Line 6 Spider 3 15W A8-2, Spider 3 30W A8-5, Spider 3 HD75 A8-7 Technical Training Manual

III
Technical Training
Manual
For:
A8-2 1x8” 15W A8-5 1x12” 30W A8-7 HD75 75W
REV. A
November, 2006
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CONTENTS:
I. REVISION COMMENTS
II. DISASSEMBLY & ASSEMBLY TIPS
Guitar Input PCBA Installation
Speaker Cable Installation
User Interface (UI) Installation
Power Amp IC Replacement
III. POWER SUPPLY CONVERSION
Transformer & Fuse Tables
IV. SOFTWARE MODES
V. THEORY OF OPERATION
Main PCBA ¾ Front-End
1) Analog Signal Input Circuit
2) User Interface Circuit
3) FBV (Floorboard) Circuit
¾ Digital
1) Digital Processing Circuit
2) Digital Signal Detail
¾ Analog Outputs
1) DAC Output Circuit
2) CD/MP3 Aux Input Circuit
3) Headphone Circuit
¾ Power Supply
Power Amp
Power Supply
VI. TROUBLESHOOTING TIPS
Additional Troubleshooting Tips
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I. Revision Comments
Revision Changes Date
A Initial Release Nov 9th 2006 - JB
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II. DISASSEMBLY & ASSEMBLY TIPS:
Main PCBA Removal & Installation:
Upon Removal of the Main PCBA:
1) All nuts from each POT shaft, both ¼”jack nuts, and a single 6-32 screw (shown below) must be removed before the Main PCBA can be taken out of the chassis.
Upon Installation of the Main PCBA:
2) Make sure to only partially tighten the 6-32 screw shown above. Install both ¼” jack nuts followed by the all POT nuts and then the fully tighten the Main PCBA screw.
Power Amp IC replacement:
For the 1508 & 3012 models:
1) Install the Power Amp IC back on the chassis in the same order detailed below. Make sure that the Sil Pad is completely isolating the Power Amp IC from the
chassis! It is recommended using a DMM to ensure no shorts exist.
Shoulder Bushing w #4 x ½” Screw w #4 Washer
Add Split Lock-washer.
Add Hex Nut
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For the HD75 model:
1) Make sure that the Sil Pads are completely isolating the Power Amp TDA7293 IC’s (P/N 12-30-7293).
2) Make sure the support bracket is installed tightly and does not touch any of the Power Amp IC pins.
III. POWER SUPPLY CONVERSION:
Use the table below to determine the correct fuse value and transformer to install.
Description Transformer Fuse
SPIDER 3 15W (A8-2) US 11-30-0015 1.0A 250V (24-19-0002) SPIDER 3 15W (A8-2) AU 11-30-0016 0.5A 250V (24-19-5000) SPIDER 3 15W (A8-2) EU 11-30-0016 0.5A 250V (24-19-50 00)
SPIDER 3 15W (A8-2) JA 11-30-0015 1.0A 250V (24-19-0002) SPIDER 3 15W (A8-2) UK 11-30-0016 0.5A 250V (24-19-5000)
Description Transformer Fuse
SPIDER 3 30W (A8-5) US 11-30-0013 1.0A 250V (24-19-0002)
SPIDER 3 30W (A8-5) AU 11-30-0014 0.5A 250V (24-19-5000) SPIDER 3 30W (A8-5) EU 11-30-0014 0.5A 250V (24-19-5000)
SPIDER 3 30W (A8-5) JA 11-30-0013 1.0A 250V (24-19-0002)
SPIDER 3 30W (A8-5) UK 11-30-0014 0.5A 250V (2 4-19-5000)
Description Transformer Fuse
SPIDER 3 HD75 (A8-7) US 11-30-0025 4A 125V (24-19-4025) SPIDER 3 HD75 (A8-7) AU 11-30-0026 2A 250V (24-18-2251) SPIDER 3 HD75 (A8-7) EU 11-30-0026 2A 250V (24-18-2251)
SPIDER 3 HD75 (A8-7) JA 11-30-002 5 4A 125V (24-19-4025) SPIDER 3 HD75 (A8-7) UK 11-30-0026 2A 250V (24-18-2251)
Unused
Transformer Wire
Yellow Wire Yellow Wire
Red Wire Red Wire
Yellow Wire
Unused
Transformer Wire
Yellow Wire Yellow Wire
Red Wire Red Wire
Yellow Wire
Unused
Transformer Wire
Yellow Wire Yellow Wire
Red Wire Red Wire
Yellow Wire
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WARNING! TO PREVENT RISK OF FIRE REPLACE WITH THE SAME TYPE
FUSE AS IS CALLED OUT IN THE TABLES ABOVE.
If a Power conversion is completed, always make sure the unused transformer terminal is taped and a zip tie added as shown below!
IV. SOFTWARE MODES
During Power up hold the following buttons:
Channel A: Reinitialize
Channel B: Firmware Rev # check.
For example, if the software version is 1.04 then the Channel B button will light once, the Channel C zero times, and the Channel D button four times.
Channel C: None
Channel D: None
TUNER: Self Test Mode = True audio bypass at full volume
No effects, amp models, EQ, etc. Use for Button and POT functionality tests.
V. THEORY OF OPERATION
The Spider 3 1508, 3012, and HD75 Main PCBA are identical with exception to the
stuffing options.
The 1508 has no crystal Y1, no crystal buffer U12, and no FBV circuitry stuffed.
The 3012 has all components stuffed.
The HD75 is identical to the 3012 with exception to:
All on-board Power Amp components have been removed, an external
Power Amp PCBA with Heat sink is attached to chassis rear instead.
Several Power Supply components have been “upgraded” to higher
power ratings.
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MAIN PCBA:
Front-End:
1. Signal Input Section (Main PCBA):
a.) Analog detail (guitar):
Analog guitar input signal enters the ¼” jack J1 and is referenced to ground by R1, which establishes a 1M-Ohm input impedance. Maximum input signal amplitude before clipping is approximately 5Vpp. The signal is then buffered at the voltage follower U1-A, no pre-emphasis or de-emphasis is used! The output of U1­A is split and sent to the input of U1-B as well as to the left input of codec U2. U1-B increases the “low gain” signal by +16 and sends the resulting “high gain” signal to the right input of codec U2.
The series capacitors C6-7 on each ADC input are used as “DC blocking” capacitors since the analog inputs of U2 are biased to approximately ½ of there analog supply, or 1.65V.
On the right “high gain” channel input to U2, diode D10 is used to “clamp” the voltage to a safe level of -0.6V to +(3.3VA+0.6)V since this channel is usually clipping with a nominal signal present at the input.
The ADC of U2 converts the left and right analog signals into digital signals, which are then sent to the DSP as ADC_DATA for processing. Only one of the signals is chosen for processing based on amplitude. Max voltage swing before clipping at the ADC inputs is approximately 2.0Vpp.
b.) Analog detail (CD/MP3):
An auxiliary CD/MP3 input is provided by 3.55mm jack J2. The Left and Right input signals are equally summed to MONO per R45 and R47 and then summed with the processed guitar signal at the LPF gain stage U9-A, at the DAC outputs.
c.) Digital detail:
The only “digital” signal on the input circuit is GUITAR_SENSE. See Section V: Theory of Operation - Digital Processing Circuit for more detail.
d.) EMI & ESD Detail:
For the Guitar input:
C67, C72 with L9-10 and GF1 help to shunt HF noise to the chassis. D2 is a voltage clamp, and helps insure that ESD will not exceed the voltage rails of U1. R2 provides over-voltage current limiting for both D2 and U1. All components combined provide a low-impedance HF shunt to chassis ground for ESD.
For the CD/MP3 input:
C47-49 combined with L1-2 and L8 provide both EMI and ESD protection.
2. User Interface PCBA:
Buttons & LED’s:
Only 5 LED’s and 5 Switches are located on the UI PCBA, each with a single resistor for current limiting. All signals run directly to the ADC’s of the MCU U3 via
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the ribbon cable from H6 to H1. The +3.3V is used as the power source and the MCU as the sink for all switches and LED’s.
3. FBV (Floorboard) Circuit (Main PCBA)*:
The floorboard includes one single–ended serial “receive” data line RXN and differential serial “transmit” data lines TXP and TXN along with a +8V power line (+VL) and ground, DGND. All data signals are buffered through U6 and tied to pins 17-18 of the MCU U3.
*Note: The 1508 model has no FBV components stuffed! a.) ESD/EMI Detail:
Inductors L3-7 combined with C39-43 and diodes D25-27 provide both ESD and EMI protection. R39 provides additional protection to prevent damage at U6.
4. JTAG Circuit (Main PCBA):
The JTAG port of the DSP is available through the uninstalled H2 header. This connection is used for development and in-house software upgrades.
Digital:
1. Digital Processing Section (Main PCBA):
a.) Audio Signal Detail (ADC to DAC):
The ADC’s of U2 sample the left and right analog signals at a rate of 39 kHz. The digital signals are then sent to the DSP U5 on the ADC_SDATA line for processing. Only one of the input signals is chosen to be processed by the DSP based on amplitude. The Codec Right input is chosen for processing if the signal is approximately 200mVpp or less. After further DSP processing is complete, the codec receives the processed digital audio signal at its serial data input DAC_SDATA. The codec then converts the digital signal into two single-ended analog outputs biased to half of the Analog Supply VA.
b.) Digital Signal detail:
Clocks:
For the 1508:
No crystal is stuffed, the master clock is generated internally by the MCU which feeds the DSP via the MASTER_CLK line. All sub clocks are provided by the DSP using MASTER_CLK and the PLL made up of the components connected to pins 31-32.
1508 Clocks: Clocks: Frequency: M_CK (U3 internal) 3.6864 MHz MCLK (256FS_CLK) 10.0 MHz BCLK (64FS_CLK) 2.5 MHz LR_CLK (FS_CLK) 39 kHz
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For the 3012 & HD75:
The 12.000MHz master clock Y1 provides a highly accurate and stable oscillator for the DSP. All clocks are generated from this master clock using the PLL within the DSP, including the 100 MHz core clock. The filter for the PLL is made up of the components connected to pins 31-32 of the DSP (U5), as in the
1508.
3012 & HD75 Clocks: Clocks: Frequency: M_CK (Y1) 12.000 MHz MCLK (256FS_CLK) 10.0 MHz BCLK (64FS_CLK) 2.5 MHz LR_CLK (FS_CLK) 39 kHz
Memory:
There are two memory IC’s connected to the DSP, the Flash U4 and the SRAM U7. The flash memory U4 holds the system code and is loaded into the DSP after the DSP is ordered to re-initialize by the MCU. The other memory, U7 is an SRAM, and is used for buffering processed audio signals.
Control & Sense Lines: Master_Reset: Generated internally by the MCU and is active when Low. All other peripheral reset and enable signals are provided by the DSP U5.
DSP JTAG: The JTAG lines to the DSP are available through the uninstalled H2
header. This connection is used for development and in-house software upgrades. Development Midi I/O: All lines to/from header H3 are used to interface with the
MCU for development and programming of the MCU U3 and the Flash U4. The only way to update or reload code on a Spider 3 is with a Line 6 programming interface PCBA connected to this header. No updates should ever be necessary!
HP_SENSE: For the 1508 & 3012:
At headphone plug in, R60 is left floating which introduces +HI at the + pin 7 of comparator U10-A. The voltage divider created by R57 and R62 creates a reference point that is below that of the + input when headphones are inserted. This forces U10-A output High, thus HP_SENSE active High. The DSP then registers the headphones are connected and incorporates cab modeling into +AUDIO_L.
For the HD75: At headphone plug in, R43 is left floating which forces a steady +3.3V HP_SENSE active High signal. The DSP then responds by incorporating cab modeling into the +AUDIO_L signal. When the headphones are removed, the Power amp output is clamped to a max of 0.0-3.3V per D15 and current limited per
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R43 and R60. The DSP recognizes this reduced alternating signal and registers no headphones are connected.
GUITAR_SENSE: GUITAR_SENSE is Low if there is no input. If a jack is plugged into J1 the line goes High (+3.3V) per pull-up resistor R37. The line runs directly to the DSP which “mutes” all guitar audio from the DAC if an input is not present. Note that CD/MP3 audio bypasses the DAC and will reach the headphones or the speaker (if headphones not present) regardless of the guitar input connection. The Power Amp Mute line is never active during normal operation for the HD75 model.
Analog Outputs:
1) DAC/CD/MP3 Output section:
The analog outputs of codec U2 are single-ended and have a DC bias of
approximately ½ of the VA supply, about 1.65V. The left and right DAC outs pass the DC blocking caps C14-45 and are then equally summed with the left and right CD/MP3 inputs per R45 and R47-49, providing a 3dB boost in noise performance. The resulting Mono signal passes to the negative input of LPF U9-A which provides a gain of 4.13. The 3dB frequency cutoff for the LPF is well above the audio pass-band (fc>20kHz) and is intended to reduce EMI. The resulting output of U9-A (+AUDIO_L) is single-ended, and in-phase with the system’s input. R59 serves as an analog volume control for both the headphones and the Speaker output. U9-B is configured as a buffer between the master volume and the power amp input.
2) Headphone Output (Main PCBA):
The Power Amp output OUTPUT_L+ feeds the Headphone outputs. R65 and 66
reduce the output of the power amp to a level more suitable for headphones. When the headphones are inserted the sleeve lifts the AGND_PA connection from OUTPUT_L- line running to the Speaker, which in turn mutes all Speaker Output.
a.) ESD/EMI Detail:
C44-46 combined with L11-12 and ground finger GF2 act as high frequency shunts to chassis ground for EMI and ESD. R43 and D15 are used to clamp the Power Amp output signal between 0-3.3V and feed it to the DSP as well as provide ESD protection.
b.) Digital detail:
The only “digital” signal on the headphones circuit is HP_SENSE. See Section V: Theory of Operation - Digital Processing Circuit for more detail.
POWER AMP PCBA:
The Power Amp PCBA is identical for the Spider 3 1508 and 3012 with exception to the Power Amp IC U8. For the 1508 an 18W PA IC (12-30-2030) is stuffed and for the 3012 a 32W PA IC (12-30-2050) is used, both have identical footprints.
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The Power Amp PCBA for the HD75 is assembled with a finned aluminum heat sink external to the Main board and mounted to the chassis rear, it is NOT similar to the 1508 or 3012 models.
The HD75 is the only model with a Speaker-Out PCBA attached to the Main
PCBA header H4.
1) Input and feedback Circuit detail: For the 1508 & 3012:
The Power Amplifier IC U8 has the mono +AUDIO_L signal fed to its negative input at pin 2. C21 blocks DC while R41 and R46 determine gain. C20 and C29 on the +/-HI_PA rails provide additional supply filtering. C24 in series with R52 helps suppress oscillation in case a speaker is not attached. R43 provides a current feedback path to help simulate the response of a tube amplifier. The ground of the speaker output is connected to the headphone jack J3 so that the speaker is disconnected when headphones are inserted.
For the HD75:
The TDA7293 Power Amp IC U2 has a mono +AUDIO_L signal fed to its’ positive input at pin 3. The 0.22-Ohm resistors on the output help create a current feedback topology that provides a more tube like experience to the user. The input and feedback resistors made up of resistor network R10 are put in parallel to achieve values with less than 1% tolerance. The positive feedback 47pF cap and the negative feedback 68pF cap create LP filters to eliminate chances of high frequency oscillation. The 2.2-Ohm 2W resistor R6 and in series with C9 helps suppress high frequency oscillation in case a speaker is not connected. Minimum impedance for external speaker cabs is 8-Ohms per side.
a.) ESD/EMI detail:
For the 1508 & 3012:
C50-51 shunt high frequencies to chassis ground while C22 and C26 act as
bypass caps.
For the HD75:
C20 and C24-26 shunt high frequencies to chassis ground at the Speaker
Out jacks via GF1-2. C14-15 are bypass caps.
2) Speaker Out detail (HD75 only): Both external Speaker Out jacks J5-6 are fed from the same OUTPUT_L+
signal. Inserting a second speaker only reduces the output impedance seen by the Power Amp.
b.) ESD/EMI detail:
Ground is provided by SPK_GND. GF1-2 provide a high frequency path to
this ground via C20 and C25 for both ESD and EMI control.
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POWER SUPPLY:
The Power Supply is identical for the Spider 3 1508, 3012, and HD75 with exception to D28 and C35-36 on the HD75. The components on the HD75 are the same value as the 1508 and 3012 but are rated at higher power levels.
1) Primary Power Supply:
From the IEC AC connector input, the AC main ties directly to the rocker Power
Switch and transformer primaries. No components are used for high frequency removal on the primary. Current is limited for safety fuse F1.
! Note that for continuous safety protection, all components connected to
the AC main voltage must be replaced with Line 6 approved parts only; this includes the power switch, fuse, and all primary cables.
For the appropriate transformer, which primary cable to connect to, and the
correct fuse values see Section III: Power Supply Conversion.
The transformer contains a thermal fuse, which will open the primary winding if
the transformer core gets too hot. This fuse is not accessible; if it blows the transformer will need to be replaced. This should not happen under any normal conditions and the cause of the over-heating should be investigated before replacing the transformer.
The “hi-volt” secondary of the transformer provides approximately +/-15.2 rails
for the 1508, +/-16.5 rails for the 3012, and +/-27.4 rails for the HD75, with grounded center tap. The lower voltage secondary for all three models is 7.2VAC.
2) Secondary Power Supply (Main PCBA):
All power for the 1508, 3012, and HD75 is supplied directly from the local
power supply on the Main PCBA. There are 4 supplies derived from the Hi-volt secondary, they are the +/- HI rails and +/- VA. From the low volt secondary the +VL and +3.3V supplies are created. The +VL power line is approximately +10.5VDC depending on line levels and load currents.
The +/-Hi rails are rectified by the full-wave diode bridge made up of D16-17
and D19-20 and filtered by C35-36. For the HD75 the bridge is replaced with an all-in-one diode bridge D28 and C35-36 are rated at 50V instead of 25V. The 47k­Ohm resistor R12 serves as a path for stored cap charge to “bleed” after power down. The +/- HI rails are filtered a second time at the Power Amp by C20, C22, C26, and C29 on the 1508 and 3012 and filtered by C14-15 on the HD75. The +/­HI rails directly supply the Power Amp IC’s only.
+/-VA are supplied by the +/-HI rails and are regulated to approx. +/-9V by Q1-
2 on the 1508/3012 and by Q3-4 for the HD75. D13-14 provide +/-10V at the base of each transistor, ensuring both are always ON. R53 and R55 limit current and R54 and R61 help protect the collectors. C30 and C34 values were chosen in conjunction with R53 and R55 to provide a slow ramp up on power up to minimize turn-on pop at the speaker output. C31-32 are used for filtering only.
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+VL is formed from the low volt secondary via the full-wave diode bridge made
up of diodes D21-24 and filtered by C38. This directly supplies the optional foot controller for the 3012 and HD75 models only.
+3.3V is produced by U11, an adjustable voltage regulator supplied by +VL.
The output of U11 is determined by resistors R63 and R64. D18 provides over­voltage and under-voltage protection while C28 and C37 provide filtering.
VI. Troubleshooting Guide:
This section outlines some common problems that may be encountered when troubleshooting a Spider 3 1508, 3012, or HD75.
1. Test points are provided on the SMD Components Side of the Main PCBA for all power supply voltages and clocks. Verifying these test points in the same order listed should always be the first step in troubleshooting. Next, all “sense” signals should be verified by probing at the correct nodes using a schematic.
2. The board powers up, the UI is displaying the correct items, the buttons and knobs work, but there is NO AUDIO.
First, check the audio input circuitry and make sure audio makes it through the
input op-amp U1 all the way to the CODEC U2 inputs.
Second, make sure that the CODEC has the appropriate clocks driving it. In
particular, make sure data exists on the ADC_SDATA and DAC_SDATA lines between the CODEC and the DSP U5.
Third, check the audio path from the output of the CODEC to the power amp
and the headphone circuitry.
Fourth, check that the GUITAR_SENSE signal is HIGH when a jack is plugged
into the guitar input. If this signal is not HIGH then the input jack J1 or the support circuitry for the sense line is faulty. If the system thinks that a cable is not plugged into the guitar jack it will automatically mute the audio from the CODEC. Audio from the CD/MP3 Input J2 bypasses the CODEC and runs to the headphone outputs without a guitar plugged in.
Fifth, if the audio is correct all the way to the CODEC, the clocks are correct,
and the DAC_SDATA line is transmitting data when an input signal is present then it is possible the CODEC is malfunctioning. If the DAC_SDATA line is not OK than it’s possible the DSP or an item on its bus is malfunctioning. At this point check for faulty soldering on the DSP or other items on its bus.
Sixth, the audio is correct all the way to the power amp but no audio out of the
speaker. The headphone jack J3 mutes the Power Amp output to the speaker by removing the ground and should be checked. Note that the HP_SENSE line only changes the +AUDIO_L by enabling cab modeling for the headphones and does NOT change the audio level.
For the HD75 model only, if the +VA line is low, then the AMP_MUTE line will be active Low and mute Power Amp output. In this case the +HI supply as well as the +VA circuitry should be checked.
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3. The LED’s, POT’s, and/or Buttons do NOT work. First, check if you can get into Test Mode by powering up the unit while
pressing the TAP TEMPO button (see Section IV: Software Modes). If you are able to get into Test Mode than any button pressed should have it’s corresponding LED turn on. Each Pot movement should correspond to a particular LED surrounding the AMP MODELS POT lighting up and a unique pair of channel buttons turning on. Use the Test Mode to isolate any defective or damaged switch’s or POT’s.
If you are not able to get into Test Mode, check that the circuitry for the
switches is functioning properly. In particular, check the ribbon cable from H6 on the Switch/LED PCBA to H1 on the Main PCBA. All lines from the LED’s, POT’s, and Buttons go directly to the MCU U3 ADC’s on the Main PCBA. Check for bad soldering on U3 and that clocks/signals to/from the MCU are OK.
4. The board is running but the RJ-45 interface to the floorboard (FBV) does not work.
Check for faulty soldering and or defective SM resistors, inductors, and caps attached directly to the RJ45 lines. Next check the +9V power lines to the FBV. Verify that the signals are passing trough the buffer/inverter U6 properly. The MCU U3 should be checked next.
5. The Pots and Channels change by themselves. Try to isolate pot and channel changes using the Test Software Mode
described in Section IV: Software Modes. Next check the +3.3V line, if any ripple exists on this line the MCU will believe it is seeing command changes from the UI. The 1000uF C37 and 3300uF C28 caps on the +3.3V, all SMD caps on the Pots, and C29 and C65 on the MCU +3.3V line should be inspected for thorough filtering.
6. The Amp starts up and the LED’s function properly but the version checking
doesn’t work and No audio passes.
The serial flash may not be programmed properly.
7. Settings are not being saved. The FLASH memory on the Spider 3 MAIN PCBA is updated with any knob or
button setting changes that occur at any time. If settings are not being saved, check for faulty soldering or components on the DSP’s memory bus including the DSP U5, the FLASH U4, and the SRAM U7.
Additional Troubleshooting Tips:
Pay attention to the fact that there is a bi-polar electrolytic cap C12 on the Power Amp PCBA of the HD75.
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BOM Report 99-010-2505 - A8-2 Amplifier Spider 3 15 US 120V
Level Item Part Number Qty UOM Refdes Find Rev Description
1 10 21-37-1160 1 CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/GND EL70 1 20 40-00-0106 1 MANUAL USER STEELHEAD SPIDER3- 1508/3012/HD75 A8-2/A8-5/A8-7 1 27 40-00-0115 1 A GUIDE POP-TOPPER SPIDER3-1508/ A8-2 1 30 40-00-1000 1 H CARD WARRANTY LINE 6 1 40 40-01-0016 1 C CARD LICENSE-AGREEMNT END-USER ALL-PRODUCTS 1 50 40-03-0031 1 B CARD REGISTRATION UK 1 60 40-03-2000 1 F CARD REGISTRATION US 1 70 40-03-2000-1 1 A CARD REGISTRATION EUROPE 1 80 40-10-0104-1 1 C CARTON GIFT SPIDER3-1508 A8-2 Rev.C 1 90 40-10-0106-1 1 B CARTON SHIPPING SPIDER3-1508 A8-2 1 100 40-10-0117 1 A INSERT HNDL-PROTEC 395mm x 210 mm X 3mm SPIDER2-1508 1 110 40-20-0011 1 A BAG PLASTIC 10 x 16 2 mil 1 120 40-20-2525 1 A BAG PLASTIC 25" x 25" 4-MIL 1 130 40-25-0024 1 B STICKER ART SEAL EULA 1 135 40-25-0039 1 C STICKER SPEAKER-GRILL PROMO SPIDER2-1508 1 150 40-25-0101 2 LABEL BAR CODE S/N 2-PNL LTX 16 1125502 MATTE WHITE 1 160 59-00-0021-5 1 A ASSY UNIT COMPLETE SPIDER3 1508 A8-2 US 120V 2 1 11-20-0003 1 SPEAKER 8" 4 OHM 15W 3 10 40-25-0042 1 B LABEL SPEAKER 8" 8-OHM 15W CHUNIL 2 2 21-34-0055 1 H4 MAIN TO SPEAKER B CBL ASSY 2 PIN 8.0" LG 2 3 21-34-1015 1 CBL FSTN .187-RCPT/.250-F FLAG 1-COND 161.34MM STRND 18AWG BK 2 4 30-00-0033 4 SCREW 10-24 x7/8 TRUSS HD PHH BLK 2 5 30-00-0043 2 A SCREW 6-32 X 5/16 LG WITH LOCK WASHER PHIL PAN ZINC-PLATED STEEL 2 6 30-00-0375 3 SCREW 6-32 x .375 PPB 2 7 30-00-0402 1 SCREW #4 x 1/2IN SEMS w/EXT. TOOTH WASHER STL/ZNC 2 8 30-00-0676 2 SCREW WOOD NO.6 x 3/4" PHIL OVAL HD BLK 2 9 30-00-1020 4 SCREW 10-24 x 1-1/4 OVAL CTSK PB STL 2 10 30-00-1033 4 SCREW 10-32 x 3/8IN SCH STL BLK OXIDE 2 11 30-03-0112 4 WASHER FINISHING #10 FLANGED STL BLK OXIDE 2 12 30-03-0400 1 WASHER #4 SPLIT LOCKWASHER ZINC 2 13 30-03-0425 1 WASHER #4 0.125" ID x .233" OD .018 HEIGHT ZINC PLATE 2 14 30-06-0440 1 NUT HEX .242 4-40 STL/ZNC 2 15 30-06-0832 2 NUT .335 HEX 8-32 STL ZINC W/ TOOTH WASHER 2 16 30-15-0404 1 SHOULDER BUSHING TO-220 2 17 30-24-0003 3 CABLE TIE 4" CLEAR 2 18 30-27-0189 1 B PANEL FRONT 13.8 X 2.8 X .70 ABS SPIDER3-1508 A8-2 3 10 41-00-0091 1 C ARTWORK SILKSCREEN FRONT PANEL SPIDER3-1508 A8-2
2 19 30-27-0204 1 D LOGO PLATE 9.4 x 1.8 x .26 ABS SILVER A8 2 20 30-45-0011 8 D KNOB POT .77 DIA x .76 HT PLASTIC CHROME PLATED 2 21 30-51-0258 1 B CHASSIS 13.8" X 5.9" X 3.3" ALUMINUM SPIDER3-1508 A8-2 3 10 41-00-0084 1 D ARTWORK SILKSCREEN CHASSIS REAR SPIDER3-1508 A8-2 2 22 30-63-1325 2 FOAM W/ADH. 13.25" x 0.25" x 0.06" VOLARAPOLOLEFIN 2 23 30-63-1550 2 FOAM W/ADH. 15.50" x 0.25" x 0.06" VOLARAPOLOLEFIN 2 24 30-63-4003 1 PAD THERMAL TO-220 TYPE: K6 BERG K6AC-58 2 25 30-75-0020 1 D KEYPAD RUBBER 6.74 x .57 x 0.23 BLACK SPIDER2 2 26 30-75-9600 1 GROMMET RUBBER 7/16-D x 1/16 GRV x 3/4" GRV-DIA BLACK 2 27 40-25-0015 1 LABEL GROUND SYMBOL 2 28 40-25-0020 1 A LABEL INSPECTION QUALITY 2 29 40-25-0029 1 A LABEL ETL SAITEK 2" x 1" 2 30 40-25-0147 1 E LABEL ETL SUGA 2"X 1" INTERTEK 2 31 50-00-0001 1 A ASSY RECEPTACLE-A/C W/GND WIRE SNAP-IN 3 1 21-14-0002 1 JACK IEC w/FUSE MALE 3 PIN PAN EL MOUNT SNAP IN VERT 3 2 21-34-1116 1 C CBL EARTHING w/EYELET 16AWG 5" GREEN w/YELLOW STRIPE 2 32 50-03-0038 1 C ASSY CABINET SPIDER3-1508 A8-2 3 10 30-00-0061 5 SCREW WOOD NO.6 x 1.0 FHP BLAC K OXIDE 3 20 30-00-0812 14 SCREW w/WAX 8 x 3/4 PTB 3 30 30-00-0858 5 SCREW #8 x 5/8IN PHIL-TRUSS BLACK w/WAX 3 50 30-00-1024 2 SCREW 10-24 x 1IN OVAL CTSK PPB STL WAXED 3 60 30-00-8112 3 SCREW WOOD #8 x 1 1/2" OVAL PH H STL BLK OXIDE 3 70 30-03-0112 7 WASHER FINISHING #10 FLANGED STL BLK OXIDE 3 80 30-06-1024 6 NUT-T 10-24 X 5/16 STEEL 3 90 30-28-0002 1 CORNER LEFT HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 100 30-28-0003 1 CORNER RIGHT HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 110 30-28-0004 6 CORNER BACK HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 120 30-36-0005 2.5 A COVER VINYL TEXTURED BLACK SEMI GLOSS 3 130 30-39-0013 0.8 GRILL CLOTH BLACK SPIDER3 3 140 30-51-0188-1 1 A BRACE BAFFLBOARD 13.8 x .90 x .69 EGS 3 150 30-57-0580 1 A HANDLE STRAP HEAVY DUTY BLACK 3 160 30-57-0581 2 A ENDCAPS BLACK TEXTURED FINISH 3 170 30-63-0016 4 FOAM w/ADHESIVE 8.0 x 1/4 x 1/16 VOLARAPOLOLEFIN 3 171 40-25-0083 1 EA 4 STICKER CARB WOOD CABINET 2 33 50-04-0037-1 1 ASSY E/M CHASSIS SPIDER3-1508 A8-2 100V/120V 3 10 11-30-0015 1 XFMR 100/120VAC 15.2VAC x 2 / 7.2VAC SPIDER2-1508 3 20 24-19-0002 1 FUSE 1A 250V 5MM x 20mm FRNT 3 30 50-02-0056 1 PCBA PANELIZED MAIN/SW/PA SPIDER3-1508 A8-2 4 10 50-02-0058 1 PCBA MAIN SPIDER3-1508 A8-2 5 5 01-16-0102 2 R65-R66 RES CARBON FILM 1K 1/2W 5% TH
5 20 01-24-0000 1 R3 RES 0R 1% 0805 5 30 01-24-1000 3 R54,R61,R64 RES 100R 1% 0805 5 40 01-24-1001 2 R2,R8 RES 1.00K 1% 0805 5 50 01-24-1002 5 R38-R39,R53,R55-R56 RES 10.0K 1% 0805 5 60 01-24-1003 1 R57 RES 100K 1% 0805 5 70 01-24-1004 3 R1,R58,R62 RES 1.00M 1% 0805 5 80 01-24-10R0 1 R34 RES 10.0R 1% 0805 5 90 01-24-1332 4 R45,R47-R49 RES 13.3K 1% 0805 5 100 01-24-1502 1 R7 RES 15.0K 1% 0805 5 110 01-24-1620 1 R63 RES 162R 1% 0805 5 120 1/24/1912 2 R22-R23 RES 19.1K 1% 0805 5 130 1/24/2002 2 R20-R21 RES 20.0K 1% 0805 5 140 01-24-22R1 3 R9-R10,R67 RES 22.1R 1% 0805 5 150 1/24/4751 7 R31-R33,R36-R37,R40,R60 RES 4.75K 1% 0805 5 160 1/24/4752 1 R27 RES 47.5K 1% 0805 5 170 1/24/5492 1 R44 RES 54.9K 1% 0805 5 180 01-24-5R11 2 R25-R26 RES 5.11R 1% 0805 5 190 01-25-0000 2 JP2-JP3 RES 0R 1% 0603
5 200 01-48-0001 8
R11,R16­R17,R24,R30,R35,R42,R59
POT MONO 10KB LINEAR 9MM/20MM D-SHFT HOR TH 5 210 03-10-0106 4 C4-C5,C10,C12 CAP ELEC 10uF 10V 20% RADIAL 5/11/2 5 220 03-10-0338 1 C28 CAP ELEC 3300uF 6.3V 20% RADIAL 10/20/5 5 225 03-10-1107 1 C82 CAP ELEC 100uF 6.3V 20% RADIAL 5/11/5 5 230 3/10/6108 2 C8,C37 CAP ELEC 1000uF 6.3V 20% RADIAL 8/11.5/5 5 240 03-12-0107 2 C30,C34 CAP ELEC 100uF 16V 20% RADIAL 6.3/11/5 5 250 03-12-0476 1 C18 CAP ELEC 47uF 16V 20% RADIAL 6.3/11.2/5 5 260 03-12-1338 1 C38 CAP ELEC 3300uF 16V 20% RADIAL 12.5/25/5 5 270 03-14-0228 2 C35-C36 CAP ELEC 2200uF 25V 20% RADIAL 12.5/25/5 5 280 03-18-0105 4 C6-C7,C14-C15 CAP ELEC 1uF 50V 20% RADIAL 5/11/5 5 290 03-18-0106 2 C31-C32 CAP ELEC 10uF 50V 20% RADIAL 5/11/5 5 300 03-50-0270 1 C23 CAP NPO 27pF 50V 5% 0805 5 310 03-52-0102 12 C44-C48,C50-C51,C73-C77 CAP X7R 1nF 50V 10% 0805
5 320 03-52-0104 15
C9,C11,C13,C49,C53,C55-C60,C62­C65
CAP X7R 0.1uF 50V 10% 0805 5 330 03-52-0332 1 C16 CAP X7R 3.3nF 50V 10% 0805 5 340 03-52-0470 1 C72 CAP X7R 47pF 50V 10% 0805
5 350 03-52-0473 16
C2­C3,C17,C19,C25,C27,C33,C52,C54, C61,C66-C71
CAP X7R 47nF 50V 10% 0805 5 360 6/4/4002 8 D16-D17,D19-D24 DIODE SMALL-SIGNAL 100V 30A DO-41 AXIAL TH 1N4002
5 370 06-23-0054 1 D10 DIODE SCHOTTKY DUAL 30V 200mA 5nS SOT-23 SM 5 380 6/28/8410 2 D13-D14 DIODE ZENER 10V 5% 350mW SOT-2 3 SM 5 390 06-34-0016 1 D15 DIODE SWITCHING 75V 200mA 6nS SOT-23 SM 5 400 06-34-0031 2 D2,D18 DIODE GEN PUR DUAL 120V 600mA 50nS SOT-23 SM 5 410 9/10/4401 1 Q2 TRANS NPN SMALL SIGNAL SOT-23 SM 5 420 9/10/4403 1 Q1 TRANS PNP SMALL SIGNAL SOT-23 SM 5 430 11/10/2012 7 L1-L2,L8-L12 FERRITE BEAD 600R @ 100MHz 300 mA 0805 SM 5 440 12-00-0317 1 U11 A IC VREG ADJ 1.2V-37V 1.5 AMP TO-220 LM317 TH 5 450 12-54-0072 2 U1,U9 IC OP AMP DUAL TL072 SM 5 460 12-58-0339 1 U10 IC COMPARATOR QUAD LM339D SM 5 470 12-64-4552 1 U2 IC CONVERTER 3V 24 BIT 96KHz AUDIO CODEC AK4552 SM 5 480 15-62-0014 1 U6 IC 74HC14 HEX SCHMITT TRIGGER INVERTERS SO-14 SM 5 490 15-72-0001 1 U7 IC SRAM 256K x 8 BIT TSOP32 SM 5 500 15-86-0364 1 U5 IC DSP 24 BIT TQFP-100 SM 5 510 21-00-6616 2 J1,J3 B JACK 1/4" TRS PCB MOUNT 6 PIN HORIZONTAL TH 5 520 21-12-0035 1 J2 JACK 3.5MM STEREO 5 PIN CRIMPE D LEADS NON-THREADED 5 530 21-20-0205 1 H3 (TEST ONLY) HDR SIL PCB-MT 5 PIN x 2MM MAL E SHRD VERT MT TH 5 540 21-20-1564 1 H4 HDR SIL PCB-MT 4 PIN x .156 MA LE VERT MNT FRIC LOCK 5 550 21-20-1565 1 H5 HDR SIL PCB-MT 5 PIN x .156 MA LE VERT MNT FRIC LOCK 5 560 21-30-0014 1 JP2 A CBL SIL 7 PIN 22AWG 2.54MM x 7 6MM S/T 5 570 21-30-0029 1 H1 A CBL RIBBON DIL 14 PIN .100 PIT CH 2.0" STAKED TO FEMALE 5 580 30-18-3030 2 GF1-GF2 CLIP GROUND PCB .30 x .30 x .0 7 5 590 30-51-0146 1 SH1 A SHIELD PCB MT FOR 1/4 JACK 1.00 Hx1.25Wx.013THK BERYL COP 5 600 35-00-0310 1 C PCB MAIN SPIDER3-1508/3012 A8-2/A8-5 REV.C 5 615 45-01-0028 1 U3 V1.00 IC PROGRAMMED MCU v1.00 SPIDER3-1508 A8-2 6 10 15-84-0935 1 A IC MCU 8KB FLASH P89LPC935 TSS OP-28 SM 5 620 45-02-0025 1 U4 V1.00 IC PROGRAMMED FLASH v1.00 SPIDER3-1508 A8-2 6 10 15-78-0005 1 A IC FLASH 512Kb SPI SERIAL SOIC -8 SM 4 20 50-02-0060 1 PCBA POWER AMP SPIDER3-1508 A8-2 5 10 01-22-02R2 1 R52 RES METAL OXIDE 2.2R 2W 5% TH 5 20 01-22-0R22 1 R51 RES METAL OXIDE 0.22R 2W 5% TH 5 30 1/24/3241 1 R41 RES 3.24K 1% 0805 5 40 1/24/3921 1 R43 RES 3.92K 1% 0805 5 50 1/24/7502 1 R46 RES 75.0K 1% 0805 5 60 03-14-0107 2 C20,C29 CAP ELEC 100uF 25V 20% RADIAL 6.3/11.2/5 5 70 03-18-0106 1 C21 CAP ELEC 10uF 50V 20% RADIAL 5/11/5 5 80 03-52-0104 3 C22,C24,C26 CAP X7R 0.1uF 50V 10% 0805 5 90 12/30/2030 1 U8 IC POWER AMP 18W TDA2030A TO-2 20/5 TH 5 100 35-00-0310-2 1 C PCB POWER AMP SPIDER3 1508/3012 A8-2/A8-5 REV.C 4 30 50-02-0310-1 1 PCBA SWITCH/LED SPIDER3 1508/3012 A8-2/A8-5
5 10 01-24-1300 5 R6,R13,R15,R19,R29 RES 130R 1% 0805 5 20 1/24/4751 5 R5,R12,R14,R18,R28 RES 4.75K 1% 0805 5 30 06-34-0016 5 D3,D5-D6,D9,D11 DIODE SWITCHING 75V 200mA 6nS SOT-23 SM 5 40 18-22-0003 5 D1,D4,D7-D8,D12 LED YELLOW SUPER BRIGHT 2MM x 1.25MM SM 5 50 21-21-0014 1 H6 HDR DIL PCB-MT 14 PIN 2 x 7 x .100 MALE SHRD VERT MNT TH 5 60 35-00-0310-1 1 C PCB SWITCH/LED SPIDER3 1508/3012 A8-2/A8-5 REV.C
BOM Report 99-010-2605 - A8-5 Amplifier Spider 3 30 US 120V
Level Item Part Number Qty UOM Refdes Find Rev Description
1 10 21-37-1160 1 CBL PWR UL/CSA SJT 8.2FT BLK E L-302 w/GND EL70 1 20 40-00-0106 1 MANUAL USER STEELHEAD SPIDER3- 1508/3012/HD75 A8-2/A8-5/A8-7 1 25 40-00-0109 1 A GUIDE POP-TOPPER SPIDER3-1508/ 3012/HD75 A8-2/ A8-5/A8-7 1 40 40-00-1000 1 H CARD WARRANTY LINE 6 1 50 40-01-0016 1 C CARD LICENSE-AGREEMNT END-USER ALL-PRODUCTS 1 60 40-03-0031 1 B CARD REGISTRATION UK 1 70 40-03-2000 1 F CARD REGISTRATION US 1 80 40-03-2000-1 1 A CARD REGISTRATION EUROPE 1 90 40-10-0105-1 1 B CARTON GIFT SPIDER3-3012 A8-5 Rev.B 1 100 40-10-0107-1 1 B CARTON SHIPPING SPIDER3-3012 A8-5 1 110 40-10-0108 8 PROTECTOR CORNER CARTON SPIDER2-1508/3012 1 120 40-10-0118 1 A INSERT HNDL-PROTEC 485mm x 260 mm X 3mm SPIDER2-3012 1 130 40-20-0011 1 A BAG PLASTIC 10 x 16 2 mil 1 140 40-20-2828 1 BAG PLASTIC 28" x 28" 4-MIL 1 150 40-25-0024 1 B STICKER ART SEAL EULA 1 155 40-25-0038 1 C STICKER SPEAKER-GRILL PROMO 1 170 40-25-0101 1 LABEL BAR CODE S/N 2-PNL LTX 16 1125502 MATTE WHITE 1 180 59-00-0022-5 1 A ASSY UNIT COMPLETE SPIDER3 3012 A8-5 US 120V 2 1 11-20-0006 1 1 SPEAKER 12" 4 OHM 50W CH-CONE 3 1 40-25-0057 1 A LABEL SPEAKER 12-IN 4-OHM CELESTION G12E-50 (11-20-0006) 2 2 21-34-0055 1 H4 (MAIN PCBA TO SPEAKER) B CBL ASSY 2 PIN 8.0" LG 2 3 21-34-1015 1 CBL FSTN .187-RCPT/.250-F FLAG 1-COND 161.34MM STRND 18AWG BK 2 4 24-24-0607 1 SWITCH POWER ROCKER 6A/250V 10 A/120V w/O OFF CAP PRINT 2 5 30-00-0033 7 SCREW 10-24 x7/8 TRUSS HD PHH BLK 2 6 30-00-0043 2 A SCREW 6-32 X 5/16 LG WITH LOCK WASHER PHIL PAN ZINC-PLATED STEEL 2 7 30-00-0375 3 SCREW 6-32 x .375 PPB 2 8 30-00-0402 1 SCREW #4 x 1/2IN SEMS w/EXT. TOOTH WASHER STL/ZNC 2 9 30-00-0676 2 SCREW WOOD NO.6 x 3/4" PHIL OVAL HD BLK 2 10 30-00-1020 4 SCREW 10-24 x 1-1/4 OVAL CTSK PB STL 2 11 30-00-1033 4 SCREW 10-32 x 3/8IN SCH STL BLK OXIDE 2 12 30-03-0112 4 WASHER FINISHING #10 FLANGED STL BLK OXIDE 2 13 30-03-0400 1 WASHER #4 SPLIT LOCKWASHER ZINC 2 14 30-03-0425 1 WASHER #4 0.125" ID x .233" OD .018 HEIGHT ZINC PLATE 2 15 30-06-0440 1 NUT HEX .242 4-40 STL/ZNC 2 16 30-06-0832 4 NUT .335 HEX 8-32 STL ZINC W/ TOOTH WASHER 2 17 30-15-0404 1 SHOULDER BUSHING TO-220 2 18 30-24-0003 3 CABLE TIE 4" CLEAR
2 19 30-27-0191-1 1 A PANEL FRONT 16.5 x 2.8 x .70 ABS SPIDER3-3012 A8-5 3 10 41-00-0094 1 C ARTWORK SILKSCREEN FRONT PANEL SPIDER3-3012 A8-5 2 20 30-27-0204 1 D LOGO PLATE 9.4 x 1.8 x .26 ABS SILVER A8 2 21 30-45-0011 8 D KNOB POT .77 DIA x .76 HT PLASTIC CHROME PLATED 2 22 30-51-0259-1 1 B CHASSIS 16.5 x 5.9 x 3.3" ALUMINUM SPIDER3-3012 A8-5 3 10 41-00-0087 1 D ARTWORK SILKSCREEN CHASSIS REAR SPIDER3-3012 A8-5 2 23 30-63-1325 2 FOAM W/ADH. 13.25" x 0.25" x 0.06" VOLARAPOLOLEFIN 2 24 30-63-1550 2 FOAM W/ADH. 15.50" x 0.25" x 0.06" VOLARAPOLOLEFIN 2 25 30-63-4003 1 PAD THERMAL TO-220 TYPE: K6 BERG K6AC-58 2 26 30-75-0020 1 D KEYPAD RUBBER 6.74 x .57 x 0.23 BLACK SPIDER2 2 27 30-75-9600 1 GROMMET RUBBER 7/16-D x 1/16 GRV x 3/4" GRV-DIA BLACK 2 28 40-25-0015 1 LABEL GROUND SYMBOL 2 29 40-25-0020 1 A LABEL INSPECTION QUALITY 2 30 40-25-0029 1 A LABEL ETL SAITEK 2" x 1" 2 31 40-25-0147 1 E LABEL ETL SUGA 2"X 1" INTERTEK 2 32 50-00-0001 1 A ASSY RECEPTACLE-A/C W/GND WIRE SNAP-IN 3 1 21-14-0002 1 JACK IEC w/FUSE MALE 3 PIN PAN EL MOUNT SNAP IN VERT 3 2 21-34-1116 1 C CBL EARTHING w/EYELET 16AWG 5" GREEN w/YELLOW STRIPE 2 33 50-03-0041 1 B ASSY CABINET SPIDER3-3012 A8-5 3 10 30-00-0061 5 SCREW WOOD NO.6 x 1.0 FHP BLAC K OXIDE 3 20 30-00-0812 14 SCREW w/WAX 8 x 3/4 PTB 3 30 30-00-0858 5 SCREW #8 x 5/8IN PHIL-TRUSS BLACK w/WAX 3 50 30-00-1024 2 SCREW 10-24 x 1IN OVAL CTSK PPB STL WAXED 3 60 30-00-8112 3 SCREW WOOD #8 x 1 1/2" OVAL PH H STL BLK OXIDE 3 70 30-03-0112 3 WASHER FINISHING #10 FLANGED STL BLK OXIDE 3 80 30-06-1024 10 NUT-T 10-24 X 5/16 STEEL 3 90 30-28-0002 1 CORNER LEFT HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 100 30-28-0003 1 CORNER RIGHT HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 110 30-28-0004 6 CORNER BACK HI-DENSITY POLYETHYLENE TEXTURED BLACK 3 120 30-36-0005 4 A COVER VINYL TEXTURED BLACK SEMI GLOSS 3 130 30-39-0013 1 GRILL CLOTH BLACK SPIDER3 3 140 30-51-0188-2 1 A BRACE BAFFLBOARD 16.55 x .90 x .69 EGS 3 150 30-57-0580 1 A HANDLE STRAP HEAVY DUTY BLACK 3 160 30-57-0581 2 A ENDCAPS BLACK TEXTURED FINISH 3 170 30-63-0016 4 FOAM w/ADHESIVE 8.0 x 1/4 x 1/16 VOLARAPOLOLEFIN 3 171 40-25-0083 1 EA 4 STICKER CARB WOOD CABINET 2 34 50-04-0038-1 1 ASSY E/M CHASSIS SPIDER3-3012 A8-5 100V/120V 3 10 11-30-0013 1 A XFMR 100/120VAC 16.5VAC x 2 / 7.2VAC SPIDER2-3012 3 20 24-19-0002 1 FUSE 1A 250V 5MM x 20mm FRNT 3 30 50-02-0057 1 PCBA PANELIZED MAIN/SW/PA SPIDER3-3012 A8-5
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