LG WDM-16225FD, WD-16220FD, WD-16220FDN, WD-16225FDN, WDM-16220FDN Service Manual

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W ASHING MACHINE
SERVICE MANUAL
READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE.
MODEL : WD(M)-16220(5)FD/16220(5)FDB(N)
WD(M)-14220(5)FD/14220(5)FDB(N) WD(M)-12220(5)FD/12220(5)FDB(N) WD(M)-10220(5)FD/10220(5)FDB(N)
website : http://www.LGEservice.com e-mail : http://LGEservice.com/techsup.html
2
CONTENTS
1. SPECIFICATION............................................................................................................................3
2. FEATURES & TECHNICAL EXPLANATION .................................................................................4
3. PARTS IDENTIFICATION ............................................................................................................ 6
4. INSTALLATION............................................................................................................................. 7
5. OPERATION................................................................................................................................10
6. WIRING DIAGRAM / PROGRAM CHART...................................................................................12
7. TROUBLESHOOTING.................................................................................................................13
7-1.BEFORE PERFORMING SERVICE....................................................................................13
7-2.QC TEST MODE..................................................................................................................13
7-3.HOW TO KNOW THE WATER LEVEL FREQUENCY.........................................................13
7-4.ERROR DISPLAY ................................................................................................................14
8. ERROR DIAGNOSIS AND CHECK LIST....................................................................................16
8-1. DIAGNOSIS AND ANSWER FOR ABNORMAL OPERATION...........................................16
8-2. FAULT DIAGNOSIS AND TROUBLESHOOTING ..............................................................19
9. DISASSEMBLY INSTRUCTIONS ...............................................................................................26
10. EXPLODED VIEW AND PARTS LIST .......................................................................................33
10-1. THE EXPLODED VIEW OF CABINET ASSEMBLY .........................................................33
10-2. THE EXPLODED VIEW OF CONTROL PANEL AND DISPENSER ASSEMBLY ............34
10-3. THE EXPLODED VIEW OF DRUM AND TUB ASSEMBLY .............................................35
APPENDIX (Replacement parts list) ...........................................................................................36
3
1. SPECIFICATION
ITEM
POWER SUPPLY 220-240V~, 50Hz
PRODUCT WEIGHT 65kg
WASHING 230W SPIN (1400rpm) 440W DRAIN MOTOR 38W WASH HEATER 2000W WASH 45rpm
1600 rpm : 400/800/1200/1600 rpm
SPIN
1400 rpm : 400/800/1000/1400 rpm 1200 rpm : 400/800/1000/1200 rpm
1000 rpm : 400/600/800/1000 rpm
OPERATION WATER PRESSURE 0.3-10kgf/cm
2
(30-1000kPa)
CONTROL TYPE Electronic
WASH CAPACITY
Rating
Synthetic (3.5kg), Wool/Silk (2kg), Hand Wash (2kg), Delicate (3kg), Quick 30(5kg)
DIMENSION 600mm(W) 600mm(D) 850mm(H)
WASH PROGRAM Cotton, Synthetic, Wool/Silk, Hand Wash, Delicate, Quick 30
RINSE Super, Normal, Rinse Hold
DOOR SWITCH TYPE Bi-Metal type
WATER LEVEL 9 steps (by sensor) RESERVATION From 3 hours to 19 hours
SENSING OF THE LAUNDRY AMOUNT
Adapted
FUZZY LOGIC Adapted
DISPLAY OF THE REMAINING TIME
Adapted
ERROR DIAGNOSIS 9 items
POWER AUTO OFF Adapted
CHILD LOCK Adapted
AUTO RESTART Adapted
RAPID Adapted
ELECTRICITY
CONSUMPTION
REVOLUTION
SPEED
WD(M)-16220(5)FB/16220(5)FBB(N) WD(M)-14220(5)FB/14220(5)FBB(N)
WD(M)-12220(5)FB/12220(5)FBB(N) WD(M)-10220(5)FB/10220(5)FBB(N)
4
Jumbo drum
LG
’s jumbo drum can wash about 40% more load than conventional washing machine. A bigger drum improves the wash performance.
More economical by Intelligent Wash System
Intelligent Wash System detects the amount of load and water temperature, and then determines the optimum water level and washing time to minimize energy and water consumption.
Direct Drive system
The advanced Brushless DC motor rotates the Drum directly without belt and pulley .
Child-Lock
The Child-Lock system has been developed to prevent children from pressing any button to change the program during operation.
Low noise speed control system
By sensing the amount of load and balance, automatical distributes load evenly to minimize the spinning noise level.
Auto Restart
Although the washing machine is turned off by a power failure, it restarts automatically where it stopped when power is supplied again. And it will be the same the machine is unplugged and is plugged in again.
Water circulation
Spray detergent solution and water onto the load over and over. Clothes are soaked more quickly and thoroughly during wash cycle. The detergent suds can be removed more easily by the water shower during rinse cycle. The water circulation system uses both water and detergent more efficiently .
2. FEATURES & TECHNICAL EXPLANATION
2-1.FEATURES
40%
5
2-2.DETERMINE WASHING TIME BY FUZZY LOGIC
To get the best washing performance optimal time is determined by sensing of water temperature, selected washing temperature and laundry amount.
2-3.WATER LEVEL CONTROL
This model adopts a pressure sensor which can sense the water level in the tub.
Water supply is stopped when the water level to the preset level, then the washing program proceeds.
Spinning does not proceed until the water in the tub reduces a certain level.
2-4.THE DOOR CAN NOT BE OPENED
While program is operating.
FUZZY LOGIC
laundry amount
selected washing
temperature
water
temperature
washing time
rinsing time
spin rhythm, time
the best washing performance
SENSING
PROCESSING
DETERMINA TION
EFFECT
6
3. PARTS IDENTIFICATION
Inlet hose Wrench
Power plug
Control panel
Door
Lower cover Adjustable feet
(For detergent and
fabric softener)
Drawer
Drum
Lower cover cap
Drain plug
If the supply cord is damaged, it must be replaced by the manufacturer or its service agents or a similarly qualified person in order to avoid a hazard.
Drain pump filter
P
r
e
Pre-w
a
s
h
wash
Ti
m
e
S
a
v
e
ime Save
Creas
e C
are
Crease Care
Rinse
+
1200 800
ACCESSORIES
7
Before servicing ask the customer what the trouble is.
Check the adjustment (power supply is 220-240V~, remove the transit bolts....)
Check the troubles referring to the troubleshooting. Decide service steps referring to disassembly instructions. Then, service and repair . After servicing, operate the appliance to see whether it works OKor NOT.
ST ANDARD INSTALLA TION
The appliance should be installed as follows.
REMOVE THE TRANSIT INST ALL THE APPLIANCE ADJUST THE
BOL TS ON FLA T AND FIRM SURFACE HORIZONT AL
Remove the transit bolts Turn the leveling feet to
(4EA:
) with supplied spanner. set the appliance horizontally.
Keep the transit bolts and spanner for future use. Insert the provided 4 caps into the hole
The appliance goes up by
rotating the feet clockwise.
The appliance comes down by rotating the feet counter­clockwise.
4. INSTALLATION
1
P
r
e
Pre-w
a
s
h
wash
Tim
e
S
a
v
e
ime Save
Crease CareCrease Care
RinseRinse
+
1
2
0
0
1200
8
0
0
800
High
Low
8
HOW TO CONNECT INLET HOSE
Check that the rubber washer is inside of the
valve connector.
Connect the inlet hose firmly to prevent leak.
CONNECT DRAIN HOSE
CONNECT POWER PLUG
P
r
e
Pre-w
a
s
h
wash
Ti
m
e
S
a
v
e
ime Save
C
rease C
are
Crease Care
RinseRinse
+
1
2
0
0
1200
8
0
0
800
PrePre-washwash
Tim
e
S
a
v
e
ime Save
C
r
e
a
s
e
C
a
r
e
Crease Care
RinseRinse
+
1
2
0
0
1200
8
0
0
800
Pre
Pre
-wash
wash
Ti
m
e
S
a
ve
ime Save
C
r
e
a
s
e
C
a
r
e
Crease Care
Rinse
Rinse
+
1
2
0
0
1200
8
0
0
800
Make sure that the hose is not twisted.
The drain hose should be placed under 100cm from the floor.
Connect the power plug to the wall outlet.
Avoid connecting several electric devices,
It may be the cause of a fire.
Avoid submerging the end of the hose.
9
TEST OPERA TION
PrePr
e
-w
a
s
h
w
a
sh
T
i
m
e
S
a
v
e
ime
Sa
v
e
C
re
a
s
e
C
a
r
e
C
re
a
s
e
Care
RinseR
in
se
+
1
2
0
0
1
200
8
0
0
8
00
P
r
e
Pre-w
a
s
h
wash
Ti
m
e
S
a
v
e
ime Save
C
r
e
a
s
e
C
a
r
e
Crease Care
R
inse
Rinse
+
1
2
0
0
1200
8
0
0
800
PrePre-w
a
s
h
wash
Ti
m
e
S
a
v
e
ime Save
C
r
e
a
s
e
C
a
r
e
Crease Care
RinseRinse
+
1
2
0
0
1200
8
0
0
800
Connect the power plug to the outlet.
In case of coloureds program.
Connect the inlet hose.
Preparation Press the power button. Press
the
Start/Pause
for washing. button.
Press the Temp. button Check if the drum rotates Check if water is supplied and the present temperature will clockwise and counterclockwise. through the detergent dispenser. be displayed.
Power off and then power on. Check if the door can be opened after 3 minutes.
Turn off W ashand Rinseafter pressing the Start/Pause button and start the machine again. Check drain and spin.
If SVC is needed during
check, remove
the remaining water by pulling
out the hose cap.
Check the water heating. Check automatic reverse Check the water supply .
turn.
Check drain and spin
Power off and open the
Water removal
door
10
5. OPERATION
Pre Wash
Time Save
Crease Care
Rinse
LED display
Display the estimated remaining time
(Hour : Minute) to finish.
In case of abnormal operation, error indications are displayed.
( )
See troubleshooting guide.
Water temperature selector
Press the button to select water temperature. 95 C is selected for Cotton only. By pressing the button while operating the washer, the present temperature is displayed.
Wash program selector
8 program can be set depending on the type of the laundry. If the power button is pressed, Cotton program is automatically set. By turning the dial, [Cotton-Synthetic -Woo/Silk-Hand Wash
­Drain-Rinse+Spin-Quick 30-Delicate ]can be selected. (The opposite is possible)
Start/Pause button
Use the button to start or pause wash cycle. The power turns off automatically 4 minutes after the pause button is pressed.
Pre Wash
If the laundry is heavily soiled, “Pre Wash” course is effective. Pre Wash is available in Cotton and Synthetic Program.
Crease Care
If you want to prevent crease, select this button with spin
Option1
,,,,,,,,,
11
Pre Wash
Time Save
Crease Care
Rinse
+
12001200
800800
Power button
Press the button to turn power on and off. Press the button to cancel the delay finish.
Child - Lock
Child Lock system can be set and canceled by pressing and holding both [Option1] and [Option 2] button simultaneously more than 2 seconds. Once Child Lock is set, all buttons are inoperable except power button. Child Lock system can be set anytime even during Power-off and operation. It is automatically cancelled when an operational error occur.
Time Delay
Press the button when delayed washing is needed. When the button is pressed, is displayed, maximum delay of hours can be set. Each press advances time delay by the hour. Use [Power] button to cancel [Time Delay] [Time Delay] means the time required from the present to the completion of washing.
Spin button
By pressing the Spin button the spin speed can be chosen.
Time Save
By selecting the Time Save option, the wash time may be reduced, depending on the program selected. This option is available with Cotton, Synthetic program.
Rinse
+
If you wish to rinse more, the Rinse+option will remove any trace of detergents.
Option2
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