MacDon 4000 User Manual

INTRODUCTION

Your new MacDon Model 4000 Mower Conditioner is designed to cut, condition and lay in windrows, a wide variety of grasses and hay crops.

Use this manual as your first source of information about the machine. If you follow the instructions given in this manual, your Mower Conditioner will work well for many years.

The manual contains instructions for "Safety", "Operation", and "Maintenance/Service". In addition, "Unloading and Assembly" information is given towards the back of this book.

CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.

Use the Table of Contents and the Index to guide you to specific areas. Study the Table of Contents to familiarize yourself with how the material is organised.

Keep this manual handy for frequent re ference and to pass on to new ope ra tors or ow ners. Call y o ur Deal er if you need assistance, information, or additional copies of this manual.

NOTE: Right hand (R/H) and left hand (L/H) designations are determined from the operator’s position, facing forward.

TABLE OF CONTENTS

PAGE

INTRODUCTION .....................................................................................................................................1

SERIAL NUMBER LOCATION ................................................................................................................4

SAFETY

Safety Alert Symbol.......................................................................................................................5

Signal Words .................................................................................................................................5

Safety Signs...................................................................................................................................6

General Farm Safety .................................................................................................................. 7,8

SPECIFICATIONS

Mower Conditioner....................................................................................................................9,10

Tractor Requirements.................................................................................................................. 10

Torque Specifications............................................................................................................. 11,12

Bearing Installation......................................................................................................................12

OPERATION

Your Responsibilities as an Owner/Operator............................................................................... 13

To the New Operator...................................................................................................................13

Preparing the Tractor...................................................................................................................14

Preparing the Mower Conditioner................................................................................................15

Attaching Mower Conditioner to Tractor......................................................................................16

Detaching Mower Conditioner from Tractor.................................................................................17

Break-In Period............................................................................................................................18

Pre-Starting Checks: Annual .......................................................................................................19

Pre-Starting Checks: Daily........................................................................................................... 20

Operate Correctly ........................................................................................................................21

Lift Cylinder Stop - Raising and Lowering the Machine...............................................................22

Positioning the Hitch....................................................................................................................23

Engaging the PTO.......................................................................................................................24

Opening the Field ........................................................................................................................24

Cutting Width...............................................................................................................................24

Cornering..................................................................................................................................... 24

Operating Variables:

Ground Speed................................................................................................................... 25

Reel Speed........................................................................................................................26

Reel Position................................................................................................................27,28

Cutting Height - Skid Plates ..............................................................................................28

Cutterbar Angle.................................................................................................................29

Header Flotation................................................................................................................30

Roll Gap ............................................................................................................................ 31

Forming Shields ................................................................................................................ 32

Light Crop Deflectors .....................................................................................................32

Feed Pan Extensions.....................................................................................................33

Haying Tips:

Topsoil Moisture................................................................................................................33

Climate and Topography................................................................................................... 34

Swath / Windrow Characteristics ......................................................................................34

Running Tractor Tire on Previously Cut Swath................................................................. 34

Raking and Tedding..........................................................................................................34

Chemical Drying Agents....................................................................................................34

Unplugging the Mower Conditioner: Knife................................................................................... 35

Unplugging the Mower Conditioner: Rolls ...................................................................................35

Shut-Down Procedure .................................................................................................................36

Transporting the Mower Conditioner ...........................................................................................36

Storage Procedure....................................................................................................................... 37

TABLE OF CONTENTS

MAINTENANCE/SERVICE

Service Procedures .....................................................................................................................38

Recommended Lubricants...........................................................................................................39

Capacities of Enclosed Drives.....................................................................................................39

Greasing the Mower Conditioner..........................................................................................40 - 43

Linkage Ball Joints.......................................................................................................................44

Hydraulics....................................................................................................................................45

Electrical......................................................................................................................................45

Main Drive:

Main Gearbox Lubricant.................................................................................................... 46

Main Gearbox Removal ....................................................................................................46

Over-Running Clutch.........................................................................................................47

Knife and Knife Drive:

Knife Lubrication................................................................................................................ 48

Knife Sections ...................................................................................................................48

Knife Removal and Installation..........................................................................................49

Knife Storage - ToolBox....................................................................................................49

Guards ..............................................................................................................................50

Knife Clips.........................................................................................................................50

Knife Drive Belt Tension....................................................................................................51

Knife Drive Belt Replacement ...........................................................................................51

Wobble Box Mounting Bolts..............................................................................................52

Wobble Box Lubricant....................................................................................................... 52

Reel and Reel Drive:

Reel Drive Belt Tension.....................................................................................................53

Reel Drive Belt Replacement............................................................................................53

Reel Drive Chain Lubricant ...............................................................................................54

Reel Drive Chain Tension ................................................................................................. 54

Reel Tines.........................................................................................................................54

Reel Shaft R/H Bearing Access ........................................................................................ 54

Roll Timing...................................................................................................................................55

Wheels and Tires:

Wheel Bolts.......................................................................................................................56

Tire Inflation ......................................................................................................................57

Maintenance Schedule...........................................................................................................58,59

Maintenance Record....................................................................................................................60

PAGE

TROUBLE SHOOTING...................................................................................................................61 - 64

ATTACHMENTS:

Four or Six Bat Reel ....................................................................................................................65

Stub Guard Conversion Kit..........................................................................................................65

UNLOADING AND ASSEMBLY......................................................................................................66 - 70

INDEX .....................................................................................................................................71,72

SERIAL NUMBER LOCATION

Record the serial number in the space provided.

Mower Conditioner: Serial number plate (A) is located on the bac k of

the drives frame.

NOTE: When ordering parts and service, be sure to give your dealer the complete and proper serial number.

SERIAL PLATE LOCATION

SAFETY ALERT SYMBOL

This safety alert symbol indicates important safety messages in this manual and on safety signs on the mower conditioner.

This symbol means:

ATTENTION ! BECOME ALERT ! YOUR SAFETY IS INVOLVED !

Carefully read and follow the safety message accompanying this symbol.

Why is SAFETY important to you?

3 BIG REASONS

• ACCIDENTS DISABLE AND KILL

• ACCIDENTS COST

• ACCIDENTS CAN BE AVOIDED

SIGNAL WORDS

SAFETY

Note the use of the signal words DANGER, WARNING, and CAUTION with safety messages. The appropriate signal word for each message has been selected using the following guidelines:

DANGER – Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.

WARNING – Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. It is also used to alert against unsafe practices.

CAUTION – Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It is also used as a reminder of good safety practices.

SAFETY

SAFETY SIGNS

• The safety signs reproduced below appear on the windrower at the locations listed.

• Keep safety signs clean and legible at all times

• Replace safety signs that are missing or become illegible.

• If original parts on which a safety sign was installed are replace d, be su re the re pair part al so bears

the current safety sign.

• Safety signs are available from your Dealer Parts Department. To install safety signs:

1. Be sure the installation area is clean and dry.

2. Decide on the exact location before you remove the decal backing paper.

3. Remove the smaller portion of the split backing paper.

4. Place the sign in position an d slo w ly peel back t he remainin g p aper, smo ot hing th e sign as it is applied.

5. Small air pockets can be smoothed out or pricked with a pin.

GENERAL SAFETY

PROTECT YOURSELF

BE PREPARED FOR EMERGENCIES

The following are general farm safety precautions that should be part of your operating pr oce dur e for all types of machinery.

1. Protect yourself. When assembling, operating and servicing

machinery wear all the protective clothing and personal safety devices that COULD be necessary for the job at hand. Don’t take chances.

You may need:

· a hard hat.

· protective shoes with slip resistant soles.

· protective glasses or goggles.

· heavy gloves.

· wet weather gear.

· respirator or filter mask.

· hearing protec ti on. Be awar e tha t pr olon ged exposure to loud noise can cause impairment or loss of hearing. Wearing a suitable hearing protective device such as earmuffs (A) or earplugs (B) protects against objectionable or loud noises.

SAFETY

2. Provide a first-aid kit for use in case of emergencies.

3. Keep a fire extinguisher on the machine. Be sure the extinguisher is properly maintained and be familiar with its proper use.

4. Keep young children away from machinery at all times.

5. Be aware that accidents often happen when the operator is tired or in a hurry to get finished. Take the time to consider the safest way. Never ignore warning signs of fatigue.

PROTECT AGAINST NOISE

GENERAL SAFETY (continued)

NEVER WEAR LOOSE

KEEP SERVICE AREA CLEAN AND DRY

6. Wear close-fitting clot hing and co ver long hair. Never wear dangling items such as scarves or bracelets.

7. Keep hands, feet, clothing and hair away from moving parts. Never attempt t o clear obstructions or objects from a machine while the engine is running.

8. Keep all shields in place. Never alter or remove safety equipment.

driveline guards can rotate independently of the shaft and can telescope freely.

9. Use only service and repair parts made or approved by the equipment manufacturer. Substituted parts may not meet strength, design, or safety requirements.

Make sure

SAFETY

OR DANGLING CLOTHES

10. Do not modify the machine. Unauth orized modifications may impair the function and/or safety and affect machine life.

11. Stop engine and remove key from ignition before leaving operator’s seat for any reason. A child or even a pet could engage an idling machine.

12. Keep the area used for servicing machinery clean and dry. Wet or oily floors are slippery. Wet spo ts c a n b e da nge r ous whe n working with electrical equipment. Be sure all electrical outlets and too ls are properly grounded.

13. Use adequate light for the job at hand.

14. Keep machinery clean. Straw and chaf f o n a hot engine are a fire hazard. Do not allow oil or grease to accumulate on service platforms, ladders or controls. Clean machines before storage.

15. Never use gasoline, naphtha or any volatile material for cleaning purposes. These materials may be toxic and/or flammable.

KEEP AWAY FROM MOVING PARTS

16. When storing machinery, cover sharp or extending components to prevent injury from accidental contact.

SPECIFICATIONS

DIMENSIONS 9 FT. MOWER CONDITIONER Overall Width:

Transport Position 147.5 in. (3750 mm) Field Position 167.0 in. (4243 mm)

Overall Length:

Transport Position 159.8 in. (4059 mm) Field Position 166.8 in. (4238 mm)

Overall Height:

Transport Position 59.5 in. (1510 mm) Field Position 42.6 in. (1083 mm)

Weight 3318 lbs. (1505 kg)

CUTTERBAR Cutterbar Width 111 in. (2819 mm) Cutting Height (on skids) 1 to 4 in. (25 to 100 mm)

at 9° guard angle

Guard Angle (adjustable) 6° to 12° below horizontal

HEADER Header Flotation -2.5 to +6.7 in. (-64 to +170 mm) Maximum Header Lift 21.5 in. (545 mm) to guard tip

KNIFE Drive Type Belt driven wobble box (enclosed oil bath) Speed 1620 strokes or 810 cycles per minute Stroke 3 in. (76 mm) Sections Over-serrated, low shoulder

REEL Drive Type Belt primary to chain final Reel Type 5 bats (4 or 6 bats optional), replaceable steel pick-up tines,

cam action, polymer tine tube bearings Diameter 42.5 in. (1080 mm) Tine Tip (Peripheral) Speed 6.6, 7.0, 7.5 or 7.9 mph (10.6, 11.3, 12.0 or 12.7 km/h) Rotational Speed 53, 56, 60 or 63 rpm Length 104.3 in. (2650 mm)

SPECIFICATIONS

CONDITIONER ROLLS 9 FT. MOWER CONDITIONER Drive Type Gear driven through telescoping u-joints Roll Type Helical intermeshing fabric reinforced rubber

Helical intermeshing steel Roll Diameter Rubber: 9.5 in (242 mm) Steel: 10.0 in (254 mm) Roll Length 105.8 in (2687 mm) Roll Speed 729 rpm

WHEELS Tread Width 100 in (2540 mm) Tires 9.5L – 14 I1 Rib Implement Tire Pressure 20 psi (138 kPa)

MATERIAL DISCHARGE Minimum Width 33.3 in (845 mm) Maximum Width 84.9 in (2156 mm) (wider in heavy crop) Number of Width Settings 7

OPERATING SPEED Range up to 8 mph (13 Km/h) Recommended Speed for Most Conditions 5 mph (8 Km/h)

TRACTOR REQUIREMENTS Minimum Power 35 hp (26 kW) Minimum Weight 5000 lbs. (2268 kg) PTO 540 rpm with ASAE Standard location Drawbar Clevis or straight, ASAE Standard hitch location Hydraulics:

Type Two double acting remote circuits Minimum Pressure 1350 psi (9300 kPa)

(SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT

NOTICE OR OBLIGATION TO REVISE UNITS PREVIOUSLY SOLD.)

TORQUE SPECIFICATIONS

8.8

10.9

N·m

[lb-ft]

N·m

[lb-ft]

0.5

[.4]

1.8

[1.3]M43

[2.2]

4.5

[3.3]M56

[4]9[7]M610

[7]15[11]M825

[18]35[26]

M1050[37]70[52]

M1290[66]

125

[92]

M14

140

[103]

200

[148]

M16

225

[166]

310

[229]

M20

435

[321]

610

[450]

M24

750

[553]

1050

[774]

M30

1495

[1103]

2100

[1550]

CHECKING BOLT TORQUE

The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise not ed thr ough out th is manual. Check tightn ess of bolts periodi cal ly, using bolt torque chart as a guide. Replace hardware with the same strength bolt.

ENGLISH TORQUE SPECIFICATION

NC Bolt Torque* Bolt Dia.

"A" N·m [lb-ft] N·m [lb-ft]

1/4" 12 [9] 15 [11]

5/16" 24 [18] 34 [25]

3/8" 43 [32] 56 [41]

7/16" 68 [50] 95 [70]

1/2" 102 [75] 142 [105]

9/16" 149 [110] 202 [149]

5/8" 203 [150] 271 [200] 3/4" 7/8" 569 [420] 813 [600]

1" 867 [640] 1205 [890]

SAE 5 SAE 8

359 [265]

495 [365]

METRIC TORQUE SPECIFICATIONS

Bolt Dia.

"A"

M36 2600 [1917] 3675 [2710]

Torque figures indicated above are valid for non-greased or non-oiled threads and heads unless otherwise specified. Do not grease or oil bolts or capscrews unles s specified in this manual. W hen using locking elements, increase torque values by 5%.

Bolt Torque*

* Torque value for bolts and capscrews are identified by their head markings.

TORQUE SPECIFICATIONS

N·m

[lb-ft]

Flats

Turns

TIGHTEN COLLAR IN DIRECTION

SHAFT ROTATES

TIGHTENING HYDRAULIC O-RING FITTINGS*

1. Inspect O-ring and seat for dirt or obvious defects.

2. O n angle fittings, back the lock nut off until washer bottoms out at top of groove.

3. Hand tighten f itting until back up washer or washer face (if straight fitting) bottoms on face and O-ring is seated.

4. Position angle fittings by unscrewing no more than one turn.

5. Tighten straight fittings to torque shown.

6. T ighten angle fittings to torque shown while holding body of fitting with a wrench.

* The torque values shown are based on

lubricated connections as in reassembly

Recommended

Turns to Tighten

(after finger

tightening)

Thread

Size

(in.)

Nut Size

Across

Flats

(in.)

Torque Value*

3/8 1/2 8 [6] 2 1/3

7/16 9/16 12 [9] 2 1/3

1/2 5/8 16 [12] 2 1/3

9/16 11/16 24 [18] 2 1/3

3/4 7/8 46 [34] 2 1/3

7/8 1 62 [46] 1-1/2 1/4 1-1/16 1-1/4 102 [75] 1 1/6 1-3/16 1-3/8 122 [90] 1 1/6 1-5/16 1-1/2 142 [105] 3/4 1/8

1-5/8 1-7/8 190 [140] 3/4 1/8 1-7/8 2-1/8 217 [160] 1/2 1/12

SEALED BEARING INSTALLATION

1. Clean shaft and coat with rust preventative.

2. Install flangette, bearing, flangette and lock collar. The locking cam is only on on e side of the bearing.

3. Install (but do not tighten) the flangette bolts.

4. W hen the shaft is located correctly, lock the lock collar with a punch. The collar should be locked in the same direction the shaft rotates. Tighten the setscrew in the collar.

5. Tighten the flangette bolts.

6. Loosen the flangette bolts on the mating bearing one turn and re-tighten. This will a llow the bearing to line up.

OPERATION

YOUR RESPONSIBILITIES AS AN OWNER/OPERATOR

CAUTION:

1. It is your responsibility to read and

understand this manual completely before operating the windrower. Contact your dealer if an instruction is not clear to you.

2. Follow all safety messages in th e manual

and on safety signs on the machine.

3. Remember that YOU

Good safety practices protect you and the people around you.

4. Before allowing anyone to operate the

windrower, for however short a time or distance, make sure they have been instructed in its safe and proper use.

5. Review the manual and all safety related

items with all operators annually.

6. Be alert for other operators not using

recommended procedures or not following safety precautions. Correct these mistakes immediately, before an accident occurs.

7. Do not modify the machine. Un authorized

modifications may impair the function and/or safety and affect machine life.

8. The safety information given in this manual

does not replace safety codes, insurance needs, or laws governing your area. Be sure your machine meets the standards set by these regulations.

are the key to safety.

TO THE NEW OPERATOR

It’s natural for an operator to be anxious to get started with a new machine. Please take the time to familiarize yourself with the windrower by reading the Operator’s Manual and safety signs before attempting operation.

OPERATION

PREPARING THE TRACTOR

1. Select proper tractor size. The minimum

power required is 35 hp (26 kw). Also, minimum tractor weight is 5000 lbs. (2268 kg) and minimum hydraulic press ure r equired is 1350 psi (9300 kPa).

2. Adjust tractor drawbar to meet ASAE

Standard specifications as lis ted below. An improperly located drawbar may damage the universal joints of the implement driveline, and/or affect header flotation and guard angle.

Be sure the following specifications are met: (A) 14 in. (356 mm) for 540 rpm (B) 6 to 12 in. (152 to 305 mm) with 8 in. (203

mm) recommended. (C) 13 to 17 in. (330 to 432 mm) from ground with

16 in. (406 mm) recommended. NOTE: An offset drawbar (D) can be turned over

if required to meet specifications (B) and (C).

3. Secur e the drawbar so the hitch pinhole is

directly below the driveline. NOTE: If the tractor has a 3-point hitch, r aise the

lower links as high as possible, to prevent damage.

4. Use 540 rpm PTO speed only.

5. Attach support (E) for hitch chain to s uitable

location on tractor drawbar, maxim um 6 in.

(150 mm) from hitch pinhole.

STANDARD DRAWBAR SPECIFICATIONS

OFFSET TRACTOR DRAWBAR

6. Tractor must be equipped with a seven

terminal electrical outlet (F ) to supply power

to the mower conditioner warning lights.

ATTACH SUPPORT FOR HITCH CHAIN

SEVEN TERMINAL ELECTRICAL OUTLET

PREPARING THE MOWER CONDITIONER

1. Use correct hitch type:

For tractors with clevis type drawbar, use hitch as shown at (A).

For tractors with straight drawbar, re-position bar (B) to give clevis type hitch.

OPERATION

HITCH CONFIGURATION FOR TRACTORS

WITH CLEVIS TYPE DRAWBAR

HITCH CONFIGURATION FOR TRACTORS

2. With the tractor drawbar adjusted to the

WITH STRAIGHT DRAWBAR recommendations listed under “Preparing the Tractor”, use the hanger beari n g ad justment (C) so that the implement drive line (D) is as near level as possible going to the tractor.

IMPORTANT: The telescoping implement driveline (D) should slide under hand pressure. Grease if required.

3. Check the tires and inflate if necessary.

Recommended pressure is 20 psi (138 kPa).

CAUTION: When inflating tires, use a clip-on chuck and extension hose long enough to allow you stand to one side

ADJUST DRIVELINE HANGER BEARING

and not facing the tire.

4. Check for proper assembly and adjustment and make sure that all bolts are tightened securely.

5. Check the tension of both belts and adjust if required. Check the over-running clutch for proper spring lengths. See Maintenance/Service section.

6. Lubricate the machine completely and check the oil levels of the main gearbox (two places) and the wobble box. Check that breathers have been installed in boxes. See Maintenance/Service section.

7. Install quick coupler tips, matching the tractor to be used, on the hose ends.

OPERATION

ATTACHING MOWER CONDITIONER TO TRACTOR

CAUTION: Shut off tractor, engage parking brake and remove key before working around hitch.

CAUTION: N eve r a tta ch mo wer hi tc h to tractor rear axle or three-point hitch arms.

1. Attach mower conditioner to tractor drawbar

with a 3/4 to 1 inch diameter hitch pin and secure with a spring locking pin or other suitable fastener.

CAUTION: To prevent damage to driveline guards, use a drawbar hitch pin with a low head.

2. Route hitch chain from mower conditioner

through chain support (A), around drawbar support and lock hook (B) on chain.

INSTALL HITCH PIN AND CHAIN

IMPORTANT: Adjust chain length to remove all slack except what is needed for turns.

3. Remove weight from jack. Pull pin securing jack

and move to storage position (C) on drives frame.

4. Push button (D) on telescoping driveline yoke

and slide yoke onto tractor PTO shaft. Be sure yoke locks in position on shaft.

5. Connect hydraulic hoses to the remote cylinder

control valves on tractor.

6. Connect mower conditioner wiring harness plug

to outlet on tractor.

JACK STORAGE

ATTACH DRIVELINE TO PTO

OPERATION

STORE DRIVELINE

DETACHING MOWER CONDITIONER FROM TRACTOR

CAUTION: To prevent accidental movement of tractor, shut off engine, engage parking brake, and remove key.

To maintain stability, always lower the machine completely. Block mower conditioner wheels before detaching from tractor.

Park machine on flat level surface. Move remote cylinder control valve

lever back and forth to rel ie ve stor ed hydraulic pressure.

1. Pull pin securing jack and move to working

position (A).

2. Lower jack to take weight off tractor drawbar.

3. Push button on telescoping driveline yoke to

unlock grip on PTO shaft. Remove driveline from PTO and store in support (B).

4. Disconnect hydraulic hoses and electrical

harness. Store so ends are off ground.

5. Remove hitch pin (C) and unhook chain (D)

from tractor. Wrap chain around mower conditioner hitch for storage.

MOVE JACK TO WORKING POSITION

6. Slowly drive tractor away from mower

conditioner.

REMOVE HITCH PIN AND CHAIN

OPERATION

CHECK WOBBLE BOX MOUNTING BOLTS

BREAK-IN PERIOD

1. After attaching mower conditioner to tractor for

the first time, operate the machine slowly for 5 minutes, watching and listening FROM THE TRACTOR SEAT for binding or interfering parts.

CAUTION: Before investigating an unusual sound or attempting to correct a problem, shut off tract or, engage parking brake and remove key.

2. Check both belts (A) after 5 hours operation for

initial stretch. Tighten as necessary. (See Maintenance/Service section). Continue to check the belts periodically for the first 50 hours.

3. Check hardware after 5 hours operation.

Tighten as necessary. See Specifications section for recommended torques.

CHECK BELT TENSION

4. Check wheel bolt torque after 10 hours

operation and periodically thereafter (at least every 100 hours).

Torque: 50 to 60 ft. lbs. (68 to 81 N⋅m)

5. Tighten the four wobble box mounting bolts (B)

after 10 hours operation and every 100 hours thereafter. Torque to 200 ft. lbs. (270 N⋅m), starting with the side mounting bolts.

6. Check reel drive chain (C) after 10 hours

operation for proper tension. See Maintenance/Service section.

7. Change wobble box lubricant after 50 hours

operation and every 1000 hours (or 3 years) thereafter. See Maintenance/Service section.

8. Until you become familiar with the s ound and

feel of your new mower conditioner, be extra alert and attentive.

CHECK REEL DRIVE CHAIN TENSION

OPERATION

PRE-STARTING CHECKS

Do the following at the start of each operating season:

CAUTION:

1. Review the Operator’s Manual to refresh

your memory on safety and operating recommendations.

2. Review all safety signs and other deca ls on

the mower conditioner and note hazard areas.

3. Be sure all shields and guards are properly

installed and secured. Never alter or remove safety equipment.

4. Be sur e you under st a n d an d ha v e p r a ct i c e d

safe use of all controls. Know t he capacity and operating characteristics of the machine.

5. Check the first aid kit and fire extinguisher.

Know where they are and how to use them.

Also:

6. Adjust tension on drive belts. See

Maintenance/Service section.

7. Perform all Annual maintenance. See

Maintenance/Service section.

OPERATION

PRE-STARTING CHECKS

Do the following each day before start-up:

CAUTION:

1. Clear the area of other perso ns, pets etc.

Keep children away from machinery. Walk around the windrower to be sure no one is under, on or close to it.

2. Remove foreign objects f rom the machine

and surrounding area.

3. Wear close fitting clothing and protective

shoes with slip resistant soles. As well, carry with you any protective

clothing and personal safety dev ices that COULD be necessary through the day. Don’t take chances.

You may need:

- a hard hat

- protective glasses or goggles

- heavy gloves

- respirator or filter mask

- wet weather gear.

PROTECT YOURSELF

4. Protect against noise. Wear a suitable

hearing protective device such as earmuffs or earplugs to pr otect aga in st obj e ctio nable or uncomfortable loud noises.

5. Check the machine for leaks or any parts

that are missing, broken, or not working correctly.

NOTE: Use proper procedure when searching for pressurized fluid leaks. See "Hydraulics" in Maintenance/Service section.

6. Be sure tractor and windrower are properly

attached, all controls are in neutral and tractor brake is engaged.

7. Clean all lights and reflective surfaces on

the machine. Check lights for proper operation.

8. Perform all Daily maintenance. See

Maintenance/Service section.

PROTECT AGAINST NOISE

OPERATION

OPERATE CORRECTLY

CAUTION:

1. Follow all safety and operational instructions given in your tractor Operator’s Manual. If you do

not have a tractor manual, get one from your dealer and read it thoroughly.

2. Never attempt to start the tractor engine or operate the mower conditioner except from the tractor

seat.

3. Check the operation of all controls in a safe clear area before starting work.

4. Do not allow riders on tractor or mower conditioner.

5. Never start or move the machine until you are sure all bystanders have cleared the area.

6. Avoid travelling over loose fill, rocks, ditches or holes.

7. Drive slowly through gates and doorways.

8. If mowing ditch banks, us e extr eme caut ion. If the mo wer condi tione r hits an obst ructi on, the front

of the tractor will usually swerve towards the ditch.

9. When working on inclines, travel uphill or downhill when possible. Be sure to keep tractor

transmission in gear when travelling downhill.

10. Never attempt to get on or off a moving tractor.

11. Do not get off the tractor while the mower conditioner is in operation.

12. Stop tractor engine and remove key before adjusting or removing plugged material from the

machine. A child or even a pet could engage the drive.

13. Check for excessive vibration and unusual noises. If there is any indication of trouble, shut down

and inspect the machine. Follow proper shutdown procedure:

- engage tractor brake

- disengage PTO

- turn off engine and remove key

- wait for all movement to stop

- dismount and engage cylinder stop before inspecting rais ed machine.

14. Operate only in daylight or good artificial light.

IMPORTANT: Correct operation reduces crop loss and allows cutting of more acres. The length of service

you receive from your mower conditioner depends upon timely maintenance and proper adjustments. Satisfactory function of this machine in all crop conditions requires making proper adjustments to suit various conditions.

OPERATION

LIFT CYLINDER STOP

LIFT CYLINDER STOP (RAISING AND LOWERING MOWER CONDITIONER)

WARNING: To avoid bodily injury or death from fall of raised machine, always engage lift cylinder stop before going under mower conditioner for any reason.

To engage cylinder stops:

1. Raise machine to maximum height by

activating remote cylinder control valve in tractor.

2. Remove pin (A) and move support (B)

forward, aligning hole in support with slot in frame lug.

3. Replace pin (A) to secure the s upport in the

engaged position.

4. Lower machine slightly so support takes some

weight.

To lower mower conditioner:

1. Raise machine to maximum height to take

weight off support (B).

2. Remove pin (A) and move support back to

disengaged position.

3. Replace pin (A) to secure the support in

disengaged position.

4. Lower machine by activating remote cylinder

control valve in tractor.

+ 51 hidden pages

MacDon 4000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual