Liebherr LB 28 User Manual

Technical data Drilling rig
LB 28
Concept and characteristics
Kelly rope
Leader top for Kelly rope
Leader top for auxiliary rope
Auxiliary winch
Kelly bar
Inclination device
Tensioning cylinder for
crowd system
Rotary
Kelly winch
Casing oscillator
Undercarriage
Radius adjustment device
Uppercarriage
Crowd winch
Casing driver
•  High engine output with automatic engine speed    control
•  Controlled entirely from cab
•  Solid parallel kinematics on the basic machine
•  High pull and push forces
•  High torque
•  Completely self-rigging (no auxiliary machines    required)
•  Large range of working tools (all common drilling    works can be performed)
•  Stepless leader inclination 5° forward - 15° backward   depending on type of equipment
•  Automatic vertical alignment
•  High alignment forces
•  Simultaneous control of several movements via   Load-sensing multi-circuit hydraulics
•  Quick change of rotaries possible through quick   connection
•  Equipment design according to latest European   regulations and standards
•  All components designed to fulfill the requirements    of a drilling rig
•  High manufacturing quality through quality control by   the PDE-system
2 LB 28
Transport dimensions and weights
6990
5895 12100
24985
900
3500
3000
405
3600
1260
Transport with leader
includes the basic machine (ready for operation) with leader, without  working tools (such as rotary, Kelly bar etc.) and without counter­weight. 
24985
2640
Transport leader
includes the leader without working tools (such as rotary, Kelly bar etc.).
8070
3000
Dimensions and weights
Leader length    22 m
Weight complete without counterweight 
10305
  68.2  t
2610
Dimensions and weights
Leader length   22 m
Weight complete 
Lower part of the leader 
Upper part of the leader with leader top 
Counterweight I
 24.2 t
 1.5 t
 4.6 t
2460
1260
900
5895
3500
Transport basic machine
ready for operation, without counterweight.
Transport weight 
Weights can vary with the  nal con guration of the machine.
 44.0 t
3600
405
3000
Counterweight II
3000
660
170
Weights
Counterweight I    10.2 t
Counterweight II 
  5.2 t
1550
1565
1840
Rotary
Transport weight
BA 280 
2465
1760
  6.7 t
LB 28 3
Dimensions
Basic machine LB 28
615
25965
15°
1100
4215
5465 4200
R 4265
5895
Technical data
Total height    25.96 m
Max. pull, leader on ground  Max. torque    286 kNm
Stepless rig inclination adjustment Lateral inclination  Forward inclination    5° Backward inclination    15°
  400  kN
  ± 5°
900
4700
Operating weight
Total weight with 800 mm 3–web shoes    95.0 t Total weight with 900 mm 3–web shoes    95.6 t
The operating weight includes the basic machine LB 28 (with rotary  and Kelly bar MD 28/3/30) and 15.3 t counterweight.
4 LB 28
Technical description
Engine
Power rating according to ISO 9249, 350 kW (469 hp) at 1900 rpm Engine type    Liebherr D 846 A7 Fuel tank    700 l capacity with continuous level        indicator and reserve warning Engine complies with NRMM exhaust certication EPA/CARB Tier 3  and 97/68 EC Stage III.
Hydraulic system
The main pumps are operated by a distributor gearbox. A xial piston displacement pumps work in open circuits supplying oil only when needed (ow control on demand). The hydraulic pressure peaks are absorbed by the integrated  automatic pressure compensation, which relieves the pump and  saves fuel.
Pumps for working tools    2x 350 l/min Separate pump for kinematics    180 l/min Hydraulic oil tank    800  l  Max. working pressure    350 bar
The cleaning of the hydraulic oils occurs via an electronically  monitored pressure and return lter. Any clogging is shown on the display in the cab. The use of synthetic environmentally friendly oil is also possible.
Control
The control system – developed and manufactured by Liebherr – is  designed to withstand extreme temperatures and the many heavy– duty construction tasks for which this machine has been designed.  Complete machine operating data are displayed on a high resolution  monitor screen. A GSM modem allows for remote inquiry of machine  data and error indications. To ensure clarity of the information on  display, different levels of data are shown in enlarged lettering and  symbols.  Control and monitoring of the sensors are also handled by this high  technology system. Error indications are automatically displayed on  the monitor in clear text. The machine is equipped with proportional  control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be  changed to hand control. Options : PDE :  Process data recording
Kelly winch with freewheeling
Line pull (effective)    250 kN Rope diameter    34 mm Max. line speed    0-79 m/min
Auxiliary winch
Line pull (effective)    100 kN Rope diameter    20 mm Drum diameter    400  mm Max. line speed    0-89  m/min
Crawlers
Propulsion through axial piston motor, hydraulically released spring  loaded multi–disc brake, maintenance free crawler tracks, hydraulic  chain tensioning device.
Drive speed   0 – 1.9 km/h Track force 622 kN Width of 3-web track shoes 900 mm
Swing
Consists of triple-row roller bearing with external teeth and two  swing drives, xed axial piston hydraulic motor, spring loaded and  hydraulically released multi– disc holding brake, planetary gearbox  and pinion. Selector for 3 speed ranges to increase swing precision. Swing speed from 0 – 2 rpm is continuously variable.
Rope crowd system
Crowd force  push/pull    400/400  kN Line pull (effective)    200 kN Rope diameter    28 mm Travel    18.5 m Max. line speed    0-74 m/min
The winches are noted for compact, easily mounted design.  Propulsion is via a maintenance-free planetar y gearbox in oil bath.  Load support by the hydraulic system; additional safety factor by  a spring–loaded, multi–disc holding brake. All line pull values are  effective values. The efciency factor of approx. 25% has already  been deducted.
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise  emission by equipment used outdoors.
LB 28  5
Rotary BA 280 with shock absorber
Gearbox frame
Drive motors
Kelly bar
Shock absorber
Gearbox
Cardanic joint
Casing driver
350 300 250 200 150 100
Torque [kNm]
50
0
0 10 20 30 40 50 60
BA280
Speed [rpm]
Gear 1 Gear 2
•  2-stage-gear drive for flexible adaptation to soil conditions
•  Due to stepless speed control via joystick optimum and precise    alignment and rock drilling is possible even at low speed levels;    it is not required to preselect an operating mode
•  Kelly shock absorber and rubber bearing relieve the material and   reduce noise emission
•  Thanks to the Kelly shock absorber the Kelly bar is guided at    greater length
•  Various drive adapters provide compatibility with other systems
6 LB 28
Kelly drilling
A
1900
X
Technical data
Drilling drive - torque   1
Drilling drive - speed  
Drilling drive - torque  
Drilling drive - speed  
st 
gear   286  kNm
st 
1
gear   30  rpm
nd 
2
gear   148  kNm
nd 
2
gear   59  rpm
Performance data
Max. drilling diameter*    1900 mm uncased Max. drilling diameter*    1500 mm cased
*)  Other drilling diameters available on request.   Other Kelly bars available on request.   When using a casing oscillator, value X has to be reduced    by 1500 mm.
Display for Kelly drilling
Kelly bars
A X Drilling
depth
(mm) (mm) (m) (t) (mm)
MD 28/3/24 9880 11500 22 5.0 419
MD 28/3/27 10880 10500 25 5.45 419
MD 28/3/30 11880 9500 28 5.9 419
MD 28/3/33 12880 8500 31 6.35 419
MD 28/3/36 13880 7500 34 6.8 419
MD 28/4/36 11450 9900 34 7.25 419
MD 28/4/42 12950 8400 40 8.1 419
MD 28/4/48 14450 6900 46 8.95 419
MD 28/4/54 15950 5400 52 9.8 419
Weight Kelly Ø
LB 28  7
Continuous fl ight auger drilling
Auger with auger guide
Technical data
Drilling drive - torque   1
Drilling drive - speed  
Drilling drive - torque  
Drilling drive - speed  
1
2
2
st 
gear   286  kNm
st 
gear   30  rpm
nd 
gear   148  kNm
nd 
gear   59  rpm
Display for continuous  ight auger drilling
Performance data
Drilling depth with auger cleaner*    16.5 m
Drilling depth without auger cleaner* 
Drilling depth with 8 m Kelly extension,  without auger cleaner 
Max. pull force (crowd winch and Kelly winch) 
Max. push force (weight of rotar y and auger to be added) 
Max. drilling diameter** 
*)  Without Kelly extension **)  Other drilling diameters available on request.
  17.8 m
  25.8 m
 900  kN
  200 kN
  1000 mm
8 LB 28
Double rotary drilling
Model DBA 200
Technical data
2
2
1
st 
st 
nd 
nd 
st 
st 
nd 
nd 
Drilling drive I - torque  1 Drilling drive I - speed  1
Drilling drive I - torque  Drilling drive I - speed  2
Drilling drive II - torque  Drilling drive II - speed  1
Drilling drive II - torque  Drilling drive II - speed  2
Max. drilling diameter* 
Max. drilling depth 
Max. pull force 
*) Other drilling diameters available on request.
Display for double rotary drilling
gear   195  kNm gear   9  rpm
gear   97  kNm gear   18  rpm
gear   103  kNm gear   17  rpm
gear   51  kNm gear   34  rpm
  620  mm
  17.8  m
  900  kN
LB 28  9
Twin mix equipment
Model DMA 35
Technical data
Drilling drive - torque  1 Drilling drive - torque  2
Drilling drive - speed  Drilling drive - speed  2
Max. drilling depth 
Max. diameter* 
*) Other diameters available on request
st 
gear   35  kNm
nd 
gear   17.5  kNm
st 
1
gear   55  rpm
nd 
gear   111  rpm
  17.8  m
  700  mm
Display for soil mixing
10  LB 28
Process data recording system - PDE
PDE® colour monitor
for visualization of the PDE
®
data
in the operator's cab
Process data report software
SCULI PDR
PC provided
by the customer
CompactFlash
memory card
External sensors
Printer
Standard
Optional
PDE
®
pile number
12A/23
0 5 10 45 bar
3040506070
5.5 m
5.0 m
4.5 m
4.0 m
3.5 m
Ø60cm
10%
3.78 m
ABC
59%
®
(additional equipment)
The Liebherr process data recording system PDE® constantly records the relevant process data during the working process.
Recordings management - The recordings generated by the PDE® system can be imported and managed 
in SCULI PDR. The data can be impor ted directly from the CompactFlash card or via the Liebherr telematics  system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using  lter functions.
Viewing data - The data in each record is displayed tabularly. Combining several recordings provides  results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram  editor is available for quick analysis.
Generating reports - A vital element of SCULI PDR is the report generator, which allows for the generation  of individual repor ts. These can be printed out directly or stored as pdf  les. In the process the size, colour,  line thickness or even the desired logo can be con gured. Moreover, the reports can be displayed in diffe­rent languages, e.g. in English and in the national language.
Depending on the application the recorded and processed data are displayed on the PDE® touchscreen in the operator‘s cab, e.g. in the form  of an online cast-in-place pile.
At the same time the PDE® is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.)  and star t and stop recordings. A recording of ever y star t-stop cycle carried out in the PDE® is established on a CompactFlash memory card.
The PDE® can be con gured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as gra­phic  le and/or for a printout directly in the operator‘s cab.
Process data reporting - PDR (additional equipment)
Comprehensive data evaluation and generation of reports on a PC is possible using the software SCULI PDR.
CFA Drilling
job site: machine ID:
start date: start time: stop time: duration:
motorway 1155xx
05.11.2008 12:16:48 12:48:48 00:32:00
pile number: maximum depth: total concrete vol.: concrete volume pile: overconsumption: maximum incline:
E02 2227 cm 15,123 m³ 14,531 m³ 29,8 % 0,4 °
LB 28  11
Liebherr-Werk Nenzing GmbH
P.O. Box 10, A-6710 Nenzing/Austria Tel.: +43 50809 41-473 Fax: +43 50809 41-499 crawler.crane@liebherr.com www.liebherr.com
LB 28 – 10351286 – 03/2010 Subject to change without notice.
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