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OPTIWAVE 5200 C-F
Handbook
67 pgs3.07 Mb0
Operating Manual
164 pgs6.21 Mb0
Quick Start Guide
48 pgs3.16 Mb0
Specifications
64 pgs3.67 Mb0
User Manual
148 pgs5.95 Mb0
User Manual
40 pgs3.2 Mb0
User Manual
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KROHNE OPTIWAVE 5200 C-F Operating Manual

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Handbook
Handbook
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/FOPTIWAVE 5200 C/F
Radar (FMCW) Level Transmitter for liquids in storage and process applications
HandbookHandbook
© KROHNE 07/2016 - 4001904903 - MA OPTIWAVE 5200 R03 en
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IMPRINT
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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2016 by KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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OPTIWAVE 5200 C/F
CONTENTS
1 Safety instructions 7
1.1 Software history ............................................................................................................... 7
1.2 Intended use ..................................................................................................................... 7
1.3 Certification ...................................................................................................................... 8
1.4 Radio approvals ................................................................................................................ 9
1.4.1 European Union (EU)............................................................................................................... 9
1.4.2 U.S.A...................................................................................................................................... 10
1.4.3 Canada................................................................................................................................... 11
1.5 Safety instructions from the manufacturer................................................................... 12
1.5.1 Copyright and data protection .............................................................................................. 12
1.5.2 Disclaimer ............................................................................................................................. 12
1.5.3 Product liability and warranty .............................................................................................. 13
1.5.4 Information concerning the documentation......................................................................... 13
1.5.5 Warnings and symbols used................................................................................................. 14
1.6 Safety instructions for the operator............................................................................... 14
2 Device description 15
2.1 Scope of delivery............................................................................................................. 15
2.2 Device description .......................................................................................................... 16
2.3 Visual Check ................................................................................................................... 18
2.4 Nameplates .................................................................................................................... 19
2.4.1 Nameplate (examples).......................................................................................................... 19
3 Installation 21
3.1 General notes on installation ......................................................................................... 21
3.2 Storage ........................................................................................................................... 21
3.3 How to assemble the PTFE Wave Horn antenna ........................................................... 22
3.4 Transport ........................................................................................................................ 23
3.5 Pre-installation requirements ....................................................................................... 23
3.6 Installation...................................................................................................................... 23
3.6.1 Pressure and temperature ranges....................................................................................... 23
3.6.2 Recommended mounting position........................................................................................ 29
3.6.3 Mounting restrictions............................................................................................................ 31
3.6.4 Standpipes (stilling wells and bypass chambers) ................................................................ 36
3.6.5 Wall support for the remote version .................................................................................... 40
3.6.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)................... 41
3.6.7 How to turn or remove the signal converter ........................................................................ 44
3.6.8 How to attach the weather protection to the device............................................................. 45
3.6.9 How to open the weather protection .................................................................................... 48
4 Electrical connections 49
4.1 Safety instructions.......................................................................................................... 49
4.2 General notes ................................................................................................................. 49
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CONTENTS
OPTIWAVE 5200 C/F
4.3 Electrical installation: 2-wire, loop-powered ................................................................ 50
4.3.1 Compact version ................................................................................................................... 50
4.3.2 Remote version ..................................................................................................................... 52
4.4 Remote device data ........................................................................................................ 53
4.4.1 Requirements for signal cables supplied by the customer ................................................. 53
4.4.2 How to prepare a signal cable supplied by the customer.................................................... 54
4.4.3 How to connect the signal cable to the device ..................................................................... 55
4.5 Electrical connection for current output ....................................................................... 59
4.5.1 Non-Ex devices ..................................................................................................................... 59
4.5.2 Devices for hazardous locations........................................................................................... 59
4.6 Protection category ........................................................................................................60
4.7 Networks ........................................................................................................................ 61
4.7.1 General information.............................................................................................................. 61
4.7.2 Point-to-point connection..................................................................................................... 61
4.7.3 Multi-drop networks ............................................................................................................. 62
4.7.4 Fieldbus networks................................................................................................................. 63
5 Start-up 65
5.1 How to start the device................................................................................................... 65
5.1.1 Start-up checklist ................................................................................................................. 65
5.1.2 How to start the device ......................................................................................................... 65
5.2 Operating concept ..........................................................................................................65
5.3 Digital display screen .....................................................................................................66
5.3.1 Local display screen layout .................................................................................................. 66
5.3.2 Functions of keypad buttons................................................................................................. 67
5.4 Remote communication with PACTware™ .................................................................... 67
5.5 Remote communication with the AMS™ Device Manager............................................. 68
6 Operation 69
6.1 User modes .................................................................................................................... 69
6.2 Normal mode.................................................................................................................. 69
6.3 Configuration mode........................................................................................................ 70
6.3.1 General notes........................................................................................................................ 70
6.3.2 How to get access to the commissioning menu................................................................... 71
6.3.3 Menu overview ...................................................................................................................... 72
6.3.4 Keypad functions................................................................................................................... 73
6.3.5 Function description ............................................................................................................. 76
6.4 Further information on device configuration................................................................. 83
6.4.1 Quick Setup (Parameters) .................................................................................................... 83
6.4.2 Empty spectrum recording................................................................................................... 85
6.4.3 Test........................................................................................................................................ 87
6.4.4 Protection of the device settings .......................................................................................... 88
6.4.5 HART® network configuration ............................................................................................. 88
6.4.6 Distance measurement ........................................................................................................ 89
6.4.7 Level measurement .............................................................................................................. 90
6.4.8 How to configure the device to measure volume or mass................................................... 90
6.4.9 How to make a filter to remove radar signal interference .................................................. 92
6.5 Status and error messages............................................................................................ 93
6.5.1 Device status (markers)........................................................................................................ 93
6.5.2 Error handling....................................................................................................................... 95
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CONTENTS
7 Service 99
7.1 Periodic maintenance..................................................................................................... 99
7.2 How to clean horn antennas under process conditions ................................................ 99
7.3 Heating or cooling horn antennas under process conditions ..................................... 100
7.4 How to replace device components ............................................................................. 100
7.4.1 Service warranty ................................................................................................................. 100
7.4.2 Replacement of the BM 70x signal converter with the OPTIWAVE 5200 signal converter 101
7.5 Spare parts availability................................................................................................. 104
7.6 Availability of services .................................................................................................. 104
7.7 Returning the device to the manufacturer................................................................... 105
7.7.1 General information............................................................................................................ 105
7.7.2 Form (for copying) to accompany a returned device.......................................................... 106
7.8 Disposal ........................................................................................................................ 107
8 Technical data 108
8.1 Measuring principle...................................................................................................... 108
8.2 Technical data............................................................................................................... 110
8.3 Minimum power supply voltage ................................................................................... 118
8.4 Pressure ratings...........................................................................................................119
8.5 Antenna selection......................................................................................................... 125
8.6 Dimensions and weights .............................................................................................. 126
9 Description of HART interface 135
9.1 General description ...................................................................................................... 135
9.2 Software description .................................................................................................... 135
9.3 Connection variants...................................................................................................... 136
9.3.1 Point-to-Point connection – analogue / digital mode ........................................................ 136
9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 136
9.4 HART® device variables............................................................................................... 136
9.5 Field Communicator 375/475 (FC 375/475) ................................................................. 137
9.5.1 Installation .......................................................................................................................... 137
9.5.2 Operation............................................................................................................................. 137
9.6 Asset Management Solutions (AMS®) ......................................................................... 137
9.6.1 Installation .......................................................................................................................... 137
9.6.2 Operation............................................................................................................................. 138
9.6.3 Parameter for the basic configuration ............................................................................... 138
9.7 Field Device Tool / Device Type Manager (FDT / DTM)................................................ 138
9.7.1 Installation .......................................................................................................................... 138
9.7.2 Operation............................................................................................................................. 138
9.8 Process Device Manager (PDM)................................................................................... 138
9.8.1 Installation .......................................................................................................................... 138
9.8.2 Operation............................................................................................................................. 139
9.9 HART® menu tree for Basic-DD .................................................................................. 139
9.9.1 Overview Basic-DD menu tree (positions in menu tree).................................................... 139
9.9.2 Basic-DD menu tree (details for settings).......................................................................... 140
9.10 HART® menu tree for AMS......................................................................................... 141
9.10.1 Overview AMS menu tree (positions in menu tree) .......................................................... 141
9.10.2 AMS menu tree (details for settings)................................................................................ 142
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9.11 HART® menu tree for PDM ........................................................................................ 143
9.11.1 Overview PDM menu tree (positions in menu tree).......................................................... 143
9.11.2 PDM menu tree (details for settings) ............................................................................... 144
10 Appendix 146
10.1 Order code .................................................................................................................. 146
10.2 Spare parts ................................................................................................................. 152
10.3 Accessories................................................................................................................. 158
10.4 Glossary ...................................................................................................................... 159
11 Notes 162
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OPTIWAVE 5200 C/F
1.1 Software history
"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the revision status of embedded software (firmware) in electronic equipment assemblies. It gives data on the type of changes made and the effect that changes have on compatibility.
SAFETY INSTRUCTIONS
1
Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to
description
of the device (given on the device nameplate) and speak to the supplier.
Release date
2013-01-11 Converter 1.00.05 4000342401k — HB OPTIWAVE
2016-06-27 Converter 1.00.11 4000342401p HART commands + auto tests HB OPTIWAVE
Printed circuit assembly
Sensor 1.00.06 4001025501h
HMI (LCD display option) 1.00.03 4000487601n
Sensor 1.00.16 4001025501o Auto tests
HMI (LCD display option) 1.00.06 4000487601r Conversion units
on page 76. If it is not possible to refer to the device menu, record the serial number
Firmware revision
Hardware revision
Changes and compatibility Documentation
Function
5200 R01 + R02
5200 R03
1.2 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
This radar level transmitter measures distance, level, mass, volume, flow rate (in open channels) and reflectivity of liquids, pastes and slurries. It does not touch the measured product.
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SAFETY INSTRUCTIONS
1.3 Certification
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
In accordance with the commitment to customer service and safety, the device described in this document meets the following safety requirements:
• Electromagnetic Compatibility (EMC) Directive 2014/30/EU. Thus, the device agrees with the
EMC requirements of “Electrical equipment for measurement, control and laboratory use” in
European Standard EN 61326-1.
• European Directive 2014/53/EU (Radio Equipment Directive – RED). The device agrees with
European Standard ETSI EN 302 372. For more data, refer to
• Low-Voltage Directive 2014/35/EU. The device agrees with European Standard EN 61010-1.
• SIL-approved devices agree with European Standard EN 61508.
OPTIWAVE 5200 C/F
European Union (EU)
on page 9.
All devices are based on the CE marking and meet the requirements of NAMUR Guidelines NE 21, NE 43, NE 53 and NE 107.
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OPTIWAVE 5200 C/F
1.4 Radio approvals
1.4.1 European Union (EU)
LEGAL NOTICE!
This level transmitter is intended for installation in closed tanks. It meets the requirements of the RED (Radio Equipment Directive) 2014/53/EU for use in the member countries of the EU.
An industry agreement includes approval for use of the frequency band (8.5...10.6 GHz) in industrial environments.
Refer to EN 302 372 for installation conditions.
SAFETY INSTRUCTIONS
1
Figure 1-1: Radio approval information on the nameplate
1 CE sign
According to ETSI EN 302 372-2 (2011), the radiated power outside a metallic tank is less than
-41.3 dBm.
CAUTION!
Obey the regulations in Annex B of ETSI EN 302 372-1 to prevent the emission of radar signals and radar signal interference.
The device and the tank agree with Annex B of ETSI EN 302 372-1 if you obey the regulations that follow:
• Install the device in a permanent position on a closed metallic tank, a reinforced concrete tank or a structure with a closed space made of an equivalent material. Make sure that the device is correctly attached. We recommend that you install the device on the top of the tank and the antenna points down.
• Seal flanges and attachments with EMI/RFI shielding gaskets. This gasket is supplied as an accessory. For the order code, refer to
• Sight glasses must have a microwave-proof layer on them.
• Close all openings and process connections.
Accessories
on page 158.
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SAFETY INSTRUCTIONS
• Only approved personnel can install the device.
For data about how to install EMI/RFI shielding gaskets, refer to the instructions supplied with this accessory.
The radio approval certificate is given on the DVD-ROM supplied with the device.
1.4.2 U.S.A.
LEGAL NOTICE!
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference which may cause un-
desired operation.
Changes or modifications made to this equipment not expressly approved by KROHNE may void the FCC authorization to operate this equipment. This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
OPTIWAVE 5200 C/F
This legal information is shown on the device nameplate.
Figure 1-2: FCC ID number label
1 FCC ID
Devices made in France: Q6BFMCW10G52 Devices made in the USA: JH5FMCW10G52
The radio approval certificate is given on the DVD-ROM supplied with the device.
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OPTIWAVE 5200 C/F
1.4.3 Canada
LEGAL NOTICE!
This device complies with Industry Canada licence-exempt RSS 210. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference which may cause un-
desired operation.
Changes or modifications made to this equipment not expressly approved by KROHNE may void the IC authorization to operate this equipment.
This legal information is shown on the device nameplate.
SAFETY INSTRUCTIONS
1
Figure 1-3: IC number label
1 IC number
Devices made in France: 1991D-FMCW10G52 Devices made in the USA: 1991A-FMCW10G52
The radio approval certificate is given on the DVD-ROM supplied with the device.
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SAFETY INSTRUCTIONS
1.5 Safety instructions from the manufacturer
1.5.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
OPTIWAVE 5200 C/F
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.5.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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OPTIWAVE 5200 C/F
1.5.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.5.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.
SAFETY INSTRUCTIONS
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SAFETY INSTRUCTIONS
1.5.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This warning refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
OPTIWAVE 5200 C/F
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
i RESULT
RESULT
RESULTRESULT This symbol refers to all important consequences of the previous actions.
1.6 Safety instructions for the operator
14
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
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OPTIWAVE 5200 C/F
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
DEVICE DESCRIPTION
2
Figure 2-1: Scope of delivery
1 Signal converter and antenna (compact version) 2 Quick Start 3 Strap wrench 4 DVD-ROM (including Handbook, Quick Start, Technical Data Sheet and related software)
INFORMATION!
METALLIC HORN AND WAVE GUIDE ANTENNAS If the device has an antenna extension option, this part is attached to the device if the antenna extension length, L
≤ 300 mm / 11.8¨. If L
ext
not attached to the device. Obey the assembly procedure on page 41
> 300 mm / 11.8¨, then the antenna extension is
ext
.
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DEVICE DESCRIPTION
2.2 Device description
The FMCW radar level transmitter is designed to measure the distance, level, mass, volume, flow rate and reflection of liquids, pastes and slurries. Radar level transmitters use an antenna to guide a signal to the surface of the measured product. Radar is a non-contact technology. It is particularly suitable for the level measurement of corrosive and viscous products. For more data about the measuring principle, refer to
The signal converter of the device has 2 versions: Compact and Remote (Field). The converter can also be ordered with horizontal or vertical housing options for easy access to the device terminals and the optional display.
Compact version
Compact version
Compact versionCompact version The signal converter is attached directly to the process connection and the antenna (vertical housing option shown).
Measuring principle
OPTIWAVE 5200 C/F
on page 108.
Figure 2-2: Compact version
Remote (Field) version
Remote (Field) version
Remote (Field) versionRemote (Field) version The signal converter is installed away from the process connection (for example, at the bottom of the tank). The antenna is installed at the top of the tank. The signal cable between the signal converter and the antenna has a maximum length of 100 m / 328 ft.
Figure 2-3: Remote version
The illustration that follows shows the types of antenna. Antenna extensions are available for PTFE Wave Horn and Metallic Horn antenna options for long nozzles.
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OPTIWAVE 5200 C/F
Figure 2-4: Types of antenna
1 PP Wave Horn antenna (G 1½...2 or 1½...2 NPT threaded connection only) 2 PTFE Wave Horn antenna (DN50...200 / 2¨...8¨ flange connections) 3 Metallic Horn antenna (available antenna sizes: DN80 (3¨), DN100 (4¨), DN150 (6¨) and DN200(8¨)) 4 Wave Guide antenna (Length options: 1...6 m / 3.28...19.68 ft, in increments of 0.5 m / 1.64 ft)
DEVICE DESCRIPTION
2
If the process connection temperature is more than +150°C / +302°F, the device has a high-
temperature (HT) extension. This is only available for Metallic Horn and Wave Guide antenna options.
Figure 2-5: Signal converter with the HT extension
For more data about device options, refer to
Technical data
on page 108.
You can use the LCD display option or PACTware™ software installed on a computer or a
workstation for device configuration. The device configuration menu has a quick set-up wizard. You usually will not need this document to install, set up and operate the device.
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2
DEVICE DESCRIPTION
2.3 Visual Check
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
OPTIWAVE 5200 C/F
Figure 2-6: Visual check
1 Device nameplate (for more data, refer to 2 Process connection data (size and pressure rating, material reference and heat number) 3 Gasket material data – refer to the illustration that follows
Figure 2-7: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM 2 Kalrez® 6375 3 PFA
Nameplate (examples)
on page 19)
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process connection.
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OPTIWAVE 5200 C/F
2.4 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
2.4.1 Nameplate (examples)
DEVICE DESCRIPTION
2
Figure 2-8: Compact (C) and remote (F) versions: Non-Ex nameplate attached to the housing
1 Cable entry size 2 PROFIBUS Device ID (Profile ID) – only available with the PROFIBUS PA output option 3 Hardware revision / Software revision (according to NAMUR NE 53) 4 Signal output (analog, HART®, fieldbus, etc.), input voltage and maximum current (fieldbus options: basic current) 5 Degree of ingress protection (according to EN 60529 / IEC 60529) 6 Customer tag number 7 Date of manufacture 8 Serial number 9 Type code (defined in order) 10 Model name and number. The last letter "X" is either:
C = compact version or F = remote (field) version
11 Company logo, name and postal address
Country of manufacture / Company web address
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2
DEVICE DESCRIPTION
Figure 2-9: Remote (F) version: Non-Ex nameplate attached to the antenna assembly
1 Company web address 2 Country of manufacture 3 Degree of ingress protection (according to EN 60529 / IEC 60529) 4 Date of manufacture 5 Serial number 6 Type code (defined in order) 7 Model name and number. The last letter = "F" remote (field) version 8 Company logo, name and postal address
OPTIWAVE 5200 C/F
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OPTIWAVE 5200 C/F
3.1 General notes on installation
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
3.2 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the antenna and the device will not measure correctly.
INSTALLATION
3
Figure 3-1: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position 2 Put the device on its side. We recommend that you use the packaging in which it was delivered. 3 Storage temperature range: -50…+85°C/ -58…+185°F (min. -40°C/ -40°F for devices with the integrated LCD display
option)
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
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INSTALLATION
3.3 How to assemble the PTFE Wave Horn antenna
Figure 3-2: Equipment needed to assemble the device
1 Signal converter and process connection (compact version) or antenna housing and process connection (remote ver-
sion)
2 PTFE Wave Horn antenna in cardboard packaging. The cardboard packaging is attached with 4 screws and wingnuts.
Part 1: Remove the protective cover from the process connection
OPTIWAVE 5200 C/F
Figure 3-3: Part 1: Remove the protective cover from the process connection
• Remove the plastic cover from the process connection.
Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna
Figure 3-4: Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna
• Remove the 4 wingnuts and screws that attach cardboard packaging.
• Remove the top and the bottom of the cardboard packaging from the PTFE Wave Horn
antenna.
Part3A: Attach the PTFE Wave Horn antenna to the process connection
22
Figure 3-5: Part3A: Attach the PTFE Wave Horn antenna to the process connection
CAUTION!
Do not use tools to attach the antenna to the process connection.
• Attach the Wave Horn antenna to the process connection. Put the end of the antenna that has
a thread in the fitting on the process connection.
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OPTIWAVE 5200 C/F
Part3B: Attach the PTFE Wave Horn antenna to the process connection
Figure 3-6: Part3B: Attach the PTFE Wave Horn antenna to the process connection
CAUTION!
Do not use tools to attach the antenna to the process connection.
• Turn the PTFE Wave Horn antenna. Tighten with your fingers.
• Make sure that the thread is engaged fully.
i End of the procedure.
INSTALLATION
3
3.4 Transport
WARNING!
•
Depending on the version, the device will weight approx. 5...30 kg / 11...66 lb. To carry, use both hands to lift the device carefully by the converter housing. If necessary, lift the device with a hoist.
•
When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.
3.5 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficient space on all sides.
• Protect the signal converter from direct sunlight. If necessary, install the weather protection
accessory.
• Do not subject the signal converter to heavy vibrations.
3.6 Installation
3.6.1 Pressure and temperature ranges
DANGER!
°
If the ambient temperature is more than +70 device. Use a protective cover or metallic grid to prevent injury.
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C / +158°F, there is a risk of injury if you touch the
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3
INSTALLATION
Figure 3-7: Pressure and temperature ranges
1 Temperature at the process connection
Non-Ex devices: The temperature range depends on the type of antenna, process connection and the seal material. Refer to the table that follows. Devices with Hazardous Location approvals: see supplementary instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F If the ambient temperature is not between these limits, the display screen switches off automatically. The device con­tinues to operate.
3 Ambient temperature
Non-Ex devices: refer to the ambient temperature / flange temperature graphs in this section Devices with Hazardous Location approvals: see supplementary instructions
4 Process pressure
Depends on the type of antenna and process connection. Refer to the table that follows.
OPTIWAVE 5200 C/F
WARNING!
The process connection temperature range must agree with the temperature limits of the gasket material.
Antenna type Process
connection
Seal Process connection
temperature
Process pressure
[°C] [°F] [barg] [psig]
PP Wave Horn G1½...2;
1½...2 NPT
PTFE Wave Horn Flange with
PTFE plate
Metallic Horn
Flange Metaglas®
Wave Guide
1 Higher temperature on request 2 Higher pressure on request
— -20...+100 -4...+212 -1...16 -14.5...232
— -50...+150 -58...+302 -1...40 -14.5...580
with
-40...+200 1-40...+392
1
-1...40 2-14.5...580
FKM/FPM
Metaglas®
with
-20...+250
1
-4...+482
1
-1...40 2-14.5...580
Kalrez®
6375
Metaglas®
with PFA
Metaglas® with EPDM
-60...+130 1-76...+266
1
-50...+130 1-58...+266
1
-1...40 2-14.5...580
-1...40 2-14.5...580
2
2
2
2
24
For more data on pressure ratings, refer to
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Pressure ratings
on page 119
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OPTIWAVE 5200 C/F
PP Wave Horn: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 3-8: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
INSTALLATION
3
Figure 3-9: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C 2 Maximum flange temperature, °C 3 Maximum ambient temperature, °F 4 Maximum flange temperature, °F 5 Compact and remote versions of the device with the PP Wave Horn antenna 6 Remote version of the device with the PP Wave Horn antenna
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INSTALLATION
PTFE Wave Horn: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 3-10: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
OPTIWAVE 5200 C/F
Figure 3-11: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C 2 Maximum flange temperature, °C 3 Maximum ambient temperature, °F 4 Maximum flange temperature, °F 5 Compact and remote versions of the device with the PTFE Wave Horn antenna 6 Compact version of the device with the PTFE Wave Horn antenna
INFORMATION!
°
When the process temperature is -50 temperature. The minimum ambient temperature is -36
C/ -58°F, there is a de-rating for the ambient
°
C / -32.8°F.
26
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Metallic Horn and Wave Guide: compact and remote versions
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 3-12: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
INSTALLATION
3
Figure 3-13: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C 2 Maximum flange temperature, °C 3 Maximum ambient temperature, °F 4 Maximum flange temperature, °F 5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna 6 Compact version of the device with the Metallic Horn or Wave Guide antenna
INFORMATION!
°
When the process temperature is -50
C/ -58°F and the device has an EPDM gasket, there is a
de-rating for the ambient temperature. The minimum ambient temperature is -35
°
C/ -31°F.
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INSTALLATION
Metallic Horn and Wave Guide: compact and remote versions with the high­temperature (HT) extension
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 3-14: Ambient temperature / flange temperature, flange and threaded connection, in °C
Ambient temperature / flange temperature, flange and threaded connection, in °F
OPTIWAVE 5200 C/F
Figure 3-15: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C 2 Maximum flange temperature, °C 3 Maximum ambient temperature, °F 4 Maximum flange temperature, °F 5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and EPDM
and PFA gaskets
6 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and a PFA
gasket
INFORMATION!
°
When the process temperature is -50 de-rating for the ambient temperature. The minimum ambient temperature is -39
When the process temperature is -60 rating for the ambient temperature. The minimum ambient temperature is -37
C/ -58°F and the device has an EPDM gasket, there is a
°
C / -38.2°F.
°
C/ -76°F and the device has a PFA gasket, there is a de-
°
C / -34.6°F.
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3.6.2 Recommended mounting position
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.
INSTALLATION
3
Figure 3-16: Recommended mounting position for liquids, pastes and slurries
1 Sockets for the PP Wave Horn antenna 2 Nozzles for the PTFE Wave Horn antenna 3 Nozzles for DN150 or DN200 Metallic Horn antennas 4 Nozzles for Wave Guide antennas 5 Tank diameter 6 Minimum distance of the nozzle or socket from the tank wall (depends on the antenna type and size - refer to items
1, 2 , 3 and 4 in this list):
- PP/PTFE Wave Horn (1 and 2): 1/7 × tank height
- Metallic Horn (3): 1/10 × tank height
- Wave Guide (4): There is no minimum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
Maximum distance of nozzle from the tank wall (depends on the antenna type and size - refer to items 1, 2 and 3 in this list):
- PP/PTFE Wave Horn (1 and 2): 1/3 × tank diameter
- Metallic Horn (3): 1/3 × tank diameter
- Wave Guide (4): There is no maximum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
7 Tank height
INFORMATION!
If there is a nozzle on the tank before installation, the nozzle must be a minimum of 200 mm /
¨
from the tank wall. The tank wall must be flat and there must not be obstacles adjacent to
7.9
the nozzle or on the tank wall.
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INSTALLATION
Point the device in the correct direction
Figure 3-17: Point the device in the correct direction to get the best performance
Point the tag hole on the housing in the direction of the nearest tank wall.
1 Tag hole 2 Nearest tank wall
OPTIWAVE 5200 C/F
Figure 3-18: A maximum of 4 FMCW radar level meters can be operated in a tank
Figure 3-19: Tanks with dish-shaped or conical bottoms
Dish-shaped or conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the tank.
1 Axis of radar beam 2 Minimum level reading
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3.6.3 Mounting restrictions
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
Mounting restrictions: General data
INSTALLATION
3
Figure 3-20: Mounting restrictions: General data
1 Do not tilt the device more than 2° 2 We recommend that you do an empty spectrum recording if there are obstacles in the radar beam (refer to Operation
If necessary, install a bypass chamber or stilling well or use an S-bend antenna extension or an L-bend antenna ex­tension (the device must be installed on the side of the tank) to move the device away from obstacles.
3 2.5 mm / 0.1¨ max. for high-dielectric constant liquids 4 Beam radius (DN80 (3¨) Metallic Horn antenna): increments of 290 mm/m or 3.4¨/ft (16°)
Beam radius (DN100 (4¨) Metallic Horn antenna): increments of 210 mm/m or 2.6¨/ft (12°) Beam radius (DN150 (6¨) Metallic Horn antenna): increments of 140 mm/m or 1.7¨/ft (8°) Beam radius (DN200 (8¨) Metallic Horn antenna): increments of 100 mm/m or 1.3¨/ft (6°) Beam radius (PP Wave Horn and PTFE Wave Horn antenna): increments of 176 mm/m or 2.1¨/ft (10°)
Operation).
OperationOperation
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INSTALLATION
Obstacles in the tank
Figure 3-21: Obstacles in the tank
Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obsta­cles will cause the device to measure incorrectly.
1 Solution 1: Put the device on another process connection away from obstacles 2 Solution 2: Use the same process connection, but also use an S-bend extension 3 Solution 3: Attach the device to the side of the tank and use an L-bend (right angle) extension
OPTIWAVE 5200 C/F
CAUTION!
Do not put the device near to the product inlet. If the product that enters the tank touches the antenna, the device will measure incorrectly. If the product fills the tank directly below the antenna, the device will also measure incorrectly.
Figure 3-22: Product inlets
1 The device is in the correct position. 2 The device is too near to the product inlet.
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Devices with Metallic Horn antenna
Figure 3-23: Devices with Metallic Horn antenna
1 If the roof is not flat, the antenna must project out of the nozzle 2 Short tank nozzle 3 Long tank nozzle (device with an antenna extension) 4 If the roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle.
Thus, the device can have a larger measuring range.
INSTALLATION
3
The antenna must project out of the nozzle. If necessary, use an antenna extension. But if the tank roof is flat and the tank fitting is symmetrical, it is not necessary for the antenna to project out of the nozzle. Thus, the device can have a larger measuring range.
Devices with PTFE or PP Wave Horn antenna
Figure 3-24: Devices with PTFE or PP Wave Horn antenna
Recommended height of tank process connection, a = 44...200 mm / 1.7...7.87¨ 1 Device with a PTFE Wave Horn antenna and a flange connection. There are antenna extension options available
(100 mm / 4¨, 200 mm / 8¨ and 300 mm / 12¨) for long nozzles.
2 Device with a PP Wave Horn antenna and a thread connection
CAUTION!
Do not install devices with Wave Horn antennas on plastic nozzles that have a diameter of
¨
50 mm / 2
.
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INSTALLATION
CAUTION!
If there are parasitic signals, the device will not measure correctly. Parasitic signals are caused by:
•
Objects in the tank.
•
Sharp corners that are perpendicular to the path of the radar beam.
•
Sudden changes in tank diameter in the path of the radar beam.
OPTIWAVE 5200 C/F
Do an Empty Spectrum recording (refer to Operation
Operation) to remove parasitic signals with a filter.
OperationOperation
Requirements for flange connections
Figure 3-25: Flange connection
Equipment needed:
• Device
• Flange gasket (not supplied)
• Wrench (not supplied)
• Make sure the flange on the nozzle is level.
• Make sure that you use the applicable gasket for the flange dimensions and the process.
• Align the gasket correctly on the flange facing of the nozzle.
• Lower the antenna carefully into the tank.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the flange bolts.
i Refer to local rules and regulations for the correct torque to apply to the bolts.
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Requirements for threaded connections
Figure 3-26: Threaded connection
Equipment needed:
• Device
• Gasket for G 1½A or G 2A connection (not supplied)
• Thread seal tape (PTFE) for 1½ NPT or 2 NPT connection (not supplied)
• 50 mm / 2¨ wrench (not supplied)
INSTALLATION
3
WARNING!
·
Do not tighten the connection to a torque more than 40 N
m / 29.5 lb·ft. If the connection is too tight, this will damage the thread. To prevent damage to the antenna, make sure that the minimum diameter of the hole for a
½
NPT or 2 NPT thread connection is not less than 43.4 mm / 1.71¨.
1
• Make sure the tank connection is level.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Make sure that you use the applicable gasket for the connection
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
dimensions and the process.
• ISO 228-1 (G) connection:
ISO 228-1 (G) connection: Align the gasket correctly.
ISO 228-1 (G) connection:ISO 228-1 (G) connection:
• NPT connection:
NPT connection: Wind the thread seal tape around the process connection in agreement with
NPT connection:NPT connection:
good engineering practice.
• Lower the antenna carefully into the tank.
• Turn the threaded connection on the antenna to attach the device to the process connection.
• Make sure that you point the device in the correct direction. Refer to "Point the device in the
correct direction" in this section.
• Tighten the connection to the correct torque (not more than 40 Nm).
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INSTALLATION
3.6.4 Standpipes (stilling wells and bypass chambers)
Use a standpipe if:
• There is highly conductive foam in the tank.
• The liquid is very turbulent or agitated.
• There are too many other objects in the tank.
• The device is measuring a liquid (petro-chemicals) in a tank with a floating roof.
• The device is installed in a horizontal cylindrical tank (refer to the end of this section).
OPTIWAVE 5200 C/F
Figure 3-27: Installation recommendations for standpipes (stilling wells and bypass chambers)
1 A stilling well solution 2 A bypass chamber solution 3 Air circulation hole 4 Level of the liquid
CAUTION!
•
The standpipe must be electrically conductive.
•
The inside diameter of the standpipe must not be more than 5 mm / 0.2¨ over the diameter of the antenna (for a high-dielectric constant liquid).
•
The standpipe must be straight. There must be no sudden changes in internal diameter
¨
greater than 1 mm / 0.04
•
The standpipe must be vertical.
•
Recommended surface roughness: <±0.1 mm / 0.004¨.
•
Make sure that there are no deposits at the bottom of the standpipe.
•
Make sure that there is liquid in the standpipe.
.
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Stilling wells – general notes
CAUTION!
You can drill an air circulation hole if the stilling well is in a closed space (a metallic container). This condition is necessary to obey TLPR standards. For more data, refer to Radio approvals on
.
page 9
Installation in tanks containing one liquid and foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Remove the burr from the hole.
Installation in tanks containing one liquid or more without foam
• Drill an air circulation hole (max. Ø10 mm / 0.4¨) in the stilling well above the maximum level.
• Drill 1 or more liquid circulation holes in the stilling well (if there is more than 1 liquid in the
tank).
i These holes help the liquid to move freely between the stilling well and the tank.
• Remove the burr from the hole.
Stilling wells – reference point
We recommend that you attach a flat cruciform target at the bottom of the stilling well. It must have a width of 1/3 of the internal diameter of the stilling well tube. This target is the limit of the measuring range in the stilling well.
INSTALLATION
3
Figure 3-28: Reference point in the stilling well
a ≥ 1/3 × ØD
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INSTALLATION
Stilling wells: floating roofs
If the device must be installed on a tank with a floating roof, install it in a stilling well.
OPTIWAVE 5200 C/F
Figure 3-29: Floating roofs
1 Sediment 2 Support fixtures 3 Stilling well 4 Floating roof 5 Product 6 Tank
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Stilling wells: horizontal cylindrical tanks
We recommend that you install the device in a stilling well if the device:
• is for a horizontal cylindrical tank,
• is in a metallic tank,
• measures a product with a high dielectric constant and
• is on the centerline of the tank.
INSTALLATION
3
Figure 3-30: Horizontal cylindrical tanks
1 The device is installed without a stilling well. There are multiple reflections. Refer to the CAUTION! that follows. 2 The device is installed in a stilling well and measures correctly.
CAUTION!
If the device is installed in horizontal cylindrical tank that contains a high dielectric constant liquid without a stilling well, do not put it on the tank centerline. This will cause multiple reflections and the device will not measure accurately. Use the 2.3.12 Multiple Reflections function in Supervisor > Basic Parameters
Supervisor > Basic Parameters to keep the effects of multiple reflections to a
Supervisor > Basic ParametersSupervisor > Basic Parameters
minimum. For more data, refer to Function description on page 76
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2.3.12 Multiple Reflections
2.3.12 Multiple Reflections2.3.12 Multiple Reflections
(2. Supervisor).
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INSTALLATION
Bypass chambers Installation next to tanks containing one liquid and foam
• The top process connection of the bypass chamber must be above the maximum level of
liquid.
• The bottom process connection of the bypass chamber must be below the lowest measured
level of liquid.
Installation next to tanks containing more than one liquid
• The top process connection of the bypass chamber must be above the maximum level of
liquid.
• The bottom process connection of the bypass chamber must be below the lowest measured
level of liquid.
• Additional process connections are necessary for the liquids to circulate freely along the
length of the bypass chamber.
3.6.5 Wall support for the remote version
OPTIWAVE 5200 C/F
Figure 3-31: Wall support for the remote version (attached to the remote converter)
1 Use marks on the wall to help you put the wall support in the correct position. For more data,
refer to
2 Use equipment and tools that agree with health and safety regulations and good engineering
practice.
3 Make sure the wall support is correctly attached to the wall.
Dimensions and weights
on page 126.
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INSTALLATION
3.6.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)
CAUTION!
IF THE ANTENNA EXTENSION IS SUPPLIED WITH THE DEVICE AS AN OPTION: If the antenna extension is attached to the device, no more work is necessary. If the antenna extension is not attached to the device, refer to Procedure 1 in this section. It is not necessary to change the device settings. The manufacturer sets the related menu items to the correct values in the factory.
IF THE ANTENNA EXTENSION IS SUPPLIED AFTER DELIVERY OF THE DEVICE (SPARE PART): You must attach the antenna extension to the device and change the device settings in the SUPERVISOR menu. If you have a straight antenna extension, refer to Procedures 1 and 2A. If you have an S-bend or L-bend (right-angle) antenna extension, refer to Procedures 1 and 2B.
DANGER!
If you installed the device on the tank before the procedure, make the device safe (de-energize the circuit, clean the device etc.) before you continue the work.
Equipment needed
3
Figure 3-32: Equipment needed
1 Device (with a Metallic Horn or Wave Guide antenna option only) 2 Antenna extension. From left to right: straight, S-bend and L-bend (right-angle) extension. 3 10 mm open-end or box-end wrench (not supplied) 4 3 hex head screws M6×25-A4-70 (supplied in a plastic sachet)
Obey the assembly procedure that follows:
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INSTALLATION
OPTIWAVE 5200 C/F
Figure 3-33: Procedure: How to attach an antenna extension
WARNING!
Make sure that you do not damage the PTFE cone when you remove or install the antenna.
Procedure 1: How to attach an antenna extension
1 Remove the 3 hex head screws from the antenna with the 10 mm wrench. 2 Remove the antenna. Make sure that you do not damage the PTFE cone when you remove the
antenna.
3 Attach the antenna extension below the flange. Make sure that the antenna extension is fully
engaged. Make sure that you do not damage the PTFE cone when you attach the antenna ex­tension.
4 Attach 3 hex head screws to the antenna extension with a 10 mm wrench. Tighten the screws
to a torque of 8 Nm.
5 Attach the antenna below the antenna extension. 6 Attach 3 hex head screws to the antenna with a 10 mm wrench. Tighten the screws to a torque
of 8 Nm.
i If the antenna extension is supplied with the device, it is not necessary to change the device
settings. End of the procedure.
7 If the antenna extension is supplied after delivery of the device, it is necessary to change the
device settings. Make a selection from one of the procedures (2A or 2B) that follow: straight
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antenna extension, S-bend antenna extension or L-bend (right angle) antenna extension.
Procedure 2A: Device settings for a device with a straight antenna extension
• Enter the SUPERVISOR menu (2.0.0).
• Push [>>>>], 2 × [], [>>>>] and 6 × [] to go to menu item ANTENNA EXTENSION (2.3.7).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If the antenna extension has a length of 500 mm, enter the value "500" (if units for this
menu item are in mm).
• Push 3 × [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i End of the procedure.
Procedure 2B: Device settings for a device with an S-bend or L-bend (right angle) antenna extension
• Enter the SUPERVISOR menu (2.0.0).
• Push [>>>>], 2 × [], [>>>>] and 6 × [] to go to menu item ANTENNA EXTENSION (2.3.7).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If units are in mm, enter the value "221" (for an S-bend extension) or "236" (for an L-bend
extension).
• Push [^^^^] to go back to the menu. Push 2 × [] to go to menu item DIST.PIECE (2.3.9).
• Push [>>>>] to change the value. Push [>>>>] to change the position of the cursor. Push [] to
decrease the value or [] to increase the value.
i If units are in mm, enter the value "243" (for an S-bend extension) or "236" (for an L-bend
extension).
• Push 3 × [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i End of the procedure.
STORE YES and push [^^^^].
STORE YESSTORE YES
STORE YES and push [^^^^].
STORE YESSTORE YES
INSTALLATION
3
Settings for devices with antenna extensions in mm
Antenna extension type Device settings
ANTENNA EXTENSION (2.3.7) DIST.PIECE (2.3.9)
Straight
S-bend 221 243
L-bend (right angle) 236 236
1 This value depends on the length of the antenna extension. Enter the length of the antenna extension: 100, 200, 300,
400, 500 or 1000 mm
2 If the device has a high temperature extension, add 120 mm to this value
For more data about the dimensions of devices with antenna extensionsFor more data about the dimensions of devices with antenna extensions, refer to
1
Dimensions and weights
0
2
2
2
on page 126.
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INSTALLATION
3.6.7 How to turn or remove the signal converter
The converter turns 360°, but we recommend that the tag hole on the housing points to the
nearest tank wall. For more data, refer to converter can be removed from the process connection assembly under process conditions.
Recommended mounting position
OPTIWAVE 5200 C/F
on page 29. The
Figure 3-34: How to turn or remove the signal converter
1 Tool: 5 mm Allen wrench (not supplied) for the lock screw on the signal converter 2 Cover for the wave guide hole on top of the process connection assembly (not supplied)
CAUTION!
Do not loosen the 4 socket head screws on the process connection assembly. If you remove the housing, put a cover on the wave guide hole on top of the process connection assembly. Make sure that the wave guide hole is clean and dry. When the housing is attached to the process connection assembly, tighten the lock screw with the 5 mm Allen wrench 1.
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OPTIWAVE 5200 C/F
3.6.8 How to attach the weather protection to the device
The device and the weather protection option are supplied disassembled in the same box. The weather protection can also be supplied as an accessory. You must attach the weather protection when you install the device.
INSTALLATION
3
Figure 3-35: Equipment needed
1 Weather protection cover (with an R-clip to hold the cover on the clamp) 2 Device 3 Weather protection clamp (2 parts) 4 10 mm socket wrench (not supplied) 5 2 locking nuts
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INSTALLATION
OPTIWAVE 5200 C/F
46
Figure 3-36: Installation of the weather protection on a vertical signal converter
• Put the weather protection clamp around the top of the device.
• Attach the two locking nuts to the threads on the weather protection clamp. Tighten the
locking nuts with a 10 mm socket wrench.
• Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
• Put the R-clip into the hole at the front of the weather protection cover.
• End of the procedure.
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INSTALLATION
3
Figure 3-37: Installation of the weather protection on a horizontal signal converter
• Put the weather protection clamp around the front of the device (the end of the device that is
nearest to the cable entry).
• Attach the two locking nuts to the threads on the weather protection clamp. Tighten the
locking nuts with a 10 mm socket wrench.
• Lower the weather protection cover onto weather protection clamp until the hole for the lock
is in the slot at the front of the cover.
• Put the R-clip into the hole at the front of the weather protection cover.
• End of the procedure.
The overall dimensions of the weather protection are on page 126.
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INSTALLATION
3.6.9 How to open the weather protection
OPTIWAVE 5200 C/F
Figure 3-38: How to open the weather protection
1 Remove the R-clip from the hole at the front of the weather protection cover. 2 Remove the weather protection cover.
i Lift the display screen cover.
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4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
ELECTRICAL CONNECTIONS
4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
4.2 General notes
This chapter includes electrical connection data about devices with the 4...20mA output and
HART® communication options.
INFORMATION!
Devices with the FOUNDATION
Devices with the FOUNDATION
Devices with the FOUNDATIONDevices with the FOUNDATION For electrical connection data, refer to the "Description of FOUNDATION supplementary instructions.
INFORMATION!
Devices with the PROFIBUS PA output option:
Devices with the PROFIBUS PA output option:
Devices with the PROFIBUS PA output option:Devices with the PROFIBUS PA output option: For electrical connection data, refer to the "Description of PROFIBUS PA interface" supplementary instructions.
™
fieldbus output option:
fieldbus output option:
fieldbus output option: fieldbus output option:
™
fieldbus interface"
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ELECTRICAL CONNECTIONS
4.3 Electrical installation: 2-wire, loop-powered
4.3.1 Compact version
Terminals for electrical installation
Figure 4-1: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output + 4 Location of the external grounding terminal (at the bottom of the converter)
OPTIWAVE 5200 C/F
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
CAUTION!
•
Use the applicable electrical cables with the cable glands.
•
Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the electrical circuit that energizes the device.
•
Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will not cause damage to the device but the device will not operate.
50
Figure 4-2: How to open the terminal compartment cover
1 Loosen the lock screw with a 2.5 mm Allen wrench. 2 Turn the cover counterclockwise with a strap wrench.
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3 Remove the cover.
Figure 4-3: Procedure for electrical installation
Equipment needed:
• Small slotted tip screwdriver (not supplied)
ELECTRICAL CONNECTIONS
4
Procedure:
1 Do not disconnect the safety cord from the terminal compartment cover. Put the terminal
compartment cover adjacent to the housing.
2 Remove the connector from the circuit board. 3 Connect the electrical wires to the connector. Attach the connector to the circuit board. Tight-
en the cable entry glands.
Figure 4-4: How to close the terminal compartment cover
1 Put the cover on the housing and push it down. 2 Turn the cover clockwise until it is fully engaged. 3 Tighten the lock screw.
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ELECTRICAL CONNECTIONS
4.3.2 Remote version
Terminals for electrical installation
Figure 4-5: Terminals for electrical installation
1 Grounding terminal in the housing (if the electrical cable is shielded) 2 Current output - 3 Current output + 4 Location of the external grounding terminal (on the wall support)
OPTIWAVE 5200 C/F
INFORMATION!
Electrical power to the output terminal energizes the device. The output terminal is also used for
®
HART
communication.
CAUTION!
•
Use the applicable electrical cables with the cable glands.
•
Make sure that the current is not more than 5 A or that there is 5 A-rated fuse in the electrical circuit that energizes the device.
•
Make sure that the polarity of the power supply is correct. If the polarity is incorrect, you will not cause damage to the device but the device will not operate.
For more electrical installation data, refer to
Compact version
on page 50.
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ELECTRICAL CONNECTIONS
4.4 Remote device data
4.4.1 Requirements for signal cables supplied by the customer
DANGER!
An Ex-approved signal cable is supplied by the manufacturer with devices for hazardous locations. Use of this signal cable is mandatory.
Non-Ex devices only:
Non-Ex devices only: The signal cable is an option for non-Ex devices. If the signal cable is not
Non-Ex devices only: Non-Ex devices only: supplied by the device manufacturer, the cable must have properties that follow:
Basic properties
• Twisted cable 2 by 2, shielded or screened. For example, multicore cable — reference
MCD 5123 — from Cabletec ICS/JP Electronics.
Maximum length of the signal cable
• 100 m / 328 ft
4
Temperature
• Use electrical cable with the applicable temperature rating for the operating conditions.
• Ambient temperature range: -40...+80°C / -40...+176°F
• We recommend that the cable agrees with UL 94V-0.
Dimensions of the insulated conductors
• Min.-max. cross-sectional area of the conductors: 4×0.326...4×2.5 mm² (22....14 AWG),
shielded cable
• Use the applicable cable for the cable glands (Ø6....10 mm / 0.24...0.39¨).
• Use the applicable cable glands for the cable entry openings in the housing.
Electrical characteristics
• Test voltage: Insulated conductor / shield (screen) ≥ 500 VAC
• Line resistance: < 55 Ω/km
• The cable must agree with EN 60811 (Low Voltage Directive) or equivalent national
regulations.
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ELECTRICAL CONNECTIONS
4.4.2 How to prepare a signal cable supplied by the customer
OPTIWAVE 5200 C/F
Figure 4-6: Equipment needed to prepare the signal cable
1 Signal cable (supplied on request) 2 2 heat-shrinkable sleeves for the PVC jacket (not supplied) 3 8 ferrules for the end of the conductors (not supplied) 4 2 Faston connectors for the shield wires 5 Shield wire insulation, 2 sleeves 6 Wire stripper (not supplied) 7 Crimping pliers (not supplied)
INFORMATION!
•
The Faston connector for the stranded drain wire must agree with DIN 46 228: E 1.5-8
•
The wire end ferrules for the twisted pair of conductors must agree with DIN 46 228: E 0.5-8
54
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Figure 4-7: How to prepare the signal cable
ELECTRICAL CONNECTIONS
4
1 Remove the PVC jacket from the wire to dimension "a". a = 50 mm / 2¨. 2 Remove the insulation from the wire. Obey national regulations for electrical wiring. 3 Crimp the wire end ferrules on the conductors. 4 Install shield wire insulation on the 2 ends of the shield wire. 5 Crimp the Faston connectors on the 2 ends of the shield wire. 6 Install a heat-shrinkable sleeve on the PVC jacket.
4.4.3 How to connect the signal cable to the device
DANGER!
Cables may only be connected when the power is switched off.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.
CAUTION!
Do not wind the signal cable. This configuration will prevent interference from electromagnetic fields.
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ELECTRICAL CONNECTIONS
Equipment needed
OPTIWAVE 5200 C/F
Figure 4-8: Equipment needed to prepare the signal cable
1 Remote converter 2 Antenna housing 3 Signal cable (supplied on request for non-Ex devices) – for more data refer to, refer to
supplied by the customer
4 Small slotted-tip screwdriver (not supplied)
on page 54
How to prepare a signal cable
Connections between the remote converter and the antenna housing
Figure 4-9: Connections between the remote converter and the antenna housing
1 Remote converter 2 Antenna housing 3 Power supply: voltage in - 4 Power supply: voltage in + 5 Signal cable B 6 Signal cable A 7 Shielding wire (attached to Faston connectors in the housings of the remote converter and the antenna housing)
56
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How to connect the signal cable to the remote converter
ELECTRICAL CONNECTIONS
4
Figure 4-10: How to connect the signal cable to the remote converter
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2
1 Remove the terminal compartment cover. 2 Remove the 4-pin connector. 3 Put the signal cable into the opening of the cable gland. 4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket. 6 Attach the Faston connector (drain wire). 7 Attach the terminal compartment cover. 8 Tighten the cable gland. Make sure that the remote converter is correctly sealed.
¨
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ELECTRICAL CONNECTIONS
How to connect the signal cable to the antenna housing
OPTIWAVE 5200 C/F
Figure 4-11: How to connect the signal cable to the antenna housing
CAUTION!
Bending radius of the signal cable: ≥ 50 mm / 2
1 Remove the terminal compartment cover. 2 Remove the 4-pin connector. 3 Put the signal cable into the opening of the cable gland. 4 Put the electrical wires in the connector terminals. Tighten the terminal screws with a small
slotted-tip screwdriver. Make sure that the electrical wires agree with the terminals. For more data, refer to the electrical schema in this section.
5 Put the connector into the 4-pin socket. Attach the Faston connector (drain wire). 6 Attach the terminal compartment cover. 7 Tighten the cable gland. Make sure that the probe housing is correctly sealed.
¨
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ELECTRICAL CONNECTIONS
4.5 Electrical connection for current output
4.5.1 Non-Ex devices
Figure 4-12: Electrical connections for non-Ex devices
1 Power supply 2 Resistor for HART® communication 3 Optional connection to the grounding terminal 4 Output: 11.5...30 VDC for an output of 22 mA at the terminal 5 Device
4
4.5.2 Devices for hazardous locations
DANGER!
For electrical data for device operation in hazardous locations, refer to the related certificates of compliance and supplementary instructions (ATEX, IECEx, etc.). You can find this documentation on the DVD-ROM delivered with the device or it can be downloaded free of charge from the website (Download Center).
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ELECTRICAL CONNECTIONS
4.6 Protection category
INFORMATION!
The device fulfils all requirements per protection category IP66 / IP67. It also fulfils all requirements per NEMA type 4X (housing) and type 6P (antenna).
DANGER!
Make sure that the cable gland is watertight.
OPTIWAVE 5200 C/F
Figure 4-13: How to make the installation agree with protection category IP67
• Make sure that the gaskets are not damaged.
• Make sure that the electrical cables are not damaged.
• Make sure that the electrical cables agree with the national electrical code.
• The cables are in a loop in front of the device 1 so water does not go into the housing.
• Tighten the cable feedthroughs 2.
• Close unused cable feedthroughs with dummy plugs 3.
Refer to the table that follows for the diameter of the outer sheath of the electrical cable:
Min. / Max. diameter of the electrical cable
Type of electrical cable Approval Min. / Max. diameter of the electrical cable
[mm] [inches]
Power supply / output non-Ex / Ex i 6...7.5 0.24...0.3
Power supply / output Exd 6...10 0.24...0.39
Signal cable (for the remote version)
1 This electrical cable is connected between the remote converter and the antenna housing
1
non-Ex / Ex i / Ex d 6...10 0.24...0.39
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4.7 Networks
4.7.1 General information
The device uses the HART® communication protocol. This protocol agrees with the HART®
Communication Foundation standard. The device can be connected point-to-point. It can also have a polling address of 1 to 63 in a multi-drop network.
The device output is factory-set to communicate point-to-point. To change the communication mode from point-to-point
4.7.2 Point-to-point connection
point-to-point to multi-drop
point-to-pointpoint-to-point
ELECTRICAL CONNECTIONS
multi-drop, refer to
multi-dropmulti-drop
HART
® network configuration on page 88.
4
Figure 4-14: Point-to-point connection (non-Ex)
1 Address of the device (0 for point-to-point connection) 2 4...20 mA + HART® 3 Resistor for HART® communication 4 Power supply 5 HART® converter 6 HART® communication software
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ELECTRICAL CONNECTIONS
4.7.3 Multi-drop networks
OPTIWAVE 5200 C/F
Figure 4-15: Multi-drop network (non-Ex)
1 Address of the device (each device must have a different address in multidrop networks) 2 4mA + HART® 3 Resistor for HART® communication 4 Power supply 5 HART® converter 6 HART® communication software
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4.7.4 Fieldbus networks
For more data, refer to the supplementary instructions for FOUNDATION™ fieldbus and
PROFIBUS PA.
FOUNDATION™ fieldbus network (non-Ex)
ELECTRICAL CONNECTIONS
4
Figure 4-16: FOUNDATION™ fieldbus network (non-Ex)
1 Field device 2 Junction box 3 H1 network 4 H1/HSE converter 5 High Speed Ethernet (HSE) 6 Workstation
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ELECTRICAL CONNECTIONS
PROFIBUS PA/DP network (non-Ex)
OPTIWAVE 5200 C/F
Figure 4-17: PROFIBUS PA/DP network (non-Ex)
1 Field device 2 Bus termination 3 PROFIBUS PA bus segment 4 Segment coupler (PA/DP link) 5 PROFIBUS DP bus line 6 Control system (PLC / Class 1 master device) 7 Engineering or operator workstation (Control tool / Class 2 master device)
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5.1 How to start the device
5.1.1 Start-up checklist
Check these points before you energize the device:
• Are all the wetted components (antenna, flange and gaskets) chemically resistant to the
product in the tank?
• Does the information on the signal converter nameplate agree with the operating data?
• Did you correctly install the device on the tank?
• Do the electrical connections agree with the national electrical codes? Use the applicable
electrical cables with the cable glands.
DANGER!
Before you energize the device, make sure that the supply voltage and polarity are correct.
DANGER!
If the device has a Hazardous Locations approval, make sure that the device and the installation agrees with the requirements of the certificate of compliance.
START-UP
5
5.1.2 How to start the device
• Connect the converter to the power supply.
• Energize the converter.
i Devices with the LCD display option only:
Devices with the LCD display option only: After 10 seconds the screen will display "Starting
Devices with the LCD display option only:Devices with the LCD display option only: up". After 20 seconds the screen will display the software version numbers. After 30 seconds the default screen will appear.
• The device will display readings.
INFORMATION!
This chapter and the start of the chapter that follows tell you what data is given on the device display in normal mode and how to change device settings in configuration mode. If you know about how this device operates, you can ignore this data. Continue with the quick setup procedure. For more data about this procedure, refer to Quick Setup (Parameters) on page 83
5.2 Operating concept
You can read measurements and configure the device with:
• A digital display screen (optional).
• A connection to a system or PC with PACTware™. You can download the Device Type
Manager (DTM) file from the website. It is also supplied on the DVD-ROM delivered with the device.
• A connection to a system or PC with AMS™. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
• A connection to a HART® Field Communicator. You can download the Device Description (DD)
file from the website. It is also supplied on the DVD-ROM delivered with the device.
.
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START-UP
5.3 Digital display screen
5.3.1 Local display screen layout
OPTIWAVE 5200 C/F
Figure 5-1: Local display screen layout in Normal mode
1 Current output percentage (bar graph and text — only shown if the current output function is the same as the mea-
surement on the screen in normal mode)
2 Measurement type (in this example, distance) 3 Device status (NE 107 symbols) 4 Device tag name 5 Updated measurement data symbol (the symbol flashes each time the measurement data is updated) 6 Measurement value and units 7 Device status (markers) 8 Keypad buttons (refer to the table in the section that follows)
The current output percentage is only shown if the measurement type (refer to item 2 in the illustration) is the same as the output function. The parameter is set in menu item 2.4.1 (OUTPUT FUNC.). For example, if the output function is set to "Level" and the device shows "Level" measurements in normal mode, the bar graph and value is shown (refer to item 1 in the illustration).
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Figure 5-2: Local display screen layout in configuration mode
1 Function name 2 Configuration mode symbol 3 Menu number
START-UP
5
5.3.2 Functions of keypad buttons
Keypad button Function
Normal mode:
Normal mode: Enter Information menu (Enter Configuration mode)
[Right]
[Return / Escape]
[Down]
[Up]
1 If you have made a strapping table in menu item 2.8.1 INPUT TABLE for volume or mass measurement, "Conversion"
and "Ullage Conv." will be shown in the list of measurement types
For data on keypad functions, refer to
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Move cursor to the right
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change units (m, cm, mm, in, ft)
Normal mode:Normal mode:
Configuration mode:
Configuration mode: Exit
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode: output (mA), conversion, ullage conversion, reflection)
Configuration mode:
Configuration mode: Decrease value or change parameter
Configuration mode:Configuration mode:
Normal mode:
Normal mode: Change measurement type (distance, level , output (%),
Normal mode:Normal mode: output (mA), conversion, ullage conversion, reflection)
Configuration mode:
Configuration mode: Increase value or change parameter
Configuration mode:Configuration mode:
Normal mode
5.4 Remote communication with PACTware™
PACTware™ displays measurement information clearly and lets you configure the device from a
remote location. It is an Open Source, open configuration software for all field devices. It uses Field Device Tool (FDT) technology. FDT is a communication standard for sending information between the system and the field device. This standard agrees with IEC 62453. Field devices are easily integrated. Installation is supported by a user-friendly Wizard.
1
1
on page 69.
Install these software programs and equipment:
• Microsoft® .NET Framework version 1.1 or later.
• PACTware.
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START-UP
• HART® converter (USB, RS232...).
• The Device Type Manager (DTM) for the device.
INFORMATION!
The DTM for this device agrees with the FDT1.2 specification. For more data, refer to the related certificate in the Product Catalog on the FDT Group website (http://www.fdtgroup.org/product­catalog/certified-dtms).
The software and installation instructions are given on the DVD-ROM supplied with the device.
You can also download the latest version of PACTware™ and the DTM from our website.
Refer also to the PACTware™ consortium site at http://www.pactware.com.
OPTIWAVE 5200 C/F
Figure 5-3: Screen from the PACTware™ user interface
1 DTM menu 2 Information for device identification 3 Configuration summary
5.5 Remote communication with the AMS™ Device Manager
The AMS™ Device Manager is an industrial Plant Asset Management (PAM) software tool. Its
role is to:
• Store configuration information for each device.
• Support HART® and FOUNDATION™ fieldbus devices.
• Store and read process data.
• Store and read diagnostic status information.
• Help plan preventive maintenance to reduce a plant's downtime to a minimum.
The DD file is given on the DVD-ROM supplied with the device. You can also download it from our website.
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6.1 User modes
Normal mode
Normal mode This mode displays measurement data. For more data, refer to
Normal modeNormal mode
Configuration mode
Configuration mode Use this mode to view parameters, commission the device, create tables
Configuration modeConfiguration mode
6.2 Normal mode
This mode shows measurement data. Use the table that follows:
• for the selection of the measurement type (level, distance, percentage, conversion and
reflection) and
• for the selection of the measurement units
OPERATION
on page 69.
mode
for volume or mass measurement, change critical values to measure in difficult process conditions. To get access to supervisor menu, refer to
Protection of the device settings
refer to
Function description
on page 88. For more data on menu items,
on page 76.
Normal
6
Some measurement types will only be available if the device has the correct parameters entered in the configuration mode.
Keypad functions
Button Description Function "Hot key" function
Right Enter configuration mode. —
Return /
Escape
Down Change the measurement type. —
Up Change the measurement type. The display language will change
Change the measurement units. The device will show the
firmware version numbers in menu item 1.1.0 IDENT..
when you push this button for 2 seconds. Push the button again and it will go back to the original language.
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OPERATION
Measurement type definitions
Measurement type Description Available units
OPTIWAVE 5200 C/F
LEVEL This is a display and an output function option.
DISTANCE This is a display and an output function option.
CONVERSION This is a display and an output function option.
ULLAGE CONV. This is a display and an output function option.
It is the height from the bottom of the tank to the surface of the liquid (Tank height ­Distance).
It is the distance from the face of the flange (or thread stop) to the surface of the liquid.
It gives the volume or mass of the tank contents. This data is available if you prepare a volume or mass table in configuration mode. For data on how to prepare the conversion table, refer to
measure volume or mass
device is used with PACTware™ software, it can also show flow rate in a channel. 6 flow profiles are available in the menu: Parshall (ISO 9826), Venturi Rectangular (ISO 4359), Venturi Trapezoidal (ISO 4359), Venturi U (ISO 4359), V-Notch (ISO 1438) or Rectangular Notch (ISO 1438).
It gives the empty volume or remaining mass that can be put in the tank. This data is available if you prepare a volume or mass table in configuration mode. For data on how to prepare the conversion table, refer to
How to configure the device to
on page 90. If the
How to
m, cm, mm, in (inches), ft (feet)
m, cm, mm, in (inches), ft (feet)
m3, L, gal (US gallons), ImpG (Imperial gallons), ft3, bbl (oil barrel), kg, t, Ston, Lton, m, cm, mm, in, ft, m3/h, ft3/h
m3, L, gal (US gallons), ImpG (Imperial gallons), ft3, bbl (oil barrel), kg, t, Ston, Lton, m, cm, mm, in, ft, m3/h, ft3/h
configure the device to measure volume or mass
on page 90.
REFLECTION This is a display and an output function option.
It is the percentage of the emitted radar signal which makes a reflection on the surface of the liquid and is received by the device.
OUTPUT I (mA) The current output of the device. mA
OUTPUT I (%) The percentage of the current output.
0% = 4 mA. 100% = 20 mA.
%
%
6.3 Configuration mode
6.3.1 General notes
Change the settings of your device in Configuration
76. You can:
• Use the 1.0.0 INFORMATION
records. For more data about the Information menu, refer to Table 1: Info.
• Use the 2.0.0 SUPERVISOR
conversion table for volume, mass or flow rate measurement, change critical parameters for difficult process conditions, reset the device and change basic parameters (tank height etc.), output settings, HART Address etc. For more data about the Supervisor menu, refer to Table 2: Supervisor.
CAUTION!
The commissioning (parameters) procedure is mandatory.
70
1.0.0 INFORMATION menu to read settings, device software versions and error
1.0.0 INFORMATION1.0.0 INFORMATION
2.0.0 SUPERVISOR menu to commission the device, to run diagnostic tests, set up a
2.0.0 SUPERVISOR2.0.0 SUPERVISOR
Configuration mode. Data about the menus is given on page
ConfigurationConfiguration
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CAUTION!
SIL-approved devices:
SIL-approved devices: For data about critical device parameters, refer to the Safety Manual.
SIL-approved devices:SIL-approved devices:
INFORMATION!
It is not possible to enter the 3.0.0 SERVICE and 4.0.0 MASTER menus. These menus are for factory calibration and approved personnel only.
6.3.2 How to get access to the commissioning menu
The commissioning menu contains the menu items that are necessary for most configurations of the device. The menu items are divided into 2 groups: "Parameters" and "Empty Spectrum Recording". The "Parameters" group lets the supervisor set the tank height, tank type (process, storage etc.), output function, output current range, 4 mA output setting, 20 mA output setting, error delay and tag name. "Empty Spectrum Recording" is a procedure that finds interference signals in the tank and uses a filter to remove them from the measurement data.
Do the steps that follow:
• Push the [>>>>] button.
i This shows the Information
password security.
• Push the [] button one time to scroll up to the Supervisor
i The screen shows the text "2.0.0 SUPERVISOR".
Information menu. The Information
InformationInformation
Information menu is read only and does not have
InformationInformation
Supervisor menu.
SupervisorSupervisor
OPERATION
6
• Push the [>>>>] button one time.
i The screen shows a line. You must enter the password. Push the buttons under the display
screen 6 times (in total and in a given order) to get access to Configuration mode.
• Type in the password. The factory-set password is [>>>>], [^^^^], [], [], [>>>>] and [^^^^].
i The device shows the text "2.1.0 COMMISSION.".
• Push [>>>>]. Do the basic configuration of the device in the "'Parameters" menu. For more data on
the procedure, refer to of the procedure to continue to the next step.
• Push [] to go to menu item 2.1.2 EMP.SPEC.REC. Push [>>>>] to start the empty spectrum
recording procedure. For more data, refer to
Quick Setup (Parameters)
on page 83. Push [^^^^] at the end of each step
Empty spectrum recording
on page 85.
CAUTION!
SIL-approved devices: For data about critical device parameters for SIL approval, refer to the Safety Manual (SIL approval).
INFORMATION!
HOW TO SET THE SUPERVISOR PASSWORD TO "ON" OR "OFF" The supervisor password is set to "on" by default. If it is necessary to set this function to "off", refer to Function description on page 76
(2.7.4).
, Table 2: Supervisor menu, menu item PSWD YES/NO
INFORMATION!
HOW TO CHANGE THE SUPERVISOR PASSWORD You can change the password for the supervisor menu. For more data, refer to Function description on page 76
, Table 2: Supervisor menu, menu item PASSWORD (2.7.5).
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6.3.3 Menu overview
1.0.0 Info. (Information)
1.1.0 Ident. (Identification)
1.2.0 Output
1.3.0 History
2.0.0 Supervisor
2.1.0 Commission. (Commissioning)
2.2.0 Tests
2.3.0 Basic Param. (Basic Parameters)
2.4.0 Output I
2.5.0 Application
2.6.0 Communicat. (Communication)
2.7.0 Display
2.8.0 Conv. Table (Conversion Table)
2.9.0 Config/Reset
OPTIWAVE 5200 C/F
3.0.0 Service
n/a Password locked. Menus for factory calibration and qualified
service personnel only.
4.0.0 Master
n/a Password locked. Menus for factory calibration and qualified
service personnel only.
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6.3.4 Keypad functions
Figure 6-1: Local display screen layout in configuration mode
1 Function name 2 Configuration mode symbol 3 Menu number
OPERATION
6
This is what you see when you are in Configuration mode. The functions of the buttons are given in the table that follows:
Functions of buttons for menu navigation
Button Description Function
Right
Enter / Esc (Escape)
Down
Up
•
Go down to the sub-menu level (for example, from menu 1.0.0 to sub-menu 1.1.0).
•
Enter the menu item
•
Go up to the menu level (for example, from sub-menu 1.1.0 to menu 1.0.0).
•
Go to Normal mode. If you changed settings in Configuration mode, you must save or cancel your new settings. For more data, refer to the end of this section.
•
Scroll down the menu list (for example, from menu 2.0.0 to menu
1.0.0).
•
Scroll down the sub-menu list (for example, from sub-menu 2.2.0 to sub-menu 2.1.0).
•
Scroll up the menu list (for example, from menu 1.0.0 to menu
2.0.0).
•
Scroll up the sub-menu list (for example, from sub-menu 2.1.0 to sub-menu 2.2.0).
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Lists of parameters in menu items
Figure 6-2: Lists of parameters in menu items
1 Parameter 2 Menu name
OPTIWAVE 5200 C/F
This is what you see when you select a menu item that has a list of parameters. The functions of the buttons are given in the table that follows:
Function of buttons in menu items that have a list of parameters
Button Description Function
Right n/a
Enter / Esc (Escape)
Down Move down the list
Up Move up the list
Select the parameter and go back to the menu
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Values in menu items
Figure 6-3: Values in menu items
1 Menu item with values stored at this time (first screen) 2 Push [>>>>] again to change the values. A cursor shows on the first digit. 3 Menu item name 4 Cursor on the selected digit
OPERATION
6
This is what you see when you select a menu item that has a value. The functions of the buttons are given in the table that follows:
Function of buttons in menu items that have values
Button Description Function
Right
Enter / Esc (Escape)
Down Decrease the digit value.
Up Increase the digit value.
•
Enter the menu item and see the value stored at this time.
•
Enter the menu item configuration level to change the value.
•
Move the cursor to the next digit on the right. If the cursor is on the last digit, push [>>>>] again to go back to the first digit.
Accept the value and go back to the sub-menu.
How to save settings changed in the supervisor menu (menu 2.0.0)
• When you have changed parameters in all the necessary menu items, push [^^^^] to accept the
new parameter.
• Push [^^^^] to go back to the "STORE" screen.
• The device will ask you to save or cancel your settings. Push [] or [] to select STORE YES
STORE NO
STORE NO. Push [^^^^] to accept or reject the new settings.
STORE NOSTORE NO
STORE YES or
STORE YESSTORE YES
i The display goes back to Normal mode.
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6.3.5 Function description
1.0.0 Information (Info.) menu
OPTIWAVE 5200 C/F
Menu No.
Function Function description Selection list or range of
values
1.1.0 IDENT.
1.1.1 SERIAL NUM. The device serial number. Read only.
1.1.2 CONV.FIRM.VER The converter firmware version. Read only.
1.1.3 SEN.FIRM.VER The sensor firmware version. Read only.
1.1.4 HMI.FIRM.VER The HMI (device display screen) firmware version.
Read only.
1.2.0 OUTPUT I
1.2.1 SUMMARY I Push [>>>>] to read the setting at this time for the output function (OUTPUT FUNC.). Push [>>>>] again to read the settings for the output range (RANGE I), 4 mA setting (SCALE 4mA), 20 mA setting (SCALE 20mA), and error delay (ERROR DELAY).
Read only.
1.3.0 HISTORY
1.3.1 ERROR RECORD A log of device errors. Push [>>>>] to read the errors. Push [] or [] to scroll up or down the list. Each error is identified by a code. Push [>>>>] again to show the number of incidents and the time since the last incident in days, hours, minutes and seconds. For more data about errors, refer to
messages
on page 93.
Status and error
Read only.
Default
2.0.0 Supervisor menu
Menu No.
Function Function description Selection list or range
2.1.0 COMMISSION.
2.1.1 PARAMETERS This starts a quick set-up procedure
applicable to most applications. The supervisor can give the tank height (TANK HEIGHT), type of tank (TANK TYPE), output function (OUTPUT FUNC.), current output range (RANGE I), 4 mA setting (SCALE 4mA), 20 mA setting (SCALE 20mA), error delay (ERROR DELAY) and tag name (TAG NAME).
CAUTION!
CAUTION!
CAUTION!CAUTION! Make sure that you do this procedure before you use the device. The settings in this procedure have an effect on the performance of the device.
Default
of values
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OPERATION
6
Menu
Function Function description Selection list or range
No.
2.1.2 EMP.SPEC.REC. Fixed and moving objects in the tank cause
interference signals. Put them through this filter to correctly measure the tank contents. This menu item starts a quick set­up procedure. We recommend that the tank is empty or only filled to the minimum level before you do the procedure. We also recommend that if you installed the device on a tank that has equipment with parts that move (e.g. agitators), start the equipment. Push "Yes" at the end the procedure and set the STORE screen to "STORE YES" to use the data. For more data, refer to
spectrum recording
to "How to make a filter to remove radar signal interference" on page 92.
on page 85. Refer also
Empty
2.2.0 TESTS
2.2.1 SET OUTPUT After the selection of a parameter in this
2.2.2 DIAGNOSTIC This starts the hardware test. Push [>>>>] many
menu item, this sets the current output to a test value [mA]. The output will change to the given value, independent of the measured value. The current output will go back to the measured value when the display goes back to the menu level.
times to show:
•
D1, the time of operation
•
T1, temperature of the electronic converter board
•
I1, loop current (internally measured value)
•
I2, load current (NOTE: this data is not available at this time)
•
V1, voltage 5.6 V. If the voltage is not
5.0<V1<5.7, speak to the supplier.
•
V2, voltage on capacitors. If the voltage is not 3.2<V2<3.4, speak to the supplier.
•
V3, voltage 3.3 V. If the voltage is not
3.2<V3<3.4, speak to the supplier.
•
C1, reset counter (watchdog timer). If C1>1, replace the signal converter.
If an NE 107 symbol and a status marker are shown, refer to page 93. If you push [>>>>] again, the display goes back to the menu level.
Device status (markers)
on
of values
3.5, 4, 6, 8, 10, 12, 14, 16, 18, 20 or 22 mA
Default
3.5 mA
2.3.0 BASIC PARAM.
2.3.1 TANK HEIGHT The distance from the flange face / thread
stop of the tank connection down to the tank bottom. If the tank has a dish-shaped or conical bottom, the tank height is measured to a point on the tank bottom directly below the antenna. For more data about level measurement, refer to on page 90. For more data about distance measurement, refer to
measurement
on page 89.
Level measurement
Distance
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min: 0.5 m / 1.6 ft or 2.3.2 BLOCK. DIST. or 2.3.7 ANTENNA EXT. max: 30 m / 98.4 ft
1
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OPTIWAVE 5200 C/F
Menu
Function Function description Selection list or range
No.
2.3.2 BLOCK. DIST. Blocking distance. The distance from the
2.3.3 TIME CONST. Using this function, the device processes
2.3.4 STILLWELL EN. If the device is installed in a stilling well or
2.3.5 STILLWELL D. The inner diameter of the stilling well. If the
2.3.6 STILLWELL H. The height of the stilling well. If the device is
2.3.7 ANTENNA.EXT Optional antenna extensions. These are
2.3.8 ANTENNA.TYP Type of antenna. For more data, refer to
2.3.9 DIST.PIECE Optional distance piece between the
2.3.10 TAG NAME The device has an identification code (tag
flange to the top limit of the measuring range (a zone given by the user where it is not possible to measure). We recommend a blocking distance of 500 mm / 19.7¨ below the process connection. We also recommend that the limit of the measuring range is not less than the blocking distance. If it is possible that the tank contents will go above the blocking distance, set 2.5.5 OVERF. ENAB. to "Yes". If the distance is less than the blocking distance, the device continues to display the blocking distance.
several measurement readings to filter out disturbances. Increasing the time constant will smoothen the integrated readings, decreasing will roughen the readings. s=seconds.
has a Wave-Guide antenna, set this menu item to "Yes".
device is installed in a stilling well or has a Wave-Guide antenna, enter the diameter. The device will use this data if you set 2.3.4 STILLWELL EN. to "Yes". This menu item is not shown if you set 2.3.4 STILLWELL EN. to "No".
installed in a stilling well or has a Wave­Guide antenna, enter the height. The device will use this data if you set 2.3.4 STILLWELL EN. to "Yes". This menu item is not shown if you set 2.3.4 STILLWELL EN. to "No".
attached between the flange and the antenna.
Technical data
converter and the process connection. This is for high-temperature applications more than +150°C / +302°F. The distance piece is 120 mm / 4.7¨ long. For more data, refer to
Technical data
name). The supervisor can enter a maximum of 8 numbers or letters.
on page 108.
on page 108.
Default
of values
min: 100 mm / 3.9¨ or
2.3.7 ANTENNA.EXT max: 2.3.1 TANK HEIGHT
min-max: 1.00...100.00 s 5.00 s
YES, NO NO
min-max:
22...999 mm / 0.9...39.3¨
min: 0.5 m / 1.6 ft max: 30 m / 98.4 ft
min: 0 mm / 0¨ max: 2000 mm / 78.7¨ or
2.3.1 TANK HEIGHT
PP Horn, PTFE Horn, Metal. Horn, Wave Stick, Wave Guide
min: 0m/ 0ft max: 30 m / 98.4 ft
500 mm / 19.7¨
1
1
1
1
1
1
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OPERATION
6
Menu No.
Function Function description Selection list or range
of values
2.4.0 OUTPUT I
2.4.1 OUTPUT FUNC. The output function. Select an output
2.4.2 RANGE I This menu item sets the limits of the output
2.4.3 SCALE 4mA This gives a measurement value to 4 mA. min.-max:
2.4.4 SCALE 20mA This gives a measurement value to 20 mA. min.-max:
2.4.5 ERROR DELAY The time after which the current output
function to scale the current values in relation to a given point (usually the device process connection or the tank bottom). The output current value is shown on a bar graph in normal mode if the measurement type is the same as the output function. Conversion parameters are shown (Conversion, Ullage conversion) if there is level-volume, level-mass or level-flow rate data in 2.8.1 INPUT TABLE.
current range to 1 of the 2 available options: standard limits (4...20 mA) or NAMUR NE 43-compliant limits (3.8...20.5 mA). It also tells the device what to do if an error occurs. If you set RANGE I to 4-20/22E an error occurs (e.g. the tank is too full, etc.), the device output current will change to an error value of 22 mA. If you set RANGE I to 4-20
4-20 and the device senses a
4-204-20 measurement error, the value will stop at the last correct measurement.
changes to an error value. The error value shows that there is a measurement error. mn=minutes and s=seconds.
4-20/22E and
4-20/22E4-20/22E
Distance, Level, Conversion, Ullage conversion, Reflection
4-20, 4-20/22E, 4-20/3.6E, 3.8-20.5/22E,
3.8-20.5/3.6E
0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn, 5 mn,15 mn
3
3
Default
1
4-20/3.6E
1
1
0s
2
2
2.5.0 APPLICATION
2.5.1 TANK TYPE The conditions in which the device is used. If the surface of the product is flat, select "Storage". If the surface of the product is disturbed, select "Process". If the surface of the product is agitated with vortexes and foam, select "Agitator".
2.5.2 TRACKING VEL. Maximum tracking velocity. This value must agree with the maximum rate of change of the level of the liquid in the tank.
2.5.3 Er PRODUCT For measurement in TBF mode only. The device automatically calculates the level based on the product εr. If you select "TBF
Partial" or "TBF Full" in menu item 2.5.4 MEASUR.MODE, you can change the εr value
manually to adjust readings.
Storage, Process, Agitator
min-max:
0.01…10.0 m/min
min-max: 1.100 to 10.000 2.000
Process
0.5 m/min
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OPTIWAVE 5200 C/F
Menu
Function Function description Selection list or range
No.
2.5.4 MEASUR.MODE The device uses the dielectric constant (εr) of the tank contents to monitor level. In
direct mode (if the dielectric constant is high), the level signal is a reflection on the surface of the tank contents. If the dielectric constant is low, the device uses TBF mode. The device in TBF mode uses the radar reflection on the bottom of the tank (the signal goes through the tank contents). The tank must have a flat bottom for the device to operate correctly in TBF mode. This menu item is set by default to "Direct" for tank contents with an ε
(<1.6), use "TBF Full". If ε
1.5...1.7), use "TBF Partial" mode. "TBF Partial" is an automatic mode that lets the device make a selection between "Direct mode and "TBF" mode. If you use "TBF Full" or "TBF Partial", enter the dielectric constant in menu item 2.5.3 Er PRODUCT. Refer also to "Measuring principle" on page
108.
2.5.5 OVERF. ENAB. If this function is in operation, the device will monitor the level even if it is in the blocking distance. The reading shown on the display stays fixed at the blocking distance if the level is higher than the blocking distance. The output will show that the tank is full. An error is recorded by default. If this function is not in operation, the device looks for the largest signal between the process connection and the tank bottom.
2.5.6 MULT.REF.EN. Multiple reflections will cause the device to display smaller level readings. Installation of the device on a manhole or at the centre of a dome roof, and high dielectric products (εr> 5) can cause multiple reflections. A
very calm surface or a tank with a small convex or flat roof can also cause multiple reflections.
>1.8. If εr is very low
r
is low (εr=
r
Default
of values
Direct, TBF Partial, TBF Full
YES, NO NO
YES, NO NO
Direct
If this function is in operation, the device looks for the first signal peak below the process connection. This signal peak is then used to measure the level of the tank contents. If this function is not in operation, the device looks for the largest signal below the process connection.
2.5.7 EMP.SPEC.EN. The supervisor can start or stop the empty spectrum filter.
2.6.0 COMMUNICAT.
2.6.1 ADDRESS Any HART® address greater than 0 will
80
activate HART® multidrop mode. The current output stays constant at 4 mA.
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YES, NO NO
min.-max: 0…63 0
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OPERATION
6
Menu No.
Function Function description Selection list or range
of values
2.7.0 DISPLAY
2.7.1 LANGUAGE Data can be shown in any of the languages
2.7.2 LENGTH UNIT The length unit shown in normal mode. m, cm, mm, in (inches), ft
2.7.3 CONV UNIT Conversion unit. The length, volume, mass
2.7.4 PSWD YES/NO If it is necessary to protect your settings in
2.7.5 PASSWORD This changes the password for the
2.7.6 CONTRAST The contrast control for the display screen.
stored in the device.
or flow rate conversion unit for the conversion table and shown in normal mode.
the supervisor menu with a password, set this menu item to YES
supervisor menu. Push the buttons up to 6 times in any order. This will be the new password. To confirm the change, enter the new password a second time. For more data, refer to
settings
You can select a shade of grey between light grey (level 20) and black (level 54).
on page 88.
YES.
YESYES
Protection of the device
9 languages are available in 3 packs: (1) English, French, German and Italian; (2) English, French, Spanish and Portuguese; (3) English, Chinese (simplified), Japanese and Russian
(feet)
m3, L, gal (US gallons), ImpG (Imperial gallons), ft3, bbl (oil barrel), kg, t, Ston, Lton, m, cm, mm, in, ft, m3/h, ft3/h
YES, NO YES
min.-max: 20…54 36
Default
4
m
L
[>>>>], [^^^^], [], [], [>>>>] and [^^^^]
2.8.0 CONV. TABLE
2.8.1 INPUT TABLE The device uses a conversion table
2.8.2 DELETE TABLE This menu item erases the data in the
(strapping table) to convert measurements to volume, mass and flow rate readings. The readings are shown in normal mode. Give the number of entries on the table (min. 2; max. 30). Select an entry (01...30) and enter the level and the related volume / mass / flow rate value for that entry. Push [^^^^] to confirm the entry values. Continue the procedure until the device has data for all the entries. For more data, refer to
configure the device to measure volume or
on page 90.
mass
conversion table.
How to
min. 2 entries max. 30 entries (level / volume, mass or flow rate)
YES, NO NO
0 entries
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OPTIWAVE 5200 C/F
Menu No.
Function Function description Selection list or range
of values
Default
2.9.0 CONFIG/RESET
2.9.1 SAVE This menu item is not available. YES, NO NO
2.9.2 RECALL This menu item is not available. YES, NO NO
2.9.3 RESTART This menu item starts the device again. YES, NO NO
2.9.4 RESET FACT. If you set this menu item to "YES", the device goes back to its initial settings (set by the manufacturer in the factory).
1 This value is given in the customer order data 2 If the device has a SIL 2 qualification or a WHG approval, refer to the related technical document (safety manual (SIL2) or the WHG sup-
plementary instructions
3 Units and range depend on the output function, length unit and volume unit selected 4 If the device has the LCD display option, this depends on data given in the customer order
YES, NO NO
3. Service menu
Menu No.
3.0.0 SERVICE Advanced settings. The settings in this
Function Function description Selection list Default
menu are protected with a password. Only approved personnel can change the parameters in this menu. For more data, speak or write to your local sales office.
4. Master menu
Menu No.
4.0.0 MASTER Factory settings. The settings in this
Function Function description Selection list Default
menu are protected with a password. Only approved personnel can change the parameters in this menu. For more data, speak or write to your local sales office.
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6.4 Further information on device configuration
6.4.1 Quick Setup (Parameters)
Use this procedure to change the tank height, tank type, output function, output range and give the top and bottom measuring limits. Values and parameters that can be changed are shown
between the « ... » marks in the illustrations that follow. Push the keypad buttons in the correct
sequence:
CAUTION!
Make sure that you do this procedure before you use the device. The settings in this procedure have an effect on the performance of the device.
Procedure
Screen Steps Description
•
[>>>>], [] and [>>>>]. Default screen.
OPERATION
Enter configuration mode (2.0.0 SUPERVISOR).
6
•
[>>>>], [^^^^], [], [], [>>>>] and [^^^^]. Enter the password (the default password
•
2× [>>>>] Push this button to start the quick set-up
•
[>>>>] to change the tank height (H).
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to increase the value.
•
[^^^^] to confirm.
is shown). If it is necessary to change the password, refer to page 76, menu item 2.7.5 PASSWORD.
procedure.
The distance from the flange face / thread stop of the tank connection down to the tank bottom. If the tank has a dish-shaped or conical bottom, the tank height is measured to a point on the tank bottom directly below the antenna.
Function description
on
•
[] or [] for the selection of the conditions in which the device is used (Storage, Process, Agitator).
•
[^^^^] to confirm.
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If the surface of the product is flat, select "Storage". If the surface of the product is disturbed, select "Process". If the surface of the product is agitated with vortexes and foam, select "Agitator".
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OPERATION
Screen Steps Description
•
[] or [] for the selection of the measurement name (Distance, Level, Conversion, Ullage Conv. or Reflection).
•
[^^^^] to confirm.
•
[] or [] for the selection of the current output range (4-20 mA/3.6E, 4-20, 3.8-
20.5/3.6E, etc.).
•
[^^^^] to confirm.
•
[>>>>] to change Scale 4 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to increase the value.
•
[^^^^] to confirm.
OPTIWAVE 5200 C/F
The manufacturer sets the output function to “Level” before delivery. If it is necessary to measure volume, ullage volume, mass or ullage mass (Conversion or Ullage Conv.), refer to
the device to measure volume or mass
page 90.
Use this step to give the 4 mA output setting (0% limit) in the tank. Refer to the illustrations that follow. Illustration 1 shows the settings for level. Illustration 2 shows the settings for distance.
How to configure
on
•
[>>>>] to change Scale 20 mA.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to increase the value.
•
[^^^^] to confirm.
•
[] or [] for the selection of the error delay (0 s, 10 s, 20 s, 30 s, 1 mn, 2 mn, 5mn or 15mn).
•
[^^^^] to confirm.
Use this step to give the 20 mA output setting (100% limit) in the tank. Refer to the illustrations that follow. Illustration 1 shows the settings for level. Illustration 2 shows the settings for distance.
The time after which the current output changes to an error value. The error value shows that there is a measurement error.
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Screen Steps Description
•
[>>>>] to change the tag name.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the alphanumeric value (A, B, ..., 1, 2, ...) or [] to increase the alphanumeric value.
•
[^^^^] to confirm.
•
2× [^^^^] to confirm.
•
[] or [] for the selection of the save option (STORE NO or STORE YES).
•
[^^^^] to confirm.
6.4.2 Empty spectrum recording
The empty spectrum recording procedure is important for the performance of the device. We recommend that the tank is empty or only filled to the minimum level before you do the procedure.
OPERATION
The device has an identification code (tag name). The supervisor can enter a maximum of 8 numbers or letters.
Set to STORE YES to save and use the data. Set to STORE NO to cancel the changes to the device settings.
6
Procedure
Screen Steps Description
Use this procedure (menu item 2.1.2 EMP.SPEC.REC.) if there are fixed and moving objects in the tank that can cause parasitic signals. The device does a scan for objects that do not change their vertical positions in the tank (heating tubes, agitators, fuel assemblies etc.) and records the data. The device can then use this data to put the measurement signal through a filter (empty spectrum).
When the empty spectrum filter is on (when menu item 2.3.12 EMP.SPEC.EN. is set to "on"), it will ignore the parasitic signals. Because the device records the data from the procedure, it is also not necessary to do the procedure again if you de-energize the device.
CAUTION!
Make sure that the tank is empty or only filled to the minimum level.
Before you do the empty spectrum recording procedure, install the device on the tank. For more data about how to install the device, refer to
Installation
on page 21.
Values and parameters that can be changed are shown between the « ... » marks in the
illustrations that follow. Push the keypad buttons in the correct sequence:
•
[>>>>], [] and [>>>>]. Default screen.
Enter configuration mode (2.0.0 SUPERVISOR).
•
[>>>>], [^^^^], [], [], [>>>>] and [^^^^]. Enter the password (the default password
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is shown). If it is necessary to change the password refer to page 76, menu item 2.7.5 PASSWORD.
Function description
on
85
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6
OPERATION
Screen Steps Description
OPTIWAVE 5200 C/F
•
[>>>>], [] and [>>>>] Push these buttons to start the empty
•
[>>>>] for the selection of YES or [] for the selection of NO.
•
Push [>>>>] after you start equipment in the tank with parts that move.
•
[>>>>] for the selection of "Partially filled" or [] for the selection of "Empty".
•
[>>>>] to change the measuring distance.
•
[>>>>] to change the position of the cursor.
•
[] to decrease the value or [] to increase the value.
•
[^^^^] to confirm.
spectrum recording procedure.
Have you completely filled the tank?
Have you completely filled the tank?
Have you completely filled the tank?Have you completely filled the tank? If the tank is full, it is not possible to complete this procedure. The tank must be partially filled or empty. Push [>>>>] to go back to the start of the empty spectrum recording procedure.
Please activate moving parts!
Please activate moving parts!
Please activate moving parts!Please activate moving parts! If you installed the device on a tank that has equipment with parts that move (e.g. agitators), start the equipment.
CAUTION!
CAUTION!
CAUTION!CAUTION! Make sure that you start all of the equipment in the tank with parts that move, before you continue to the subsequent step.
Is your tank partially filled or empty?
Is your tank partially filled or empty?
Is your tank partially filled or empty?Is your tank partially filled or empty? If the tank is partially filled, the device will scan for the first reflection in the tank. Continue to the subsequent step. NOTE: If you set this step to "Partially filled", but the tank is empty, the device will show the error message "Failure! Pulse Lost". Push one of the keypad buttons to go back to the start of the Snapshot procedure. If the tank is empty, the scan will start immediately. Ignore the subsequent step.
Measuring Distance If the tank is partially filled, type in a distance shorter than that between the flange and the tank contents.
•
[] or [] to change the parameter ("Maximum" or "Average".
•
[^^^^] to confirm.
•
Push [>>>>] to make a selection from the available spectra.
•
[^^^^] to confirm.
•
[>>>>] to set to "Yes". [] to set to "No". Do you want to save the spectrum?
Type of empty spectrum
Type of empty spectrum
Type of empty spectrumType of empty spectrum Use the average value for tanks which contain fixed objects only. Use the maximum value for tanks which contain many objects or moving objects.
Recording in progress
Recording in progress
Recording in progressRecording in progress Reading in progress
Reading in progress
Reading in progressReading in progress The device does a scan for objects that do not change their vertical positions in the tank (heating tubes, agitators, fuel assemblies etc.) and records the data.
This shows a set of spectra (signals found in the tank). It also gives the amplitude and location of each signal.
Do you want to save the spectrum?
Do you want to save the spectrum?Do you want to save the spectrum? Set to "Yes" to use the data. Set to "No" to erase the data.
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6.4.3 Test
Use this procedure to test the loop current. Values and parameters that can be changed are
shown between the « ... » marks in the illustrations that follow. Push the keypad buttons in the
correct sequence:
Procedure
Screen Step Description
•
[>>>>], [] and [>>>>].
•
Enter the password: [>>>>], [^^^^], [], [], [>>>>] and [^^^^].
•
[^^^^]
Default screen.
OPERATION
6
•
[].
•
[>>>>].
•
[>>>>].
•
[] to decrease the value or [] to increase the value.
•
[^^^^] to confirm.
•
[^^^^] 3 times to go back to the default screen.
This step sets the loop current value. Make a selection from 3.5, 4, 6, 8, 10, 12, 14, 16, 18, 20 or 22 mA.
The loop current goes back to initial value. Default screen.
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OPERATION
6.4.4 Protection of the device settings
The menu item PASSWORD (2.7.5) lets you change the supervisor menu password.
How to change the supervisor menu password
• After you enter the supervisor menu, push 6 × [], [>>>>] and 4 × [] to go to the menu item PASSWORD (2.7.5).
• Enter the new 6-character password (push the 4 buttons in any sequence).
• Enter the new 6-character password again.
i If the second entry is the same as the first, the device will go back to the sub-menu list
(2.7).If the second entry is not the same as the first, the device will not go back to the sub­menu list. Push [^^^^] to start the password sequence again and enter the new 6-character password 2 times.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i The device will save the new password and go back to normal mode.
INFORMATION!
Make a note of the password and keep it in a safe place. If you lose the password, please speak or write to your supplier.
STORE YES and push [^^^^].
STORE YESSTORE YES
OPTIWAVE 5200 C/F
How to set the supervisor password to "on" or "off"
The supervisor password is set to "on" by default. If it is necessary to set this function to "off", refer to (2.7.4).
Function description
on page 76, Table 2: Supervisor menu, menu item PSWD YES/NO
6.4.5 HART® network configuration
INFORMATION!
For more data, refer to Networks on page 61
The device uses HART® communication to send information to HART®-compatible equipment. It
can operate in either point-to-point or multidrop mode. The device will communicate in multidrop mode if you change the address.
CAUTION!
Make sure that the address for this device is different from others in the multidrop network.
How to change from point-to-point to multidrop mode
• Enter the supervisor menu.
• Push [>>>>], 5 × [] and [>>>>] to go to menu item ADDRESS (2.6.1).
• Push [>>>>] to change the value. Enter a value between 1 and 63 and push [^^^^] to confirm (refer to
the caution before this procedure).
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i The output is set to multidrop mode. The current output is set to 4 mA. This value does not
change in multidrop mode.
.
STORE YES and push [^^^^].
STORE YESSTORE YES
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How to change from multidrop to point-to-point mode
• Enter the supervisor menu.
• Push [>>>>], 5 × [] and [>>>>] to go to menu item ADDRESS (2.6.1).
• Push [>>>>] to change the value. Enter the value 0 and push [^^^^] to confirm.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i The output is set to point-to-point mode. The current output changes to a range of 4...20 mA
or 3.8...20.5 mA (this range is set in menu item RANGE I (2.4.2)).
6.4.6 Distance measurement
The device displays distance measurements when the output function is set to "Distance".
Menu items related to distance measurement are:
• Output Function (2.4.1)
• Tank Height (2.3.1)
• Blocking Distance (2.3.2)
STORE YES and push [^^^^].
STORE YESSTORE YES
OPERATION
6
CAUTION!
If the distance for 4 mA is set in the blocking distance, the device will not be able to use the full current output range.
Figure 6-4: Distance measurement
1 Tank Height (2.3.1) 2 Blocking Distance (2.3.2) 3 4mA Setting (2.4.3) 4 20 mA Setting (2.4.4) 5 Maximum effective measuring range 6 Non-measurement zone
For more data about the menu items, refer to Supervisor menu.
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Function description
on page 76, table 2.
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6
OPERATION
6.4.7 Level measurement
The device displays level measurements when the output function is set to "Level".
Menu items related to level measurement are:
• Output Function (2.4.1)
• Tank Height (2.3.1)
• Blocking Distance (2.3.2)
CAUTION!
If the level for the 20 mA is set in the blocking distance, the device will not be able to use the full current output range.
OPTIWAVE 5200 C/F
Figure 6-5: Level measurement
1 Tank Height (2.3.1) 2 Blocking Distance (2.3.2) 3 Maximum effective measuring range 4 20 mA Setting (2.4.4) 5 4mA Setting (2.4.3) 6 Non-measurement zone
For more data about the menu items, refer to
Function description
Supervisor menu.
6.4.8 How to configure the device to measure volume or mass
The device can be configured to measure volume or mass. You can set up a strapping table in the
conversion table (2.8.0 CONV. TAB) sub-menu. Each entry is a pair of data (level – volume, level – mass or level – flow rate). The strapping table must have a minimum of 2 entries and a
maximum of 30. The reference point for the table is the bottom of the tank (as given in menu item
2.3.1 TANK HEIGHT).
CAUTION!
Enter the data in numerical sequence (strapping table entry number 01, 02 etc.).
on page 76, table 2:
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How to prepare a strapping table (conversion table)
• Enter the supervisor menu.
• Push [>>>>], 6 × [], [>>>>] and [] to go to 2.7.2 LENGTH UNIT.
• Push [] and [] to find the length unit that you will use in the table.
• Push [^^^^] to go to the sub-menu level.
• Push [] to go to 2.7.3 CONV UNIT (conversion unit)
• Push [] and [] to find the conversion unit that you will use in the table.
• Push [^^^^] to go to the sub-menu level and then [] and [>>>>] to go to the menu item 2.8.1 INPUT
TAB
• Push [>>>>] to make the strapping table. Enter the table entry number (01).
• Enter the length value and push [^^^^].
• Enter the conversion value and push [^^^^].
• Push [>>>>] to enter the subsequent table entry number
• Repeat the last 3 steps to complete the table.
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
i The device will store the data for the strapping table and go back to normal mode.
The device will give more accurate volume readings if you give more conversion data in these areas:
(02,
03, ..., 30).
STORE YES and push [^^^^].
STORE YESSTORE YES
OPERATION
6
• Surfaces with curves.
• Sudden changes in the cross section.
Refer also to the illustration that follows:
Figure 6-6: A plot of points for a volume or mass table
1 Tank with reference points 2 Tank model with plotted points
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OPERATION
How to delete a volume or mass table
• Enter the supervisor menu.
• Push 7 × [], [>>>>], and [] to go to 2.8.2 DELETE TABLE.
• Push [>>>>] and [] to set the parameter to YES
YES.
YESYES
• Push [^^^^] to go back to the "STORE" screen.
• Push [] or [] to set the screen to STORE YES
STORE YES and push [^^^^].
STORE YESSTORE YES
i The device will delete the data for the strapping table and go back to normal mode. The
"CONVERSION" and "ULLAGE CONV." data are not available in normal mode.
6.4.9 How to make a filter to remove radar signal interference
If the device measures level in a tank that contains obstructions (agitator, supports, heating pipes etc.), these objects can cause radar signal interference (parasitic signals). You can use the empty spectrum function (menu item 2.1.2) in the Commissioning menu to make a filter to remove radar signal interference.
INFORMATION!
We recommend that you do an empty spectrum scan when the tank is empty and all the moving parts (agitators etc.) are in operation..
OPTIWAVE 5200 C/F
92
Figure 6-7: How to make a filter to remove radar signal interference
1 Empty tank before the device uses the empty spectrum scan (with a graph of reflections shown) 2 Partially filled tank before the device uses the empty spectrum scan (with a graph of reflections shown) 3 Partially filled tank after the device uses the empty spectrum scan (with a graph of reflections shown) 4 Agitator blades location 5 Tank bottom signal 6 Agitator blades signals (interference signals) before the device does the empty spectrum scan 7 Bad quality (mixed) signals of the liquid and the agitator blades before the device does the empty spectrum scan 8 Reflected signal if the device uses the data from the empty spectrum scan. The device only uses the reflection on the
surface of the liquid to measure distance.
• After you enter the supervisor menu, push 2 × [>>>>] and [] to go to the menu item EMP.SPEC.REC. (2.1.2).
• Do you have a completely filled tank? Select Yes
i If you select Yes
Yes, the device will not do the empty spectrum scan. Empty the tank and repeat
YesYes
Yes or No
YesYes
No and then push [^^^^].
NoNo
the procedure.
• Are all the moving parts switched on? Select Yes
• Is your tank partially filled or completely empty? Select Partially filled
Yes or No
No and then push [^^^^].
YesYes
NoNo
Partially filled or Empty
Partially filledPartially filled
Empty and then push
EmptyEmpty
[^^^^].
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• Measured distance. If the tank is partially filled, enter the distance to the product surface -
300 mm / 12¨. The device must include the tank contents when it filters the signal
• Do you want to use the average value or the maximum value? Select Average then push [^^^^].
i Use the maximum for tanks that have moving parts. Use the average value for tanks that do
not have moving parts. The device will do an empty spectrum scan and then show the results on the signal screen.
• Make a selection from the available spectra to identify the correct level signal. Push [^^^^].
• Do you want to save the spectrum? Select Yes
i If you select Yes
Yes, the device will use the empty spectrum scan results to make a filter to
YesYes
remove radar signal interference.
INFORMATION!
For more data on empty spectrum scans, refer to Function description on page 76 Supervisor (menu item 2.1.2).
6.5 Status and error messages
6.5.1 Device status (markers)
Yes or No
YesYes
No and then push [^^^^].
NoNo
OPERATION
Average or Maximum
AverageAverage
Maximum and
MaximumMaximum
–
table 2:
6
If the device senses a change in device status, the display screen will show 1 or more status markers at the bottom right side of the display screen. The display screen will also show a symbol that agrees with NAMUR Recommendation NE 107 (Self-Monitoring and Diagnosis of Field Devices) and VDI/VDE 2650. This is shown at the top left side of the display screen. More
data is given if you use PACTware™ software with the appropriate DTM on a PC. Error codes and
data are shown on the device display screen and in the DTM.
Menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu) supplies more data. This includes internal voltages, the loop current and the reset counter (watchdog timer). You can see this data on the device display screen and in the DTM.
Figure 6-8: Status markers
1 Device status (NAMUR NE 107 symbols) 2 Symbol: Failure 3 Symbol: Function check 4 Symbol: Out of specification 5 Symbol: Maintenance 6 Status marker line (marker 3 is shown) 7 When the status marker is on, a number is shown
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OPERATION
Types of error message
OPTIWAVE 5200 C/F
NE 107 status Type of
Description
error
Failure Error If an error message is shown in ERROR RECORD (menu item 1.3.1), the current
Out of specification Warning If a warning message is shown, there is no effect on the current output value.
Maintenance
NE 107 symbol
NE 107
Status
shown
Failure The device does not operate
Function check
Out of specification
Maintenance The device does not operate
correctly. The fault message stays on. The user cannot remove the "Failure" message from the Normal mode screen.
The device operates correctly, but the measured value is incorrect. This fault message is only temporary. This symbol is shown when the user configures the device with the DTM or a HART® Communicator.
It is possible that the measured value is unstable if the operating conditions do not agree with the device specification.
correctly because of bad environmental conditions (e.g. build-up on the antenna). The measured value is correct, but maintenance is necessary a short time after this symbol is shown.
output goes to the error signal value set in menu item RANGE I (menu item 2.4.2) after the time set in ERROR DELAY (menu item 2.4.5). For more data about menu items, refer to
Description Status
Function description
marker
on page 76.
Error code
(Type)
Possible errors
shown
1 ERR 101 (Error) Current Output Drift
3 ERR 102 (Error) Temperature Out of Range
1 ERR 103 (Error) Converter EEPROM
1 ERR 103 (Error) Converter RAM
1 ERR 103 (Error) Converter ROM
1 ERR 104 (Error) Converter Voltage
1 ERR 200 (Error) Internal Communication
2, 4 ERR 201 (Error) Overfill
2, 4 ERR 203 (Error) Peak Lost (Level Lost)
3 ERR 204 (Error) Sensor no Signal
1 ERR 206 (Error) Sensor Microwave
1 ERR 207 (Error) Sensor EEPROM
1 ERR 207 (Error) Sensor RAM
1 ERR 207 (Error) Sensor ROM
1 ERR 208 (Error) Sensor Voltage
1 ERR 210 (Error) Sensor Not compatible
— — —
4 (Warning) Peak Lost
4 (Warning) Overfill
3 (Warning) Temperature out of range
5 (Warning) Empty Spectrum Invalid
4 (Warning) Signal Weak
4 (Warning) Signal Strong
4 (Warning) Bad Measurement Quality 3 (Warning) Temperature <-35°C/ -31°F 3 (Warning) Temperature >+75°C / +167°F
94
If an "Out of specification" or a "Maintenance" status symbol is shown, refer to menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu) for more data.
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OPERATION
6
For data on errors, error records and error codes, refer to
6.5.2 Error handling
Figure 6-9: Error record data
1 Error code for the error 2 Number of times the error occurred 3 Time since the last error record (2 days, 18 hours, 16 minutes and 43 seconds shown in this example)
Error handling
on page 95.
How to find an error record
• Push [>>>>] to enter configuration mode from normal mode.
• Push [>>>>], 2 × [] and [>>>>] to go to menu item 1.3.1 ERROR RECORD.
• Push 2 × [>>>>] to look at the error list. Push [] or [] for the selection of an error.
i The error record gives the number of times the error occurred and the time since the last
error message.
INFORMATION!
The time since the error occurred is measured in Days (D), Hours (H), Minutes(') and Seconds ("). It only includes the time when the device is energized. The error is saved in the memory of the device when it is de-energized. The counter continues when the device is energized again.
Description of errors and corrective actions
Error
code
Error Message Status marker
shown
Cause Corrective action
Failure (NE 107 status signal)
ERR 100 Device reset 1 The device detected an internal
ERR 101 Current Output Drift 1 The current output is not
1 Hardware error. Replace the device.
error (watchdog timer issue).
calibrated.
Record the data that is in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). Speak to the supplier.
Speak to the supplier to get the calibration procedure.
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OPTIWAVE 5200 C/F
Error
code
ERR 102 Temperature out of
ERR 103 Converter memory
ERR 104 Converter Voltage
ERR 200 Internal
ERR 201 Overfill 2 The level is in the blocking
ERR 203 Peak Lost (Level
ERR 204 Sensor no Signal 3 The device's hardware is
ERR 206 Sensor Microwave
ERR 207 Sensor Memory
Error Message Status marker
shown
3 The ambient temperature is
range
1 The device's hardware is
failure
1 The device's hardware is
failure
1 The device's hardware or
Communication
2 The signal peak is not found
Lost)
1 The device's hardware is
failure
1 The device's hardware is
failure
Cause Corrective action
outside the given range. This can cause loss or corruption of data.
defective.
defective.
software is defective. The converter cannot transmit signals to or receive signals from the antenna electronics.
distance. There is a risk that the product will overflow and/or cover the antenna.
within the measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.
defective.
defective.
defective.
Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter. If this error occurs 2 times, replace the device.
Replace the signal converter. For more data, refer to
How to turn or remove the signal converter
Replace the signal converter. For more data, refer to
on page 44.
How to turn or remove the signal converter
De-energize the device. Make sure that the signal cable engages in the terminal and the screw connection is tight. Energize the device. If the problem continues, replace the signal converter. For more data, refer to
the signal converter
Use a different procedure to measure the level in the tank. Remove some of the product until the level is below the blocking distance.
If a viscous product touched the antenna:
•
•
Do a check of the device, tank and the process. Reconfigure the device and record a new empty spectrum. Follow the instructions on page 92. If necessary, speak to the supplier.
Replace the signal converter. For more data, refer to
on page 44.
How to turn or remove
on page 44.
remove the device and clean
the antenna, or
If the device has a purging option, use the purging system to clean the antenna.
How to turn or remove the signal converter
Replace the signal converter. For more data, refer to
on page 44.
How to turn or remove the signal converter
Replace the signal converter. For more data, refer to
on page 44.
How to turn or remove the signal converter
on page 44.
96
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OPERATION
6
Error
code
ERR 208 Sensor Voltage
ERR 210 Sensor Not
Error Message Status marker
shown
3 The device's hardware is
failure
1 The software version of the
compatible
1 Defective wiring.
Cause Corrective action
defective.
sensor is not compatible with the software version of the signal converter.
Out of specification (NE 107 status signal)
ERR 102 Temperature Out of
Range
ERR 201 Overfill 2 The level is in the blocking
ERR 203 Peak Lost 2 The signal peak is not found
3 The ambient temperature is
outside the given range. This can cause loss or corruption of data.
distance. There is a risk that the product will overflow and/or cover the device.
within the measuring window that filters the signals received by the antenna. The measurement is not correct. The device will automatically increase this window to find the correct signal.
Do a check of the power supply at the device terminals. Make sure that voltage values are in the specified limits in menu item 2.2.2 DIAGNOSTIC (Configuration mode / Supervisor menu). If the voltage is correct, replace the signal converter. For more data on how to replace the signal converter, refer to
How to turn
or remove the signal converter
on page 44.
Go to menu 1.1.0 IDENT. in Configuration mode. Record the version numbers of the device software given in menu items
1.1.2, 1.1.3 and 1.1.4. Give this data to the supplier.
Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter. If this error occurs 2 times, replace the device.
Remove some of the product until the level is below the blocking distance.
Do a check of the device, tank and the process and make sure that the data agrees with the device configuration. If necessary, record a new empty spectrum. Follow the instructions on page 92. If necessary, speak to the supplier.
Maintenance (NE 107 status signal)
— Empty Spectrum
Invalid
— Signal Weak 4 The signal amplitude is less
5 The empty spectrum stored in
the device does not agree with the installation. If you change the device configuration (tank height etc.), this message will be shown. The recorded empty spectrum will not be used by the device while this error message is shown.
than the average value. This can occur if the liquid is agitated or if there is foam in the tank. If this error occurs frequently, the device will possibly show the "Peak Lost (Level Lost)" error message.
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1
1
Record a new empty spectrum. Follow the instructions on page
92.
If this error occurs frequently, it is possible that you must install the device in a stilling well or use a different antenna type.
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Page 98
6
OPERATION
OPTIWAVE 5200 C/F
Error
code
— Signal Strong 4 This error can occur if there is a
— Bad Measurement
— Temperature
— Temperature
1 This error message does not have an effect on the current output signal
Error Message Status marker
shown
4 The measurement is incorrect
Quality
3 The process connection or the
<-35°C/ -31°F
3 The ambient temperature is
>+75°C / +167°F
Cause Corrective action
large change in signal amplitude.
and continues to be incorrect after more than 10 s. This error can occur if the tank contents are immediately below the antenna.
ambient temperature is less than -35°C/ -31°F. This
temperature is near to the minimum limit for device operation.
more than +75°C / +167°F. This temperature is near to the maximum limit for device operation.
1
1
1
1
No corrective action is necessary.
Record the process with the PACTware™ software tool to
find the cause of the problem. If necessary, speak to the supplier.
Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter.
Measure the ambient temperature. De-energize the device until the ambient temperature is back in the given range. If the temperature does not stay in the correct range, make sure that there is insulation around the signal converter.
INFORMATION!
In 4.0.0 MASTER menu, the type of error shown for error codes 102, 201 and 203 can be changed from "Error" to "Warning" (the NE 107 status signal changes from "Failure" to "Out of specification"). The 4.0.0 MASTER menu is password locked. For more data, speak or write to the supplier.
98
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Page 99
OPTIWAVE 5200 C/F
7.1 Periodic maintenance
No maintenance is necessary. If it is possible that there will be build-up on the antenna, clean the antenna regularly. If your device has the purge option, refer to
under process conditions
on page 99.
How to clean horn antennas
INFORMATION!
For more data about regular inspections and maintenance procedures for devices with Ex and other approvals, refer to the related supplementary instructions.
WARNING!
Do not use bleach to clean the signal converter.
7.2 How to clean horn antennas under process conditions
If it is possible that there will be build-up or condensation, purging options are available for
DN150 / 6¨ and DN200 / 8¨ Metallic Horn antennas. Purge the antenna at intervals to make sure
that the inner surface of the antenna stays clean and the device measures accurately. For more data about dimensions, refer to heating/cooling system options).
Dimensions and weights
on page 126 (Purging and
SERVICE
7
Purging system
Figure 7-1: Purging system
1 Purging system 2 Flange connection 3 Metallic Horn antenna 4 G ¼ plug for the purging system 5 Seal 6 Warning label - see the illustration that follows
Warning label
Figure 7-2: Warning label (on the top face of the flange connection)
1 Text: Attention! Purge connection. Do not open during operation.
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7
SERVICE
OPTIWAVE 5200 C/F
WARNING!
Purge the antenna with a dry gas or liquid that is applicable to the process. Make sure that you use the correct device option (a purging system that uses gas or a purging system that uses liquid). For more data about device options, refer to Order code on page 146
For more data about how to use the purge, refer to the table that follows:
.
How to use the purge
Process conditions How to use the purge
Purging with gas (device option)
Purging with gas (device option)
Purging with gas (device option)Purging with gas (device option)
The device is colder than other elements in the process. It is possible that there will be condensation in the antenna.
Purging with liquid (device option)
Purging with liquid (device option)
Purging with liquid (device option)Purging with liquid (device option)
There is a build-up or risk of build-up in the antenna
Continuous use. Use gas (compressed air, nitrogen or another gas that is applicable to the process) to remove condensation from the antenna.
Purge at intervals. Use a liquid (hot water, solvent or another liquid that is applicable to the process) to melt the liquid that has crystallized on the antenna.
7.3 Heating or cooling horn antennas under process conditions
A heating / cooling system option is available for DN150 / 6¨ and DN200 / 8¨ Metallic Horn
antennas. The outer surface of the antenna is sealed in a metal heating / cooling jacket. There is an inlet and an outlet for the heating / cooling jacket on the top of the flange. For more data about dimensions, refer to system options).
Dimensions and weights
on page 126 (Purging and heating/cooling
WARNING!
Make sure that the pressure in the heating / cooling system is not more than 6 bar / 87 psi. Make sure that the flange temperature is not more than the maximum limit. For more data, refer to Technical data on page 110
It is also possible to use a purging system with the heating / cooling system. For more data, refer
How to clean horn antennas under process conditions
to
.
on page 99.
7.4 How to replace device components
7.4.1 Service warranty
WARNING!
Only approved personnel can do an inspection of the device and repairs. If you find a problem, send the device back to the supplier for inspection and/or repairs.
100
INFORMATION!
The converter housing (compact or remote version) can be detached from the process connection assembly under process conditions. For more data, refer to How to turn or remove the signal converter on page 44
.
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