Lenze E94ARNE User Manual

EDS94ARNExxxx 13279702
Ä.<ö#ä
L-force Drives
Software Manual
9400
E94AxRNxxxx
9400 regenerative power supply module
L
9400 regenerative power supply module | Parameter setting

Overview of technical documentation for 9400 Servo Drives

Overview of technical documentation for 9400 Servo Drives
Project planning, selecting & ordering Legend:
9400 Hardware Manual Printed documentation
Catalogue / electronic catalogue (DSC - Drive Solution Catalogue) Online documentation
(PDF/Engineer online help)
Mounting & wiring Abbreviations used:
MA for controller BA Operating Instructions
MA for regenerative power supply module KHB Communication Manual
MA for communication module MA Mounting Instructions
MA for extension module SW Software Manual
MA for safety module
MA for accessories
MA for remote maintenance components
Parameter setting
BA for keypad
SW for Lenze »Engineer« software
SW for controller (9400 HighLine/9400 PLC)
SW for regenerative power supply module This documentation
KHB for communication module
SW for extension module
SW for safety module
SW for Lenze technology application
SW for 9400 function library
Configuring & programming
SW for Lenze »L-force Engineer« software
SW for Lenze »PLC Designer« software
SW for controller (9400 HighLine/9400 PLC)
KHB for communication module
SW for extension module
SW for safety module
SW for Lenze technology application
SW for 9400 function library
Commissioning the drive/device
SW for controller
SW for regenerative power supply module This documentation
Chapter "Commissioning Chapter "Oscilloscope Chapter "Diagnostics & fault analysis
Remote Maintenance Manual
Establishing the networking
KHB for communication medium used
" ( 12)
" ( 170)
" ( 187)
2 L EDS94ARNExxxx EN 2.3 - 06/2014
9400 regenerative power supply module | Parameter setting

Contents

Contents
1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Conventions used
1.2 Terminology used
1.3 Definition of notes used
2 Commissioning
2.1 Short setup
2.1.1 Example circuit
2.1.2 Commissioning with the keypad
2.1.3 Commissioning with the Engineer
2.1.4 Controlling the regenerative power supply module via terminals
2.2 Device replacement
2.3 Filter replacement
3 Regenerative power supply module application
3.1 Parameterising the brake chopper/brake resistor
3.1.1 Setting the voltage threshold for braking operation
3.1.2 Setting the brake chopper mode
3.1.3 Monitoring
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3.1.3.1 Overcurrent protection
3.1.3.2 Ixt utilisation of brake transistor
3.1.3.3 I2t utilisation of brake resistor
3.1.3.4 DC-bus overvoltage
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3.2 Signal configuration
3.2.1 Device and line interface
3.2.2 Output ports
3.3 Assignment of the I/O terminals
4 Device interface
4.1 Device commands
4.1.1 Load Lenze setting
4.1.2 Load start parameters
4.1.3 Load route data from the ENP
4.1.4 Activate application
4.1.5 Save selected application
4.1.6 Save start parameters
4.1.7 Delete logbook
4.1.8 Archive log file
4.1.9 Start application
4.1.10 Stop application
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Contents
4.1.11 Reset program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
4.1.12 Delete program
4.1.13 Restart program
4.1.14 Reset runtime measurement
4.1.15 Inhibit controller
4.1.16 Enable controller
4.1.17 Reset error
4.1.18 Reset max DC power mot.
4.1.19 Reset max DC power reg.
4.1.20 Reset max. line power reg.
4.1.21 Reset transmitted energy
4.1.22 Reset regenerated energy
4.1.23 CAN on-board: Reset node
4.1.24 CAN module: Reset node
4.1.25 CAN on-board: Pred.Connect.Set
4.1.26 CAN module: Pred.Connect.Set
4.1.27 CAN on-board: Identify node
4.1.28 CAN module: Identify node
4.1.29 Unbind/bind Ethernet module MXI1
4.1.30 Unbind/bind Ethernet module MXI2
4.1.31 Activate parameter sets 1 ... 4
4.1.32 Archive parameter sets 1 ... 4
4.1.33 Format file system
4.1.34 Restore file system
4.1.35 Prepare firmware update
4.1.36 Restart controller
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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4.2 Device states
4.2.1 State "Initialisation active"
4.2.2 State "Device is ready to switch on"
4.2.3 State "Device is switched on"
4.2.4 State "Operation"
4.2.5 State "Warning active"
4.2.6 State "Warning locked active"
4.2.7 State "Trouble active"
4.2.8 State "Fault active"
4.2.9 State "System fault active"
4.3 Automatic restart after power-on/trouble/fault
4.4 Monitoring the device utilisation
4.5 Display of peak power
4.6 Display of output and regenerated energy
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5 I/O terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
5.1 Overview
5.2 Analog inputs
5.2.1 Terminal assignment/electrical data
5.2.2 Parameter setting
5.2.3 Reconfiguring analog input 1 into current input
5.3 Analog outputs
5.3.1 Terminal assignment/electrical data
5.3.2 Parameter setting
5.4 Digital inputs
5.4.1 Terminal assignment/electrical data
5.4.2 Parameter setting
5.5 Digital outputs
5.5.1 Terminal assignment/electrical data
5.5.2 Parameter setting
5.6 "State bus" monitoring function
6 "CAN on board" system bus
6.1 General information
6.1.1 General data and operating conditions
6.1.2 Supported protocols
6.1.3 Communication time
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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6.2 Possible settings via DIP switches
6.2.1 Setting the node address
6.2.2 Setting the baud rate
6.3 LED status displays for the system bus
6.4 Structure of the CAN data telegram
6.4.1 Identifier
6.4.2 User data
6.5 Communication phases/network management
6.5.1 State transitions
6.5.2 Network management telegram (NMT)
6.5.3 Parameterising a device to act as a CAN master
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
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6.6 Process data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
6.6.1 Process data object identifiers
6.6.2 Transmission type
6.6.3 Masking of TPDOs for event control
6.6.4 Data reception monitoring of RPDOs
6.6.5 Synchronisation of PDOs via sync telegram
6.6.5.1 Parameter setting
6.6.5.2 Effect of C01130 on the sync phase position
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6.7 Parameter data transfer
6.7.1 Parameter data object identifiers
6.7.2 User data
6.7.2.1 Command
6.7.2.2 Addressing by means of index and subindex
6.7.2.3 Data 1 ... data 4
6.7.2.4 Error messages
6.7.3 Parameter data telegram examples
6.7.3.1 Read parameters
6.7.3.2 Write parameters
6.7.3.3 Read block parameters
6.8 Diagnostics
6.9 Monitoring
6.9.1 Node guarding protocol
6.9.2 Heartbeat protocol
6.9.3 Emergency telegram
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
6.9.1.1 Telegram structure
6.9.1.2 Parameter setting
6.9.1.3 Commissioning example
6.9.2.1 Telegram structure
6.9.2.2 Parameter setting
6.9.2.3 Commissioning example
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
. . . . . . . . . . . . . . . . . . . . 124
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
6.10 Implemented CANopen objects
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9400 regenerative power supply module | Parameter setting
Contents
7 Oscilloscope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
7.1 Technical data
7.2 Function description
7.3 User interface
7.3.1 Oscilloscope toolbar
7.3.2 Oscillograph
7.3.3 Vertical settings
7.3.4 Status bar
7.3.5 Trigger/cursor settings
7.3.6 Horizontal settings
7.3.7 Recording settings
7.4 Operation
7.4.1 Selecting the variables to be recorded
7.4.2 Selecting the recording time/sample rate
7.4.3 Selecting the trigger condition
7.4.4 Starting recording
7.4.5 Adjusting the representation
7.4.6 Reading individual measured values
7.5 Data records
7.5.1 Saving/exporting a data record
7.5.2 Loading/importing a data record
7.5.3 Deleting a data record in the project
7.5.4 Overlay function
7.5.5 Copying a data record to the clipboard
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
7.6 Internal variables (oscilloscope signals)
8 Diagnostics & fault analysis
8.1 LED status displays
8.1.1 LED status displays for the device state
8.2 Drive diagnostics with the »Engineer«
8.3 Device diagnostics via keypad/bus system
8.4 Logbook
8.4.1 Functional description
8.4.2 Filtering logbook entries
8.4.3 Reading out logbook entries
8.4.4 Exporting logbook entries to a file
8.5 Monitoring
8.5.1 Setting the error response
8.5.2 Warning thresholds
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
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Contents
8.6 Error messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
8.6.1 Structure of the error number (bit coding)
8.6.1.1 Response
8.6.1.2 Instance ID
8.6.1.3 Module ID
8.6.1.4 Error ID
8.6.1.5 Example for the bit coding of the error number
8.6.2 Resetting an error message
8.6.3 Short overview (A-Z)
8.6.4 Cause & possible remedies
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
. . . . . . . . . . . . . . . . . . 201
9 Internal interfaces
9.1 LS_AnalogInput - analog inputs
9.2 LS_AnalogOutput - analog outputs
9.3 LS_DigitalInput - digital inputs
9.4 LS_DigitalOutput - digital outputs
9.5 LS_DriveInterface - device interface
9.6 LS_LineInterface - line interface
9.7 LS_SyncInput - status information for the sync telegram
10 Parameter reference
10.1 Structure of the parameter descriptions
10.1.1 Data type
10.1.2 Parameters with read-only access
10.1.3 Parameters with write access
10.1.4 Parameter attributes
10.1.5 Abbreviations used in parameter & selection texts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
. . . . . . . . . . . . . . . . . . . . . . . . . . 264
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
10.1.3.1 Parameters with setting range
10.1.3.2 Parameters with selection list
10.1.3.3 Parameters with bit-coded setting
10.1.3.4 Parameters with subcodes
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
. . . . . . . . . . . . . . . . . . . . . . . . 271
10.2 Parameter list
10.3 Table of attributes
11 Index
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Your opinion is important to us
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359
9400 regenerative power supply module | Parameter setting

1 About this documentation

This documentation contains information about the regenerative power supply module.
Please read the Mounting Instructions supplied with the regenerative power
supply module before you start working!
The Mounting Instructions contain safety information which must be observed!
Target group
This documentation is directed at all persons who parameterise and diagnose the regenerative power supply module by means of the L-force »Engineer« software and the keypad.
Information on the validity
The information provided in this documentation is valid for the following standard devices:
About this documentation
Product series Type designation From software version
Servo Drives 9400 E94AxRNxxxx 1.0
Document history
Version Description
2.3 06/2014 TD05 Error corrections
2.2 03/2010 TD05 Error corrections
2.1 01/2009 TD05 Error corrections
2.0 11/2008 TD05 • Extended by new functions for regenerative power supply module V2
•New main chapter: "CAN on board" system bus
1.1 07/2008 TD05 Error corrections
1.0 04/2008 TD05 First edition
EDS94ARNExxxx EN 2.3 - 06/2014 L 9
9400 regenerative power supply module | Parameter setting
About this documentation Conventions used

1.1 Conventions used

This documentation uses the following conventions to distinguish between different types of information:
Type of information Writing Examples/notes
Numbers
Decimal separator Point Generally the decimal point is used.
For example: 1234.56
Text
Program name » « The Lenze PC software »Engineer«...
Window Italics The Message window... / The Options dialog box...
Variable identifier By setting bEnable to TRUE...
Control element Bold The OK button... / The Copy command... / The
Sequence of menu commands
Shortcut <Bold> Use <F1> to open the online Help.
Hyperlink Underlined
Symbols
Page reference (10) Optically highlighted reference to another page. Is
Step-by-step instructions
Properties tab...
If the execution of a function requires several commands, the individual commands are separated by an arrow: Select File
If a command requires a combination of keys, a "+" is placed between the key symbols: Use <Shift>+<ESC> to...
A hyperlink is an optically highlighted reference which is activated with a mouse click.
activated via mouse-click in this online documentation.
Step-by-step instructions are indicated by a pictograph.
Open to...

1.2 Terminology used

Term Meaning
»Engineer« Lenze software which supports you throughout the whole machine life cycle -
Code "Container" for one or several parameters used for parameter setting or
Subcode If a code contains several parameters, the individual parameters are stored
from planning to maintenance.
monitoring of the regenerative power supply module.
under "subcodes". This documentation uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").
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9400 regenerative power supply module | Parameter setting

1.3 Definition of notes used

The following signal words and symbols are used in this documentation to indicate dangers and important information:
Safety instructions
Layout of the safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
About this documentation
Definition of notes used
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Danger! Danger of personal injury through a general source of danger
Stop! Danger of property damage
Application notes
Pictograph Signal word Meaning
Note! Important note to ensure trouble-free operation
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the corresponding measures are not taken.
Tip! Useful tip for simple handling
Reference to another documentation
EDS94ARNExxxx EN 2.3 - 06/2014 L 11
9400 regenerative power supply module | Parameter setting
Commissioning

2 Commissioning

This chapter describes three different commissioning scenarios:
A. Short setup
Target: Adapting the regenerative power supply module to the electromechanics
and the control system.
B. Device replacement
Target: Replacing a regenerative power supply module which has failed in a running
system by a replacement device using the "old" memory module.
C. Filter replacement
Target: Replacing a filter which has failed in a running system.
(13)
(20)
(20)
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9400 regenerative power supply module | Parameter setting
L3
N
PE
L1 L2
F1...F3
F4
K1
K1
K2
K1
L1 L2
L3
E94ARNE0xx4
X111
-UG
O
I
RFR
+UG
Rb2
Rb1
R
B
R
B
L1 L2
L3
X112
X5
GI
RFR
J
. . .
+
-
X8
+
+
+
E94AZPP0364
X2
GE24E
+
-
SB
+
-
GE
24E
X323
X324
15
4
4
E94AZMR0xx4xDB
L1 L2
L3
X109
X110
L1.2
L2.2
L3.2
L1.1
L2.1
L3.1
X321
X322
X320
X4
GODO2
K2

2.1 Short setup

The short setup described in this chapter serves to adapt the regenerative power supply module to the electromechanics and the control system. The short setup can be carried out with the keypad or the Lenze PC software »Engineer«.

2.1.1 Example circuit

Commissioning
Short setup
94PSPVR01
Name Component
E94ARNE0xx4 Regenerative power supply module
E94AZPP0364 Installation backplane of regenerative power supply module
E94AZMR0... Mains filter
F1 ... F4 Fuses
RFR Controller enable (only for regenerative feedback)
K1 Mains contactor
RB Brake resistor
24-V voltage source for the control electronics
24-V voltage source for the digital inputs in accordance with IEC 61131-2
From version 02.00: Overtemperature disconnection (DO2 load: max. 50 mA)
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(safely separated power supply unit (SELV/PELV), in accordance with IEC 61131-2)
9400 regenerative power supply module | Parameter setting
Commissioning Short setup

2.1.2 Commissioning with the keypad

1. Switch on 24-V supply of the regenerative power supply module. – With the first switch-on of the regenerative power supply module, the filter data are
automatically read out of the electronic filter nameplate (ENP) and temporarily saved in the regenerative power supply module.
2. If the mains voltage is not 400/415 V, adapt the Lenze setting in C00173Note: A change of the setting in C00173
utilisation! In the chapter "Rated data" of the Hardware Manual, the device types and their permissible device utilisation at different mains voltages and switching frequencies are specified.
3. Carry out optional parameter setting: – Parameterising the brake chopper/brake resistorSignal configuration
4. Save the parameter set (C00002 – By saving the parameter set, certain data such as the filter data are permanently
available in the regenerative power supply module and do not need to be read again from the electronic filter nameplate at the next switch-on. This shortens the initialisation time correspondingly.
5. Switch on mains voltage the DC bus is charged.
6. Deactivate controller inhibit via controller enable terminal (RFR) regenerative feedback is enabled.
7. Controlling the regenerative power supply module via terminals
(30)
= "11: Save start parameters").
also has an impact on the permissible device
(22)
. (19)
accordingly.
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9400 regenerative power supply module | Parameter setting

2.1.3 Commissioning with the Engineer

For commissioning with the Lenze PC software »Engineer« you need:
A PC with the following system requirements:
– Processor with at least 1.4 GHz – At least 512 MB RAM and 650 MB of free hard disk space – Operating system Microsoft® Windows® 2000 (service pack 2 or higher) or
Windows® XP
A connection to the regenerative power supply module, e. g. via the diagnostic adapter
offered by Lenze.
Commissioning
Short setup
Note!
Please observe the documentation for the diagnostic adapter!
For communication with the regenerative power supply module, at least the control electronics of the regenerative power supply module must be supplied with 24-V low voltage via the connector X2; detailed information on this can be found in the Mounting Instructions for the regenerative power supply module.
Stop!
If you alter parameters in the »Engineer« while an online connection to the regenerative power supply module is established, the changes are directly accepted in the regenerative power supply module!
Tip!
An online connection can also be established via optional interfaces which are provided by corresponding communication modules in the module receptacles MXI1/MXI2 of the regenerative power supply module.
Detailed information about the different interfaces can be found in the corresponding Communication Manuals.
EDS94ARNExxxx EN 2.3 - 06/2014 L 15
9400 regenerative power supply module | Parameter setting
Commissioning Short setup
How to carry out the commissioning with the »Engineer«:
1. Start the »Engineer«.
2. Select the procedure in the Start-up wizard.
• For instance, select the option "Select component from catalog".
3. Add the corresponding components from the catalog to the project:
Regenerative power supply module
Available device modules
Regenerative power supply module application
Project view example in the »Engineer«:
4. Select the regenerative power supply module in the Project view.
5. Change to the Application parameters tab in the Workspace.
6. If the mains voltage is not 400/415 V, adapt the Lenze setting accordingly in the
Mains voltage list field.
Note: A change of the setting in C00173
device utilisation! In the chapter "Rated data" of the Hardware Manual, the device types and their permissible device utilisation at different mains voltages and switching frequencies are specified.
16 L EDS94ARNExxxx EN 2.3 - 06/2014
also has an impact on the permissible
9400 regenerative power supply module | Parameter setting
Commissioning
Short setup
7. Carry out optional parameter setting:
Parameterising the brake chopper/brake resistor
Signal configuration
• Establish network/communication.
8. Switch on 24-V supply of the regenerative power supply module.
• With the first switch-on of the regenerative power supply module, the filter data are automatically read out of the electronic filter nameplate (ENP) and temporarily saved in the regenerative power supply module.
9. Click the icon.
10. Confirm the following note with Yes to accept the changes on the project:
(30)
(22)
The Build project dialog box is displayed:
11. Click Build to build the project.
• After the project has been built successfully, a corresponding note is displayed.
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9400 regenerative power supply module | Parameter setting
Commissioning Short setup
12. Confirm the note that the project has been built successfully with OK.
If no communication path has been configured for the regenerative power supply module yet, the Communication path dialog box is displayed:
13. Set the bus connection (e. g. "Diagnostic adapter") to the regenerative power supply module in the Communication path dialog box.
14. Click Connect to establish the online connection to the regenerative power supply module.
• After the connection has been established successfully, the Transfer to device
dialog box is displayed.
Note: The following parameters are set automatically in the regenerative power supply module via the electronic filter nameplate (ENP): C00070
C00076
• »Engineer« versions V2.9 do not
• If an older »Engineer« version is used, these parameters have to be saved prior
15. Click Start in the Transfer to device dialog box.
16. Confirm the query on whether the device is to be inhibited and the application is to be stopped with Yes.
• Then the transmission is started.
17. After the transmission has been carried out successfully, confirm the query on whether the application is to be started with Yes.
, C00084 and C00085.
overwrite these parameters during a
parameter download.
to a parameter download and then reset manually to the saved values.
, C00071, C00075,
18. Also confirm the query on whether the device is to be enabled with Yes.
19. Switch on mains voltage the DC bus is charged.
20. Deactivate controller inhibit via controller enable terminal (RFR) regenerative feedback is enabled.
21. Controlling the regenerative power supply module via terminals
18 L EDS94ARNExxxx EN 2.3 - 06/2014
.
9400 regenerative power supply module | Parameter setting
Note!
The regenerative power supply module still remains inhibited via the controller enable terminal (RFR) if this terminal is set to LOW level.
Commissioning
Short setup
Please note that the regenerative power supply module will only be enabled if all sources for controller inhibit are reset!
• The sources or trip elements that are active for controller inhibit are displayed
in a bit-coded manner in C00158

2.1.4 Controlling the regenerative power supply module via terminals

If the regenerative power supply module is enabled, the application can be controlled via the digital inputs and/or MotionBus (if it is integrated in a network).
Terminal assignment of digital inputs
Terminal Assignment (Lenze setting)
X5 RFR Controller enable
DI1 Inhibit regenerative feedback
• Function also possible via bit 01 of control word 1.
DI2 Activate brake chopper
• Function also possible via bit 02 of control word 1.
DI3 Reset (acknowledge) error
• A pending error message can be reset (acknowledged) by a LOW-HIGH edge if the cause of the error message has been eliminated.
• Function also possible via bit 07 of control word 1.
.
Tip!
Detailed information on device applications can be found in the chapter "Regenerative power supply module application
". (21)
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9400 regenerative power supply module | Parameter setting
Commissioning Device replacement

2.2 Device replacement

Scenario: The regenerative power supply module in a running system has failed.
Note!
For the procedure described below we assume that the memory module and possibly available extension modules in the regenerative power supply module and the filter are not affected by the failure and all parameters have been stored with mains failure protection.
Worksteps
Replacement of the regenerative power supply module:
1. Replace regenerative power supply module.
See Mounting Instructions for the regenerative power supply module!
2. Insert memory module of the regenerative power supply module that has failed into the replacement device.
3. If further extension modules are plugged into the failed regenerative power supply module, they must also be inserted into the replacement device.
Further steps are not required since all required data are stored on the memory module.

2.3 Filter replacement

Scenario: The filter in a running system has failed.
Note!
In the procedure described below we assume that the regenerative power supply module is not affected by the failure.
Worksteps
Replacement of the filter:
1. Replace filter.
For a filter with an electronic nameplate (ENP):
2. Restart regenerative power supply module with connected filter to read out the filter data from the
3. Execute device command C00002
For a filter without an electronic nameplate (ENP):
See Mounting Instructions for the regenerative power supply module!
electronic nameplate.
• Restart the device either by switching the voltage supply off and on again, or via the device command C00002
Note:
The filter is operated with the filter data from the memory module.
= "11000: Restart regenerative power supply module".
= "11: Save start parameters".
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9400 regenerative power supply module | Parameter setting
Regenerative power supply module application

3 Regenerative power supply module application

This chapter provides you with information on the "Regenerative power supply module" application by which the regenerative power supply module can be controlled via digital inputs and input ports. Status information is provided to other applications via digital outputs and output ports.
How to get to the parameterisation dialog of the application:
1. Select the regenerative power supply module in the Project view of the »Engineer«.
2. Change to the Application parameters tab in the Workspace.
Parameterisation dialog in the »Engineer«
The white buttons show the assignment of the control inputs and status outputs of the
application. – The assignment is defined by the "Regenerative power supply module" application
and can, if required, be reconfigured by clicking the corresponding button.
If you click the button marked with the icon, you get to the parameterisation dialog
for the brake chopper/brake resistor, which is one level beneath.
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9400 regenerative power supply module | Parameter setting
Regenerative power supply module application Parameterising the brake chopper/brake resistor

3.1 Parameterising the brake chopper/brake resistor

The regenerative power supply module is equipped with an integrated brake transistor.
The required brake resistor has to be connected externally (see mounting instructions/
hardware manual).
The rated values for the brake transistor are listed in the Hardware Manual, chapter
"Rated data".
Stop!
If the connected brake resistor has a lower resistance than the parameterised brake resistor, the brake transistor may be damaged!
The brake resistor can be thermally overloaded. Carry out protective measures suitable for the system, e.g.:
• Parameterisation of an error response in C00574 parameterised error message in the application or machine control. I2t
utilisation of brake resistor (27)
• External wiring using the temperature contact on the brake resistor (e.g. interruption of the supply via mains contactor and activation of the mechanical brakes).
and evaluation of the
22 L EDS94ARNExxxx EN 2.3 - 06/2014
9400 regenerative power supply module | Parameter setting
Regenerative power supply module application
Parameterising the brake chopper/brake resistor
The brake chopper/brake resistor can be parameterised in the »Engineer» on the
Application parameters tab, dialog level Overview Brake chopper/resistor:
Short overview: Parameters for braking operation
Parameter Information Lenze setting
Value Unit
C00129 Brake resistor value 180.0 Ohm
C00130
C00131
C00132
C00133
C00134 Minimum brake resistance - Ohm
C00137 Brake transistor utilisation - %
C00138 Brake resistor utilisation - %
C00173
C00181
C00569
C00570
C00571
C00572
C00573
C00574
C00600
Highlighted in grey = display parameter
Rated power of brake resistor 5600 W
Therm. capacity brake resistor 485 kWs
Activation brake chopper At overvoltage and overcurrent
Ref: Brake chopper utilisation Minimum resistance (C00134)
Mains voltage 400/415 V
Red. brake chopper threshold 0 V
Resp. brake trans. ixt > C00570 Warning
Warning thres. brake transistor 90 %
Resp. brake resist. i2t > C00572 Warning
Warning thres. brake resistor 90 %
Resp. to overload brake trans. No response
Resp. to overtemp. brake resist. No response
Resp. to DC bus overvoltage Trouble
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9400 regenerative power supply module | Parameter setting
Regenerative power supply module application Parameterising the brake chopper/brake resistor

3.1.1 Setting the voltage threshold for braking operation

The voltage threshold for braking operation is set via C00173 (reduced brake chopper threshold). When the brake chopper threshold is exceeded in the DC bus, the brake chopper is switched on.
Mains voltage selected in C00173 Effective brake chopper threshold
230 V 390 V - value in C00181
400/415 V 725 V - value in C00181
460/480 V 765 V - value in C00181
500 V 790 V - value in C00181

3.1.2 Setting the brake chopper mode

For software versions below V2.0, the following applies:
The regenerative power supply module only feeds back to the mains and activates the brake chopper if the inverter-side current reaches the maximum device current. If the current is below the maximum device current and the DC-bus voltage is below the brake chopper threshold, the brake chopper is not activated.
From software version V2.0 onwards, the following applies:
C00132
can be used to set the conditions for brake chopper activation:
(mains voltage) and C00181
(0 ... 100 V)
(0 ... 100 V)
(0 ... 100 V)
(0 ... 100 V)
Only at overvoltage:
The brake chopper is only activated if the DC-bus voltage has reached the brake chopper threshold. This setting corresponds to the behaviour of the 9400 controller.
At overvoltage and overcurrent (Lenze setting):
This setting corresponds to the behaviour of regenerative power supply modules with software versions below V2.0.
At overvoltage and overcurrent and overload:
With this setting, the brake chopper is used for energy consumption if a device utilisation of 90 % is reached during feedback operation.
– The "normal" voltage thresholds for braking operation still apply. Setting the
voltage threshold for braking operation (24)
– To protect the brake chopper against damage, monitoring of the Ixt utilisation is still
active. Ixt utilisation of brake transistor
(26)
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9400 regenerative power supply module | Parameter setting

3.1.3 Monitoring

3.1.3.1 Overcurrent protection
The brake chopper hardware is monitored for overcurrent (short circuit or earth fault).
Note!
Monitoring for overcurrent can only be activated if a real brake current flows. A test in idle state (without a brake resistor connected) is not possible.
If the monitoring function responds:
– The brake chopper is switched off immediately. – The "Fault" response that is set fixedly is activated. – The "Brake transistor: overcurrent" error message is entered in the logbook of the
regenerative power supply module.
Regenerative power supply module application
Parameterising the brake chopper/brake resistor
Note!
The error can only be acknowledged after 2 seconds at the earliest to resume the braking operation.
Tip!
In addition to the overcurrent protection, the regenerative power supply module is provided with two more monitoring modes for braking operation, which are active even if no brake resistor is connected (testing mode for checking the parameter setting):
Ixt utilisation of brake transistor
I2t utilisation of brake resistor
(26)
(27)
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9400 regenerative power supply module | Parameter setting
Ixt
C00137
1
0
C00134
C00129
C00133
T=0
Off
T=1
On
100 %
C00570
C00569
C00573
Logbook entry "Brake chopper: Ixt > C00570"
Logbook entry " "Brake chopper: Ixt overload
U
DC_act
U
DC_act
I=
Br
I=
Br
I
Br
= f(duty cycle, R )
Br
Regenerative power supply module application Parameterising the brake chopper/brake resistor
3.1.3.2 Ixt utilisation of brake transistor
The regenerative power supply module monitors the Ixt utilisation of the internal brake transistor.
Note!
The braking operation will never be switched off by this monitoring function.
[3-1] Signal flow of Ixt utilisation - brake chopper
The monitoring function is based on a mathematical model which calculates the
braking current from the current DC-bus voltage and the brake resistance parameterised.
– Hence, the monitoring function can respond even if no brake resistor is connected
and can therefore also be used for a testing mode to check the parameterisation.
The calculation considers the thermal utilisation of the brake transistor by a
correspondingly adapted time constant.
Use C00133
setting in C00173
C00129
C00137
to select whether the minimum brake resistance depending on the mains
(display in C00134), or the brake resistance value parameterised in
is to be used as a reference for calculating the utilisation.
displays the calculated utilisation of the brake transistor in [%].
– A 100 % utilisation corresponds to the continuous braking power which is provided
by the brake chopper at a DC-bus voltage of 790 V (or 390 V at a mains voltage of 230 V).
– The maximum braking power (assuming that the utilisation starts at 0 %) can be
provided for a period depending on the device.
– The calculated utilisation is also provided as the oscilloscope signal
Common.dnIxtBrakeChopper to check the braking operation while the system is running
30
(scaling: 2
100 %).
If the utilisation exceeds the advance warning threshold set in C00570
, the message "Brake chopper: Ixt > C00570" is entered into the logbook and the response set in
C00569
26 L EDS94ARNExxxx EN 2.3 - 06/2014
(default setting: "Warning") is activated.
9400 regenerative power supply module | Parameter setting
I2t
C00138
C00129
T=0
Off
T=1
On
100 %
C00572
C00571
C00574
C00129 C00130 C00131
Logbook entry " "Brake resistor: I2t > C00572
Logbook entry " "Brake resistor: I2t overload
U
DC_act
Temperature model
I=
Br
I
Br
When the utilisation reaches the limit value (100 %):
– The activation of the brake chopper is reset to the permanently permissible pulse-
no-pulse ratio (taking into account the parameterised brake resistance). (The brake chopper is activated with 4 kHz, which means that it can be switched on/off at minimum intervals of 250 μs.)
– The response set in C00573
corresponding effects on the state machine and the inverter.
Note!
If the DC-bus voltage exceeds the overvoltage threshold due to a too high braking energy, the monitoring function for overvoltage in the DC bus responds.
DC-bus overvoltage
3.1.3.3 I2t utilisation of brake resistor
Regenerative power supply module application
Parameterising the brake chopper/brake resistor
(default setting: "No response") is activated with the
(29)
The regenerative power supply module is provided with a monitoring function for the I utilisation of the brake resistor which is proportional to the converted braking power.
Note!
The braking operation will never be switched off by this monitoring function.
[3-2] Signal flow - I2t utilisation - brake resistor
The monitoring function is based on a mathematical model which calculates the
braking current from the current DC-bus voltage and the brake resistance parameterised in C00129
– Hence, the monitoring function can respond even if no brake resistor is connected
and can therefore also be used for a testing mode to check the parameterisation.
.
2
t-
The calculation considers the thermal utilisation of the brake resistor based on the
following parameters: – Resistance value (C00129 – Continuous power (C00130 – Thermal capacity (C00131
EDS94ARNExxxx EN 2.3 - 06/2014 L 27
)
)
)
9400 regenerative power supply module | Parameter setting
Regenerative power supply module application Parameterising the brake chopper/brake resistor
C00138 displays the calculated utilisation of the brake resistor in [%].
– A 100 % utilisation corresponds to the continuous power of the brake resistor
resulting at the maximum permissible temperature limit of the brake resistor.
– The calculated utilisation is also provided as the oscilloscope signal
Common.dnI2tBrakeResistor to check the braking operation while the system is running
(scaling: 2
30
100 %).
If the utilisation exceeds the advance warning threshold set in C00572
"Brake resistor: I2t > C00572" is entered into the logbook and the response set in
C00571
When the utilisation reaches the limit value (100 %):
– The response set in C00574
– The activation of the brake chopper is reset to the permanently permissible pulse-
(default setting: "Warning") is activated.
(default setting: "No response") is activated with the
corresponding effects on the state machine and the inverter.
no-pulse ratio (taking into account the parameterised brake resistance). (The brake chopper is activated with 4 kHz, which means that it can be switched on/off at minimum intervals of 250 μs.)
, the message
Stop!
The brake resistor can be thermally overloaded. Carry out protective measures suitable for the system, e.g.:
• Parameterisation of an error response in C00574 parameterised error message in the application or machine control.
• External wiring using the temperature contact on the brake resistor (e.g. interruption of the supply via mains contactor and activation of the mechanical brakes).
and evaluation of the
Note!
If the system is dimensioned correctly, this monitoring function should not respond. If individual rated data of the connected brake resistor are not known, they must be determined "empirically".
From software version V2.0 onwards, C00571
the error response "Brake chopper is inhibited".
• If this error response occurs, the brake chopper is inhibited without providing feedback to the device control. Instead, feedback is provided via the LI_bChopperOffByTrouble output of the LS_LineInterface
• If the corresponding trigger threshold is fallen below by 5 %, the pulse inhibit of the brake chopper is deactivated again and the status signal LI_bChopperOffByTrouble is reset to FALSE.
and C00574 additionally provide
system block.
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9400 regenerative power supply module | Parameter setting
3.1.3.4 DC-bus overvoltage
If the braking energy is too high and the DC-bus voltage therefore exceeds the overvoltage threshold which results from the mains setting in C00173 error message is output and the response set in C00600 "Trouble").
Note!
For hoist applications the "Fault" response should be selected in C00600 (in combination with an emergency stop via mechanical brakes).
Regenerative power supply module application
Parameterising the brake chopper/brake resistor
, the "Overvoltage in the DC bus"
is activated (default setting:
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9400 regenerative power supply module | Parameter setting
Regenerative power supply module application Signal configuration

3.2 Signal configuration

3.2.1 Device and line interface

If required, the default signal configuration of the control and setpoint inputs of the device and line interface can be easily reconfigured by parameterising the multiplexer parameters assigned.
Device interface
Signal (Lenze setting) Control input Signal configuration
DIGIN 1 Set controller inhibit
(inhibit regenerative feedback)
Control word 1 bit 01 Set controller inhibit
(inhibit regenerative feedback)
DIGIN 3 Reset error 1 C03130/3
Control word 1 bit 07 Reset error 2 C03130/4
C03130/1
C03130/2
Line interface
Signal (Lenze setting) Control input Signal configuration
DIGIN 2 Activate brake chopper C03190/1
Control word 1 bit 02 Activate brake chopper C03190/2
30 L EDS94ARNExxxx EN 2.3 - 06/2014
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