.3.9 Storing the Windrower ...........................................................................................................180
4.4 Operating with a Header ...............................................................................................................182
4.4.1 Header Safety Props .............................................................................................................182
4.4.2 Header Float.........................................................................................................................184
Float Operating Guidelines ............................................................................................. 184
Checking Float .............................................................................................................. 184
Float Options.................................................................................................................187
4.4.3 Levelling the Header..............................................................................................................188
4.4.4 Header Drive ........................................................................................................................190
Engaging and Disengaging the Header ...........................................................................190
Reversing the Header ....................................................................................................192
4.4.5 Adjusting Header Angle.........................................................................................................192
Checking Self-Locking Center-Link Hook.........................................................................193
4.4.6 Cutting Height.......................................................................................................................195
4.4.7 Return to Cut .......................................................................................................................195
Programming the Return to Cut Feature .......................................................................... 196
Using the Return to Cut Feature .....................................................................................197
4.4.8 Auto Raise Height .................................................................................................................198
Programming the Auto Raise Height Feature................................................................... 198
Using the Auto Raise Height Feature ..............................................................................199
4.4.9 Header Drop Rate .................................................................................................................199
4.4.10 Double Windrowing ...............................................................................................................200
Double Windrow Attachment (DWA) Deck Position ..........................................................200
Double Windrow Attachment (DWA) Draper Speed.......................................................... 201
4.4.11 Swath Roller Operation..........................................................................................................201
4.5 Attaching and Detaching Headers..................................................................................................202
4.5.1 Attaching a D-Series Header..................................................................................................202
Attaching a D-Series Header: Hydraulic Center-Link with Optional Self-Alignment .............202
Attaching a D-Series Header: Hydraulic Center-Link without Self-Alignment...................... 207
4.5.2 Detaching a D-Series Header ................................................................................................ 212
Detaching a D-Series Header: Hydraulic Center-Link.......................................................213
4.5.3 Attaching an A-Series Header ................................................................................................ 216
Attaching an A-Series Header: Hydraulic Center-Link with Optional Self-Alignment............216
Attaching an A-Series Header: Hydraulic Center-Link without Self-Alignment ....................222
4.5.4 Detaching an A-Series Header...............................................................................................228
Detaching an A-Series Header: Hydraulic Center-Link .....................................................229
4.5.5 Attaching an R-Series Header ................................................................................................ 232
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Attaching an R-Series Header: Hydraulic Center-Link with Optional Self-Alignment ........... 232
Attaching an R-Series Header: Hydraulic Center-Link without Self-Alignment .................... 238
4.5.6 Detaching an R-Series Header...............................................................................................243
Detaching an R-Series Header: Hydraulic Center-Link ..................................................... 243
4.6 Operating with a D-Series Header..................................................................................................247
4.6.1 Attaching Header Boots.........................................................................................................248
4.6.2 Header Position ....................................................................................................................248
4.6.3 Adjusting the Reel Fore-Aft Position .......................................................................................249
4.6.4 Adjusting the Reel Height ......................................................................................................249
4.6.5 Reel Speed...........................................................................................................................249
Setting Reel to Ground Speed ........................................................................................249
Setting the Reel Only Speed...........................................................................................251
4.6.6 Draper Speed .......................................................................................................................252
Setting Draper to Ground Speed.....................................................................................252
Setting Draper Minimum Speed......................................................................................253
Setting Draper Index ...................................................................................................... 254
Setting Draper Speed Independent of Ground Speed.......................................................255
4.6.7 Knife Speed..........................................................................................................................256
Setting Knife Speed “On the Go”.....................................................................................257
4.6.8 Deck Shift Control .................................................................................................................258
Deck Shift .....................................................................................................................258
Setting Float Options with Deck Shift...............................................................................258
4.7 Operating with an A-Series Header................................................................................................261
4.7.1 Auger Speed.........................................................................................................................262
Auger Speed on A30-D Headers.....................................................................................262
Setting the Auger Speed on A40-D Headers....................................................................262
4.7.2 Reel Speed...........................................................................................................................263
Reel Speed on A30-D Headers.......................................................................................263
Reel Speed on A40-D Headers.......................................................................................263
4.7.3 Knife Speed..........................................................................................................................266
Setting Knife Speed “On the Go”.....................................................................................266
4.8 Operating with an R-Series Header................................................................................................268
4.8.1 Disc Speed ...........................................................................................................................268
Setting Disc Speed ........................................................................................................269
5 Maintenance and Servicing................................................................................................................271
5.1 Preparation For Servicing..............................................................................................................271
5.2 Torque Specifications.................................................................................................................... 272
5.2.1 SAE Bolt Torque Specifications .............................................................................................. 272
5.2.2 Metric Bolt Specifications .......................................................................................................274
5.2.3 Metric Bolt Specifications Bolting into Cast Aluminum.............................................................. 277
5.2.4 Flare-Type Hydraulic Fittings..................................................................................................277
5.2.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)..................................................................279
5.2.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) .......................................................... 281
5.2.7 O-Ring Face Seal (ORFS) Hydraulic Fittings...........................................................................282
5.3 Maintenance Specifications ........................................................................................................... 284
5.3.1 Recommended Fuel, Fluids, and Lubricants............................................................................284
Storing Lubricants and Fluids ......................................................................................... 284
Fuel Specifications.........................................................................................................284
Lubricants, Fluids, and System Capacities.......................................................................285
Filter Part Numbers........................................................................................................ 286
5.3.2 Conversion Chart ..................................................................................................................286
5.4 Engine Compartment Hood ...........................................................................................................288
5.4.1 Opening Hood (Lower Position)..............................................................................................288
5.4.2 Closing Hood (Lower Position) ............................................................................................... 289
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5.4.3 Opening Hood (Highest Position) ...........................................................................................289
5.4.4 Closing Hood (Highest Position).............................................................................................290
5.5 Maintenance Platforms .................................................................................................................291
5.5.1 Opening Platforms (Standard Position)...................................................................................291
5.5.2 Closing Platforms (Standard Position).....................................................................................292
5.5.3 Opening Platforms (Major Service Position) ............................................................................293
5.5.4 Closing Platforms (Major Service Position)..............................................................................295
5.6 Windrower Lubrication ..................................................................................................................296
5.6.1 Lubricating the Windrower .....................................................................................................296
5.6.2 Lubrication Points..................................................................................................................297
5.7 Operator’s Station.........................................................................................................................298
5.7.1 Seat Belts.............................................................................................................................298
5.7.2 Safety Systems.....................................................................................................................298
Checking Operator Presence System..............................................................................298
Checking Engine Interlock.............................................................................................. 299
5.7.3 Ground Speed Lever (GSL) Adjustments................................................................................299
Adjusting Ground Speed Lever (GSL) Lateral Movement..................................................299
Adjusting Ground Speed Lever (GSL) Fore-Aft Movement ................................................300
5.7.4 Steering Adjustments ............................................................................................................301
Checking Steering Link Pivots ........................................................................................301
Checking Steering Chain Tension ...................................................................................303
5.7.5 Park Brake............................................................................................................................304
Adjusting and Replacing Interlock Switch ........................................................................304
5.7.6 Heating, Ventilating, and Air Conditioning (HVAC) System .......................................................307
Fresh Air Intake Filter.....................................................................................................307
Return Air Cleaner/Filter.................................................................................................309
Air Conditioning Condenser............................................................................................311
Air Conditioning Evaporator ............................................................................................ 311
Air Conditioning (A/C) Compressor .................................................................................313
5.7.7 Engine..................................................................................................................................314
General Engine Inspection .............................................................................................314
Turning Engine Manually................................................................................................ 315
Engine Oil .....................................................................................................................317
Air Intake System...........................................................................................................319
Fuel System ..................................................................................................................326
Engine Cooling System .................................................................................................. 334
Gearbox........................................................................................................................345
Exhaust System.............................................................................................................346
Belts .............................................................................................................................347
Engine Speed................................................................................................................349
5.7.8 Electrical System...................................................................................................................350
Preventing Electrical System Damage.............................................................................350
Battery..........................................................................................................................350
Headlights: Engine-Forward ...........................................................................................358
Field Lights: Cab-Forward .............................................................................................. 362
Flood Lights: Forward .................................................................................................... 363
HID Auxiliary Lighting (Optional - MD # B5 59 6).................................................................365
Flood Lights: Rear ......................................................................................................... 368
Replacing Bulbs in Red and Amber Lights ....................................................................... 370
Replacing Red Tail Lights (if installed) ............................................................................. 370
Replacing the Bulbs in Beacon Lights (if installed) ...........................................................371
Replacing a Console Gauge Light................................................................................... 376
Replacing the Cabin Dome Light.....................................................................................377
Replacing the Ambient Light Fixture................................................................................377
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Turn Signal Indicators ....................................................................................................378
Accessing Circuit Breakers and Fuses ............................................................................378
5.7.9 Hydraulic System ..................................................................................................................382
Checking and Filling Hydraulic Oil...................................................................................383
Hydraulic Oil Cooler.......................................................................................................385
Draining Hydraulic Oil ....................................................................................................385
Servicing the Lift Filter....................................................................................................385
Header and Reel Hydraulics ........................................................................................... 387
Traction Drive Hydraulics................................................................................................390
Hoses and Lines............................................................................................................393
5.7.10 Wheels and Tires ..................................................................................................................393
Drive Wheel ..................................................................................................................393
Caster Wheel ................................................................................................................400
5.7.11 Maintenance Schedule ..........................................................................................................407
Break-In Inspections ......................................................................................................407
Maintenance Schedule/Record.......................................................................................408
6 Troubleshooting.................................................................................................................................411
6.1 Engine Troubleshooting ................................................................................................................411
6.2 Electrical Troubleshooting .............................................................................................................417
6.3 Hydraulics Troubleshooting ...........................................................................................................418
6.4 Header Drive Troubleshooting .......................................................................................................419
6.5 Traction Drive Troubleshooting ......................................................................................................420
6.6 Steering and Ground Speed Control Troubleshooting......................................................................423
6.7 Cab Air Troubleshooting................................................................................................................424
6.8 Operator’s Station Troubleshooting................................................................................................428
7 Options and Attachments ..................................................................................................................429
7.1 Available Options and Attachments................................................................................................429
7.1.1 AM/FM Radio........................................................................................................................429
7.1.2 Automated Steering Systems.................................................................................................429
7.1.3 Booster Spring Kit (External)..................................................................................................429
7.1.4 Booster Spring Kit (Internal) ...................................................................................................429
7.1.5 Draper Header Case Drain Kit................................................................................................429
7.1.6 Completion Kit for Auger and Draper Header Drives................................................................ 430
7.1.7 Completion Kit for Auger Header Drive and Conditioner Reverser ............................................430
7.1.8 Completion Kit for Draper Header Reel Drive .......................................................................... 430
7.1.9 Double Windrow Attachment (DWA) ....................................................................................... 430
7.1.10 Engine Block Heater..............................................................................................................430
7.1.11 Engine Fan Air Baffle............................................................................................................. 430
7.1.12 HID Auxiliary Lighting ............................................................................................................431
7.1.13 Light Header Flotation ...........................................................................................................431
7.1.14 Lighting and Marking for Cab-Forward Road Travel ................................................................. 431
7.1.15 Pre-Cleaner and Radiator/Charge Air Cooler Sweeps.............................................................. 431
7.1.16 Pressure Sensor ...................................................................................................................431
7.1.17 Quick Coupler Kit ..................................................................................................................431
7.1.18 Reversible Fan......................................................................................................................432
7.1.19 Self-Aligning Center-Link .......................................................................................................432
7.1.20 Swath Roller .........................................................................................................................432
7.1.21 Towing Harness ....................................................................................................................432
7.1.22 Warning Beacons..................................................................................................................432
7.1.23 Weight Box ...........................................................................................................................433
7.1.24 Windshield Shades................................................................................................................433
8 Engine Error Codes............................................................................................................................435
9 Cab Display Module (CDM) Error Codes ............................................................................................453
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Index ..................................................................................................................................................457
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1Safety
1.1 Safety Alert Symbols
This safety alert symbol indicates important safety
messages in this manual and on safety signs on
the windrower.
This symbol means:
• ATTENTION!
• BECOME ALERT!
• YOUR SA FE TY IS INVOLVED!
Carefully read and follow the safety message
accompanying this symbol.
Why is safety important to you?
• Accidents disable and kill
• Accidents cost
• Accidents can be avoided
Figure 1.
1: Safety Symbol
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SAFETY
1.2 Signal Words
Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. The
appropriate signal word for each situation has been selected using the following guidelines:
DANGER
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
Indicates a pote
mayalsobeused
ntially hazardous situation that, if not avoided, could result in death or serious injury. It
to alert against unsafe practices.
CAUTION
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It
may be used to alert against unsafe practices.
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SAFETY
1.3 General Safety
CAUTION
The following are general farm safety precautions
that should be part of your operating procedure for
all types of machinery.
Protect yourself
• When assembling, operating, and servicing machinery,
wear all the protective clothing and personal safety
devices that COULD be necessary for the job at hand.
Don’t take chances.
• You may need:
– A hard hat
– Protective footwear with slip resistant soles
– Protective glasses or goggles
– Heavy gloves
– Wet weather gear
– A respirator or filter mask
Hearing protection
• Be aware that exposure to loud noise can cause
impairment or loss of hearing. Wearing suitable hearing
protection devices such as ear muffs or ear plugs will
help protect against objectionable or loud noises.
Figure 1.2
: Safety Equipment
Figure 1.3: Safety Equipment
169887 3 Revision A
SAFETY
•Provideafirst aid kit for use in case of emergencies.
•Keepafire extinguisher on the machine. Be sure the
fire extinguisher is properly maintained. Be familiar with
its proper use.
• Keep young children away from the machinery at
all times.
• Be aware that accidents often happen when the
Operator is tired or in a hurry to get finished. Take the
time to consider the safest way. Never ignore warning
signs of fatigue.
•Wearclosefitting clothing and co ve r long hair. Never
wear dangling items such as scarves or bracelets.
• Keep all shields in place. Never alter or remove safety
equipment. Make sure driveline guards can rotate
independently of the shaft and can telescope freely.
Figure 1.4: Safety Equipment
• Use only service and repair parts made or approved by
the equipment manufacturer. Substituted parts may not
meet strength, design, or safety requirements.
• Keep hands, feet, clothing, and hair away from moving
parts. Never attempt to clear obstructions or objects
from a machine while the engine is running.
•DoNOT modify the machine. Non-authorized
modifications may impair machine function and/or
safety. It may also shorten the machine’s life.
• Stop the engine and remove the key from ignition before
leaving operator’s seat for any reason. A child or even
a pet could engage an idling machine.
Figure 1.5: Safety Around Equipment
Figure 1.6: Safety Around Equipment
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SAFETY
• Keep the area used for servicing machinery clean
and dry. Wet or oily floors are slippery. Wet spots
can be dangerous when working with electrical
equipment. Be sure all electrical outlets and tools are
properly grounded.
• Keep work area well lit.
• Keep machinery clean. Straw and chaff, on a hot
engine, are a fire h azard. Do NOT allow o il o r grease to
accumulate on service platforms, ladders, or controls.
Clean machines before storage.
• Never use gasoline, naphtha, or any volatile material
for cleaning purposes. These materials may be toxic
and/or flammable.
• When storing machinery, cover sharp or extending
components to prevent injury from accidental contact.
Figure 1.7: Safety Around Equipment
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SAFETY
1.4 Maintenance Safety
To ensure your safety while maintaining the machine:
• Review the operator’s manual and all safety items
before operation and/or maintenance of the machine.
• Place all controls in Neutral, stop the engine, set
the park brake, remove the ignition key, and wait for
all moving parts to stop before servicing, adjusting,
and/or repairing.
• Follow good shop practices:
– Keep service areas clean and dry
– Be sure electrical outlets and tools are
properly grounded
– Use adequate lighting for the job at hand
• Relieve pressure from hydraulic circuits before servicing
and/or disconnecting the machine.
• Make sure all components are tight and that steel lines,
hoses, and couplings are in good condition before
applying pressure to a hydraulic system..
Figure 1.8: Safety Around Equipment
• Keep hands, feet, clothing, and hair away from all
moving and/or rotating parts.
• Clear the area of bystanders, especially children, when
carrying out any maintenance and repairs or when
making any adjustments.
• Install transport lock or place safety stands under the
frame before working under the windrower.
• If more than one person is servicing the machine at the
sametime,beawarethatrotatingadrivelineorother
mechanically driven component by hand (for example,
accessing a lube fitting) will cause drive components in
other areas (belts, pulleys, and knife) to move. Stay
clear of driven components at all times.
•Wearprotectivegea
• Wearheavyglovesw
r when working on the machine.
hen working on knife components.
Figure 1.9: Eq
uipment NOT Safe for Children
Figure 1.10: Saf
169887 6 Revision A
ety Equipment
SAFETY
1.5 Hydraulic Safety
• Always place all hydraulic controls in Neutral
before dismounting.
• Make sure that all components in the hydraulic system
are kept clean and in good condition.n
• Replace any worn, cut, abraded, flattened, or crimped
hoses and steel lines.
•DoNOT attempt any makeshift repairs to the hydraulic
lines, fittings, or hoses by using t apes, clamps, cements,
or welding. The hydraulic system operates under
extremely high pressure . Makeshift repairs will fail
suddenly and create a hazardous and unsafe condition.
Figure 1.11: Safety Around Equipment
• Wear prope
for a highcardboar
and ident
• If injure
hydrauli
Serious
hydraul
• Make sure all components are tight and that steel lines,
hoses, and couplings are in good condition before
applying pres sure to a hydraulic system.
r hand and eye protection when searching
pressure hydraulic leak. Use a piece of
d as a backstop instead of hands to isolate
ify a leak.
d by a concentrated high-pressure stream of
c fluid, seek medical attention immediately.
infection or toxic reaction can develop from
ic fluid piercing the skin.
Figure
1.12: Hydraulic Pressure Hazard
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Figure 1.13: Safety Around Equipment
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SAFETY
1.6 Tire Safety
• Follow proper procedures when mounting a tire on a
wheel or rim. Failure to do so can produce an explosion
that may result in serious injury or death.
Figure 1.14: Over-Inflated Tire
•DoNOT atte
proper tra
• Have a qua
required
ining and equipment.
tire maintenance.
mpt to mount a tire unless you have the
lified tire dealer or repair service perform
Figure 1.15: Safely Filling a Tire with Air
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SAFETY
1.7 Battery Safety
WARNING
• Keep all sparks and flames away from the batteries,
as a g as given off by electrolyte is explosive.
• Ventilate when charging in enclosed space.
WARNING
• Wear safety glasses when working near batteries.
• Do NOT tip batteries more than 45° to avoid
electrolyte loss.
• Battery electrolyte causes severe burns. Avoid
contact with skin, eyes, or clothing.
• Electrolyte splashed into the eyes is extremely
dangerous. Should this occur, force the eye open,
and flood with cool, clean water for five minutes.
Call a doctor immediately.
• If electrolyte is spilled or sp lashed on clothing
or the body, neutralize it immediately with a
solution of baking soda and water, then rinse with
clear water.
WARNING
• To avoid injury from spark or short circuit,
disconnect battery ground cable before servicing
and part of electrical system.
Figure 1.1
Figure 1.17: Safety Around Batteries
6: S afety Around Batteries
• Do NOT operate the engine with alternator
or battery disconnected. With battery cables
disconnected and engine running, a high voltage
can be built up if terminals touch the frame.
Anyone touching the frame under these conditions
would be severely shocked.
• When working around storage batteries, remember
that all of the exposed metal parts are live. Never
lay a metal object across the terminals because a
spark or short circuit will result.
• Keep batteries out of reach of children.
169887 9 Revision A
Figure 1.18: Safety Around Batteries
SAFETY
1.8 Welding Precaution
High currents and voltage spikes associated with welding can cause damage to electronic components. Before
welding on any part of the windrower or an attached header, disconnect all electronic module harness connections
as well as the battery cables. Refer to your MacDon Dealer for proper procedures.
169887 10 Revision A
SAFETY
1.9 Engine Safety
WARNING
Do NOT use aerosol types of starting aids such as ether. Such use could result in an explosion and
personal injury.
CAUTION
• In the initial start-up of a new, serviced, or repaired engine, always make provision to shut the engine off
in order to stop an over-speed. This may be accomplished by shutting off the air and/or fuel supply to the
engine. Over-speed shut down should occur automatically for engines that are controlled electronically.
• Do NOT bypass or disable the automatic shutoff circuits. The circuits are provided in order to help
prevent personal injury. The circuits are also p rovided in order to help prevent engine damage. Refer
to your MacDon Dealer for repairs and adjustments.
• Inspect the engine for potential hazards.
• Before starting the engine, ensure that no one is on, underneath, or close to the engine. Ensure that
peopleclearthearea.
• All protective guards and all protective covers must be installed if the engine must be started in order
to perform service procedures.
• To help prevent an accident that is caused by parts in rotation, work around the parts carefully.
• If a warning tag is attached to the engine start switch or to the controls, do NOT start the engine or move
the controls. Consult with the person who attached the warning tag before the engine is started.
• Start the engine from the operator’s compartment. Always start the engine according to the procedure
that is described in the Starting the Engine section of the operator’s manual. Knowing the correct
procedure will help to prevent major dam age to the engine components and prevent personal injury.
• To ensure that the jacket water heater (if equipped) and/or the lube oil heater (if equipped) is working
correctly, check the water temperature gauge and/or the oil temperature gauge during the heater
operation. Engine exhaust contains products of combustion which can be harmful to your health.
Always start the engine and operate the engine in a well ventilated area. If the engine is started in an
enclosed area, vent the engine exhaust to the outside.
NOTE:
The engin
then an ad
startin
e may be equipped with a device for cold starting. If the engine will be operated in very cold conditions,
ditional cold starting aid may be required. Normally, the engine will be equipped with the correct type of
g aid for your region of operation.
1.9.1 High Pressure Rails
CAUTION
Contact with high pressure fuel may cause fluid penetration and burn hazards. High pressure fuel spray
may cause a fire hazard. Failure to follow these inspection, maintenance and service instructions may
cause personal injury or death.
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1.9.2 Engine Electronics
WARNING
Tampering with the electronic system installation or the original equipment manufacturer (OEM) wiring
installation can be dangerous and could result in personal injury or death and/or engine damage.
WARNING
Electrical Shock Hazard. The electronic unit injectors use DC voltage. The engine control module (ECM)
sends this voltage to the electronic unit injectors. Do NOT come in contact with the harness connector for
the electronic unit injectors while the engine is operating. Failure to follow this instruction could result in
personal injury or death.
This engine has a comprehensive, programmable engine monitoring system. The ECM has the a bility to monitor
the engine operating conditions. If conditions exceed the allowable range, the ECM will initiate an immediate action.
The following actions are available for engine monitoring control:
• Warning
• Derate
• Shutdown
The following monitored engine operating conditions have the ability to limit engine speed and/or the engine power:
• Engine coolant temperature
• Engine oil pressure
• Engine speed
• Intake manifold air temperature
The engine monitoring package can vary for different engine models and different engine applications. However,
the monitoring system and the engine monitoring control will be similar for all engines. Together, the two controls
provide the engine monitoring function for the specific engine application.
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SAFETY
1.10 Safety Signs
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or
become illegible.
• If original parts on which a safety s ign was installed are
replaced, be sure the repair part also bears the current
safety sign.
• Safety signs are available from your Dealer
Parts Department.
1.10.1 Installing Safety Decals
Figure 1.19: Operator’s Manual Decal
To i n st a l
1. Clean and
2. Decide on
3. Remove t
4. Place th
5. Prick sm
l a safety decal, follow these steps:
e sign in position and slowly peel back the remaining paper, smoothing the sign as it is applied.
dry the installation area.
the exact location before you remove the decal backing paper.
he smaller portion of the split backing paper.
all air pockets with a pin and smooth out.
169887 13 Revision A
1.11 Safety Sign Locations
SAFETY
Figure 1
A - Hazard Sign (MD #135378) B - Cab Door and Rim (MD #166454) C - Oil Reservoir under Hood (MD #174436)
D - Exhaust Cover (MD #166450) E - Close to Radiator Cap (MD #166461) F - Fan Shroud (Top) (MD #166450)
G-FanSh
K - Platform (L of Step) (MD #166425) L - Platform (R of Step) (MD #166441) M - Frame at Valve Block (MD #166466)
N - Lift Linkage (MD #166438) O - Inner Post (MD #166457) P - Inner Post (MD #166234)
Q-Inne
.20: Safety Sign Locations (Left-Hand Side)
roud (Middle) (MD #166451)
r Post (MD #166463)
H-FanSh
R-Neut
roud (Bottom) (MD #166452)
ral Interlock (MD #166425)
J-Frame
S-Fram
Opening (MD #166233)
e (MD #166425)
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SAFETY
Figure 1.21: Safety Signs (Left-Hand Side)
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SAFETY
Figure 1.22: Safety Sign Locations (Right-Hand Side)
A - Hazard Sign on Seat (MD #115148) B - Lift Linkage (MD #166439) C - Frame (MD #166455)
D - Frame (MD #166456) E - Cab Frame (MD #184372) F - Platform (MD #166425)
G - Shroud (MD #166451) H - Shroud (MD #166452) J - Hydraulic Reservoir (MD #174436)
K - Wiper Cover (MD #166465) L - Rim (MD #166454 [similar to [E])
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SAFETY
Figure 1.23: Safety Signs (Right-Hand Side)
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1.12 Interpreting Safety Signs
In the safety sign explanations below, (a) refers to the top or
left position panel, (b) refers to the bottom or right position
of the safety decal depending on decal orientation.
NOTE:
If there are more than two panels in a decal, the lettering
will continue downward or to the right, depending on
decal orientation.
1. MD #166233
a. Run-over hazard
b. DANGER
• Do not start engine by shorting across starter
or starter re lay terminals. Machine w ill start
with drive engaged and move if starting circuitry
is bypassed.
• Start engine only from operator’s seat. Do
not try to start engine with someone under or
near machine.
2. MD #166234
a. Run-over hazard
b. WARNING
• The training seat is provided for an experienced
Operator of the machine when a new Operator
is being trained.
• The training seat is not intended as a passenger
seat or for use by children.
• Use the seat belt whenever operating the
machine o r riding as a trainer.
• Keep all other riders off the machine.
Figure 1.24: MD #166233
Figure 1.25: MD #166234
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3. MD #166425
a. Roll-over hazard
b. WARNING
• Stop the engine and remove the key from
ignition before servicing, adjusting, lubricating,
cleaning, or unplugging the machine.
4. MD #166438
a. Crushing hazard
b. DA NGER
• Rest header on ground or engage safety props
before going under unit.
SAFETY
Figure 1.26: MD #166425
e 1.27: MD #166438
Figur
169887 19 Revision A
5. MD #166439
a. Crushing hazard
b. DANGER
• Rest header on ground or engage safety props
before going under unit.
SAFETY
6. MD #166441
a. Loss o f control hazard
b. CAUTION
• To prevent machine damage and/or loss of
control, it is essential that the machine be
equipped such that weights are within the
specified limits.
Figure 1.
Figur
28: MD #166439
e 1.29: MD #166441
169887 20 Revision A
7. MD #166450
a. Hot surface hazard
b. WARNING
• Toavoidinjury,keepasafedistancefrom
hot surface.
8. MD #166451
a. Rotating fan hazard
b. WARNING
• To avoid injury, stop the engine and remove the
key before opening engine hood.
SAFETY
Figure 1.30: MD #166450
Figure 1.31: MD #166451
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9. MD #166454
a. General hazard pertaining to machine operation
and servicing.
b. CAUTION
To avoid injury or death from improper or unsafe
machine operation:
• Read the operator’s manual and follow all safety
instructions. If you do not have a manual, obtain
one from your Dealer.
• Do not allow untrained persons to operate
the machine.
SAFETY
• Review safety instructions with all
Operators every year.
• Ensure that all safety signs are installed
and legible.
• Make certain everyone is clear of machine
before starting engine and during operation.
• Keep riders off the machine.
• Keep all shields in place and stay clear of
moving parts.
• Disengage header drive, put transmission in
Neutral, and wait for all movement to stop
before leaving operator’s position.
• Shut off the engine and remove the key from
ignition before servicing, adjusting, lubricating,
cleaning, or unplugging machine.
• Engage locks to prevent lowering of header or
reel before servicing in the raised position.
• Use slow moving vehicle emblem and flashing
warning lights when operating on roadways
unless prohibited by law.
Figure 1.32: MD #166454
10. MD #166455
a. Explosion hazard
b. WARNING
• Prevent serious bodily injury caused by
explosive battery gases.
• Keep sparks and flames away from the b attery.
• Refer to operator ’s manual for battery boosting
and charging procedures.
169887
Figure 1.
2
2
33: MD #166455
Revision A
11. MD #166456
a. Battery acid hazard
b. WARNING
• Corrosive and poisonous battery acid. Acid can
severely burn your body and clothing.
SAFETY
Figure 1.34: MD #166456
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12. MD #166457
a. General hazard pertaining to machine operation
and servicing
b. CAUTION
To avoid injury or death from improper or unsafe
machine operation:
• Read the operator’s manual and follow all safety
instructions. If you do not have a manual, obtain
one from your Dealer.
• Do not allow untrained persons to operate
the machine.
• Review safety instructions with all
Operators every year.
• Ensure that all safety signs are installed
and legible.
• Make certain everyone is clear of machine
before starting engine and during operation.
SAFETY
• Keep riders off the machine.
• Keep all shields in place and stay clear of
moving parts.
• Disengage header drive, put transmission in
Neutral and wait for all movement to stop before
leaving o p erator’s po sition .
• Shut off the engine and remove the key from
ignition before servicing, adjusting, lubricating,
cleaning, or unplugging machine.
• Engage locks to prevent lowering of header or
reel before servicing in the raised position.
• Use slow moving vehicle emblem and flashing
warning lights when operating on roadways
unless prohibited by law.
c. Run-over hazard
d. WARNING
• Machine will move if steering wheel is turned
while en g ine is running.
• Steering response is opposite to what is
normally expected w hen backing up. Turn
bottom of steering wheel in direction you want
to go.
• Always move ground speed lever to slow end of
range before shifting high-low speed control.
e. Run-over hazard
f. Stop the engine and remove the key from ignition
before servicing, adjusting, lubricating, cleaning,
or unplugging the machine.
169887
Figure 1.35: MD #166457
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Revision A
13. MD #166461
a. Hot fluid under pressure hazard
b. CA UTION
• Coolant is under pressure and may be hot.
Never remove radiator cap when engine is hot.
14. MD #166463
a. Collision haz ard in transport
b. WARNING
• Collision between windrower and other vehicle s
may result in injury or death.
SAFETY
Figure 1.36: MD #166461
When driving windrower on public roadways:
• Obey all highway traffic regulations in your area.
Use pilot vehicles front and rear of windrower if
required by law.
• Use slow moving vehicle emblem and flashing
warning lights unless pro hibited by law.
• If width of attached header impedes other
vehicle traffic, remove header and install
MacDon approved weight box. Refer to
operator’s manual for safe procedure to tow
header.
Figure 1.37: MD #166463
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15. MD #166465
a. Loss o f control hazard
b. WARNING
To avoid serious injury or death from loss of control:
• Do not make abrupt changes in
steering direction
• Anticipate turns by slowing down well in
advance
• Do not rapidly accelerate or decelerate
while turning
• Limit speed to maximum 20 mph (32 km/h)
when towing a header. To ensure steering
control refer to operator’s manual for adding
weight to drive wheels
When travelling on steep slopes:
• Reduce speed and lower header
• Move ground speed lever to slow end of range
SAFETY
Figure 1.38: MD #166465
• Shift high-low speed control to low range
With header removed, steering control is reduced
if weight is not added to drive wheels. If you must
drive the windrower without header or MacDon
weight system:
• Operate in low speed range
• Avoid slopes
• Do not tow a header IF CONTROL OF
MACHINE IS LOST, IMMEDIATELY PULL
GROUND SPEED LE VER TO NEUTRAL.
16. MD #166466
a. High pressure oil hazard
b. WARNING
Do no t go near leaks.
• High pressure oil easily punctures skin causing
serious injury, gangrene, or death.
• If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
• Do not use fi nger or skin to check for leaks.
• Lower load or relieve hydraulic pressure before
loosening fittings.
Figure 1.3
169887 26 Revision A
9: MD #166466
17. MD #174436
a. High pressure oil hazard
b. WARNING
Do not go near leaks
• High pressure oil easily punctures skin causing
serious injury, gangrene, or death.
• If injured, seek emergency medical help.
Immediate surgery is required to remove oil.
• Do not use finger or skin to check for leaks.
• Lower load or relieve hydraulic pressure before
loosening fitting s .
18. MD #190546
a. Slippery surface
b. WARNING
Do not place foot
SAFETY
Figure 1.40: MD #174436
• Do not use this area as a step or platform
• Failure to comply could result in serious injury
or death
Figure 1.41: MD #190546
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2 Description
2.1 Definitions
The following terms and acronyms may be used in this manual.
Term
A-Series he
API American Petroleum Institute
ASTM American S
Bolt
Cab-forward Windrower operation with the Operator and cab facing in the direction of travel
CDM Cab disp
Center-link
CGVW Combin
D-Series header
DWA Doubl
ECM
Engine-forward Windrower operation with the Operator and engine facing in the direction of travel
Finger tight
FFFT
ader MacDon auger header
Definition
ociety of Testing and Materials
A headed and externally threaded fastener that is designed to be paired with a nut
lay module on a self-propelled windrower
A hydraulic cylinder link between the header and the machine to which it is attached:
It is used to change header angle
ed vehicle gross weight
MacDon rigid draper header
e Windrow Attachment
Engine control module
ger tight is a reference position where sealing surfaces or components are
Fin
ing contact with each other and the fitting has been tightened to a point where
mak
fitting is no longer loose
the
Flats from finger tight
GSL Ground speed lever
VW
G
Hard jo int
Header
Hex key
hp Horsepower
ISC Intermediate Speed Control
JIC
Knife A cutting device which uses a reciprocating cutter (also called a sickle)
n/a
Nut
N-DETENT The slot opposite the NEU TRAL position on operator’s console
ross vehicle weight
G
A joint made with the use of a fastener whe re the joining materials are
highly incom p ressible
A machine that cuts and lays crop into a windrow and is attached to a
self-propelled windrower
A hex key or Allen key (also known by various other synonyms) is a tool of
hexagonal cross-section used to drive bolts and screws that have a hexagonal
socket in the head (interna l-wrenching hexagon drive)
Joint Industrial Council: a standards body that developed the standard sizing and
shape for original 37° flared fi tting
Not applicable
An internally threaded fastener that is designed to be paired with a bolt
169887 29 Revision A
DESCRIPTION
Term
NPT
ORB
ORFS
PTO Power Take
rpm
R-Series
header MacDon rotary disc header
RoHS (Reduction of
Hazardous Substances)
Definition
National Pipe
on NPT fittings
Thread: a style of fitting used for low pressure port openings. Threads
are uniquely tapered for an interference fit
O-ring boss: a style of fitting commonly used in port opening on manifolds, pumps
and m otors
O-ring face seal: a style of fitting commonly used for connecting hoses and tubes.
This style of fitting is also commonly called ORS, which stands for O-ring seal
-Off
Revolutions per minute
A directive by the European Union to restrict the use of certain hazardous
substances (such as hexavalent chromium used in some yellow zinc platings)
SAE Society Of Automotive Engineers
Screw
Self-Propelled (SP)
Windrower
Soft joint
A heade
forms i
Self-propelled machine consisting of a power unit with a header
A joint made with the use of a fas tener where the joining materials are com p ressible
or experience relaxation over a period of time
d and externally threaded fastener that threads into preformed threads or
ts own thread in one of the ma ting parts
spm
kes per minute
Stro
Tractor Agricultural type tractor
Truck
Tension
TFFT
Tor que
ur-wheel highway/road vehicle weighing no less than 7500 lbs (3400 kg)
Afo
Axial load placed on a bolt or screw, usually measured in pounds (lb) or Newtons (N)
Turns from finger tight
he product of a force X lever arm length, usually measured in foot-pounds (ft·lbf)
T
r Newton-meters (N·m)
o
A tightening procedure where the fitting is assembled to a precondition (finger
Torque angle
tight) and then the nut is turned further a number of degrees or a number of flats to
achieve its final position
Torque-tension
The relationship between the assembly torque applied to a piece of hardware and
the axial load it induces in the bolt or screw
UCA Upper cross auger
Washer
A thin cylinder with a hole or slot located in the center and is to be used as a spacer,
load distribution element, or a locking mechanism
Windrower Power unit of a self-propelled header
WCM
Windrower control module
169887 30 Revision A
2.2 Specifications
ENGINE
DESCRIPTION
Type
Displacement
Power
Bore
Stroke 4.88 in. (124 mm)
Maximum rpm (no load)
Idle rpm 1075–1150
ELECTRICAL SYSTEM
y(2)
Batter
Minimum CCA per battery
(cold cranking amps)
rnator
Alte
Egress ligh tin g
Starter
Working lights 11
TRACTION DRIVE
Rated
Peak
Cummins QSB-6.7L 6 Cylinder Turbo Diesel (B20 bio-diesel approved)
409 cu.in. (6
220hp(164kW)@2200rpm
230hp(172kW)@2000rpm
4.21 in. (1
2250–234
12 Volt
Group r
750
mp
130 a
Standard
Wet type
.7 L)
07 mm)
0
, maximum dimension – 13 x 6.81 x 9.43 in. (334 x 188 x 232 mm).
ating 29H or 31A. heavy duty/off road/vibration resistant
Type
Speed
Final Drive
Wheel Motor
Displacement
drostatic, 3-Speed electric shift
Hy
Field
(cab-forward)
Reverse
(cab-forward)
Transport
(engine-forward)
Type 2 piston pumps – 1 per drive wheel.
Displacement 2.65 cu.in. (44 cc)Transmission
Flow
Type Planetary gearbox
Ratio 30.06 : 1
Low-range 4.15 cu.in. (68 cc)
Mid-range
High-range
Low range 0–11 mph (18 km/h), mid range 0–16 mph (26 km/h)
6mph(9.6km/h)
High range 0–23 mph (37 km/h)
40 U.S. gpm (167 L/min)
3.01 cu.in. (50 cc)
1.93 cu.in. (32 cc)
169887 31 Revision A
SYSTEM CAPACITIES
DESCRIPTION
Fuel tank
97 U.S. G allo n
s(367L)
Cooling 7.9 U.S. Ga llon s (30 L)
Hydraulic reservo ir
17.2 U.S. Gallo ns (65 L)
HEADER DRIVE
Type Hydraulic,
Displacement
Flow
Piston pump A – 6.44 c u. i n. (105.5 cc.),
Gear pumps C and D – 1.02 cu.in. (16.7cc.)
Piston pump A – 0–72 gpm (–273 L/min),
Gear pumps C and D – 12 gpm (45 L/min)
Piston P
Max
Pressure
Disc drive
(no header)
Knife d
(diffe
rive
rential)
Reel (Draper)
drive (differential)
1
Doub
chment
Atta
(DWA
le Windrow
)drive
6000 psi (41,369 kPa)
4000 ps
2900 psi (19,994 kPa)
electrical displacement control
ump (A)
i (27,579 kPa)
——
Gear Pum
pC
Gear Pum
pD
——
——
——
2900 psi (19,994 kPa)
Conveyor
(Draper)
Reel/Auger (A40)
Supercharge
ADER LIFT/TILT
HE
Type
Displacement
Gear pump
1
(B)
Flow
System pressure
(Relief/Max)
HEADER FLOTATION
Primary
adjustment
Fine adjustment Hydraulic, in-cab switch
Automatic
—
—
2900 psi (19,994 kPa)
290–375 psi (1999–2585 kPa)
Hydraulic double acting cylinders: tilt – hydraulic positioning,
.02 cu.in. (16.7 cc)
1
12 U.S. g pm (45 L/min)
2500 psi (17,237 kPa)
Manual, external, draw-bolt with springs (1 per side)
One inner booster spring on left side
Hydraulic, 3 programmable settings for all headers
(deck shift compensation on draper headers)
—
1. Refer to for pump reference.
169887 32 Revision A
CAB
DESCRIPTION
Type
Width
Depth
Spring/shock
63 in. (1600 mm)
68.3 in. (1735 mm) (at top of window)
suspension
Dimensions
Height
Volume
64.6 in. (16
125 cu.ft. (3540 L)
Driver Adjustabl
40 mm)
e air-ride suspension, seat belt
Seat
Training Folding, cab mounted, seat belt
Windshield
Wiper
Heater
Air Con
ditioning
Front
Rear
31.5 in. (
22 in. (560 mm) Blade
24,000 Btu/h (7038 W )
28,280
800 mm) Blade
Btu/h(8288W)
Electrical Outlets One live, two on ignition, one live/keyed
Mirrors
Radio
One ins ide (transport), two outside (field)
peakers and antenna factory installed: radio Dealer installed
Two s
SYSTEM MONITORING
Speeds
Header
Ground (mph or km/h), engine (rpm), knife (spm), disc (rpm), reel (rpm
or mph/km/h), conveyor (Ref. No.)
ight, angle, float, header drive load gauge
He
TIRE OPTIONS
rive
D
18.4 – 26 Bar, 18.4 – 26 Turf, 600-65 R28 Bar, 23.1 – 26 Turf,
580/70R26 Turf
Size
Rear
7.5 – 16SL single rib, 10 - 16 front steer tire 16.5L – 16.1 rib implement
flotation, forked caster
Drive
Refer to Inflating Drive Wheel Tire, page 393
Pressure
Rear
Refer to Inflating Caster Tire, page 400
FRAME AND STRUCTURE
Dimensions
Refer to 2.3 Windrower Dimensions, page 34
Frame to Ground (Crop Clearance) 45.7 in. (1160 mm)
Weight
Base
Max GVW 21500 (9750 kg)
9920 lb. (4500 kg)
Max CGVW 23,100 lb (10,480 k g)
NG Header Compatibility
A40-D Auger, D50 Harvest Header,
D60 Harvest Header / D65 Draper Up To 40 ft, R80/R85 Rotary Disc
NOTE:
• Specifications and design are subject to change without notice or obligation to revise previously sold units.
• Weights do not include options.
169887 33 Revision A
2.3 Windrower Dimensions
DESCRIPTION
Figure 2.1: Windrower Dimensions – Forward
A-DriveT
F - 45-3/4 in. (1160 mm) G - 133 in. (3378 mm) H - 158-5/16 in. (4022 mm)
J - 207-7/8 in. (5280 mm)
ire Tread
B-DriveT
ire Hubs
C-DriveTires
Table 2.1 Drive Tires
Tire Size
18.4 x 26 Bar & Turf
Narrow Track
2
Wheel Position
Inner/Outer
(Shipping)
Tread (A)
in. (mm)
123-3/4 (3144) 140-9/16 (3571) 143-7/16 (3644)
Outer/Outer 130-7/8 (3324) 147-11/16 (3751) 150-5/8 (3824)
Hubs (B)
in. (mm)
Inner/Inner 116-11/16 (2964) 133-1/2 (3391) 136-3/8 (3464)
18.4 x
Bar a
Wide
26
nd Turf
Track
Inner/Outer
(Shipping)
2
Outer/Outer 137-3/4 (3499) 147-11/16 (3751) 157-7/16 (3999)
130-11/16 (3319) 140-9/16 (3571) 150-3/8 (3819)
Inner/Inner 123-9/16 (3139) 133-1/2 (3391) 143-1/4 (3639)
600/65R28
Radial Tire
Inner/Outer
(Shipping)
Outer/Outer 130-11/16 (3319) 147-11/16 (3751) 155-1/16 (3938)
123-9/16 (3139) 140-9/16 (3571) 147-15/16 (3758)
Inner/Inner 116-1/2 (2959) 133-1/2 (3391) 140-7/8 (3578)
Tires (C)
in. (mm)
2. Only 18.4 x 26 tires are c om patible with the 13-foot R80 and R85.
169887 34 Revision A
DESCRIPTION
Tire Size
23.1-26 and
580/70R26
Turf Tires
Wheel Position
Inner/Outer
(Shipping)
Tread (A)
in. (mm)
126-1/8 (3203) 140-9/16 (3571) 149-5/16 (3793)
Outer/Outer 133-3/16 (33
83)
Hubs (B)
in. (mm)
147-11/16 (3
751)
Tires (C)
in. (mm)
156-7/16 (39
Inner/Inner 119 (3023) 133-1/2 (3391) 142-1/4 (3613)
73)
Figure 2.2: Windrower Dimensions – Reverse
D - Caster Tire Tread E - Caster Tire Casters K - 120-9/16 in. (3064 mm)
L - 186-7/8 in. (4747 mm)
Table 2.2 Caster Tires
Tire Si
ze Wheel Position
Minimum
Tread (
in. (mm
96-7/16 (2448) 118-15/16 (3032)
D)
)
7.5-16SL
um
Maxim
Minimum
135-11/16 (3448) 158-3/4 (4032)
/16 (2448)
96-7
118 -
10-16FormedCaster
Maximum
imum
Min
135-11/16 (3448) 158-3/4 (4032)
96-7/16 (2448) 118-11/16 (3014)
10-16 Forked Caster
Maximum
Minimum
5-11/16 (3448)
13
96-7/16 (2448) 118-11/16 (3014)
16.5 x 16.1
aximum
M
135-11/16 (3448) 158 (4014)
Caster
s(E)
in. (mm
15/16 (3032)
8 (4014)
15
)
169887 35 Revision A
2.4 Component Location
DESCRIPTION
Figure 2
A - Header Lift Leg B - Header Float Springs C - Operator’s Station
D - Windshield Wiper
G - Field/Road Lights
J - Mirror K - Door
M-Cent
.3: Front Cab-Forward View
er-Link
E - Turn Signal / Hazard Lights
H - Handholds I - Tail Light Engine-Forward
F - Tail Light Engine-Forward
L - Maintenance Platform
169887 36 Revision A
DESCRIPTION
Figure 2.4: Rear Cab-Forward View
A - Caster Wheel
D - Engine Compartment Hood
G - Horn H - Turn Signal/Hazard Lights
J - Door K - Drive Wheel
B - Walkin
E - Windshield Wiper
g Beam
C - Tail Lights - Cab-Forward (Option)
F - Field/Road Lights
r
I - Mirro
L - Maintenance Platform
169887 37 Revision A
3 Operator’s Station
The operator’s station is designed for operating the windrower in a cab-forward mode (working mode) or in an
engine-forward mode (transport mode). The operator’s station, which includes the seat, console, and steering
column, pivots 180 degrees so that the Operator maintains access to the windrower controls and gauges regardless
of the direction of travel.
3.1 Operator Console
The console contains controls to operate the windrower, as
well as amenities for the Operator. The console positio n is
adjustable to suit each particular Operator.
Figure 3.1: Operator Console
1. Adjusting fore-aft and height:
a. Pull lever (A) and slide co n so le fore or aft to the
desired position.
b. Release lever to lock console.
Figure 3.2: Seat Fore-Aft
169887 39 Revision A
2. Adjusting only fore-aft:
a. Loosen nuts (A) under console.
b. Move console as required.
c. Tighten nuts (A).
OPERATOR’S STATION
Figure 3.3: Seat Fore-Aft
169887 40 Revision A
OPERATOR’S STATION
3.2 Operator Presence System
The Operator Presence System is a safety feature designed to deactivate or alarm selected systems when
the Operator is not seated at the operator ’s station.
These systems include:
• Header Drive
• Engine and Transmission
3.2.1 Header Drive
• Requires the Operator to be seated in the seat in order to engage the header drive.
• Power is maintained to the header drive for five seconds after the Operator leaves the seat, and then the header
shuts down.
• After the header has shut down automatically, the HEADER DRIVE switch must be moved to OFF position and
back to the ON position again to restart the header.
3.2.2 Engine and Transmission
• The engine will not start when the HEADER DRIVE switch is engaged.
• The engine will shut down when the windrower is m oving at 5 mph (8 km/h) or less and the Operator leaves the
seat. The CDM will flash “NO OPERATOR” on the upper line and “ENGINE SHUT DOWN 5... 4...3...2...1...0” on
the lower line accompanied by a steady tone. At “0”, the engine shuts down.
• If the Operator leaves the seat and the transmission is not locked in NEUTRAL, after fi v e seconds the lower
display will flash “NOT IN NEUTRAL” and an alarm will sound.
• When the seat is in between cab-forward and engine-forward positions, the engine will shut off if the transmission
is not locked in the NEU TRAL position. The lower display will flash “LOCK SEAT BASE” until the seat base is
locked into position.
169887
1
4
Revision A
OPERATOR’S STATION
3.3 Operator’s Seat Adjustments
The operator’s seat has several adjustments. Refer to the following for the location and description of
each adjustment.
3.3.1 Fore-Aft
Adjusts fore-aft position.
1. Pull lever (A) up to release.
2. Move seat forward or rearward.
3. Release lever (A).
3.3.2 Seat Suspension and Height
Control
INCREAS
DECREAS
s suspension stiffness and seat height.
E: Press upper switch (A).
E: Press lower switch (B).
Figure 3.4: Fore-Aft Position
Figure 3.5: Seat Suspension and Height
169887
2
4
Revision A
3.3.3 Vertical Dampener
OPERATOR’S STATION
Adjusts suspe
INCREASE: Tur
DECREASE: Tur
nsion dampening.
n knob (A) counterclockwise.
n knob (A) c lockwise.
3.3.4 Armrest
Raise armrest (A) for easier access to seat.
Lower armrest (A) after seat belt is buckled.
Figure 3.6: Vertical Dampener
Figure 3.7: Armrest
169887 43 Revision A
OPERATOR’S STATION
3.3.5 Fore-Af
Locks seat fore-aft isolator.
LOCK: Push lever (A) down.
UNLOCK: Pull lever (A) up.
tIsolatorLock
3.3.6 Seat Tilt
To adjust seat tilt:
1. Pull lever (A) up to release.
Figure 3.8: Fore-Aft Isolator Lock
2. Position seat back as desired.
3. Release lever (A).
Figure 3.9: Seat Tilt
169887
4
4
Revision A
3.3.7 Armrest Angle
OPERATOR’S STATION
Adjusts angle
INCREASE: Rot
DECREASE: Rot
of armrest.
ate knob (A) clockwise.
ate knob (A) counterclockwise.
3.3.8 Lumbar Support
Adjusts stiffness of seat back.
INCREASE: Rotate knob (C) upward.
DECREASE: Rotate knob (C) downward.
Figure 3.10: Armrest Angle
e 3.11: Lumbar Support
Figur
169887 45 Revision A
OPERATOR’S STATION
3.4 Training Seat
A wall-mounted fold-up training seat complete with seat belt is provided.
WARNING
• The training seat is provided for an experienced Operator of the machine when a new Operator is
being trained.
• The training seat is NOT intended as a PASSENGER SEAT or FOR USE BY CHILDREN. USE THE SEAT
BELT whenever operating the machine or riding as a Trainer.
• KEEP ALL OTHER RIDERS OFF THE MACHINE.
For storage, lift seat (B) and secure with latch (A).
To lower seat, lift latch (A) and lower seat (B).
Figure 3.12: Training Seat
Figure 3.13: Training Seat
169887 46 Revision A
OPERATOR’S STATION
3.5 Seat Belts
The windrower is equipped with a seat belt on the operator’s and trainer’s seats.
WARNING
The seat belt can help ensure your safety if it is used and maintained.
• Before starting the engine, securely fasten your seat belt. Ensure that anyone occupying the trainee’s
seat is secured by a seat belt as well.
• Never wear a seat belt loosely or with slack in the belt system. Never wear the belt in a twisted condition
or pinched between the seat structural members.
To fasten seat belt:
1. Pull belt with metal eye (A) at right side completely
across your body.
2. Push the metal eye (A) into the buckle (B) until it locks.
3. Adjust the position of the belt as low on your body
as possible.
To release seat belt:
4. Push the red button (C) in the end of the buckle.
5. Separate the buckle (B) and metal eye (A).
Figure 3.14: Seat Belt
169887
7
4
Revision A
OPERATOR’S STATION
3.6 Steering Column Adjustment
The steering column can be adjusted to suit each particular Operator and for easier entry to and exit from the seat.
To adjust the steering column:
1. Hold onto steering wheel, lift handle (A), and move
steering wheel up or down to desired position.
2. Release handle (A) to lock steering wheel position.
Figure 3.15: Adjust Steering Column
169887 48 Revision A
OPERATOR’S STATION
3.7 Lighting
The field and road light switches are located on a panel in
the cab headliner.
The position of the operator’s station (cab-forward mode
or engine-forward mode) automatically determines the
lighting.
The hazard lights a re activated automatically when certain
conditions are met. The windrower must be cab-forward,
medium range, brake off, and header off.
The work lights will not turn on if the windrower is
engine-forward or if the windrower is cab-forward, out of
park, medium range, and header off.
IMPORTANT
Red and amb
both engin
:
er reflector tape is applied to be visible in
e-forward and cab-forward modes.
3.7.1 Cab-Forward Lighting: Field
The following lights are on when the lig ht switch is in FIELD
position with the windrower in cab-forward mode:
• Field lights in cab roof (front and rear)
• Swath lights in hood
• HID lights (if installed) on mirror supports
The two innerm
frontoftheca
Lights, page 3
ost lights in the field light group (A) at the
b are adjustable. Refer to Ad ju sting F ield
62
.
Figure 3.16
A - Field o r Road Lights B - Low or High Beams
C - Beacon (If Equipped)
Figure 3.17: Fi
: Roof Liner Console
eld Light Switch
Figure 3.18: Cab-Forward: Front View
169887 49 Revision A
OPERATOR’S STATION
The two field lights (A) at the rear of the cab are adjustable.
Refer to Adjusting Rear Flood Lights, page 368.
The two swath lights (B) in the hood are adjustable but,
because they are used as road lights in engine-forward
mode and adjusted accordingly, they should NOT be
adjusted for fie ld operation.
3.7.2 Engine-Forward Lighting: Road
The following lights are ON when the light switch (A) is in
ROAD position with the windrower in engine-forward mode:
Figure 3.19: Cab-Forward: Rear View
Figure
• Red tail lights (A) on the mirror supports
• Amber turn signals and hazard lights (B) on mirror
supports rear view
Figu
169887 50 Revision A
3.20: Road Light Switch
re 3.21: Engine-Forward: Rear View
OPERATOR’S STATION
• Amber turn signals and hazard lights (A) on mirror
supports front view
• Headlights (B) in hood with low/high
The two headlights in the hood are adjustable. Refer to
Aligning Headlights, page 358.
Figure 3.22: Engine-Forward: Front View
3.7.3 Cab-Forward Lighting: Road (Optional)
If equipped, the following lights are functional with switch
(A) in the ROAD position:
Figure
• Four lights (A) in cab roof
• Amber turn signals and hazard lights (B) on mirror
supports visible from both front and rear
Figu
169887 51 Revision A
3.23: Road Light Switch
re 3.24: Cab Forward: Front View
OPERATOR’S STATION
• Red lights (C) in hood
NOTE:
The hazard ligh
the cab dis pla
IMPORTANT:
Optional red tail lighting and marking kit must be installed
so that road travel in the cab-forward mode complies with
road travel regulations. See your MacDon Dealer.
ts must be activated with the switch on
y module (CDM) when driving on the road.
3.7.4 Beacon Lighting (Optional)
MD #B5582
Figure 3.25: Cab Forward: Rear View
The beaco
the beaco
The beaco
where req
n lights (A) are functional when the ignition and
nswitch(B)areON.
ns MUST be used when driving on the road
uired by law.
Figure 3.26: Cab-Forward: Front View
ure 3.27: Beacon Light Switch
Fig
169887 52 Revision A
OPERATOR’S STATION
3.7.5 HID Auxi
Two optional High Intensity Discharge (HID) lights (MD #B5596) provide additional lighting during field operation.
If installed , HID auxiliary lighting is located on the mirror
supports (A) and operates in cab-forward mode only.
Optional HID auxiliary lighting is activated with the light
switch (B) in the FIE LD position.
liary Lighting (Optional)
Figure 3.28: HID Auxiliary Lights (Optional)
Figure 3.29: Field Light Switch
169887 53 Revision A
OPERATOR’S STATION
3.8 Windshield Wipers
The windshield wiper controls are located in the
cab hea dliner. The illu stra tion shows the controls in
cab-forward mode.
Figure 3.30: Wiper C ontrols
A - Rear Wiper B - Front Wiper
169887 54 Revision A
OPERATOR’S STATION
3.9 Rear View Mirrors
Two outside mounted, adjustable mirrors (A) provide a rear
view when the w indrower is in cab-forward mode.
A single interior mounted mirror (B) provides a rear view in
the engine-forward mode.
The mirror/light assembly (A) is designed to fold b ac k if
accidentally struck. A detent-type lock keeps it in place.
Figure 3.31
: Mirrors
169887 55 Revision A
OPERATOR’S STATION
3.10 Cab Temperature
The cab environment is controlled by a climate control system that provides clean air-conditioned or heated air for
the Operator.
The heater/evaporator/blower assembly is located under the cab floorboard and is accessible from beneath
the windrower.
3.10.1 Heater Shut-Off
A shut-off valve (A) at the engine allows the cab heater to
be isolated from the engine coola nt.
The valve must be OPEN to provide heat to the cab but can
be CLOSED for maximum cooling.
3.10.2 Air Distribution
Cab air distribution is controlled through adjustable air
vents (A) located in the cab posts. The vents provide
window and Operator ventilation.
Figure 3.32: Heater Shut-Off Valve
re 3.33: Adjustable Air Vents
Figu
A-Vent
B - Open/Close C - Direction
169887 56 Revision A
OPERATOR’S STATION
3.10.3 Climat
A – BLOWER Swit
• OFF/LOW/MEDI
B – Air Condit
• OFF: A/C does
•ON:A/Copera
C–OutsideA
• FRESH AIR: S
is drawn int
• RECIRCULA
is recircu
D – TEMPER A
temperatu
• Turning t
• Turning t
temperat
IMPORTANT:
To distribute the refrigerant oil throughout the A/C
system, perform the following steps when starting the
windrower after more than one week of storage:
ocab.
lated.
re.
he dial clockwise: Increases temperature.
he dial counterclockwise: Decreases
ure.
eControls
ch controls the blower speed.
UM / HIGH
ioning (A/C) Switch controls A/C system.
not operate.
tes with blower sw itch ON.
ir witch controls the air source.
tarts booster fan and filtered outside air
TE: Stops booster fan and cab air
TURE Control Dial controls cab
Figure 3.34: Climate Controls
1. Ensure heater shut-off valve at engine is OPEN. Refer
to 3.10.1 Heater Shut-Off, page 56.
2. Turn blower switch to the first position, turn
temperature control switch to MAXIMUM heating, and
A/C control to OFF.
3. Start engine and operate at low idle until engine
is warm.
4. Click A/C switch from OFF to ON for 1 second, then
back to OFF for 5 to 10 seconds. Repeat this step
ten times.
169887 57 Revision A
OPERATOR’S STATION
3.11 Interior Lights
Two interior lights are in stalle d in the cab headliner.
A low intensity LED light (A) is located directly overhead to
provide ambient lighting if desired. It functions only when
the key is in the run position. An ON/OF F switch is locate d
on the light.
The other interior light (B) is located on the headliner switch
panel and the push-ON, push-OFF button is located on
the light. It functions at any time.
Figure 3.35: Interior Lights
169887 58 Revision A
OPERATOR’S STATION
3.12 Operator Amenities
The operator’s station includes the following amenities:
Operator’s Console
A - Auxiliary power outlet
B - Utility tray (under armrest)
C - Cigarette lighter
D - Ashtray / cup holder
E - Utility tray
Window Shades (Optional)
Figure 3.36: Console
Retractable window shades (A) can be installed for the front
and rear windows.
MD #B4866
iary Outlets
Auxil
Two au
the wi
(cab-
xiliary power outle ts are located on either side of
per motor cover/storage tray behind the Op erator
forward mode).
Figure
3.37: Window Shades (Optional)
Figure 3.38: Auxiliary Power Outlets
A - Auxiliary Power Outlet B - Auxiliary Power Outlet
C-BatteryTerminal D-GroundTerminal
E - Switched Terminal
169887 59 Revision A
OPERATOR’S STATION
Manual Storage
A manual storage case (A) is located under the training
seat.
Coat Hook
A coat hook (A) is located above the training seat, left of
the Operator.
Figure 3.39: Operator ’s Manual Storage
Figure 3
.40: Coat Hook
169887 60 Revision A
OPERATOR’S STATION
3.13 Radio
A radio is available as optional equipment from your Dealer.
3.13.1 AM/FM Radio
A space (B) is provided in the cab headliner to
accommodate the installation of an AM/FM radio that is
available as optional equipment from your Dealer.
Two pre-wired speakers (A) have been factory-installed in
the headliner.
For radio installation procedures, refer to MD #169885
M155 and M205 Self-Propelled Windrower Unloading and
Assembly Instructions (North America) or MD #169886
M-Series Self-Propelled Windrower Unloading and
Assembly Instruction s (Container Shipments).
Operating instructions are supplied with the radio.
Figure 3.4
A - Speakers
1: Speakers in Roof Liner
3.13.2 Antenna Mounting
An optional base for a magnetic roof-mounted antenna is available from your Dealer.
IMPORTANT:
Antenna base can only be installed on the left- and right-hand rear cab roof bolts.
Order antenna mount MD #160288 (B) or see illustration
for part dimensions to make an improvised version. A
knockout (C) for the antenna lead is provided on the cab
post.
1. Remove existing bolt (A).
2. Install antenna mount (B) and secure with bolt (A).
B - Radio Mounting Location
Figure 3.42: Antenna Mount
169887 61 Revision A
OPERATOR’S STATION
The knockout (A) is located on the exterior right-hand rear
corner post of the cab, under the roof, between the horn
and the light.
To make your own mount, refer to dimensions template.
Use 11 GA. or 3.0 mm steel sheet.
Figure 3.43: Knockout Location in Cab
Figure 3
.44: Template for Antenna Mount
169887 62 Revision A
OPERATOR’S STATION
3.14 Horn
The horn is activated by pushing button (A) located on the
panel in the headliner.
Sound the horn three times prior to starting the engine.
Thehorn(A
right-han
d corner of the cab, under the roof.
) is located outside the cab on the rear
Figure 3.45
Figure 3.46: Horn Location
: Horn Button Location
169887 63 Revision A
OPERATOR’S STATION
3.15 Engine Controls and Gauges
The following engine controls and gauges are conveniently
located on the operator’s console.
A – Ignition Switch
• ACC: Fully counte rclockwise
• OFF: All electrical systems OFF
• RUN: Clockwise
• START: Fully clockwise to crank engine: Release and
switch returns to RUN
• REMOVE KEY WHEN WINDROWER NOT IN USE.
KEY ALSO LOCKS DOORS
B – Engine Temperature Gauge indicates engine coolant
temperature
• Normal Running: 180°–225°F (82°–107°C)
• Warning Tone Over 230°F (110°C)
C – Fuel Gauge indicates fuel level in tank
•E:Empty
•F:Full
D – Throttle controls engine speed
• FULL: Push lever forward
• OPERATING: Refer to 4.3.6Windrower Operation, page
157
• CLOSED: Pull lever back
Figure 3.47: Engine Controls and Gauges
A - Ignition Switch B - Engine Temperature Gauge
C-FuelGau
ge
D - Throttle
169887 64 Revision A
OPERATOR’S STATION
3.16 Windrower Controls
Console Controls:
A – TURN SIGNALS activate turn signals on windrower
and header
• Push-ON / Push-OFF
B – GROUND SPEED LEVER (GSL) controls speed and
direction of movement
•F:Forward
•N:NEUTRAL
• N-DETENT: Engages Neutral Interlock, and applies park
brakewhensteeringlockedincenter
• R: Reverse
C – HAZARD WARNING LIGHTS activate signals on
windrower and header
• Push-ON / Push-OFF
D – GROUND SPEED RANGE SWITCH shifts
transmission speed range
• High range: 0–23 mph (37 km/h)
ENGINE-FORWARD ONLY
• Mid range: 0–16 mph (25.7 km/h)
CAB-FORWARD ONLY
• Low range: 0–11 mph (17.7 km/h)
E–N-Detent
Autosteer Con
A – AUTOSTEER E
engages/dis
compatible s
• ENGAGE: Clic
• DISENGAGE:
trol:
NGAGEMENT SWITCH
engages the automated steering system (if
ystem is installed)
k to engage
Turn steering wheel or click to disengage
Figure 3.48: Console Controls
Figure 3.49: Autosteer
169887 65 Revision A
OPERATOR’S STATION
The autosteer engagement switch harness end (A) is
beneath the cab between the fuel tank and evaporator box.
Figure 3.50: Autosteer Harness
169887 66 Revision A
OPERATOR’S STATION
3.17 Header Controls
All header controls are conveniently located on the operator’s console and on the ground speed lever (GSL) handle.
NOTE:
Some controls are optional equipment and may not be present in your unit. Some controls may be installed but
nonfunctional for certain headers.
Refer to specific header sections in this manual for detailed operating procedures of all header controls.
3.17.1 Header Drive S witch
The header drive switch (A) engages and disengages the
header drive.
To engage the header drive, pull up on the collar (B) and
push down on the switch (A).
To disengage the header drive, push the switch down.
IMPORTANT:
Always move throttle lever back to IDLE before engaging
header drive. Do NOT engage header with engine at
full rpm.
3.17.2 Header Drive Reverse Button
NOTE:
The optional hydraulic reversing kit must be installed
on draper headers with a conditioner and on auger
headers. Rotary disc headers are factory-equipped with
the reverser.
• ENGAGE: Push and hold R EVERS ER button (B) and
engage header with Switch (A)
• DISENGAGE: Release REVERSER Button (B)
Figure 3.51: Header Drive Switch
Figure 3.52: Header Drive Switches
169887 67 Revision A
OPERATOR’S STATION
3.17.3 Ground
The switches o
header functi
n the GSL (A) control the most commo n
ons.
Speed Lever (GSL) Header Switches
NOTE:
A decal (B) identifying switch functions is located on the
cab post above the operator’s console.
Figure 3.53: GSL
Figure 3.54: GSL Function Groups
el Position
A-ReelSpeed
C - Autosteer Engagement D - Display Selector
E - Header Position
169887 68 Revision A
B-Re
OPERATOR’S STATION
Display Selector Switch
Pressing the display selector switch (A) selects and
displays the settings on the cab display module (CDM) top
line read-out for each of the header controls.
Press switch (A) to scroll through settings.
Reel Position Switches
The functions performed by the reel position switches
depend on which header is attached and the cab display
module (CDM) programming.
Figure 3.55: GSL
• For functions related to Double Windrow Attachme nt
(DWA) position, refer to:
– 4.4.10 Double Windrowing, p age 200
• For functions related to Reel Fore-Aft position and height
on Draper headers, refer to:
– 4.6.3 Adjusting the Reel Fore-Aft Position, page 249
– 4.6.4 Adjusting the Reel Height, page 249
• For the Center-Link Assist Cylinder, refer to the section
appropriate for your header:
– 4.5.3 Attaching an A-Series Header, page 216
– 4.5.1 Attaching a D-Series Header, page 202
– 4.5.5 Attaching an R-Series Header, page 232
:
NOTE
etailed switch operating modes, refer to the section
For d
is manual, specific to your header.
in th
Figure
A - Reel Down B - Reel Forward
C - Reel Up D - Reel Aft
3.56: Ground Sp eed Selector
169887 69 Revision A
OPERATOR’S STATION
Header Position Switches
Use the header position switches on the ground speed lever (GSL) to adjust the position of the header, relative to
the ground.
• To lower the header down, press switch (A)
• To raise the header up, press switch (C)
• To tilt the header down, press switch (B)
• To tilt the header up, press switch (D)
Release switch at desired position.
NOTE:
Refer to the
header for
section in this manual that is spec i fictoyour
detailed switch operating modes.
Reel and D
Press and
Press a nd
speed. R
Auger He
•A-30hea
•A-40he
when re
IMPORTANT:
Reel speed on auger header MUST NOT EXCEED
85 rpm. Auger speed MUST NOT EXCEED 320 rpm.
Draper Header
• Reel speed is limited in INDEX HEADER SPEED mode
Rotary Disc Header
isc Speed Switches
hold switch (A) to increase the reel or disc speed.
hold switch (B) to decrease the reel or disc
elease switch at desired speed.
ader
der: Not applicable
ader: Auger speed is automatically maintained
el speed is changed
Figure 3.5
Figure 3.58: Ground Speed Lever
7: Ground Speed Lever
• Conditioner speed automatically adjusts when DISC
SPEED is changed
169887 70 Revision A
OPERATOR’S STATION
3.17.4 Consol
e Header Switches
The operator’s console contains switches for the following header functions:
Deck Shift/Float Preset Switch
Draper Header with Deck Shift Option
• Controls deck s hifting and float settings for double
windrowing options with a draper header
Figure 3.59: Header Switches
A - Deck Shift/Float Preset Switch B - Left Side Delivery
C-Center
Delivery
D - Right S
ide Delivery
Draper Header with Fixed Decks/Auger
Header/Rotary Header
• Selects preprogrammed header float settings. Refer to
Float Options, page 187 to lea rn ho w to pres et the float.
NOTE:
Refer to the section in this m anual that is specific to your
header for detailed switch operating modes.
Figure 3.60: Header Switches
A - Deck Shift/Float Preset Switch
C-FloatPres
et 2
B - Float Preset 1
D - Float Preset 3
169887
1
7
Revision A
OPERATOR’S STATION
Double Windrow Attachment (DWA) / Swath Roller Switch (if installed)
With Double Windrow attachment
• If switch (A) is installed in the console, the DWA deck
is raised with switch in position (C) or lowered in
position (B). The cab display module (CDM) must be
programmed for this configuration, refer to Activating
the Double Windrower Attachment (DWA), page 103.
Switch (A) may be used in lie u of the DWA switches on
the ground speed lever (GSL).
With Swath Roller a ttachment
• The roller is raised by pressing switch (A) to pos ition (C)
orloweredwithswitchinposition(B).
Figure 3.61: Console Switches
169887
2
7
Revision A
OPERATOR’S STATION
3.18 Cab Display Module (CDM)
3.18.1 Engine and Windrower Functions
Figure 3.62: CDM (Cab Display Module) Engine and Windrower Functions
A –Engi
B –Grou
C –DISP
D –HAZ
E –SEL
F –TUR
G –IG
H –En
ne rpm
nd Speed: mph or km/h
LAY: Engine/windrower functions
ARD WARNING LIGHTS switch: Activates hazard warning lights, cancels turn signal
ECT switch: Allows operator to s elect display item on lower line. Push to SELECT
N SIGNAL switches: Activates turn signals on windrower and header Push-ON / Push-OFF
NITION switch positions: Accessory / Stop / Run / Start
gine warning lights: Engine Pre-Heat / Water In Fuel / CAUTION / Stop Engine
169887 73 Revision A
3.18.2 Header Functions
OPERATOR’S STATION
Figure 3.
A-Display
D - Float Switch – Header Left Side E - Auger/Draper Speed Adjust F - Header Index Switch
G - Return to Cut Switch
63: Cab Display Module (CDM)
B - Select Switch C - Float Switch – Header Right Side
• DISPLAY: Header functions
• SELECT SWITCH: Allows Operator to select display item on lower line. P ush to SELECT.
• FLOAT SWITCH – Header Right Side: Changes header float. The system remembers setting with deck shif t
option if activated with float setting switch. Push + to Increase. Push – to Decrease.
• FLOAT SWITCH – Header Left Side: Changes header float. The system remembers setting with deck shift option
if activated with float setting switch. Push + to Increase. Push – to Decrease.
• AUGER/DRAPER SPEED ADJUST: Changes auger/draper speed INDEX with INDEX SWITCH ON. Changes
auger/draper SPEED with INDEX SWITCH OFF. Push upper switch to increase. P ush lower switch to decrease.
• HEADER INDEX SWITCH: Links reel and conveyor speed to ground speed. Push-ON / Push-OFF.
NOTE:
inates in ON position.
Illum
:
NOTE
Header must be engaged.
• RETURN TO CUT HEIGHT SWITCH: Allows cutting height preset. Push-ON/Push-OFF.
NOTE:
Illuminates in ON position.
NOTE:
der must be engaged.
Hea
169887
4
7
Revision A
.
3.18.3 Operating Screens
OPERATOR’S STATION
The cab displa
for the engine
following se
ctions.
y module (CDM) and the windrower control module (WCM) provide information on several functions
, header, and windrower. The information displayed in various operating modes is described in the
Figure 3.64: CDM Operating Screen
A - Display Selector for Upper Line
D - CDM L
ower Line
B-Display
lay Selector for Lower Line
E-Disp
C - CDM Upper Line
Ignition ON, Engine Not Running
Display (upper line) (2–3 seconds) Description
HEADE
R DISENGAGED
IN PARK Indicates hround speed lever (GSL) is in N-DETENT.
ates HEADER DRIVE switch is OFF.
Indic
169887 75 Revision A
OPERATOR’S STATION
Engine-Forward, Engine Running
Display Description
ROAD GEAR (Upp
#####.# ENGINE HRS (Upper or Lower Line)
#####.# HEADER HRS (Upper or Lower Line)
###### TOTA
###### TOTA
##.# HEADER HEIGHT (Upper or Lower Line) Distance setting (00.0–10.0) between cutterbar and ground.
##.# HEADER ANGLE (Upper or Lower Line) Angle setting (00.0–10.0) header relative to ground.
### °C or F
##.# VOLTS (Upper or Lower Line)
SCROLL (Lower Line)
Cab-F
Scroll through display with cab display module (CDM) switch or ground speed lever (GSL) switch.
orward, Engine Running, Header Disengaged
Display (lower or upper line) Description
#####.# ENGINE HRS
##.# HEADER HRS Total header operating time.
###
er Line)
L ACRES (Upper or Lower Line)
L HECT (if Me tric )
HYD OIL TEMP Hydraulic oil temperature.
Total engine operating time.
Ground speed r
Total engine operating time.
Total header operating time.
Total area cut by machine.
Engine electrical system operating voltage.
Displays above items after 2–3 seconds; press SELECT
to cancel.
ange switch in high range.
###.# SUB ACRES
###.# SUB HECTARES (if metric)
###### TOTAL ACRES
###### TOTAL HECT (if metric)
#.# HEADER HEIGHT
#
##.# HEADER ANGLE Angle setting (00.0–10.0) header relative to ground.
##.# L FLOAT R ##.# Float setting (0.0–10.0).
### °C or F HYD OIL TEMP Hydraulic oil temperature.
##.# VOLTS
SCROLL (Lower Line) Displays above items after 2–3 seconds; press SELECT to cancel.
Area cut since last reset. To reset, display SUB ACRES on lower line,
and hold down Program switch until display resets (5–7 seconds).
Total area cut by machine.
istance setting (00.0–10.0) between cutterbar and ground.
D
Engine electrical system operating voltage.
Cab-Forward, Engine Running, Header Engaged, Draper Header, Index Switch OFF
Scroll through display with cab display module (CDM) switch or ground speed lever (GSL) switch.
Display (lower or upper line) Description
#####.# ENGINE HRS
#####.# HEADER HRS Total header operating time.
Total engine operating time.
169887 76 Revision A
OPERATOR’S STATION
Display (lower or upper line) Description
##.# ACRES/HO
##.# HECTARES
UR
/HOUR (if metric)
###.# SUB ACRES
###.# SUB HECTARES (if metric)
###### TOTAL ACRES
###### TOTAL HECT (if metric)
##.## REEL
##.## REEL
##.## REEL
MPH
KPH (if metric)
SENSOR (flashing)
Actual cuttin
Area cut since last reset. To reset, display SUB ACRES on lower line,
and hold down program switch until display resets (5–7 seconds).
Total area cut by machine.
Reel peripheral speed.
Sensor Disabled. MPH or KPH and SENSOR alternate at 1 second
g rate in acres (hectares)/hour.
intervals.
##.# DRAPER SPEED Draper speed (0.0–11.0).
#### KNIF
#### KNIF
E SPEED
E SENSOR
##.# HEADER HEIGHT
##.# HEADER SENSOR
Knife spe
Sensor Di
Distance setting (00.0–10.0) between cutterbar and ground.
Sensor Disabled. HEIGHT and SENSOR alternate at 1 second
ed In strokes per minute.
sabled. SPEED and SENSOR alternate at 1 second intervals.
intervals.
##.# HEADER ANGLE
##.# HEADER SENSOR
FLOAT R ##.#
##.# L
FLOAT
SENS DISABLED
### °C or F HYD OIL TEMP
### °C or F HYD SENSOR
Angle setting (00.0–10.0). Header relative to ground.
Sensor Disabled. ANGLE and SENSOR alternate at 1 second intervals.
nd right float setting (0.0–10.0).
Left a
r Disabled.
Senso
Hydraulic oil temperature.
Sensor Disabled. TEMP and SENSOR alternate at 1 second intervals.
raph representing hydraulic operating pressure. Full scale
LOAD|■■■■||####
##.# VOLTS
SCROLL
SUB-MENU (Lower Line Only)
Bar g
re-programmed overload pressure (2500–5000 psi). If sensor
is p
abled, LOAD does not display
dis
3
Engine electrical system operating voltage.
Displays sub-menu after 2–3 seconds. Press SELECT to cancel.
Scroll through sub-menu display with CDM switch.
#### KNIFE SPEED
##.# HEADER HEIGHT
LOAD|■■■■|■■■■| ####
##.## REEL MPH
##.# DRAPER SPEED
KNIFE SPD OVERLOAD Knife or Disc Speed Drops Below Programmed Value.
3. The LOAD sensor to monitor knife/conditioner circuit pressure is optional. To monitor reel/auger circuit pressure, relocate
sensor as per Form MD #169031, which is available through your Dealer.
169887
7
7
Revision A
OPERATOR’S STATION
Cab-Forward, Engine Running, Header Engaged, Draper Header, Ind ex Switch ON
Scroll through display with cab display module (CDM) switch or ground speed lever (GSL) switch.
Display (lower or upper line) Description
#####.# ENGI
NE HRS
#####.# HEADER HRS
##.# ACRES/HOUR
##.# HECTARES/HOUR (if metric)
###.# SUB A
###.# SUB H
CRES
ECTARES (if metric)
###### TOTAL ACRES
###### TOTAL HECT (if metric)
##.## ##.# REEL IND
REEL.SENSOR
##.# ##
.# DRAP INDX
#### KNIFE SPEED
#### KNIFE SENSOR
##.# HEADER HEIGHT
##.# HEADER SENSOR
HEADER ANGLE
##.#
HEADER SENSOR
##.#
##.# L FLOAT R ##.#
FLOAT SENS DISABLED
Total engine operating time.
Total header operating time.
Actual cutting rate in acres (hectares)/hour.
Area cut si
and hold do
nce last reset. To reset, display SUB ACRES on lower line
wn program switch until display resets (5–7 Seconds).
Total area cut by machine.
Reel peripheral speed along with ground speed in mph or km/h.
Sensor Disabled. IND and SENSOR alternate at 1 second intervals.
Draper
speed along with ground speed in mph or km/h.
Knife speed in strokes per minute. Sensor Disabled.
SPEED and SENSOR alternate at 1 second intervals.
Distance setting (00.0–10.0) between cutterbar and ground.
Sensor Disabled. HEIGHT and SENSOR alternate at 1 second
intervals.
e setting (00.0–10.0) header relative to ground.
Angl
or Disabled. ANGLE and SENSOR alternate at 1 second intervals.
Sens
Left and right float setting (0.0–10.0).
Sensor Disabled.
raulic oil temperature.
### °C or F HYD OIL TEMP
### °C or F HYD SENSOR
AD|■■■■| | ####
LO
Hyd
nsor Disabled. TEMP and SENSOR alternate at 1 second intervals.
Se
Bar graph representing hydraulic operating pressure. Fu ll scale
is pre-programmed overload pressure (2500–5000 psi). If sensor
4
##.# VOLTS
SCROLL
SUB-MENU (lower line only)
disabled, LOAD does not display
ngine electrical system operating voltage.
E
Displays sub-menu after 2–3 seconds. Press SELECT to cancel.
Scroll through sub-menu disp lay with CDM switch.
#### KNIFE SPEED
##.# HEADER HEIGHT
LOAD|■■■■|■■■■|
##.## ##.# REEL IND
##.# ##.# DRAP INDX
##.## REEL MIN RPM (lower line)
MINIMUM (lo we r line)
Reel speed drops below programmed set-point.
Reel speed at zero ground speed.
4. The LOAD sensor to monitor knife/conditioner circuit pressure is optional. To monitor reel/auger circuit pressure, relocate
sensor as per Form MD #169031, which is available through your Dealer.
169887 78 Revision A
OPERATOR’S STATION
Cab-Forward, Engine Running, Header En gaged, Rotary Header Installed
Scroll through display with cab display module (CDM) switch or ground speed lever (GSL) switch.
Display (lower or upper line) Description
#####.# ENGI
NE HRS
#####.# HEADER HRS
##.# ACRES/HOUR
##.# HECTARES/HOUR (If Metric)
###.# SUB A
###.# SUB H
CRES
ECTARES (If Metric)
###### TOTAL ACRES
###### TOTAL HECT (If Metric)
#### DISC RPM
##.## DISC SENSOR
##.# HE
##.# HE
ADER HEIGHT
IGHT SENSOR
##.# HEADER ANGLE
##.# HEADER SENSOR
##.# L FLOAT R ##.#
FLOAT SENS DISABLED
|■■■■||####
LOAD
Total engine operating time.
Total header operating time.
Actual cutting rate in acres (hectares)/hour.
Area cut si
andholddo
nce last reset. To reset, display SUB ACRES on lower line,
wn program switch until display resets (5–7 seconds).
Total area cut by machine.
Disc rot
Sensor D
Distan
Sensor
interv
ational speed.
isabled. RPM and SENSOR alternate at 1 second intervals.
ce setting (00.0–10.0) between cutterbar and ground.
Disabled. HEIGHT and SENSOR alternate at 1 second
als.
Angle setting (00.0–10.0) header relative to ground.
Sensor Disabled. ANGLE and SENSOR alternate at 1 second intervals.
Left and right float setting (0.0–10.0).
Sensor Disabled.
Bar graph representing hydraulic operating pressure. Full scale
is pre-programmed overload pressure (2500–5000 psi). If sensor
disabled, LOAD does not display
5
.
raulic oil temperature.
### °C or F HYD OIL TEMP
### °C or F HYD TEMP
.# VO LTS
##
SCROLL
SUB-MENU (Lower Line Only)
Hyd
sor Disabled. TEMP and SENSOR alternate at 1 second intervals.
Sen
Engine electrical system operating voltage.
Displays sub-menu after 2–3 seconds. Press SELECT to cancel.
Scroll through sub-menu display with CDM switch.
#### DISC RPM
##.# HEADER HEIGHT
LOAD|■■■■|■■■■| ####
Miscellaneous Operational Information
Scroll through display with cab display module (CDM) switch or ground speed lever (GSL) switch.
Display (upper line) Description
HEADER DISENGAGED
##.# FOOT DISK
5. The LOAD sensor to monitor knife/conditioner circuit pressure is optional-installed. To monitor reel/auger circuit pressure,
relocate sensor as per Form MD #169031, which is available through your Dealer.
Header drive is disengaged.
AUGER or DRAPER will appear in place of DISK, depending on type
of header attached.
169887 79 Revision A
OPERATOR’S STATION
Display (upper line) Description
IN PARK
<LEFTTURN■
■ RIGHT TURN >
■ HAZARD ■
HEADER REVERSE
HEADER EN
GAGED H eader drive engaged.
GSL in N-DETEN
Indicates left turn when left arrow is pressed on CDM. Engine-forward
mode only
6
Indicates right turn when right arrow is pressed on CDM. Engine
forward mode only
Indicates hazard warning lights are on when hazard button is pressed
on CDM.
Header drive running in reverse.
T position .
.
7
ROAD GEAR With HIGH RANGE selected on Console switch. Engine-forward only
7
6. If road light kit is not installed, CDM will display E135 LEFT STOP LAM P as a malfunction in CAB-FORWARD mode.
7. If road light kit is not installed, CD M will display E134 R IGH T STOP LAMP as a malfunction in CAB-FORWARD mode.
169887 80 Revision A
OPERATOR’S STATION
3.18.4 Cab Dis
play Module (CDM) Warning/Alarms
The CDM displays warnings and sounds alarms to notify of abnormal windrower status at startup when the ignition
is turned ON, and at engine operating speeds above 500 rpm.
Engine Warning Lights
Figure 3.65: CDM Engine Warning Lights
A - Engi
D-Stop
ne Pre-Heat
r in Fuel
B-Wate
E-Display
C-Caution
• ENGINE PRE-HEAT: Illuminates yellow. Wait to start engine.
• WATER IN FUEL: Illuminates yellow. Service recommended.
• CAUTION: Illuminates yellow. Prompt attention is required. Refer to display code.
• STOP: Illuminates red. Stop engine immediately. Refer to display code.
• DISPLAY: Displays malfunction code. Refer to 8 Engine Error Codes, page 435 or Dealer.
169887 81 Revision A
OPERATOR’S STATION
Display Warnings and Alarms
Informs Operator of abnormal windrower conditions.
Figure 3.66: CDM Display Warnings and Alarms
Display (A) Flashing Alarm Tone Description
BRAKE OFF
BRAKE ON
BRAKE
CAB-FORWARD SW ON/
ENG-FORWARD SW ON
CENTER STEERING
DI
RE
RP
ENGINE AIR FILTER
SW FAILURE X
SENGAGE HEADER
-ENGAGE <1800
M>
X
X
X None
X
Short beep with each flash
Short
Messages flash alternately
Beeps at 2 per second
Single loud t one for 10 seconds:
repeats every 30 minutes until
condition is corrected
beep with each flash
Engine running, brake solenoid
not activated
Ground speed lever (GSL) out of
N-DETENT, but interlock switch
remains closed to apply brake
ion ON / engine not running,
Ignit
switch and r elay closed
brake
Both seat switches activated
GSL or interlock switches not
closed with key ON / engine OFF
0/R85 - Engine rpm above
R8
00 when engaging header
18
Engine air filter requires servicing
169887 82 Revision A
OPERATOR’S STATION
Display (A) Flashing Alarm Tone Description
ENGINE OIL PRE
SSURE X
ENGINE TEMPERATURE
HEADER DISENGAGED
DISENGAGE
HEADER X None
HEADER OIL PRESS
HYDRAUL
IC FILTER X
### °C or F HYD OIL
COLD
Continuous lo
pressure is re
Ongoing intermittent moderate
X
tone until temperature is below
215°F (102°C)
ud tone until oil
gained
Low engine oil pressure
Engine temperature over 230°F
(110°C)
None Normal
Header swi
position w
tch is in the ON
henignitionswitchis
turned ON
Low header charge oil pressure
X
Continuous loud tone until oil
pressure is regained
causes header to shut down:
header ON switch must be moved
to OFF position and then to ON
position to restart the header
Single l
repeats
conditi
oud tone for 10 seconds:
every 15 minutes until
on is corrected
Excessive pressure increase
across hydraulic oil filter
Tone sounds with each flash for
5 seconds and then stops for
X
1 minute: flashing continues if
Hydraulic oil temp <50°F (10°C)
oil still cold after 1 minute, tone
sounds again
### °C or F HYD OIL HOT
IN PARK X
KNIFE SPEED
OVERLOAD
LOCK SEAT BASE
LOW HYDRAULIC OIL
Ton e w ith e a ch flash for 5
seconds at 220°F (105°C) then
tone stops for 1 minute while
flashing continues: if oil still
X
hot after 1 minute, tone sounds
again.
Hydraulic oil temp >220°F (105°C)
but <230°F (110°C)
Flashing and steady tone at
temperatures of 230°F (110°C)
and higher
in N-DETENT, steering
GSL
e short beep
On
X
Short beep with each flash until
condition is corrected
None
eel centered, and brakes are
wh
gaged
en
Machine overload: knife or disc
speed drops below programmed
value
Seat base not detected in cab or
engine-forward position
Low hydraulic oil level, header
Continuous loud tone for 5
X
seconds: if condition not
rectified, single loud tone every
5 minutes
shuts down automatically if
engaged: Header ON switch must
be moved to OFF position and
then to ON position to restart the
header
NO HEADER
169887 83 Revision A
None Header is not detected
OPERATOR’S STATION
Display (A) Flashing Alarm Tone Description
NO OPERATOR / N
PARK
ENGINE SHUTDO
OT IN
WN
Continuous to
ne
NO OPERATOR Continuous tone
NOT IN PARK
PLACE GSL
INTO “N”
SLOW DOWN
TRANS OIL PRESS
TRANS
OIL TEMP X
##.# LOW VOLTS
X
Short beep with each flash
Beeps at 2 per second until
corrected
X
X
X
Short beep with each flash
Continuous loud tone until oil
pressure is regained
Ongoin
tone u
accep
g intermittent moderate
ntil temperature is below
table level
Single loud tone for 10 seconds
Operator not d
with header en
N-DETENT with
at<5mph(8km/
shutdown aft
etected in seat
gaged or out of
machine moving
h): engine
er 5 seconds
Engine shutdown when Operator
not detected in seat with machine
moving >5 mph (8 km/h)
GSL or interlock switches not
closed with key ON / engine OFF
GSL or int
closed wi
erlock switches not
th key ON / engine OFF
Ground speed is greater th a n
or equal to 25 mph (40 km/h):
Operator should pull back on the
GSLtoreducegroundspeed
Low transmission charge oil
pressure
Transmission oil temperature
above 221°F (105°C)
Voltage below 11.5
##.# HIGH VOLTS
X
Single loud tone for 10 seconds
Voltage above 15.5
169887 84 Revision A
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