KROHNE OPTIWAVE 5200 C-F Operating Manual

Handbook

Handbook

OPTIWAVE 5200 C/F

OPTIWAVE 5200 C/F

OPTIWAVE 5200 C/FOPTIWAVE 5200 C/F

Radar (FMCW) Level Transmitter for liquids in storage
and process applications

HandbookHandbook

© KROHNE 07/2016 - 4001904903 - MA OPTIWAVE 5200 R03 en

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IMPRINT

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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.

Subject to change without notice.

Copyright 2016 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)

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CONTENTS

1 Safety instructions 7

1.1 Software history ............................................................................................................... 7

1.2 Intended use ..................................................................................................................... 7

1.3 Certification ...................................................................................................................... 8

1.4 Radio approvals ................................................................................................................ 9

1.4.1 European Union (EU)............................................................................................................... 9

1.4.2 U.S.A...................................................................................................................................... 10

1.4.3 Canada................................................................................................................................... 11

1.5 Safety instructions from the manufacturer................................................................... 12

1.5.1 Copyright and data protection .............................................................................................. 12

1.5.2 Disclaimer ............................................................................................................................. 12

1.5.3 Product liability and warranty .............................................................................................. 13

1.5.4 Information concerning the documentation......................................................................... 13

1.5.5 Warnings and symbols used................................................................................................. 14

1.6 Safety instructions for the operator............................................................................... 14

2 Device description 15

2.1 Scope of delivery............................................................................................................. 15

2.2 Device description .......................................................................................................... 16

2.3 Visual Check ................................................................................................................... 18

2.4 Nameplates .................................................................................................................... 19

2.4.1 Nameplate (examples).......................................................................................................... 19

3 Installation 21

3.1 General notes on installation ......................................................................................... 21

3.2 Storage ........................................................................................................................... 21

3.3 How to assemble the PTFE Wave Horn antenna ........................................................... 22

3.4 Transport ........................................................................................................................ 23

3.5 Pre-installation requirements ....................................................................................... 23

3.6 Installation...................................................................................................................... 23

3.6.1 Pressure and temperature ranges....................................................................................... 23

3.6.2 Recommended mounting position........................................................................................ 29

3.6.3 Mounting restrictions............................................................................................................ 31

3.6.4 Standpipes (stilling wells and bypass chambers) ................................................................ 36

3.6.5 Wall support for the remote version .................................................................................... 40

3.6.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)................... 41

3.6.7 How to turn or remove the signal converter ........................................................................ 44

3.6.8 How to attach the weather protection to the device............................................................. 45

3.6.9 How to open the weather protection .................................................................................... 48

4 Electrical connections 49

4.1 Safety instructions.......................................................................................................... 49

4.2 General notes ................................................................................................................. 49

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4.3 Electrical installation: 2-wire, loop-powered ................................................................ 50

4.3.1 Compact version ................................................................................................................... 50

4.3.2 Remote version ..................................................................................................................... 52

4.4 Remote device data ........................................................................................................ 53

4.4.1 Requirements for signal cables supplied by the customer ................................................. 53

4.4.2 How to prepare a signal cable supplied by the customer.................................................... 54

4.4.3 How to connect the signal cable to the device ..................................................................... 55

4.5 Electrical connection for current output ....................................................................... 59

4.5.1 Non-Ex devices ..................................................................................................................... 59

4.5.2 Devices for hazardous locations........................................................................................... 59

4.6 Protection category ........................................................................................................60

4.7 Networks ........................................................................................................................ 61

4.7.1 General information.............................................................................................................. 61

4.7.2 Point-to-point connection..................................................................................................... 61

4.7.3 Multi-drop networks ............................................................................................................. 62

4.7.4 Fieldbus networks................................................................................................................. 63

5 Start-up 65

5.1 How to start the device................................................................................................... 65

5.1.1 Start-up checklist ................................................................................................................. 65

5.1.2 How to start the device ......................................................................................................... 65

5.2 Operating concept ..........................................................................................................65

5.3 Digital display screen .....................................................................................................66

5.3.1 Local display screen layout .................................................................................................. 66

5.3.2 Functions of keypad buttons................................................................................................. 67

5.4 Remote communication with PACTware™ .................................................................... 67

5.5 Remote communication with the AMS™ Device Manager............................................. 68

6 Operation 69

6.1 User modes .................................................................................................................... 69

6.2 Normal mode.................................................................................................................. 69

6.3 Configuration mode........................................................................................................ 70

6.3.1 General notes........................................................................................................................ 70

6.3.2 How to get access to the commissioning menu................................................................... 71

6.3.3 Menu overview ...................................................................................................................... 72

6.3.4 Keypad functions................................................................................................................... 73

6.3.5 Function description ............................................................................................................. 76

6.4 Further information on device configuration................................................................. 83

6.4.1 Quick Setup (Parameters) .................................................................................................... 83

6.4.2 Empty spectrum recording................................................................................................... 85

6.4.3 Test........................................................................................................................................ 87

6.4.4 Protection of the device settings .......................................................................................... 88

6.4.5 HART® network configuration ............................................................................................. 88

6.4.6 Distance measurement ........................................................................................................ 89

6.4.7 Level measurement .............................................................................................................. 90

6.4.8 How to configure the device to measure volume or mass................................................... 90

6.4.9 How to make a filter to remove radar signal interference .................................................. 92

6.5 Status and error messages............................................................................................ 93

6.5.1 Device status (markers)........................................................................................................ 93

6.5.2 Error handling....................................................................................................................... 95

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CONTENTS

7 Service 99

7.1 Periodic maintenance..................................................................................................... 99

7.2 How to clean horn antennas under process conditions ................................................ 99

7.3 Heating or cooling horn antennas under process conditions ..................................... 100

7.4 How to replace device components ............................................................................. 100

7.4.1 Service warranty ................................................................................................................. 100

7.4.2 Replacement of the BM 70x signal converter with the OPTIWAVE 5200 signal converter 101

7.5 Spare parts availability................................................................................................. 104

7.6 Availability of services .................................................................................................. 104

7.7 Returning the device to the manufacturer................................................................... 105

7.7.1 General information............................................................................................................ 105

7.7.2 Form (for copying) to accompany a returned device.......................................................... 106

7.8 Disposal ........................................................................................................................ 107

8 Technical data 108

8.1 Measuring principle...................................................................................................... 108

8.2 Technical data............................................................................................................... 110

8.3 Minimum power supply voltage ................................................................................... 118

8.4 Pressure ratings...........................................................................................................119

8.5 Antenna selection......................................................................................................... 125

8.6 Dimensions and weights .............................................................................................. 126

9 Description of HART interface 135

9.1 General description ...................................................................................................... 135

9.2 Software description .................................................................................................... 135

9.3 Connection variants...................................................................................................... 136

9.3.1 Point-to-Point connection – analogue / digital mode ........................................................ 136

9.3.2 Multi-Drop connection (2-wire connection) ....................................................................... 136

9.4 HART® device variables............................................................................................... 136

9.5 Field Communicator 375/475 (FC 375/475) ................................................................. 137

9.5.1 Installation .......................................................................................................................... 137

9.5.2 Operation............................................................................................................................. 137

9.6 Asset Management Solutions (AMS®) ......................................................................... 137

9.6.1 Installation .......................................................................................................................... 137

9.6.2 Operation............................................................................................................................. 138

9.6.3 Parameter for the basic configuration ............................................................................... 138

9.7 Field Device Tool / Device Type Manager (FDT / DTM)................................................ 138

9.7.1 Installation .......................................................................................................................... 138

9.7.2 Operation............................................................................................................................. 138

9.8 Process Device Manager (PDM)................................................................................... 138

9.8.1 Installation .......................................................................................................................... 138

9.8.2 Operation............................................................................................................................. 139

9.9 HART® menu tree for Basic-DD .................................................................................. 139

9.9.1 Overview Basic-DD menu tree (positions in menu tree).................................................... 139

9.9.2 Basic-DD menu tree (details for settings).......................................................................... 140

9.10 HART® menu tree for AMS......................................................................................... 141

9.10.1 Overview AMS menu tree (positions in menu tree) .......................................................... 141

9.10.2 AMS menu tree (details for settings)................................................................................ 142

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OPTIWAVE 5200 C/F

9.11 HART® menu tree for PDM ........................................................................................ 143

9.11.1 Overview PDM menu tree (positions in menu tree).......................................................... 143

9.11.2 PDM menu tree (details for settings) ............................................................................... 144

10 Appendix 146

10.1 Order code .................................................................................................................. 146

10.2 Spare parts ................................................................................................................. 152

10.3 Accessories................................................................................................................. 158

10.4 Glossary ...................................................................................................................... 159

11 Notes 162

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1.1 Software history

"Firmware revision" agrees with NAMUR NE 53. It is a series of numbers used to record the
revision status of embedded software (firmware) in electronic equipment assemblies. It gives
data on the type of changes made and the effect that changes have on compatibility.

SAFETY INSTRUCTIONS

1

Data about software revisions is shown in menu 1.1.0 IDENT. For more data, refer to

description

of the device (given on the device nameplate) and speak to the supplier.

Release
date

2013-01-11 Converter 1.00.05 4000342401k — HB OPTIWAVE

2016-06-27 Converter 1.00.11 4000342401p HART commands + auto tests HB OPTIWAVE

Printed circuit
assembly

Sensor 1.00.06 4001025501h

HMI (LCD display option) 1.00.03 4000487601n

Sensor 1.00.16 4001025501o Auto tests

HMI (LCD display option) 1.00.06 4000487601r Conversion units

on page 76. If it is not possible to refer to the device menu, record the serial number

Firmware
revision

Hardware
revision

Changes and compatibility Documentation

Function

5200 R01 + R02

5200 R03

1.2 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.

This radar level transmitter measures distance, level, mass, volume, flow rate (in open
channels) and reflectivity of liquids, pastes and slurries. It does not touch the measured product.

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SAFETY INSTRUCTIONS

1.3 Certification

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.

In accordance with the commitment to customer service and safety, the device
described in this document meets the following safety requirements:

• Electromagnetic Compatibility (EMC) Directive 2014/30/EU. Thus, the device agrees with the

EMC requirements of “Electrical equipment for measurement, control and laboratory use” in

European Standard EN 61326-1.

• European Directive 2014/53/EU (Radio Equipment Directive – RED). The device agrees with

European Standard ETSI EN 302 372. For more data, refer to

• Low-Voltage Directive 2014/35/EU. The device agrees with European Standard EN 61010-1.

• SIL-approved devices agree with European Standard EN 61508.

OPTIWAVE 5200 C/F

European Union (EU)

on page 9.

All devices are based on the CE marking and meet the requirements of NAMUR Guidelines
NE 21, NE 43, NE 53 and NE 107.

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1.4 Radio approvals

1.4.1 European Union (EU)

LEGAL NOTICE!

This level transmitter is intended for installation in closed tanks. It meets the requirements of
the RED (Radio Equipment Directive) 2014/53/EU for use in the member countries of the EU.

An industry agreement includes approval for use of the frequency band (8.5...10.6 GHz) in
industrial environments.

Refer to EN 302 372 for installation conditions.

SAFETY INSTRUCTIONS

1

Figure 1-1: Radio approval information on the nameplate

1 CE sign

According to ETSI EN 302 372-2 (2011), the radiated power outside a metallic tank is less than

-41.3 dBm.

CAUTION!

Obey the regulations in Annex B of ETSI EN 302 372-1 to prevent the emission of radar signals
and radar signal interference.

The device and the tank agree with Annex B of ETSI EN 302 372-1 if you obey the
regulations that follow:

• Install the device in a permanent position on a closed metallic tank, a reinforced concrete
tank or a structure with a closed space made of an equivalent material. Make sure that the
device is correctly attached. We recommend that you install the device on the top of the tank
and the antenna points down.

• Seal flanges and attachments with EMI/RFI shielding gaskets. This gasket is supplied as an
accessory. For the order code, refer to

• Sight glasses must have a microwave-proof layer on them.

• Close all openings and process connections.

Accessories

on page 158.

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SAFETY INSTRUCTIONS

• Only approved personnel can install the device.

For data about how to install EMI/RFI shielding gaskets, refer to the instructions supplied with
this accessory.

The radio approval certificate is given on the DVD-ROM supplied with the device.

1.4.2 U.S.A.

LEGAL NOTICE!

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference which may cause un-

desired operation.

Changes or modifications made to this equipment not expressly approved by KROHNE may void
the FCC authorization to operate this equipment.
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.

OPTIWAVE 5200 C/F

This legal information is shown on the device nameplate.

Figure 1-2: FCC ID number label

1 FCC ID

Devices made in France: Q6BFMCW10G52
Devices made in the USA: JH5FMCW10G52

The radio approval certificate is given on the DVD-ROM supplied with the device.

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1.4.3 Canada

LEGAL NOTICE!

This device complies with Industry Canada licence-exempt RSS 210. Operation is subject to the
following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference which may cause un-

desired operation.

Changes or modifications made to this equipment not expressly approved by KROHNE may void
the IC authorization to operate this equipment.

This legal information is shown on the device nameplate.

SAFETY INSTRUCTIONS

1

Figure 1-3: IC number label

1 IC number

Devices made in France: 1991D-FMCW10G52
Devices made in the USA: 1991A-FMCW10G52

The radio approval certificate is given on the DVD-ROM supplied with the device.

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SAFETY INSTRUCTIONS

1.5 Safety instructions from the manufacturer

1.5.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.

OPTIWAVE 5200 C/F

We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.

1.5.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.

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1.5.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation or operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.

1.5.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.

This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of icons as shown below.

SAFETY INSTRUCTIONS

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SAFETY INSTRUCTIONS

1.5.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.

OPTIWAVE 5200 C/F

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.

i RESULT

RESULT

RESULTRESULT
This symbol refers to all important consequences of the previous actions.

1.6 Safety instructions for the operator

14

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.

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2.1 Scope of delivery

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

DEVICE DESCRIPTION

2

Figure 2-1: Scope of delivery

1 Signal converter and antenna (compact version)
2 Quick Start
3 Strap wrench
4 DVD-ROM (including Handbook, Quick Start, Technical Data Sheet and related software)

INFORMATION!

METALLIC HORN AND WAVE GUIDE ANTENNAS
If the device has an antenna extension option, this part is attached to the device if the antenna
extension length, L

≤ 300 mm / 11.8¨. If L

ext

not attached to the device. Obey the assembly procedure on page 41

> 300 mm / 11.8¨, then the antenna extension is

ext

.

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DEVICE DESCRIPTION

2.2 Device description

The FMCW radar level transmitter is designed to measure the distance, level, mass, volume,
flow rate and reflection of liquids, pastes and slurries. Radar level transmitters use an antenna
to guide a signal to the surface of the measured product. Radar is a non-contact technology. It is
particularly suitable for the level measurement of corrosive and viscous products. For more data
about the measuring principle, refer to

The signal converter of the device has 2 versions: Compact and Remote (Field). The converter
can also be ordered with horizontal or vertical housing options for easy access to the device
terminals and the optional display.

Compact version

Compact version

Compact versionCompact version
The signal converter is attached directly to the process connection and the antenna (vertical
housing option shown).

Measuring principle

OPTIWAVE 5200 C/F

on page 108.

Figure 2-2: Compact version

Remote (Field) version

Remote (Field) version

Remote (Field) versionRemote (Field) version
The signal converter is installed away from the process connection (for example, at the bottom
of the tank). The antenna is installed at the top of the tank. The signal cable between the signal
converter and the antenna has a maximum length of 100 m / 328 ft.

Figure 2-3: Remote version

The illustration that follows shows the types of antenna. Antenna extensions are available for
PTFE Wave Horn and Metallic Horn antenna options for long nozzles.

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Figure 2-4: Types of antenna

1 PP Wave Horn antenna (G 1½...2 or 1½...2 NPT threaded connection only)
2 PTFE Wave Horn antenna (DN50...200 / 2¨...8¨ flange connections)
3 Metallic Horn antenna (available antenna sizes: DN80 (3¨), DN100 (4¨), DN150 (6¨) and DN200(8¨))
4 Wave Guide antenna (Length options: 1...6 m / 3.28...19.68 ft, in increments of 0.5 m / 1.64 ft)

DEVICE DESCRIPTION

2

If the process connection temperature is more than +150°C / +302°F, the device has a high-

temperature (HT) extension. This is only available for Metallic Horn and Wave Guide antenna
options.

Figure 2-5: Signal converter with the HT extension

For more data about device options, refer to

Technical data

on page 108.

You can use the LCD display option or PACTware™ software installed on a computer or a

workstation for device configuration. The device configuration menu has a quick set-up wizard.
You usually will not need this document to install, set up and operate the device.

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2

DEVICE DESCRIPTION

2.3 Visual Check

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

OPTIWAVE 5200 C/F

Figure 2-6: Visual check

1 Device nameplate (for more data, refer to
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data – refer to the illustration that follows

Figure 2-7: Symbols for the supplied gasket material (on the side of the process connection)

1 EPDM
2 Kalrez® 6375
3 PFA

Nameplate (examples)

on page 19)

If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.

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OPTIWAVE 5200 C/F

2.4 Nameplates

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

2.4.1 Nameplate (examples)

DEVICE DESCRIPTION

2

Figure 2-8: Compact (C) and remote (F) versions: Non-Ex nameplate attached to the housing

1 Cable entry size
2 PROFIBUS Device ID (Profile ID) – only available with the PROFIBUS PA output option
3 Hardware revision / Software revision (according to NAMUR NE 53)
4 Signal output (analog, HART®, fieldbus, etc.), input voltage and maximum current (fieldbus options: basic current)
5 Degree of ingress protection (according to EN 60529 / IEC 60529)
6 Customer tag number
7 Date of manufacture
8 Serial number
9 Type code (defined in order)
10 Model name and number. The last letter "X" is either:

C = compact version or
F = remote (field) version

11 Company logo, name and postal address

Country of manufacture / Company web address

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2

DEVICE DESCRIPTION

Figure 2-9: Remote (F) version: Non-Ex nameplate attached to the antenna assembly

1 Company web address
2 Country of manufacture
3 Degree of ingress protection (according to EN 60529 / IEC 60529)
4 Date of manufacture
5 Serial number
6 Type code (defined in order)
7 Model name and number. The last letter = "F" remote (field) version
8 Company logo, name and postal address

OPTIWAVE 5200 C/F

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OPTIWAVE 5200 C/F

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.

3.2 Storage

WARNING!

Do not keep the device in a vertical position. This will damage the antenna and the device will not
measure correctly.

INSTALLATION

3

Figure 3-1: Storage conditions

1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -50…+85°C/ -58…+185°F (min. -40°C/ -40°F for devices with the integrated LCD display

option)

• Store the device in a dry and dust-free location.

• Store the device in its original packing.

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INSTALLATION

3.3 How to assemble the PTFE Wave Horn antenna

Figure 3-2: Equipment needed to assemble the device

1 Signal converter and process connection (compact version) or antenna housing and process connection (remote ver-

sion)

2 PTFE Wave Horn antenna in cardboard packaging. The cardboard packaging is attached with 4 screws and wingnuts.

Part 1: Remove the protective cover from the process connection

OPTIWAVE 5200 C/F

Figure 3-3: Part 1: Remove the protective cover from the process connection

• Remove the plastic cover from the process connection.

Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna

Figure 3-4: Part2: Remove the cardboard packaging from the PTFE Wave Horn antenna

• Remove the 4 wingnuts and screws that attach cardboard packaging.

• Remove the top and the bottom of the cardboard packaging from the PTFE Wave Horn

antenna.

Part3A: Attach the PTFE Wave Horn antenna to the process connection

22

Figure 3-5: Part3A: Attach the PTFE Wave Horn antenna to the process connection

CAUTION!

Do not use tools to attach the antenna to the process connection.

• Attach the Wave Horn antenna to the process connection. Put the end of the antenna that has

a thread in the fitting on the process connection.

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OPTIWAVE 5200 C/F

Part3B: Attach the PTFE Wave Horn antenna to the process connection

Figure 3-6: Part3B: Attach the PTFE Wave Horn antenna to the process connection

CAUTION!

Do not use tools to attach the antenna to the process connection.

• Turn the PTFE Wave Horn antenna. Tighten with your fingers.

• Make sure that the thread is engaged fully.

i End of the procedure.

INSTALLATION

3

3.4 Transport

WARNING!

•

Depending on the version, the device will weight approx. 5...30 kg / 11...66 lb. To carry, use
both hands to lift the device carefully by the converter housing. If necessary, lift the device
with a hoist.

•

When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.

3.5 Pre-installation requirements

INFORMATION!

Obey the precautions that follow to make sure that the device is correctly installed.

• Make sure that there is sufficient space on all sides.

• Protect the signal converter from direct sunlight. If necessary, install the weather protection

accessory.

• Do not subject the signal converter to heavy vibrations.

3.6 Installation

3.6.1 Pressure and temperature ranges

DANGER!

°

If the ambient temperature is more than +70
device. Use a protective cover or metallic grid to prevent injury.

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C / +158°F, there is a risk of injury if you touch the

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3

INSTALLATION

Figure 3-7: Pressure and temperature ranges

1 Temperature at the process connection

Non-Ex devices: The temperature range depends on the type of antenna, process connection and the seal material.
Refer to the table that follows.
Devices with Hazardous Location approvals: see supplementary instructions

2 Ambient temperature for operation of the display

-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically. The device con­tinues to operate.

3 Ambient temperature

Non-Ex devices: refer to the ambient temperature / flange temperature graphs in this section
Devices with Hazardous Location approvals: see supplementary instructions

4 Process pressure

Depends on the type of antenna and process connection. Refer to the table that follows.

OPTIWAVE 5200 C/F

WARNING!

The process connection temperature range must agree with the temperature limits of the
gasket material.

Antenna type Process

connection

Seal Process connection

temperature

Process pressure

[°C] [°F] [barg] [psig]

PP Wave Horn G1½...2;

1½...2 NPT

PTFE Wave Horn Flange with

PTFE plate

Metallic Horn

Flange Metaglas®

Wave Guide

1 Higher temperature on request
2 Higher pressure on request

— -20...+100 -4...+212 -1...16 -14.5...232

— -50...+150 -58...+302 -1...40 -14.5...580

with

-40...+200 1-40...+392

1

-1...40 2-14.5...580

FKM/FPM

Metaglas®

with

-20...+250

1

-4...+482

1

-1...40 2-14.5...580

Kalrez®

6375

Metaglas®

with PFA

Metaglas®
with EPDM

-60...+130 1-76...+266

1

-50...+130 1-58...+266

1

-1...40 2-14.5...580

-1...40 2-14.5...580

2

2

2

2

24

For more data on pressure ratings, refer to

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Pressure ratings

on page 119

OPTIWAVE 5200 C/F

PP Wave Horn: compact and remote versions

Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-8: Ambient temperature / flange temperature, flange and threaded connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

INSTALLATION

3

Figure 3-9: Ambient temperature / flange temperature, flange and threaded connection, in °F

1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the PP Wave Horn antenna
6 Remote version of the device with the PP Wave Horn antenna

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25

3

INSTALLATION

PTFE Wave Horn: compact and remote versions

Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-10: Ambient temperature / flange temperature, flange and threaded connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

OPTIWAVE 5200 C/F

Figure 3-11: Ambient temperature / flange temperature, flange and threaded connection, in °F

1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the PTFE Wave Horn antenna
6 Compact version of the device with the PTFE Wave Horn antenna

INFORMATION!

°

When the process temperature is -50
temperature. The minimum ambient temperature is -36

C/ -58°F, there is a de-rating for the ambient

°

C / -32.8°F.

26

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OPTIWAVE 5200 C/F

Metallic Horn and Wave Guide: compact and remote versions

Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-12: Ambient temperature / flange temperature, flange and threaded connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

INSTALLATION

3

Figure 3-13: Ambient temperature / flange temperature, flange and threaded connection, in °F

1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna
6 Compact version of the device with the Metallic Horn or Wave Guide antenna

INFORMATION!

°

When the process temperature is -50

C/ -58°F and the device has an EPDM gasket, there is a

de-rating for the ambient temperature. The minimum ambient temperature is -35

°

C/ -31°F.

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27

3

INSTALLATION

Metallic Horn and Wave Guide: compact and remote versions with the high­temperature (HT) extension

Ambient temperature / flange temperature, flange and threaded connection, in °C

Figure 3-14: Ambient temperature / flange temperature, flange and threaded connection, in °C

Ambient temperature / flange temperature, flange and threaded connection, in °F

OPTIWAVE 5200 C/F

Figure 3-15: Ambient temperature / flange temperature, flange and threaded connection, in °F

1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and EPDM

and PFA gaskets

6 Compact and remote versions of the device with the Metallic Horn or Wave Guide antenna, the HT extension and a PFA

gasket

INFORMATION!

°

When the process temperature is -50
de-rating for the ambient temperature. The minimum ambient temperature is -39

When the process temperature is -60
rating for the ambient temperature. The minimum ambient temperature is -37

C/ -58°F and the device has an EPDM gasket, there is a

°

C / -38.2°F.

°

C/ -76°F and the device has a PFA gasket, there is a de-

°

C / -34.6°F.

28

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OPTIWAVE 5200 C/F

3.6.2 Recommended mounting position

CAUTION!

Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.

INSTALLATION

3

Figure 3-16: Recommended mounting position for liquids, pastes and slurries

1 Sockets for the PP Wave Horn antenna
2 Nozzles for the PTFE Wave Horn antenna
3 Nozzles for DN150 or DN200 Metallic Horn antennas
4 Nozzles for Wave Guide antennas
5 Tank diameter
6 Minimum distance of the nozzle or socket from the tank wall (depends on the antenna type and size - refer to items

1, 2 , 3 and 4 in this list):

- PP/PTFE Wave Horn (1 and 2): 1/7 × tank height

- Metallic Horn (3): 1/10 × tank height

- Wave Guide (4): There is no minimum distance from the Wave Guide antenna to metallic walls and other metal ob-

jects

Maximum distance of nozzle from the tank wall (depends on the antenna type and size - refer to items 1, 2 and 3 in
this list):

- PP/PTFE Wave Horn (1 and 2): 1/3 × tank diameter

- Metallic Horn (3): 1/3 × tank diameter

- Wave Guide (4): There is no maximum distance from the Wave Guide antenna to metallic walls and other metal ob-

jects

7 Tank height

INFORMATION!

If there is a nozzle on the tank before installation, the nozzle must be a minimum of 200 mm /

¨

from the tank wall. The tank wall must be flat and there must not be obstacles adjacent to

7.9

the nozzle or on the tank wall.

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29

3

INSTALLATION

Point the device in the correct direction

Figure 3-17: Point the device in the correct direction to get the best performance

Point the tag hole on the housing in the direction of the nearest tank wall.

1 Tag hole
2 Nearest tank wall

OPTIWAVE 5200 C/F

Figure 3-18: A maximum of 4 FMCW radar level meters can be operated in a tank

Figure 3-19: Tanks with dish-shaped or conical bottoms

Dish-shaped or conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the
tank.

1 Axis of radar beam
2 Minimum level reading

30

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