Liebherr LRB 125 XL User Manual

Page 1
Technical data Piling and drilling rig
LRB 125 XL
Page 2
Concept and characteristics
Leader top
Leader
Tool with quick connection
Leader rotation device
Auxiliary winch
Vertical travel device
Inclination device
Parallel kinematics
Undercarriage
• High engine output with automatic engine speed control
• Controlled entirely from cab
• Sturdy and solid rig design
• Wide longitudinal and lateral supporting system on the basic machine through triangles
• High push and pull forces
• High torque
• Completely self–rigging (no auxiliary machines required)
• Large range of working tools (all piling and drilling works can be performed)
• Stepless leader inclination 1:6 forward – 1:3 backward depending on type of equipment
Uppercarriage
• Leader swing range ± 90º
• Increase of effective leader length (5 m) via vertical travel device
• Automatic vertical alignment
• High alignment forces
• Simultaneous control of several movements via Load–sensing multi–circuit hydraulics
• Quick change of equipment possible through quick connection
• Equipment design according to latest European regulations and standards
• High manufacturing quality through quality control by PDE–system
2 LRB 125 XL
Page 3
Transport dimensions and weights
1180
15850 incl. aux. winch
2850
7100 5100 1120
Transport weight*
Without attachment, with telescopic undercarriage and counterweight 46 t
Without attachment and counterweight, with telescopic undercarriage
*) Weights can vary with the  nal con guration of the machine.
40.7 t
1180
1000
3400
400
1600 3000
LRB 125 XL 3
Page 4
Dimensions
Basic machine LRB 125
17500
1:6
1:3
2.8°
2.8°
3300
3150
5350
90°
90°
Technical data
Leader length 15 m
Capacity hammer including cap plus pile Max. hammer weight 6 t Max. pile weight 6 t Max. pull 200 kN Max. torque 120 kNm
Working radius machine Center of rotation — center pile
Stepless rig inclination adjustment Lateral inclination Forward inclination 1:6 Backward inclination 1:3
Vertical leader adjustment above ground level (depending on radius) Leader swing range ± 90°
3.15 — 5.35 m
12 t
± 1:20
5 m
3670
700
4200
Operating weight and ground pressure
Telescopic undercarriage with 700 mm 3–web shoes 52 t – 0.88 cm
The operating weight includes the basic machine LRB 125 (leader length 15 m, with attachment). Weights can vary depending on the  nal con guration of the machine.
2
4 LRB 125 XL
Page 5
Technical description
Engine
Power rating according to ISO 9249, 450 kW (603 hp) at 1900 rpm Engine type Liebherr D 9508 A7 Fuel tank 870 l capacity with continuous level indicator and reserve warning Engine complies with NRMM exhaust certication EPA/CARB Tier 3 and 97/68 EC Stage III.
Hydraulic system
The main pumps are operated by a distributor gearbox. A xial piston displacement pumps work in open circuits supplying oil only when needed (ow control on demand). The hydraulic pressure peaks are absorbed by the integrated automatic pressure compensation, which relieves the pump and saves fuel.
Pumps for working tools 2x 350 l/min Separate pumps for kinematics 2x 190 l/min Hydraulic oil tank 825 l Max. working pressure 350 bar
No auxiliary power packs are required as application specic hydraulics supply power to all components. The cleaning of the hydraulic oils occurs via an electronically monitored pressure and return lter. Any clogging is shown on the display in the cab. The use of synthetic environmentally friendly oil is also possible.
Swing
Consists of single row ballbearing, xed axial piston hydraulic motor, spring loaded and hydraulically released multi–disc holding brake, planetary gearbox and pinion. Swing speed from 0 – 3.3 rpm is continuously variable.
Control
The control system – developed and manufactured by Liebherr – is designed to withstand extreme temperatures and the many heavy– duty construction tasks for which this machine has been designed. Complete machine operating data are displayed on a high resolution monitor screen. To ensure clarity of the information on display, different levels of data are shown in enlarged lettering and symbols. Control and monitoring of the sensors are also handled by this high technology system. Error indications are automatically displayed on the monitor in clear text. The machine is equipped with proportional control for all movements, which can be carried out simultaneously. Two joysticks are required for operation. Pedal control can be changed to hand control. Options : PDE : Process data recording GSM modem
Crawlers
Propulsion through axial piston motor, hydraulically released spring loaded multi–disc brake, maintenance free crawler tracks, hydraulic chain tensioning device.
Drive speed 0 – 2.3 km/h Track force 437 kN Width of 3-web track shoes 700 mm
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors.
Auxiliary winch
Line pull (effective) 50 kN Rope diameter 17 mm Drum diameter 420 mm The winch is noted for compact, easily mounted design. Propulsion is via a maintenance-free planetar y gearbox in oil bath. Load support by the hydraulic system; additional safety factor by a spring–loaded, multi–disc holding brake.
Rope crowd system
Crowd force push/pull 150/200 kN Line pull (nominal load) 100 kN Rope diameter 18/20 mm The ropes are actuated by a powerful hydraulic cylinder.
LRB 125 XL 5
Page 6
High frequency vibrator slim design
Model 1100 H
Vibrating of single pile between two other piles
Effective length – 17.5 m
Technical data
Static moment 0 – 20 kgm Max. frequency 2300 rpm
Max. centrifugal force Max. amplitude 19 mm
Total weight without clamp Total weight with single clamp 4200 kg Dynamic weight with clamp 2980 kg
1160 kN
3250 kg
Display for vibrating
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High frequency vibrator
Model 23 VML with hydraulic sheet pile feeder
Double clamp and hydraulic sheet pile feeder
Effective length – 17.5 m Display for vibrating
Technical data
Static moment 0 – 23 kgm Max. frequency 2300 rpm
Max. centrifugal force Max. amplitude 17 mm
Total weight without clamp Dynamic weight incl. clamp 5250 kg
1350 kN
4000 kg
LRB 125 XL 7
Page 8
Pre-drill
Model BA 45
Effective length – 17.5 m
Technical data
Drilling drive – torque 45 kNm
Drilling drive – speed
Max. drilling diameter
95 rpm
800 mm
Display for continuous  ight auger drilling
8 LRB 125 XL
Page 9
Hydraulic hammer
Model H 50
Effective length – 15.5 m Display for impact driving
Technical data
Ram mass 4000 kg Max. rated energy 51 kNm
Blow rate max. energy Max. blow rate 100 blows/min
Basic hammer weight
50 blows/min
8000 kg
LRB 125 XL 9
Page 10
Continuous fl ight auger drilling
Model BA 150
Auger with hydraulic auger cleaner
Effective length – 16.6 m
Technical data
Drilling drive – torque 1 Drilling drive – speed 1
Drilling drive – torque Drilling drive – speed 2
Max. drilling diameter
st
gear 120 kNm
st
gear 32 rpm
nd
2
gear 60 kNm
nd
gear 60 rpm
Display for continuous  ight auger drilling
800 mm
10 LRB 125 XL
Page 11
Twin mix equipment
Model DMA 35
Set up for operation on dams
Effective length – 15.2 m
Technical data
Drilling drive – torque 1 Drilling drive – speed 1
Drilling drive – torque Drilling drive – speed 2
st
gear 35 kNm
st
gear 60 rpm
nd
2
gear 17.5 kNm
nd
gear 120 rpm
Display for soil mixing
LRB 125 XL 11
Page 12
Process data recording system - PDE
®
(additional equipment)
The Liebherr process data recording system PDE® constantly records the relevant process data during the working process.
pile number
59%
10%
ABC
Ø60cm
for visualization of the PDE
Standard
Optional
3.5 m
3.78 m
4.0 m
4.5 m
5.0 m
5.5 m
0 5 10 45 bar
3040506070
PDE® colour monitor
in the operator's cab
PC provided
by the customer
®
data
12A/23
CompactFlash
memory card
Printer
Process data report software
SCULI PDR
®
PDE
External sensors
Depending on the application the recorded and processed data are displayed on the PDE® touchscreen in the operator‘s cab, e.g. in the form of an online cast-in-place pile.
At the same time the PDE® is operated using this touchscreen. The operator can enter various details (e.g. jobsite name, pile number, etc.) and star t and stop recordings. A recording of ever y star t-stop cycle carried out in the PDE® is established on a CompactFlash memory card.
The PDE® can be con gured in a number of ways, e.g. for the connection of external sensors, for the generation of a simple protocol as gra­phic  le and/or for a printout directly in the operator‘s cab.
Process data reporting - PDR (additional equipment)
Comprehensive data evaluation and generation of reports on a PC is possible using the software SCULI PDR.
Recordings management - The recordings generated by the PDE® system can be imported and managed
in SCULI PDR. The data can be impor ted directly from the CompactFlash card or via the Liebherr telematics system LiDAT. Certain recordings, e.g. for a particular day or jobsite, can be found using  lter functions.
Viewing data - The data in each record is displayed tabularly. Combining several recordings provides results, for example, regarding the total concrete consumption or the average depth. Furthermore, a diagram editor is available for quick analysis.
Generating reports - A vital element of SCULI PDR is the report generator, which allows for the generation of individual repor ts. These can be printed out directly or stored as pdf  les. In the process the size, colour, line thickness or even the desired logo can be con gured. Moreover, the reports can be displayed in diffe­rent languages, e.g. in English and in the national language.
CFA Drilling
job site: machine ID:
start date: start time: stop time: duration:
motorway 1155xx
05.11.2008 12:16:48 12:48:48 00:32:00
pile number: maximum depth: total concrete vol.: concrete volume pile: overconsumption: maximum incline:
E02 2227 cm 15,123 m³ 14,531 m³ 29,8 % 0,4 °
Liebherr-Werk Nenzing GmbH
P.O. Box 10, A-6710 Nenzing/Austria Tel.: +43 50809 41-473 Fax: +43 50809 41-499 crawler.crane@liebherr.com www.liebherr.com
LRB 125 XL – 10539140 – 03/2010 Subject to change without notice.
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