This documentation exclusively describes the E84AYCPM communication module (PROFIBUS).
Note!
This documentation supplements the mounting instructions supplied with the
communication module and the "Inverter Drives 8400" hardware manual.
The hardware manual contains safety instructions which must be observed!
The features and functions of the communication module are described in detail.
Typical applications are explained with the help of examples.
The theoretical connections are only explained in so far as they are necessary for comprehending
the function of the communication module.
This documentation does not describe the software of other manufacturers. No responsibility is
taken for corresponding information given in this documentation. Information on how to use the
software can be obtained from the documents of the control system (master).
All brand names used in this documentation are trademarks of their respective owners.
Tip!
Detailed information about PROFIBUS can be found on the website of the PROFIBUS &
PROFINET user organisation:
www.profibus.com
5Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD17
This documentation is intended for all persons who plan, install, commission and maintain the
networking and remote servicing of a machine.
Tip!
Current documentation and software updates with regard to Lenze products can be found
in the download area at:
www.Lenze.com
Validity information
The information given in this documentation is valid for the following devices:
Extension moduleType designationFrom hardware
version
PROFIBUS communication moduleE84AYCPMVA01.00
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware
version of the communication module and the software version of the Engineering tools installed
(»Engineer«, »STEP7«), the screenshots in this documentation may differ from the actual screen
display.
From software
version
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD176
This manual uses the following conventions to distinguish between different types of information:
Type of informationWritingExamples/notes
Numbers
Decimal separatorPointThe decimal point is always used.
Example: 1234.56
Hexadecimal0x[0 ... 9, A ... F]Example: 0x60F4
Binary
• Nibble
Text
Version informationText colour blueAll pieces of information that only apply to or from a specific
Program name» «The Lenze PC software »Engineer«...
WindowitalicsThe message window... / The Options dialog box ...
Variable nameSetting bEnable to TRUE...
Control elementBoldThe OK button ... / The Copy command ... / The Properties tab
Sequence of menu
commands
Hyperlinkunderlined
Symbols
Page reference ( 6)Optically highlighted reference to another page. Can be
Step-by-step instructions
In inverted commas
Point
Example: ’100’
Example: ’0110.0100’
software version of the inverter are highlighted accordingly
in this documentation.
Example: This function extension is available from software
version V3.0!
... / The Name input field ...
If several successive commands are required for executing a
function, the individual commands are separated from each
other by an arrow: Select the command File
Optically highlighted reference to another topic. Can be
activated with a mouse-click in this online documentation.
activated with a mouse-click in this online documentation.
Step-by-step instructions are indicated by a pictograph.
Open to...
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD178
Always observe the specified safety measures to avoid severe injury to persons and
damage to property!
Always keep this documentation to hand in the vicinity of the product during operation.
2.1General safety and application instructions
Danger!
If you disregard the following basic safety measures, this can cause severe injury to
persons and damage to material assets.
Lenze drive and automation components ...
• must only be used as directed.
Application as directed
• must never be commissioned in the event of visible damage.
• must never be technically modified.
• must never be commissioned before they have been completely mounted.
• must never be operated without the covers required.
• can - depending on their degree of protection - have live, moving or rotating parts during and
after operation. Surfaces can be hot.
For Lenze drive components ...
• use only the accessories approved.
• use only original spare parts from the manufacturer.
Observe all specifications given in the attached and associated documentation.
• This is the precondition for safe and trouble-free operation and for obtaining the product
features specified.
Features
• The procedural notes and circuit details described in this document are only proposals. It is up
to the user to check whether they can be adapted to the particular applications. Lenze does not
take any responsibility for the suitability of the procedures and circuit proposals described.
( 14)
( 13)
11
Only qualified personnel may work with and on Lenze drive and automation components.
According to IEC 60364 and CENELEC HD 384, these are persons ...
• who are familiar with the installation, assembly, commissioning and operation of the product.
• who have the corresponding qualifications for their work.
• who know all regulations for the prevention of accidents, directives and laws applicable on site
and are able to apply them.
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD17
2Safety instructions
2.2Device- and application-specific safety instructions
2.2Device- and application-specific safety instructions
• During operation, the communication module must be firmly connected to the standard device.
• Only use cables corresponding to the given specifications.
Bus cable specification
( 28)
Documentation for the standard device, control system, plant/machine
All other measures prescribed in this documentation must also be implemented.
Observe the safety instructions and application notes specified in the documentation.
2.3Residual hazards
Protection of persons
If the Inverter Drives 8400 are used on a phase earthed mains with a rated mains voltage ≥ 400 V,
protection against accidental contact is not ensured without implementing external measures.
Protective insulation
( 16)
Device protection
The communication module contains electronic components which may be damaged or destroyed
by electrostatic discharge.
Installation
( 21)
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1712
If the Inverter Drives 8400 are used on a phase earthed mains with a rated mains voltage
≥ 400 V, protection against accidental contact is not ensured without implementing
external measures.
Possible consequences:
Death or severe injury
Protective measures:
If protection against accidental contact is required for the control terminals of the
inverter and the terminals of the plugged-in device modules, ...
• a double isolating distance must be provided.
• the components to be connected must be provided with a second isolating distance.
Note!
The existing protective insulation in the Inverter Drives 8400 is implemented according
to EN 61800-5-1.
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1716
The communication module can be plugged into the MCI slot or unplugged while the inverter is
switched on. When the module is plugged in, it is detected automatically, and a plausibility check
regarding the function and version is carried out.
5.1.1Mounting for 0.25 kW and 0.37 kW standard devices
[5-1]Mounting for 0.25 kW and 0.37 kW standard devices
Mounting steps
1. Pry the cover out of the MCI slot using a screwdriver and remove it (1, 2).
2. Loosen the securing screw for the communication module on the standard device (3).
3. Insert the communication module into the MCI slot of the standard device (4).
4. Fasten the securing screw (5).
E84YCPM002D
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1722
Documentation for the standard device, control system, plant/machine
Observe the notes and wiring instructions given in the documentation.
5.2.1Network topology
The following examples show two simple RS485 networks.
Every segment of the network must be terminated at both ends. The bus terminators of the
PROFIBUS are marked with a "Z" in the below examples.
In the case of an RS485 network of only one segment, the PROFIBUS master (M) with the integrated
bus terminator starts the segment while the bus terminating resistor in the connector of the last
PROFIBUS station (S) must be activated.
M
Z
Z
SSS
[5-4]RS485 network with one segment
An RS485 network consisting of several segments contains repeaters (R) for coupling the segments.
The repeaters are provided with integrated bus terminating resistors.
1
E94YCPM012a
M
Z
Z
Z
SSS
Z
R
SS
Z
R
Z
123
E94YCPM012b
[5-5]RS485 network with a repeater
25
If no repeater is to be used at the end of the segment, the bus terminating resistor must be activated
in the connector of the last device. The bus termination is supplied by the station itself.
Stop!
The bus terminator must always be supplied. Otherwise, the bus can get unstable.
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD17
Repeaters do not have a station address. When calculating the maximum number of
stations, they reduce the number of stations by 1 on each side of the segment.
Repeaters can be used to build up line and tree topologies. The maximum total bus system
expansion depends on ...
• the baud rate used;
• the number of repeaters used.
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1726
The length of the bus cable depends on the baud rate and cable type used. The data in the following
table applies to PROFIBUS cables of "FC-Standard Cable" cable type .
Baud rateLength
9.6 ... 93.75 kbps1200 m
187.5 kbps1000 m
500 kbps400 m
1500 kbps200 m
3000 ... 12000 kbps100 m
Note!
The baud rate depending of the data volume, cycle time and number of stations should
only be selected as high as required for the application.
Tip!
We recommend taking the use of optical fibres into consideration for high baud rates.
Advantages of optical fibres:
• External electromagnetic interferences have no effect on the transmission path.
• Bus lengths of several kilometres are also possible with higher baud rates.
• The bus length is ...
• independent of the baud rate;
• dependent on the optical fibre used.
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1728
During commissioning, plant-specific data such as motor parameters, operating parameters,
responses, and parameters for fieldbus communication are defined for the inverter. Lenze devices
use codes for this purpose.
The codes of the inverter and for communication are saved to the memory module in a non-volatile
data set.
In addition, there are codes for diagnosing and monitoring the stations.
Parameter reference
6.1Before initial switch-on
( 95)
Stop!
Before switching on the inverter for the first time, check ...
• the entire wiring for completeness, short circuit and earth fault.
• whether the bus system is terminated by means of a bus terminating resistor at the
first and last physical bus station.
Activating the bus terminating resistor
( 27)
Lenze · E84AYCPM communication module (PROFIBUS®) · Communication Manual · DMS 5.0 EN · 11/2012 · TD1730
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