Liebherr LRB 255 User Manual

Page 1
Technical data Piling and drilling rig
LRB 255
Page 2
Concept and characteristics
Leader top for auxiliary rope
Leader
Leader support arm
Vertical travel device
Rope crowd system
Auxiliary winch
Lateral inclination device
Longitudinal inclination device
Support arm brace
Leader rotation device
Undercarriage
• High engine output with automatic engine speed control
• Controlled entirely from cab
• Sturdy and solid rig design
• Wide longitudinal and lateral supporting system on the basic machine through triangles
• High push and pull forces
• High torque
• Completely self–rigging (no auxiliary machines required)
• Large range of working tools (all piling and drilling works can be performed)
• Stepless leader inclination 1:6 forward – 1:3 backward depending on type of equipment
Radius adjustment device
Uppercarriage
• Leader swing range ± 90º
• Increase of effective leader length (3 m) via vertical travel device
• Automatic vertical alignment
• High alignment forces
• Simultaneous control of several movements via Load–sensing multi–circuit hydraulics
• Quick change of equipment possible through quick connection
• Equipment design according to latest European regulations and standards
• High manufacturing quality through quality control by PDE–system
2 LRB 255
Page 3
Transport dimensions and weights
7725
22085
5890
8470
900
3200
400
3950
1245
3490
Transport with leader
includes the basic machine (ready for operation) with leader, without working tools (such as rotary, Kelly bar etc.) and without counterweight.
22085
Transport leader
includes the leader without working tools (such as rotary, Kelly bar etc.).
7150
3200
Dimensions and weights
Leader length 21.2 m 24.2 m 27.2 m 30.2 m
Weight complete without counterweight*
68.3 t 69.4 t 70.6 t 71.8 t
2850
1670
Dimensions and weights
Leader length 21.2 m 24.2 m 27.2 m 30.2 m
Weight
27.3 t 28.4 t 29.6 t 30.8 t
1245
900
1690
5890
3490
Transport basic machine
ready for operation
Basic machine*
*) Weights can vary with the  nal con guration of the machine.
400
41 t
3300
3070
800
Weights
Counterweight 12.5 t
1370
LRB 255 3
Page 4
Dimensions
Basic machine LRB 255
1:6
21200 (24000) [27200] {30200}
5700
1:3
800
4000 4230
900
2.8°
2.8°
4700
90°
90°
Technical data
Leader length 21/24/27/30 m
Capacity hammer including cap plus pile Max. hammer weight 15 t Max. pile weight 15 t Max. pull, leader on ground 450 kN Max. torque 300 kNm
Working radius machine center of rotation — front edge leader
Stepless rig inclination adjustment Lateral inclination Forward inclination 1:6 Backward inclination 1:3
Vertical leader adjustment above ground level (depending on radius) below ground level (depending on leader length) 5 m Leader swing range ± 90°
30 t
3.2 — 4.9 m
± 1:20
3 m
R 4200
Operating weight and ground pressure
Total weight with 900 mm 3–web shoes 80.8 t Ground bearing pressure 0.91 kg/cm
The operating weight includes the basic machine LRB 255 (leader length 21.2 m, without working tools) and 12.5 t counter weight.
2
4 LRB 255
Page 5
Technical data
Engine
Power rating according to ISO 3046, 670 kW (898 hp) at 1900 rpm Engine type MAN D 2842 LE Fuel tank 795 l capacity with continuous level indicator and reserve warning Engine complies with NRMM exhaust certication EPA/CARB Tier 2.
Hydraulic system
The main pumps are operated by a distributor gearbox. A xial piston displacement pumps work in open circuits supplying oil only when needed (ow control on demand). The hydraulic pressure peaks are absorbed by the integrated automatic pressure compensation, which relieves the pump and saves fuel.
Pumps for working tools 2x 400 l/min and 1x 350 l/min Separate pump for kinematics 129 l/min Separate pump for crowd system 300 l/min Hydraulic oil tank 1000 l Max. working pressure 350 bar
No auxiliary power packs are required as application specic hydraulics supply power to all components. The cleaning of the hydraulic oils occurs via an electronically monitored pressure and return lter. Any clogging is shown on the display in the cab. The use of synthetic environmentally friendly oil is also possible.
Control
The control system – developed and manufactured by Liebherr – is designed to withstand extreme temperatures and the many heavy– duty construction tasks for which this machine has been designed. Complete machine operating data are displayed on a high resolution monitor screen. A GSM modem allows for remote inquiry of machine data and error indications. To ensure clarity of the information on display, different levels of data are shown in enlarged lettering and symbols. Control and monitoring of the sensors are also handled by this high technology system. Error indications are automatically displayed on the monitor in clear text. The machine is equipped with proportional control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be changed to hand control. Options : PDE : Process data recording
Main winch with freefall
Line pull (effective) 200 kN Rope diameter 30 mm Line speed 0 - 89 m/min
Auxiliary winch
Line pull (effective) 80 kN Rope diameter 20 mm Drum diameter 320 mm Line speed 0 - 48 m/min
Crawlers
Propulsion through axial piston motor, hydraulically released spring loaded multi–disc brake, maintenance free crawler tracks, hydraulic chain tensioning device.
Drive speed 0 – 1.5 km/h Track force 622 kN Width of 3-web track shoes 900 mm
Swing
Consists of triple-row roller bearing with external teeth and two swing drives, xed axial piston hydraulic motor, spring loaded and hydraulically released multi– disc holding brake, planetary gearbox and pinion. Selector for 3 speed ranges to increase swing precision. Swing speed from 0 – 4.5 rpm is continuously variable.
Rope crowd system
Crowd force push/pull 450/450 kN Line pull (effective) 150 kN Rope diameter 24 mm Line speed 0 - 87 m/min
The winches are noted for compact, easily mounted design. Propulsion is via a maintenance-free planetar y gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring–loaded, multi–disc holding brake. All line pull values are effective values. The efciency factor of approx. 25% has already been deducted.
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors.
LRB 255 5
Page 6
High frequency vibrator
Model 40 VML with hydraulic sheet pile feeder
Double clamp and hydraulic sheet pile feeder
Effective length – max. 28 m Display for vibrating
Technical data
Static moment 0 – 40 kgm Max. speed 2000 rpm
Max. centrifugal force Max. amplitude 0-16 mm
Total weight without clamp Dynamic weight with clamp 4400 kg
Length Width 750 mm
Height (without clamp) Min. width 500 mm
1750 kN
6200 kg
2300 mm
2500 mm
6 LRB 255
Page 7
Sheet pile press
Model 4125
Effective length – max. 28 m Display for sheet pile press
Technical data
Push force 4x 1250 kN Pull force 4x 1000 kN
Stroke of cylinders Distance between cylinders 600-670 mm
Working pressure Weight approx. 9500 kg
400 mm
max. 300 bar
LRB 255 7
Page 8
High frequency ring vibrator
Model 32 VMR
Ring vibrator with platform and concreting system
Effective length – 40 m
Technical data
Static moment 0 – 32 kgm Max. speed 2300 rpm
Max. centrifugal force Max. pull force 450 kN
Max. pull down Amplitude 0-5 mm
Casing diameter Total weight 12500 kg
Max. hydraulic pressure Hydraulic  ow 860 l/min
1800 kN
450 kN
356-610 mm
350 bar
Display for vibrating
8 LRB 255
Page 9
Hydraulic hammer
Model H 110
Effective length – max. 27 m Display for impact driving
Technical data
Hammer model H 110/9 H 110/7*
Ram weight Max. rated energy 106 kNm 83 kNm
Blow rate Hammer weight incl. ram 12500 kg 10300 kg
Hydraulic pressure Hydraulic  ow 215 l/min 215 l/min
*) The 9000 kg ram can be replaced by a 7000 kg ram.
9000 kg 7000 kg
36-100 blows/min 40-100 blows/min
250 bar 230 bar
LRB 255 9
Page 10
Double rotary drilling
Model DBA 300
Hydraulic casing guide
Technical data
Drilling drive I – torque 300 kNm
Drilling drive I – speed
Drilling drive II – torque
Drilling drive II – speed
*) Other drilling diameters and drilling depths available on request
26 rpm
150 kNm
31 rpm
Display for double rotary drilling
Performance data
Max. drilling diameter* 900 mm
Max. drilling depth*
Max. pull force (crowd winch and Kelly winch)
18.5 m
850 kN
10 LRB 255
Page 11
Kelly drilling
A
X
1900
Model BA 250
Shock absorber for Kelly bar
Technical data
Drilling drive - torque 1 Drilling drive - speed 1
Drilling drive - torque Drilling drive - speed 2
st
gear 250 kNm
st
gear 25 rpm
nd
2
gear 125 kNm
nd
gear 50 rpm
Performance data
Max. drilling diameter* 2200 mm uncased Max. drilling diameter* 1800 mm cased
*) Other drilling diameters available on request.
Display for Kelly drilling
Kelly bars
Kelly type A X Drilling
depth
(mm) (mm) (m) (t) (mm)
MD 28/3/24 9880 12000 21.8 5.0 419
MD 28/3/27 10880 11000 24.8 5.45 419
MD 28/3/30 11880 10000 27.8 5.9 419
MD 28/3/33 12880 9000 30.8 6.35 419
MD 28/3/36 13880 8000 33.8 6.8 419
MD 28/4/36 11130 10750 33.8 7.0 419
MD 28/4/42 12630 9250 39.8 8.0 419
MD 28/4/48 14130 7750 45.8 9.0 419
MD 28/4/54 15630 6250 51.8 10.0 419
Other Kelly bars available on request. When using a casing oscillator, value X has to be reduced by 1500 mm.
Weight Kelly Ø
LRB 255 11
Page 12
Continuous fl ight auger drilling
Model BA 250
Auger with hydraulic auger cleaner
Effective length – max. 28 m
Technical data
Drilling drive - torque 1 Drilling drive - speed 1
Drilling drive - torque Drilling drive - speed 2
st
gear 250 kNm
st
gear 25 rpm
nd
2
gear 125 kNm
nd
gear 50 rpm
Display for continuous  ight auger drilling
Performance data
Drilling depth without auger cleaner* 23.0 m
Drilling depth with auger cleaner*
Max. pull force (crowd winch and Kelly winch)
Max. push force (weight of rotar y and auger to be added)
Max. drilling diameter*
*) Other drilling diameters and drilling depths available on request
21.5 m
850 kN
200 kN
1000 mm
12 LRB 255
Page 13
Process data recording system - PDE
®
(additional equipment)
The Liebherr process data recording system PDE® constantly records the relevant process data during the working process.
pile number
59%
10%
Ø60cm
ABC
for visualization of the PDE
Standard
Optional
3.5 m
3.78 m
4.0 m
4.5 m
5.0 m
5.5 m
0 5 10 45 bar
3040506070
PDE® colour monitor
in the operator's cab
PC provided
by the customer
®
data
12A/23
CompactFlash
memory card
Printer
Process data report software
SCULI PDR
®
PDE
External sensors
Depending on the application the recorded and processed data are displayed on the PDE® touchscreen in the operator‘s cab, e.g. in the form of an online cast-in-place pile.
At the same time the PDE® is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and star t and stop recordings. A recording of ever y star t-stop cycle carried out in the PDE® is established on a CompactFlash memory card.
The PDE® can be con gured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as gra­phic  le and/or for a printout directly in the operator‘s cab.
Process data reporting - PDR (additional equipment)
Comprehensive data evaluation and generation of reports on a PC is possible using the software SCULI PDR.
Recordings management - The recordings generated by the PDE® system can be imported and managed
in SCULI PDR. The data can be impor ted directly from the CompactFlash card or via the Liebherr telematics system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using  lter functions.
Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is available for quick analysis.
Generating reports - A vital element of SCULI PDR is the report generator, which allows for the generation of individual repor ts. These can be printed out directly or stored as pdf  les. In the process the size, colour, line thickness or even the desired logo can be con gured. Moreover, the reports can be displayed in diffe­rent languages, e.g. in English and in the national language.
CFA Drilling
job site: machine ID:
start date: start time: stop time: duration:
motorway 1155xx
05.11.2008 12:16:48 12:48:48 00:32:00
pile number: maximum depth: total concrete vol.: concrete volume pile: overconsumption: maximum incline:
E02 2227 cm 15,123 m³ 14,531 m³ 29,8 % 0,4 °
LRB 255 13
Page 14
Crane equipment
See technical datasheet HS 845 HD.
14 LRB 255
Page 15
Notice
LRB 255 15
Page 16
Liebherr-Werk Nenzing GmbH
P.O. Box 10, A-6710 Nenzing/Austria Tel.: +43 50809 41-473 Fax: +43 50809 41-499 crawler.crane@liebherr.com www.liebherr.com
LRB 255 – 890057014 – 03/2010 Subject to change without notice.
Loading...