Liebherr LR 1160 User Manual

Technical data
LR 1160
Hydraulic lift crane
Complies with ANSI/ASME B 30.5 1003.03
Dimensions
Basic machine with undercarriage
7´3´´
R 25´3´´
11´6´´
59.1´´
23´7´´
27´9´´
R 19´4´´
5´4´´
63.4´´
12´4´´
22´4´´
39.4´´
9´10´´
15´9´´
22´4´´
58.1´´
22.6´´
21´8´´
49´9´´
Operating weight
The operating weight includes the basic machine with crawlers, 2 main winches 26,980 lbf and 65.6 ft main boom, consisting of A-frame, boom foot (23 ft), boom head (23 f t), boom extension (20 ft), 137,400 lbs basic counterweight, 44,100 lbs carbody counterweight and 353,000 lbs hook block. Total weight
approx. 368,200 lbs
Ground pressure
Ground bearing pressure 16.49 PSI
Equipment
Main boom (No. 2018.xx) max. length 287 ft High reach (No. 2018.xx and 1309.x x) 344 ft High reach (No. 2018.xx and 1713.xx) 332 ft Luffing jib (No. 1309.xx) max. length 258 ft Max. combination main boom 181 ft luffing jib 258 ft Luffing jib (No. 1713.xx) max. length 272 ft Max. combination main boom 171 ft luffing jib 258 ft Fixed jib (No. 0806.xx) 36 ft105 ft Fixed jib (No. 1008.xx) 36 ft85 ft Auxiliar y jib 53,000 lbs (option 79,400 lbs)
Remarks
1. The lifting capacities stated are valid for lifting operation only (corresponding with crane classification according to F.E.M.
1.0 01. cra ne g rou p A1).
2. Crane standing on firm, horizontal ground.
3. The weight of the lifting device (hoisting ropes, hook block, shackle etc.) must be deducted form the gross lifting capacity to obtain a net lifting value.
4. Additional equipment on boom (e.g. boom walkways, auxiliary jib) must be deducted to get the net lifting capacity.
5. For max. wind speed please refer to lift chart in operator‘s cab or manual.
6. Working radii are measured from center of swing and under load.
7. The lifting capacities are valid for 360 degrees of swing.
8. Calculation of stability under load is based on ANSI/ASME B 30.5 load ratings as well as ISO 4305 Table 2 and is tested according to SAE J765.
9. Loads for calculation of structures are corresponding to F.E.M.
1.001-1998 and are tested according to SAE J987.
2 LR 1160 ANSI/ASME B 3 0.5
Transport dimensions and weights
Basic machine and main boom (No. 2018.xx)
10´
34´5´´
27´9´´
23´11´´
9´10´´
11´
10´4´´
38.4´´
58´´
7´7´´
6´8´´
Basic machine
with A-frame, 2x 26,780 lbf crane winches without boom foot, hoist ropes, basic counterweight and crawlers
Width 9´10´´
Weight 77,160 lbs
Weight of hoist rope 2.28 lbs/ft
Crawler 2 x
Track pads 39.4 inch
Width 46.5 inch
Weight 38,055 lbs
Boom foot (No. 2018.23)
Width
without winch 6,600 lbs
Weight
incl. winch and ro pe 10,050 lbs
Weight
Boom section (No. 2018.20) 10 f t
Width
Weight with HPT
Weight with HPT
1)
1,500 lbs
1)
and NDL2) 1,655 lbs
19´10´´
38´11´´
26´3´´
¬0ENDANT¬STRAPS¬FOR¬MAIN¬BOOM¬¬s¬¬¬0ENDANT¬STRAPS¬FOR¬JIB
7´7´´
)
*
Including pendant straps
6´8´´
6´8´´
9´2´´
6´8´´
Boom section (No. 2018.20) 20 ft
Width
Weight with HPT
Weight with HPT
1)
2,185 lbs
1)
and NDL
2)
2,425 lbs
Boom section (No. 2018.20) 38 ft
Width
Weight with HPT
Weight with HPT
1)
5,480 lbs
1)
and NDL2) 4,190 lbs
Boom head (No. 2018.20)
Width
Weight with HPT
1)
6,400 lbs
Boom transport option
38 ft boom - and 38 ft jib extension 20 ft boom - and 20 ft jib extension
(No. 2018.xx/1309.xx) 20 ft/20 ft 38 ft/38 ft Length 20´2´´ 38´11´´ Weight* 3,575 lbs 6,305 lbs
LR 1160 ANSI/ASME B 3 0.5 3
Transport dimensions and weights
Luffing jib (No. 1309.xx)
Luffing jib head (No. 1309.22)
6´5´´
20´8´´
45.3´´
10´4´´
Width 54.7 inch
Weight* 3,530 lbs
Luffing jib section (No. 1309.20) 10 f t
Width 54.7 inch
Weight* 926 lbs
20´2´´
38´9´´
29´2´´
24´1´´
Fixed jib (No. 0806.xx)
19´10´´
10´4´´
45.3´´
45.3´´
8´6´´
2280
38.6´´
32.3´´
Luffing jib section (No. 1309.20) 20 ft
Width 54.7 inch
Weight* 1,150 lbs
Luffing jib section (No. 1309.20) 38 ft
Width 54.7 inch
Weight* 2,120 lbs
Luffing jib foot with A-frames (No. 1309.22)
Width 5´7´´
Weight* 9,810 lbs
Boom section tapered (No. 2018/1309.20) 23.6 ft
Width
Weight* 2,340 lbs
Fixed jib head (No. 0806.16)
Width 37.4 inch
Weight* 1,015 lbs
Fixed jib section (No. 0806.15) 10 f t
Width 37.4 inch
Weight* 320 lbs
20´2´´
22´10´´
*) Including pendant straps
4 LR 1160 ANSI/ASME B 3 0.5
32.3´´
45.9´´
Fixed jib section (No. 0806.15) 20 ft
Width 37.4 inch
Weight* 550 lbs
Fixed jib foot with A-frame (No. 0806.16)
Width 7´3´´
Weight* 2,295 lbs
Transport dimensions and weights
Luffing jib (No. 1713.xx)
Luffing jib head (No. 1713.21)
7´1´´
25´5´´
5´7´´
44.5´´
Width
Weight* 3,035 lbs
L-boom jib section (No. 1713.22) 39.4 inch
Width
Weight* 870 lbs
10´4´´
20´2´´
39´10´´
28´10´´
40´
Fixed jib (No. 1008.xx)
59.1´´
59.1´´
59.1´´
10´2´´
6´9´´
Luffing jib section (No. 1713.18) 10 f t
Width
Weight* 950 lbs
Luffing jib section (No. 1713.18) 20 ft
Width
Weight* 1,390 lbs
Luffing jib section (No. 1713.18) 40 ft
Width
Weight * 2,515 l bs
Luffing jib foot with A-frames (No. 1713.22)
Width
Weight* 10,185 lbs
Boom section tapered (No. 1713.22) 40 ft
Width
Weight* 3,285 lbs
21´4´´
10´3´´
20´1´´
21´9´´
*) Including pendant straps
40.1´´
40.1´´
40.1´´
6´1´´
Fixed jib head (No. 1008.20)
Width 43 inch
Weight* 2,030 lbs
Fixed jib section (No. 1008.17) 10 ft
Width 43 inch
Weight* 660 lbs
Fixed jib section (No. 1008.17) 20 ft
Width 43 inch
Weight* 1,005 lbs
Fixed jib foot with A-frame (No. 1008.20)
Width 7´3´´
Weight* 4,300 lbs
LR 1160 ANSI/ASME B 3 0.5 5
Transport dimensions and weights
Counterweight
Counterweight 1 x
25.1´´
19´10´´
Width 53.5 inch
Weight 26,455 lbs
6´3´´
10´10´´
Mid fall
27.6´´
29.5´´
59.1´´
6´8´´
18.9´´
34.1´´
55.1´´
5´9´´
Counterweight 10 x
Width 53.5 inch
Weight 11,025 lbs
Carbody counterweight 2 x
Width 9´11´´
Weight 22,050 lbs
Mid fall section (No. 1309.32) 13.8 i nc h
Width 27.6 inch
Weight 595 lbs
Mid fall section (No. 1713.31) 19.7 inc h
Width 27.6 inch
Weight 850 lbs
Hooks
6´11´´
5´11´´
5´11´´
5´3´´
3´7´´
30.3´´
30.3´´
30.3´´
31.5´´
15.7´´
352,800 lbs hook block – 7 sheaves
Width 25.2 inch 29.9 inch 34.6 inch
Weight 3,307 lbs 4,960 lbs 6,614 lbs
220,500 lbs hook block – 5 sheaves
Width 21.3 inch 25.2 inch 27.6 inch
Weight 2,870 lbs 3,970 lbs 5,070 lbs
176,400 lbs hook block – 3 sheaves
Width 14.2 inch 18.1 inch 22.1 inch
Weight 2,205 lbs 3,310 lbs 4,410 lbs
88,200 lbs hook block – 1 sheave
Width 11.8 inch 15.7 inch 19.7 inch
Weight 1,545 lbs 2,425 lbs 3,310 lbs
27,600 lbs single hook
Width 15.7 inch
Weight 1,325 lbs
6 LR 1160 ANSI/ASME B 3 0.5
Technical description
Engine
Power rating according to ISO 9249, 270 kW (362 hp) at 2000 rpm Engine type Fuel tank indicator and reserve warning Engine complies with NRMM exhaust certification EPA/CARB Tier 4i or 97/68 EC Stage IIIB.
Liebherr D 936 A7 SCR 211 gal capacity with continuous level
Hydraulic system
A double axial displacement pump supplies the open loop hydraulic system, allowing all functions to be operated simultaneously. To minimize peak pressure an automatic working pressure cut–off is integrated in the pump. All filters are electronically monitored. The use of synthetic environmentally friendly (biodegradable) oils is possible. Working pressure Oil tank capacity
max. 350 bar 650 l
Luffing jib winch
Main winches
Line pull (1st layer) max. 39,345 lbf Line pull (7th layer) Rope diameter Drum diameter Rope speed Rope capacity in 7 layers The winches are outstanding in their compact design and easy assembly. Propulsion is via a planetary gearbox in an oil bath. Load support by the hydraulic system; additional safety factor provided by a spring loaded, multi–disc holding brake. The main winches use pressure controlled, variable flow hydraulic motors. This system features sensors that automatically adjust oil flow to provide max. winch speed depending on load. Option – winch with freefall system: Clutch and braking functions on the freefall system are provided by a compact designed, low wear and maintenance free multi–disc brake.
29,980 lbf
26 mm
22.8 inch
0 – 446 ft/min
1,6 04 in ch
Crawlers
Propulsion through axial piston motor, hydraulically released spring loaded multi–disc brake, crawler tracks, hydraulic chain tensioning device. Track pads Drive speed
39.4 inch 0 – 0.93 mph
Line pull max. 23,605 lbf Rope diameter Jib luffing
20 mm 46 sec. from 15° to 78°
Boom winch
Line pull max. 48,784 lbf Rope diameter Boom up
24 mm 119 sec. from 15° to 86°
Swing
Consists of rollerbearing with external teeth, swing drive with fixed axial piston hydraulic motor, spring loaded and hydraulically released multi–disc holding brake, planetary gearbox and pinion. Both swing modes are possible – speed control or free swing. A multi– disc holding brake acts automatically at zero swing motion. Swing speed from 0 – 3 rpm continuously variable.
Control
The hear t of the hydraulic crawler cranes is the Liebherr control system which has been developed and manufactured in-house. It includes all control and monitoring functions and is designed to withstand extreme environmental conditions and heavy duty construction tasks. Complete machine operating data as well as warning signals and irregularities are clearly displayed on the high resolution monitor in the operator‘s cab in the required language. The electro-hydraulic proportional control allows several movements to be performed simultaneously. This ensures that all categories of loads can be positioned with utmost precision. Option:
s¬ '3-'023¬TELEMATICS¬MODULE
Noise emission
Noise emissions correspond with 2000/14/EC directive on noise emission by equipment used outdoors.
LR 1160 ANSI/ASME B 3 0.5 7
Boom combinations
7.0 m (23 ft)
No. 2018.20
5.5 m (18 ft)
No. 1309.22
1
1.7 m (38 ft)
No. 1309.20
1
1.7 m (38 ft)
No. 1309.20
7.0 m (23 ft)
No. 1713.21
1.0
m (3.3 ft)
No. 1713.22
12.0 m (40 ft)
No. 1713.18
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
11.7
No. 2018.20
6.0
No. 2018.20
6.0 m (20 ft)
No. 2018.20
m (38 ft)
m (20 ft)
3.0 m (10 ft)
No. 2018.20
7.0
m (23 ft)
No. 2018.23
Tapered
No
. 2
m (20 ft)
6.0
No. 1309.20
7
.
2 m (24 f
018./1309.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
6.0 m (20 ft)
No. 2018.20
3.0 m (10 ft)
No. 2018.20
7.0 m (23 ft)
No. 2018.23
12.0 m (40 ft)
No. 1713.18
m (20 ft)
Tapered
No
. 2
6.0
No. 1713.18
1
2 m (40 f
018/1713.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
6.0 m (20 ft)
No. 2018.20
3.0 m (10 ft)
No. 2018.20
7.0 m (23 ft)
No. 2018.20
t)
t)
Main boom No. 2018.xx 287 ft
8 LR 1160 ANSI/ASME B 3 0.5
Max. combination 344 ft
Main boom
Tapered
Luffing jib
No. 2018.xx 206 ft
No. 2018/1309.xx 24 ft
No. 1309.xx 114 ft
Max. combination 332 ft
Main boom
Tapered
Luffing jib
No. 2018.xx 168 ft
No. 2018/1713.xx 39 ft
No. 1713.xx 125 ft
Boom combinations
5.5 m (18 ft)
No. 0806.16
6.0 m (20 ft)
No. 0806.15
6.0 m (20 ft)
No. 0806.15
6.0 m (20 ft)
No. 0806.15
3.0 m (10 ft)
No. 0806.15
5.5 m (18 ft)
No. 0806.16
7.0 m (23 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
5.5 m (18 ft)
No. 1008.20
6.0 m (20 ft)
No. 1008.17
6.0 m (20 ft)
No. 1008.17
3.0 m (10 ft)
No. 1008.17
5.5 m (18 ft)
No. 1008.20
5.5 m (18 ft)
No. 1309.22
1
1.7 m (38 ft)
No. 1309.20
7.0 m (23 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 1309.20
1
1.7 m (38 ft)
No. 1309.20
Midfall
0.35 m (1.1 ft)
No. 1309.32
1
1.7 m (38 ft)
No. 1309.20
1
1.7 m (38 ft)
No. 1309.20
6.0 m (20 ft)
No. 1309.20
3.0 m (10 ft)
No. 1309.20
5.5 m (18 ft)
No. 1309.22
7.0 m (23 ft)
No. 2018.20
7.0 m (23 ft)
No. 1713.21
12.0 m (40 ft)
No. 1713.18
12.0 m (40 ft)
Midfall
No. 1713.18
12.0 m (40 ft)
No. 1713.18
0.5 m (1.6 ft)
No. 1713.31
12.0 m (40 ft)
No. 1713.18
12.0 m (40 ft)
No. 1713.18
6.0 m (20 ft)
No. 1713.18
3.0 m (10 ft)
No. 1713.18
7.0 m (23 ft)
No. 1713.22
7.0 m (23 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
11.7
m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
7.0 m (23 ft)
No. 2018.23
Max. combination 353 ft
Main boom
No. 2018.xx 248 ft
Fixed jib No. 0806.xx 105 ft
Main boom
No. 2018.xx 258 ft
Fixed jib No. 0806.xx 85 ft
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
6.0 m (20 ft)
No. 2018.20
7.0 m (23 ft)
No. 2018.23
Max. combination 304 ft
Main boom
No. 2018.xx 219 ft
Fixed jib No. 1008.xx 85 ft
Main boom
No. 2018.xx 229 ft
Fixed jib No. 1008.xx 66 ft
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
6.0 m (20 ft)
No. 2018.20
7.0
m (23 ft)
No. 2018.23
Max. combination 439 ft
Main boom
No. 2018.xx 181 ft
Luffing jib No. 1309.xx 258 ft
Main boom
No. 2018.xx 191 ft
Luffing jib No. 1309.xx 219 ft
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
1
1.7 m (38 ft)
No. 2018.20
3.0
m (10 ft)
No. 2018.20
7.0
m (23 ft)
No. 2018.23
Max. combination 443 ft
Main boom
No. 2018.xx 171 ft
Luffing jib No. 1713.xx 272 ft
Main boom No. 2018.xx 191 ft
Luffing jib No. 1713.xx 164 ft
LR 1160 ANSI/ASME B 3 0.5 9
Self assembly system
Unloading of basic machine
Unloading and assembly of boom foot
Unloading and assembly of crawlers
Unloading and assembly of carbody counterweight Unloading and assembly of boom
Unloading and assembly of counterweight
10 LR 1160 ANSI/ASME B 30.5
Erecting of main boom to working position
Assembly of boom
Reeving of hoist and luffing jib ropes
Erecting of main boom and luffing jib
Working position
LR 1160 ANSI/ASME B 3 0.5 11
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