This documentation exclusively contains descriptions of the PROFIBUS bus system for the
Inverter Drive 8400 motec.
Note!
This documentation supplements the mounting instructions and the hardware
manual "Inverter Drives 8400 motec" supplied with the controller.
The properties and functions of the PROFIBUS for Inverter Drives 8400 motec are described
in detail.
Typical applications are explained with the help of examples.
This documentation also contains ...
the most important technical data for PROFIBUS communication;
Information on the installation and commissioning of the PROFIBUS network;
Information on the PROFIBUS data transfer;
Information on monitoring functions and troubleshooting and fault elimination.
The theoretical concepts are only explained to the level of detail required to understand
the function of the PROFIBUS communication with Inverter Drives 8400 motec.
Depending on the software version of the controller and on the version of the »Engineer«
software installed, the screenshots in this documentation may vary from the »Engineer«
depiction.
This documentation does not describe the software of other manufacturers. No
responsibility is taken for corresponding information given in this documentation.
Information on how to use the software can be obtained from the documents of the host
(master).
All brand names used in this documentation are trademarks of their respective owners.
Tip!
Detailed information about PROFIBUS can be found on the website of the
PROFIBUS user organisation:
www.profibus.com
6LEDS84DMOTPBUS EN 3.0 - 11/2011
Communication manual 8400 motec PROFIBUS
About this documentation
Target group
This documentation is intended for all persons who plan, install, commission and maintain
the networking and remote servicing of a machine.
Tip!
Information about and software updates for Lenze products can be found in the
download area at:
www.Lenze.com
Validity information
The information given in this documentation is valid for the following devices:
Product seriesType designationDevice variant
Inverter Drives 8400 motec
Communication unit PROFIBUS
Features and variants
E84DGFCPxNxPROFIBUS
E84DGFCPxJxPROFIBUS + Safety
( 15)
EDS84DMOTPBUS EN 3.0 - 11/2011L7
Communication manual 8400 motec PROFIBUS
About this documentation
Document history
1.1Document history
VersionDescription
1.009/2010TD17First edition
2.001/2011TD17 • DIP switch settings
• »Engineer« screenshots updated.
3.011/2011TD17 • General revision
• Digital and analog input information
• Description of code C13887
Your opinion is important to us!
These instructions were created to the best of our knowledge and belief to give you the
best possible support for handling our product.
If you have suggestions for improvement, please e-mail us to:
feedback-docu@Lenze.de
( 31) corrected.
( 40) supplemented.
(from version 02.00) supplemented.
Thank you for your support.
Your Lenze documentation team
8LEDS84DMOTPBUS EN 3.0 - 11/2011
1.2Conventions used
This manual uses the following conventions to distinguish between different types of
information:
Type of informationWritingExamples/notes
Numbers
DecimalStandard notationExample: 1234
Hexadecimal0x[0 ... 9, A ... F]Example: 0x60F4
Binary
• Nibble
Decimal separatorPointThe decimal point is always used.
Text
Program name» «PC software
Control elementBoldThe OK button... / The Copy command... / The
HyperlinkUnderlined
Symbols
Page reference ( 9)Optically highlighted reference to another page. Can
Step-by-step instructions
Communication manual 8400 motec PROFIBUS
About this documentation
Conventions used
In inverted commas
Point
Example: ’100’
Example: ’0110.0100’
Example: 1234.56
Example: Lenze »Engineer«
Properties tab... / The Name input field...
Optically highlighted reference to another topic. Can
be activated with a mouse-click in this
documentation.
be activated with a mouse-click in this
documentation.
Step-by-step instructions are indicated by a
pictograph.
EDS84DMOTPBUS EN 3.0 - 11/2011L9
Communication manual 8400 motec PROFIBUS
About this documentation
Terminology used
1.3Terminology used
TermMeaning
ControllerLenze frequency inverter of the "Inverter Drives 8400 motec" product series
Standard device
The controller 8400 motec consists of the following modules: "Drive unit",
"communication unit" and "wiring unit".
• The drive unit is available in various power classes.
• The communication unit is available in the following versions:
–No fieldbus
–AS-i option
–CANopen option
–PROFIBUS option
–PROFINET option
–EtherCAT option
• The wiring unit provides flexible connection options for an easy integration
into the power supply of the machine.
(parameterisation, diagnostics, and configuration) throughout the entire life
cycle, i.e. from planning to maintenance of the machine commissioned.
common parlance, this term is also referred to as an "index".
"subcodes".
In this documentation a slash "/" is used as a separator between code and
subcode (e.g. "C00118/3").
In common parlance, this term is also referred to as a "subindex".
Drive unit
Communication unit
Wiring unit
»Engineer«Lenze PC software supporting you during the "Engineering" process
CodeParameter by means of which you can parameterise or monitor the controller. In
SubcodeIf a code contains more than one parameter, these parameters are stored in
Lenze settingThese are settings the device is preconfigured with ex works.
Basic setting
HWHardware
SWSoftware
10LEDS84DMOTPBUS EN 3.0 - 11/2011
1.4Notes used
The following signal words and symbols are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of the safety instructions:
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and informs how to prevent dangerous situations)
PictographSignal wordMeaning
Communication manual 8400 motec PROFIBUS
About this documentation
Danger!Danger of personal injury through dangerous electrical voltage
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Danger!Danger of personal injury through a general source of danger
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Stop!Danger of property damage
Reference to a possible danger that may result in property damage if the
corresponding measures are not taken.
Notes used
Application notes
PictographSignal wordMeaning
Note!Important note to ensure trouble-free operation
Tip!Useful tip for easy handling
Reference to other documents
EDS84DMOTPBUS EN 3.0 - 11/2011L11
Communication manual 8400 motec PROFIBUS
Safety instructions
General safety and application instructions
2Safety instructions
Note!
Always observe the specified safety measures to avoid severe injury to persons
and damage to property!
Always keep this documentation to hand in the vicinity of the product during
operation.
2.1General safety and application instructions
Danger!
If you disregard the following basic safety measures, this can cause severe injury
to persons and damage to material assets.
Lenze drive and automation components ...
– must only be used as directed.
Application as directed
– must never be commissioned in the event of visible damage.
– must never be technically modified.
– must never be commissioned before they have been completely mounted.
– must never be operated without the covers required.
– can - depending on their degree of protection - have live, movable or rotating parts
during and after operation. Surfaces can be hot.
For Lenze drive components ...
– use only the accessories approved.
– use only original spare parts from the manufacturer.
Observe all specifications given in the attached and associated documentation.
– This is the precondition for safe and trouble-free operation and for achieving the
product features specified.
Features and variants
– The procedural notes and circuit details described in this document are only
proposals. It is up to the user to check whether they can be adapted to the particular
applications. Lenze does not take any responsibility for the suitability of the
procedures and circuit proposals described.
( 14)
( 15)
12LEDS84DMOTPBUS EN 3.0 - 11/2011
Communication manual 8400 motec PROFIBUS
Device- and application-specific safety instructions
Only qualified personnel may work with and on Lenze drive and automation
components. According to IEC 60364 and CENELEC HD 384, these are persons ...
– who are familiar with the installation, assembly, commissioning and operation of
the product.
– who have the corresponding qualifications for their work.
– who know all regulations for the prevention of accidents, directives and laws
applicable on site and are able to apply them.
2.2Device- and application-specific safety instructions
During operation, the communication unit must be connected to the wiring unit and
the drive unit.
With external voltage supply, always use a separate power supply unit, safely
separated to EN 61800-5-1 in every control cabinet ("SELV" / "PELV").
Only use cables that correspond to the given specifications.
Bus cable specification
( 25)
Safety instructions
Documentation for "Inverter Drives 8400 motec", control system, system/
machine
All other measures prescribed in this documentation must also be implemented.
Observe the safety instructions and application notes specified in the
documentation.
2.3Residual hazards
Device protection
The communication unit contains electronic components that can be damaged or
destroyed by electrostatic discharge.
Installation
( 20)
EDS84DMOTPBUS EN 3.0 - 11/2011L13
Communication manual 8400 motec PROFIBUS
Product description
Application as directed
3Product description
3.1Application as directed
The communication unit PROFIBUS ...
is a unit that can only be used in conjunction with the following modules:
Product seriesType designation
Inverter Drives 8400 motec
Drive unit
Inverter Drives 8400 motec
Wiring unit
is a device intended for use in industrial power systems.
may only be operated under the operating conditions specified in this documentation.
E84DGDVxxxxxxxx
E84DGVNxx
may only be used in PROFIBUS networks.
can also be used without being connected to the PROFIBUS network.
Any other use shall be deemed inappropriate!
14LEDS84DMOTPBUS EN 3.0 - 11/2011
3.2Features and variants
The communication unit PROFIBUS is available in the following versions:
Product seriesType designationFeatures
Inverter Drives 8400 motec
Communication unit PROFIBUS
The PROFIBUS communication unit is ...
– mounted on the wiring unit (E84DGVNxx);
– supplied internally via the drive unit (E84DGDVxxxxxxxx) or externally via a
separate voltage source.
Communication manual 8400 motec PROFIBUS
Product description
Features and variants
Enclosure
IP 65
PROFIBUS
M12
I/O: Terminal
E84DGFCPANPzzz
E84DGFCP9NPzzz
E84DGFCPAJPzzzz
E84DGFCP9JPzzzz
I/O: M12
Safety
The I/O connections can be brought into the device via M12 connectors or cable glands.
Devices without integrated safety system (safety option) have no analog input and no
relay output.
The integrated safety system of the E84DGFCPxJx communication units can be used on
machines for the protection of persons.
Support of the parameter data channel DRIVECOM (DP-V0), PROFIDrive (DP-V1) in
preparation
Exchange of up to 8 process data words per direction
Bus coupling via remote bus according to the RS485 standard
Automatic detection of the baud rate (9.6 kbps to 12 Mbps)
Setting of the station address is possible via DIP switch or code.
Communication with the Lenze »Engineer« (access to all Lenze parameters) is executed
via the diagnostic interface of the drive unit.
Hardware manual "Inverter Drives 8400 motec"
Here you will find detailed information on the integrated safety system (safety
option).
Software manual / »Engineer« online help "Inverter Drives 8400 motec"
Here you will find detailed information on how to configure the safety system
(safety option).
EDS84DMOTPBUS EN 3.0 - 11/2011L15
Communication manual 8400 motec PROFIBUS
Product description
Connections and interfaces
3.3Connections and interfaces
[3-1]Communication unit PROFIBUS
Pos. Description
DIPDIP switch
Possible settings via DIP switch
A1 / LEDPosition of LEDs for PROFIBUS status display
LED status displays
A2PROFIBUS input (M12 male, 5-pin)
PROFIBUS connection
A3PROFIBUS output (M12 female, 5-pin)
PROFIBUS connection
A4Positions for more freely designable inputs and outputs:
B1 ... B4
X3 / X4 / X61 Terminal strips for wiring the connections at A4 and B1 ... B4
X5Plug connector for connection to the drive unit
X31Plug connector for wiring the PROFIBUS input at A2
X32Plug connector for wiring the PROFIBUS output at A3
X55Plug connector for wiring the LEDs at A1
• Digital inputs
•Digital output
• Analog input (only for E84DGFCPxJx)
• Relay output (only for E84DGFCPxJx)
• Connection of safety system "Safety Option" (only for E84DGFCPxJx)
E84DG029
( 30)
( 72)
( 26)
( 26)
16LEDS84DMOTPBUS EN 3.0 - 11/2011
Communication manual 8400 motec PROFIBUS
Product description
Connections and interfaces
On delivery, the PROFIBUS connections and the LEDs for the PROFIBUS status displays
are already mounted and wired:
– PROFIBUS input to plug connector X31
– PROFIBUS output to plug connector X32
– LEDs to plug connector X55
It is also possible to connect the PROFIBUS and other inputs and outputs (e.g. digital
inputs) via the positions A1 ... A4 and B1 ... B4.
For the connections, 5-pin M12 connectors or - alternatively - cable glands (cable cross-
section max. 1.0 mm
The M12 connectors, cable glands and prefabricated system cables can be obtained
from diverse manufacturers.
Wire the M12 connectors or cable glands used to the corresponding contacts of the
terminal strips/plug connectors X3, X4 and X61.
2
, AWG 18) can be used.
Hardware manual "Inverter Drives 8400 motec"
Observe the notes and wiring instructions given in the documentation.
EDS84DMOTPBUS EN 3.0 - 11/2011L17
Communication manual 8400 motec PROFIBUS
Technical data
General data and operating conditions
4Technical data
Hardware manual "Inverter Drives 8400 motec"
Here you will find the ambient conditions and information on the
electromagnetic compatibility (EMC) that also apply to the communication unit.
4.1General data and operating conditions
AreaValues
Order designation • E84DGFCPxNx (PROFIBUS)
• E84DGFCPxJx (PROFIBUS + Safety)
Communication profile • PROFIBUS DP-V0 (DRIVECOM)
• PROFIBUS DP-V1 (PROFIdrive), from SW version 2.0
Standards / specifications • IEC 61158 / EN 50170
• IEC 61784
Communication mediumRS485
Interface for communication • PROFIBUS input: M12 pins, 5-pole, B-coded
• PROFIBUS output: M12 socket, 5-pole, B-coded
Max. cable length1200 m (depending on the selected baud rate, the used cable type and
Bus terminationBus terminating resistors are required at the first and last PROFIBUS node
Network topology • Line (without repeater)
Type of stationPROFIBUS slave
Number of slave stations • Max. 31 (without repeater)
PNO identification number0x0A89
Baud rate for cable type A (EN 50170) 9.6 kbps ... 12 Mbps (automatic detection)
External voltage supply • U = 24 V DC (20 V - 0 % ... 29 V + 0 %)
Conformities, approvals • CE
hardware (repeaters))
(implemented in the connector of the bus cable)
• Tree/line (with repeater)
• Max. 125 (with repeater)
•I
= 400 mA
max
•UR / cUR
18LEDS84DMOTPBUS EN 3.0 - 11/2011
4.2Protocol data
AreaValues
Process data words (PCD)1 ... 8 words (16 bits/word)
Cyclic parameter data channel (DPV0)
Acyclic parameter data channel (DPV1)
PROFIBUS user data length1 ... 8 words process data channel + 4 words parameter data channel
4.3Communication time
The communication time is the time between the start of a request and the arrival of the
corresponding response.
The communication times in a PROFIBUS network depend on ...
Communication manual 8400 motec PROFIBUS
Technical data
Protocol data
4 words
Max. 240 bytes
the processing time in the controller;
the transmission delay time (baud rate / telegram length);
the nesting depth of the network.
Processing time in the controller
DataProcessing time
Process dataApprox. 2 ms
+ 0 ... 1 ms
+ 1 ... x ms
Parameter data Approx. 30 ms + 20 ms tolerance (typical)
• For some codes, the processing time may be longer (see software
manual/»Engineer« online help "Inverter Drives 8400 motec").
update cycle
processing time in the module
application task runtime of the technology application used
(tolerance)
There are no interdependencies between parameter data and process data.
EDS84DMOTPBUS EN 3.0 - 11/2011L19
Communication manual 8400 motec PROFIBUS
Installation
5Installation
Stop!
Electrostatic discharge
Electronic components within the communication unit can be damaged or
destroyed by electrostatic discharge.
Possible consequences:
• The communication unit is defective.
• Communication via the fieldbus is not possible or faulty.
• I/O signals are faulty.
• The safety function is faulty.
Protective measures
• Discharge electrostatic charges before touching the communication unit.
Here you will find detailed information on the installation.
0.37 ... 3.0 kW4.0 ... 7.5 kW
Communication manual 8400 motec PROFIBUS
Installation
Mechanical installation
[5-1]Mechanical installation of the 8400 motec components
Legend for fig. [5-1]
1Drive unit
2Communication unit
3Wiring unit
ACover of the drive unit
EDK84DG...Mounting instructions of the drive unit, communication unit, wiring unit
E84DG023a
E84DG023b
EDS84DMOTPBUS EN 3.0 - 11/2011L21
Communication manual 8400 motec PROFIBUS
Installation
Electrical installation
5.2Electrical installation
Hardware manual "Inverter Drives 8400 motec"
Here you will find detailed information about ...
• the digital and analog inputs/outputs;
• the relay output;
• the integrated safety system (safety option);
• the wiring of the connections.
Observe the notes and wiring instructions given in the documentation.
5.2.1Network topology
The following examples show two simple RS485 networks.
Every segment of the network must be terminated at both ends. The bus terminators of
the PROFIBUS are marked with a "Z" in the below examples.
With a RS485 network of only one segment, the PROFIBUS master (M) with the integrated
bus terminating resistor starts the bus. The bus must be terminated by means of a bus
terminating resistor at the last PROFIBUS station (S).
M
Z
Z
SSS
1
[5-2]RS485 network with one segment
An RS485 network consisting of several segments contains repeaters (R) for connecting the
segments. The repeaters are provided with integrated bus terminating resistors.
M
Z
Z
Z
R
Z
Z
R
Z
E94YCPM012a
SSS
SS
123
E94YCPM012b
[5-3]RS485 network with a repeater
22LEDS84DMOTPBUS EN 3.0 - 11/2011
Communication manual 8400 motec PROFIBUS
Installation
Electrical installation
If no repeater is to be used at the end of the segment, the bus must be terminated by
means of a bus terminating resistor at the last station (S). The bus termination is supplied
by this station.
An external supply of the communication unit provides for a supply of the bus termination
independent of the supply of the controller.
Note!
The bus terminator must always be supplied. Otherwise, the bus can get
unstable.
Bus termination
External voltage supply ( 27)
Number of stations
[5-4]Number of stations
SegmentMaster (M)Slave (S)Repeater (R)
1131-
2-301
3-301
( 24)
M
RR
SSSS S
123
2133PFB004
230-
Tip!
Repeaters do not have a station address. When calculating the maximum number
of stations, they reduce the number of stations by 1 on each side of the segment.
Repeaters can be used to build up line and tree topologies. The maximum total bus
system expansion depends on ...
• the baud rate used;
• the number of repeaters used.
EDS84DMOTPBUS EN 3.0 - 11/2011L23
Communication manual 8400 motec PROFIBUS
Installation
Electrical installation
5.2.2Bus termination
The PROFIBUS must be terminated by means of a bus terminating resistor at the first and
last physical station.
In the case of the communication unit, the bus terminating resistor can only be installed
externally at the M12 connector. This has the advantage that an installed resistor is visible
when the device is closed.
Note!
• The PROFIBUS connections (input and output) must be installed in an
enclosed manner. Please use either a connection cable, an enclosed bus
terminator connector (M12 male, 4-pin, B-coded) or a cap.
• Connection cables or bus terminator connectors are offered by several cable
manufacturers (e.g. Lapp or Turck).
• If you want to disconnect individual bus stations, ensure that the bus
terminators at the cable ends remain active. Otherwise, the bus may become
unstable.
• Please observe that the bus termination is not active any longer if ...
– the bus terminator connector has been disconnected;
– the mains supply of the drive unit and the external 24V supply of the
communication unit have been switched off at the same time.
24LEDS84DMOTPBUS EN 3.0 - 11/2011
5.2.3Bus cable specification
Note!
Only use cables that correspond to the given specifications of the PROFIBUS user
organisation.
2RxD/TxD-N (A)Data line A (received/transmitted data, minus)
3M5V2Data ground (ground to 5 V)
4RxD/TxD-P (B)Data line B (received/transmitted data, plus)
5-Not assigned (shield connection via housing)
26LEDS84DMOTPBUS EN 3.0 - 11/2011
5.2.5External voltage supply
By means of the external voltage supply, PROFIBUS communication for commissioning
can be established, and the data of the digital and analog inputs can be queried.
Furthermore the external voltage supply serves to maintain PROFIBUS communication
if the main supply fails.
The digital inputs RFR, DI1 ... DI5 and the analog input can continue to be evaluated.
The external voltage supply is done via the terminals 24E and GND of the terminal strip
X3.
Permissible voltage (DC) / max. current:
– U = 24 V DC (20 V - 0 % ... 29 V + 0 %)
–I
Access to parameters of a device that is disconnected from the mains is not possible.
= 400 mA
max
Communication manual 8400 motec PROFIBUS
Installation
Electrical installation
Hardware manual "Inverter Drives 8400 motec"
Here you can find detailed information on how to wire the communication unit.
EDS84DMOTPBUS EN 3.0 - 11/2011L27
Communication manual 8400 motec PROFIBUS
Commissioning
Before initial switch-on
6Commissioning
During commissioning, plant-specific data such as motor parameters, operating
parameters, responses, and parameters for fieldbus communication are defined for the
controller. Lenze devices use codes for this purpose.
The codes of the controller and for communication are saved to the memory module in a
non-volatile data set.
In addition, there are codes for diagnosing and monitoring the stations.
Parameter reference
6.1Before initial switch-on
Stop!
Before switching on the controller for the first time, check ...
• the entire wiring for completeness, short circuit and earth fault.
• whether the bus system is terminated through a bus terminating resistor at
the first and last physical bus station.
Bus termination
( 81)
( 24)
28LEDS84DMOTPBUS EN 3.0 - 11/2011
6.2Configuring the host (master)
For communication with the controller, you have to configure the host (master) first.
Configuration for the host (master) and the DP-V0 parameter data channel
For the configuration of the PROFIBUS, the PROFIBUS device description file of the Inverter
Drive 8400 motec must be read into the master.
The device description file is available on Lenze's website in the "Services & Downloads"
area at:
Communication manual 8400 motec PROFIBUS
Commissioning
Configuring the host (master)
www.Lenze.com
The following language variants of the device description file can be used:
LENZE84D.GSD (source file, English)
LENZE84D.GSG (German)
LENZE84D.GSE (English)
Defining the user data length
The user data length is defined during the initialisation phase of the master.
The communication unit PROFIBUS supports the configuration of max. 8 process data
words (max. 16 bytes).
The user data lengths for process input data and process output data are the same.
EDS84DMOTPBUS EN 3.0 - 11/2011L29
Communication manual 8400 motec PROFIBUS
Commissioning
Possible settings via DIP switch
6.3Possible settings via DIP switch
The DIP switches serve to ...
[6-1]DIP switch
Note!
• The DIP switches can only be accessed when the drive unit is detached from
the communication unit. Loosen the four fixing screws at the drive unit.
Observe the notes in the mounting instructions.
• Switch off the voltage supply of the controller and the external supply of the
communication unit before starting with the disassembly of the drive unit.
• The DIP switches are only read in when the device is switched on.
6.3.1Receiving the station address via the master
Set the DIP switch S=OFF, in order to receive the station address automatically via the
master.
Setting the station address
(switches: 1 ... 64)
Receiving the station address via the master
( 30)
(switch: S)
Lenze setting: all switches in OFF position
( 31)
The station address active at the PROFIBUS is displayed in C13864
The settings of the DIP switches 1...64 have no effect.
.
30LEDS84DMOTPBUS EN 3.0 - 11/2011
Loading...
+ 70 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.