Lenze E84DxxxxxxxxxR User Manual

EDS84DPNET
13358511

Ä.Dv,ä

L-force Communication

Communication Manual

8400 protec

E84DxxxxxxxxxR

PROFINET

L

2 L EDS84DPNET EN 4.0 - 11/2010

Communication manual 8400 protec PROFINET

Contents

Contents

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1 Document history

1.2 Conventions used

1.3 Terminology used

1.4 Notes used

2 General information

3 Technical data

3.1 General data and operating conditions of the PROFINET

3.2 Protocol data

3.3 Communication time

3.4 Internal switch latency

4 Installation

4.1 Network topology

4.2 PROFINET connection

4.2.1 PROFINET connection via the RJ45 socket

4.2.2 PROFINET connection via the M12 socket

5 Commissioning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.1 Before initial switch-on

5.2 Configuring the PROFINET IO controller

5.3 Setting the station name

5.4 Setting the IP configuration

5.5 Initial switch-on

6 Data transfer

7 Process data transfer

7.1 Accessing process data / PDO mapping

7.2 Preconfigured port interconnection of the process data objects (PDO)

7.3 Freely configuring the port interconnection of the process data objects (PDO)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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. . . . . . 33

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Contents

8 Parameter data transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

8.1 The acyclic channel (PROFIdrive profile)

8.1.1 Connection establishment of an IO controller to an IO device

8.1.2 Acyclic data transmission process

8.1.3 Structure of the PROFINET data telegram

8.2 Reading parameters from the controller

8.2.1 Response after a correct read request

8.2.2 Response after a read error

8.2.3 Telegram example: Read request

8.3 Writing parameters to the controller

8.3.1 Response after a correct write request

8.3.2 Response after a write error

8.3.3 Telegram example: Write request

8.4 Error information (error)

8.5 Consistent parameter data

9 PROFIsafe

10 Monitoring

11 Diagnostics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

11.1 LED status displays

11.2 Diagnostics with the »Engineer«

11.3 Diagnostic data

12 Error messages

12.1 Short overview (A-Z) of the PROFINET error messages

12.2 Possible causes and remedies

13 Parameter reference

13.1 Parameters relevant for communication

13.2 Table of attributes

14 Index

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4 L EDS84DPNET EN 4.0 - 11/2010

Communication manual 8400 protec PROFINET

1 About this documentation

Contents

This documentation exclusively contains descriptions of the PROFINET field bus system for
Inverter Drives 8400 protec.

 Note!

This documentation supplements the Mounting Instructions supplied with the
controller and the "Inverter Drives 8400 protec" Hardware Manual.

The Mounting Instructions contain safety instructions which must be observed!

The properties and functions of the PROFINET for Inverter Drives 8400 protec are described
in detail.

Examples illustrate typical applications.

About this documentation

This documentation also contains...

 The most important technical data for PROFINET communication;
 Information on the installation and commissioning of the PROFINET network;

 Information on the PROFINET data transfer;

 Notes on troubleshooting and fault elimination.

The theoretical concepts are only explained to the level of detail required to understand
the function of the PROFINET communication with Inverter Drives 8400 protec.

Depending on the software version of the controller and the version of the »Engineer«
software installed, the screenshots in this documentation may deviate from the
»Engineer« representation.

This documentation does not describe any software provided by other manufacturers. No
liability can be accepted for corresponding data provided in this documentation. For
information on how to use the software, please refer to the host system (master)
documents.

All brand names mentioned in this documentation are trademarks of their corresponding
owners.

 Tip!

Detailed information on PROFINET can be found on the homepage of the PROFIBUS
user organisation which also enhances the PROFINET communication technology:

www.profibus.com

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Communication manual 8400 protec PROFINET

About this documentation

Target group

This documentation addresses to persons who configure, install, commission, and
maintain the networking and remote maintenance of a machine.

 Tip!

Documentations and software updates for Lenze products can be found in the
download area at:

www.Lenze.com

Validity information

The information in this documentation is valid for the following devices:

Product series Type designation From hardware

8400 protec (PROFINET option) E84DxxxxxxxxxR VB 02.00

version

From software

version

6 L EDS84DPNET EN 4.0 - 11/2010

1.1 Document history

Material no. Version Description

13300081 1.0 06/2009 TD17 First edition

13314271 2.0 09/2009 TD17 General revision

13329747 3.0 04/2010 TD17 General revision

13358511 4.0 11/2010 TD17 • General revision

Your opinion is important to us!

These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.

Perhaps we have not succeeded in achieving this objective in every respect. If you notice
this, please send your suggestions and points of criticism in a short e-mail to:

[e-mail]

Communication manual 8400 protec PROFINET

About this documentation

Document history

• Update for SW version 02.00

Thank you very much for your support.

Your Lenze documentation team

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Communication manual 8400 protec PROFINET

About this documentation
Conventions used

1.2 Conventions used

This documentation uses the following conventions to distinguish between different types
of information:

Type of information Identification Examples/notes

Spelling of numbers

Decimal Standard spelling Example: 1234

Hexadecimal 0x[0 ... 9, A ... F] Example: 0x60F4

Binary

• Nibble

Decimal separator Point The decimal point is always used.

Text

Program name » « PC software

Control element Bold The OK button... / The Copy command... / The

Hyperlink Underlined

Symbols

Page reference ( 8) Optically highlighted reference to another page. In

Step-by-step instructions

In inverted commas

Point



Example: ’100’
Example: ’0110.0100’

For example: 1234.56

Example: Lenze »Engineer«

Properties tab... / The Name input field...

Optically highlighted reference to another topic. In
this documentation activated via mouse-click.

this documentation activated via mouse-click.

Step-by-step instructions are indicated by a
pictograph.

8 L EDS84DPNET EN 4.0 - 11/2010

1.3 Terminology used

Term Meaning

Controller Lenze frequency inverters of the "Inverter Drives 8400 protec" product range

Standard device

»Engineer« Lenze software which supports you throughout the whole machine life cycle -

Code "Container" for one or several parameters used to parameterise or monitor the

Subcode If a code contains several parameters they are stored in so-called "subcodes".

HW Hardware

SW Software

FW Firmware

I/O controller PROFINET master

I/O device PROFINET slave

IO supervisor Engineering and diagnostics tools

Communication manual 8400 protec PROFINET

About this documentation

Terminology used

from planning to maintenance.

device.

This manual uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").

The I/O controller takes over the master function for data communication of the
decentralised field devices. The I/O controller is usually the communication
interface of a PLC.

The IO supervisor can access process data, diagnostic data, and alarm data.

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About this documentation
Notes used

1.4 Notes used

The following pictographs and signal words are used in this documentation to indicate
dangers and important information:

Safety instructions

Structure of safety instructions:

 Pictograph and signal word!

(characterise the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous
situations)

Pictograph Signal word Meaning

Danger! Danger of personal injury through dangerous electrical voltage



Danger! Danger of personal injury through a general source of danger



Stop! Danger of property damage



Application notes

Pictograph Signal word Meaning

Note! Important note for trouble-free operation

Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.

Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.

Reference to a possible danger that may result in damage to material assets
if the corresponding measures are not taken.



Tip! Useful tip for easy handling



Reference to other documentation



10 L EDS84DPNET EN 4.0 - 11/2010

2 General information

PROFINET is defined by the PROFIBUS user organisation. You can differentiate between the
PROFINET component model (CBA = Component Based Automation) and the PROFINET IO.

The PROFINET component model is used for the component-based communication via
TCP/IP and the real time communication for real-time requirements in modular system
engineering.

PROFINET IO has been developed for real-time and synchronous communication IRT (IRT =
Isochronous Real Time) with decentralised peripherals. The designations RT and IRT only
describe the real-time communication features within PROFINET IO.

 Tip!

Detailed information on PROFINET can be found on the website of the PROFIBUS
user organisation:

Communication manual 8400 protec PROFINET

General information

www.profibus.com

EDS84DPNET EN 4.0 - 11/2010 L 11

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General information

Properties of the PROFINET with Inverter Drives 8400 protec

 Support of the I&M0 ... 4 functionality for the identification of the Inverter Drive 8400

protec

 Transmission of safe information via the PROFIsafe protocol when using a version with

an integrated safety system

 Up to 16 process data words can be exchanged for each direction.
 Automatic detection of the baud rate 100 Mbps

 A line topology is enabled by the integrated 2-port switch.

 Support of the LLDP (Link Layer Discovery Protocol) for the topology recognition
 Support of the SNMP (Simple Network Management Protocol) for diagnostics

 Support of the MRP (Media Redundancy Protocol)

– The Inverter Drive 8400 protec can be integrated into a ring topology as a client node.

 Device replacement without exchangeable disk storage

– Since the "station alias" is supported, a station name is automatically assigned to the

new PROFINET node.

– For storing the parameters of the controller, a memory module is still required.

 Access to all Lenze parameters

 Safety engineering manual "Inverter Drives 8400 protec"

Here you can find detailed information on devices with an integrated safety
system.

12 L EDS84DPNET EN 4.0 - 11/2010

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General data and operating conditions of the PROFINET

3 Technical data

 Mounting instructions "Inverter Drives 8400 protec"

Here you can find information on general technical data, operating conditions,
and rated data of the device.

3.1 General data and operating conditions of the PROFINET

Field Values

Communication profile PROFINET

Communication medium S/FTP (Screened Foiled Twisted Pair, ISO/IEC 11801 or EN 50173), CAT 5e

Interface RJ45: Standard Ethernet (in accordance with IEEE 802.3), 100Base-TX (Fast

Ethernet) or M12-socket

Network topology Tree, star, and line

Number of nodes Max. 255 in the subnetwork

Max. cable length 100 m

PROFINET node IO device with real time (RT) communication properties

PUO ID number 0x0106

Device identification (Device ID) 0x8420

Baud rate 100 Mbps

Switching method "Store and forward"

Switch latency 125 μs at maximum telegram length

Technical data

3.2 Protocol data

Field Values

Process data words (PCD) Max. 16 process data words (max. 32 bytes)

PROFIsafe data 4 words (8 bytes)

Acyclic parameter data channel Limited by the PROFINET frame size

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Technical data
Communication time

3.3 Communication time

The communication time is the time between the start of a request and the arrival of the
corresponding response.

The communication times in the PROFINET network depend on the ...

 Processing time within the drive controller;
 Telegram runtime (baud rate / telegram length);

 Nesting depth of the network.

Processing time inside the controller

Data Processing time

Process data Approx. 2 ms

+ 0 ... 1 ms
+ 1 ... x ms

Parameter data Approx. 30 ms + a tolerance of 20 ms (typically)

• Some codes may require a longer processing time.

Update cycle
Processing time in the controller
Runtime of the application task of the technology

application used (tolerance)

There are no interdependencies between parameter data and process data.

14 L EDS84DPNET EN 4.0 - 11/2010

3.4 Internal switch latency

The integrated 2 port switch causes runtime delays which can be calculated as follows:

Runtime delay = ((36 permanent bytes + process data in bytes) x 8 x 10 nsec) + 4 μsec

Example:

20 process data words + 4 PROFIsafe words => 48 bytes

 ((36 permanent bytes + 48 bytes) x 8 x 10 nsec) + 4 μsec

 (84 bytes x 8 x 10 nsec) + 4 μsec
 6.72 μsec + 4 μsec = 10.72 μsec

According to the PROFINET specification, the shortest PROFINET IO telegram must have a
data length of 72 bytes. If the 36 permanent bytes are subtracted from the 72 bytes, 36
bytes are available for process data. If now less than 36 bytes of process data are used, the
PROFINET IO telegram is filled with "zero bytes" until it can be transmitted. As a
consequence for the calculation formula, the shortest PROFINET IO telegram with 18
process data words (36 bytes) has always the same length and thus the runtime delay is
the same, too.

Communication manual 8400 protec PROFINET

Technical data

Internal switch latency

 Note!

The use of external switches can also lead to runtime delays. Depending on the
system constellation, it may be useful to create a star topology or a line/mix
topology.

Network topology

( 16)

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Installation
Network topology

4 Installation

 Mounting instructions "Inverter Drives 8400 protec"

Here you will find detailed information on the mechanical and electrical
installation of the device.

Please observe the safety instructions!

4.1 Network topology

It is typical of PROFINET to have a rather free topology the limiting factor of which is large
message latencies due to e.g. switches connected in series.

Internal switch latency

The combination of line and stub is useful for system wiring.

PROFINET supports the following topologies:

 Switch / star

( 15)

S

DD

[4-1] Switch / star topology (S = switch, D = IO device)

 Tree via switches

C

D

E94YCER005

SS

[4-2] Tree topology (C =IO controller, S = switch)

16 L EDS84DPNET EN 4.0 - 11/2010

S

E94YCER006

Communication manual 8400 protec PROFINET

 Switch / switch

[4-3] Switch/switch topology (S = switch)

 IO controller / IO device

[4-4] Line topology (C = IO controller, D = IO device)

Installation

Network topology

SSS

E94YCER007

C

D D D D

E94YCER008

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Installation
PROFINET connection

4.2 PROFINET connection

The connection to the PROFINET network is made via the terminals X31 (input) and X32
(output) – depending on the version via an RJ45 socket or an M12 socket.

PROFINET connection via the RJ45 socket

PROFINET connection via the M12 socket

E84DWGA010_Kom

( 19)

( 22)

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Communication manual 8400 protec PROFINET

4.2.1 PROFINET connection via the RJ45 socket

A standard Ethernet patch cable is suitable for connecting the Inverter Drive 8400 protec
to a PROFINET network.

Installation

PROFINET connection

Specification of the Ethernet cable

The installation and removal of the Ethernet cables is optimised for the use of connectors
according to the "Automation Initiative of German Domestic Automobile Manufacturers"
(AIDA).

 Note!

To prevent the RJ45 socket from being damaged, hold the Ethernet cable
connector vertically when inserting it into or unplugging it from the socket.

4.2.1.1 Pin assignment

RJ45 socket Pin Signal

E94AYCXX004C

( 20)

1Tx +

2Tx -

3Rx +

4-

5-

6Rx -

7-

8-

 Tip!

The PROFINET interfaces feature an auto MDIX function. This function adjusts the
polarity of the RJ45 interfaces so that a connection can be established irrespective
of the polarity of the opposite PROFINET interface and irrespective of the type of
cable used (standard patch cable or crossover cable).

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Installation
PROFINET connection

4.2.1.2 Specification of the Ethernet cable

 Note!

Only use cables that meet the listed specifications.

Specification of the Ethernet cable

Ethernet standard Standard Ethernet (in accordance with IEEE 802.3), 100Base-TX (Fast

Cable type S/FTP (Screened Foiled Twisted Pair, ISO/IEC 11801 or EN 50173), CAT 5e

Damping 23.2 dB (at 100 MHz and per 100 m)

Crosstalk damping 24 dB (at 100 MHz and per 100 m)

Return loss 10 dB (per 100 m)

Surge impedance 100 Ω

Ethernet)

Structure of the Ethernet cable

[4-5] Structure of the Ethernet cable (S/FTP, CAT 5e)

E94YCEP016

A Cable insulation

B Braid

C Foil shield

TP1

Twisted core pairs 1 ... 4

...

Colour code of the Ethernet cable

TP4

( 21)

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Communication manual 8400 protec PROFINET

Colour code of the Ethernet cable

 Note!

The wiring and colour code are standardised in EIA/TIA 568A/568B.

4-pin Ethernet cables can be used as per the industrial standard. The cable type
only connects the assigned pins 1, 2, 3 and 6 to one another.

Installation

PROFINET connection

[4-6] Ethernet connector in accordance with EIA/TIA 568A/568B

Pair Pin Signal EIA/TIA 568A EIA/TIA 568B

3 1 Tx + White / green White / orange

2 Tx - Green Orange

2 3 Rx + White / orange White / green

1 4 Blue Blue

5 White / blue Blue / white

2 6 Rx - Orange Green

4 7 White / brown White / brown

8Brown Brown

E94YCEI004A

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Communication manual 8400 protec PROFINET

Installation
PROFINET connection

4.2.2 PROFINET connection via the M12 socket

Pin assignment

X31 (input) / X32 (output)

(M12 socket, 4-pin, D-coded)

4

3

1

2

Pin Signal

1Tx +

2Rx +

3Tx -

4Rx -

22 L EDS84DPNET EN 4.0 - 11/2010

5 Commissioning

During commissioning system-specific data such as motor paramters, operating
parameters, responses, and parameters for fieldbus communication are specified for the
controller. In the case of Lenze devices this is carried out via the so-called codes.

The controller and communication codes are saved non-volatilely as a data record in the
memory module.

In addition there are diagnostic and monitoring codes for the nodes.

Communication manual 8400 protec PROFINET

Commissioning

Before initial switch-on

Parameter reference

5.1 Before initial switch-on

 Stop!

Before you switch on the Inverter Drive 8400 protec for the first time, check the
entire wiring for completeness, short circuit, and earth fault.

( 67)

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Communication manual 8400 protec PROFINET

Commissioning
Configuring the PROFINET IO controller

5.2 Configuring the PROFINET IO controller

First you have to configure the IO controller for communication with the Inverter Drive
8400 protec.

Configuration for the IO controller

For configuring PROFINET, the current PROFINET device description file (XML) of the
Inverter Drive 8400 protec must be imported in the IO controller.

The current device description file GSDML-Vx.z-Lenze-8420-PNabb-yyyymmdd.xml can be
found on the Lenze Internet pages further on in the "Services & Downloads" area at:

www.Lenze.com

Wildcard in the file name "GSDML-Vx.z-Lenze-8420-PNabb-yyyymmdd.xml"

x Main version of the GSDML scheme used

z Subversion of the GSDML scheme used

a Major version of the software version Starting from this 8400 protec PROFINET version, the

bb Minor version of the software version

yyyy Year

mm Month

dd Day

device description file can be used.

Definition of the user data length

The user data length is defined during the initialisation phase of the IO controller.

The Inverter Drives 8400 protec support the configuration of max. 16 process data words
(max. 32 bytes).

Description of the device data base file

Selection text Parameter data

(with consistency)

PCD (nW) AR cons. - n words n words

Safety (4W) AR - 4 words 4 words

n = 1 ... 16 process data words

Process data

(with consistency)

Assigned

I/O memory

Example of device data base file selection

 "PCD (8W) AR cons." = process data words (8 words)

 "Safety (4W) AR" = safety data words (4 words)

 Tip!

A detailed consistency description is provided in the chapter "Consistent

parameter data" ( 53).

24 L EDS84DPNET EN 4.0 - 11/2010

5.3 Setting the station name

 Note!

• The "Node blinking test" PROFINET function, which serves to identify an
accessible device, is supported. The red LED "BUS-ERR" flickers during
execution (LED status displays

• In the event of impermissible settings, the red LED "BUS-ERR" is blinking. In
this case, the Inverter Drive 8400 protec continues to work internally with the
deleted name. Operation on the PROFINET requires a valid station name.

• If the station name is assigned by the IO controller via PROFINET the change
is activated immediately. The current station name is displayed in code

C13864

The station name ...

.

Communication manual 8400 protec PROFINET

Commissioning

Setting the station name

( 56)).

 is required for unambiguous addressing of the Inverter Drive 8400 protec by the IO

controller.

 can either be assigned by the IO controller via PROFINET or set manually in the

»Engineer«.

 has to be allocated according to the PROFINET specification:

– 1 or several labels separated by ".".
– Max. length per label: 63 characters
– Max. total length: 240 characters
– Permissible characters: [a ... z], [0 ... 9], [.], [-]
– Labels must not begin or end with [-].

 Prohibited syntax:

– "n.n.n.n" (n = 0 ... 999)
– "port-xyz" (x,y,z=0...9)
– "port-xyz-abcde" (a,b,c,d,e,x,y,z=0...9)

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Communication manual 8400 protec PROFINET

Commissioning
Setting the station name

In the »Engineer« the station name is set under the Settings tab.

 Then click Accept change. The station name is saved and written to code C13899
 In the Lenze setting a deleted name is displayed. The name is also deleted if the "Reset

to factory defaults" command is executed by an IO supervisor or an IO controller.

.

26 L EDS84DPNET EN 4.0 - 11/2010