Quick Start
Quick Start
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/F
OPTIWAVE 5200 C/FOPTIWAVE 5200 C/F
Quick Start Quick Start
2-wire / 10 GHz Radar (FMCW) Level Meter
for distance, level, volume, flow and reflection measurement of liquids, pastes and
slurries
© KROHNE 08/2013 - 4001905202 - QS OPTIWAVE 5200 R02 en
CONTENTS
OPTIWAVE 5200 C/F
1 Safety instructions 3
2 Installation 4
2.1 Intended use ..................................................................................................................... 4
2.2 Scope of delivery............................................................................................................... 4
2.3 Visual Check ..................................................................................................................... 5
2.4 Storage ............................................................................................................................. 6
2.5 Transport .......................................................................................................................... 6
2.6 Pre-installation requirements ......................................................................................... 6
2.7 Installation........................................................................................................................ 7
2.7.1 Pressure and temperature ranges......................................................................................... 7
2.7.2 Recommended mounting position.......................................................................................... 9
2.7.3 Mounting restrictions............................................................................................................ 11
2.7.4 Standpipes (stilling wells and bypass chambers) ................................................................16
2.7.5 Wall support for the remote version .................................................................................... 16
2.7.6 How to attach an antenna extension (Metallic Horn or Wave Guide antennas)................... 17
2.7.7 How to turn or remove the signal converter ........................................................................ 19
2.7.8 How to attach the weather protection to the device............................................................. 20
2.7.9 How to open the weather protection .................................................................................... 23
3 Electrical connections 24
3.1 Electrical installation: 2-wire, loop-powered ................................................................ 24
3.1.1 Compact version ................................................................................................................... 24
3.1.2 Remote version ..................................................................................................................... 26
3.2 Non-Ex devices............................................................................................................... 27
3.3 Devices for hazardous locations .................................................................................... 27
3.4 Minimum power supply voltage ..................................................................................... 28
3.5 Protection category ........................................................................................................29
3.6 Networks ........................................................................................................................ 30
3.6.1 General information.............................................................................................................. 30
3.6.2 Point-to-point connection..................................................................................................... 30
3.6.3 Multi-drop networks ............................................................................................................. 31
3.6.4 Fieldbus networks................................................................................................................. 32
4 Operation 34
4.1 General notes ................................................................................................................. 34
4.2 Digital display screen .....................................................................................................34
4.2.1 Local display screen layout .................................................................................................. 34
4.2.2 Functions of keypad buttons................................................................................................. 34
4.3 Quick Setup (Parameters) .............................................................................................. 35
5 Notes 37
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OPTIWAVE 5200 C/F
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
SAFETY INSTRUCTIONS 1
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found in the handbook and on the data sheet. These documents
can be downloaded from the website (Download Center).
•
If you need to return the device to the manufacturer or supplier, please fill out the device
return form and send it with the device. Unfortunately, the manufacturer cannot repair or
inspect the device without the completed form. The form can be found in the handbook or
downloaded from the website. Click on the "Service" tab on one of the web pages and read
the instructions.
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2 INSTALLATION
2.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
This radar level transmitter measures distance, level, mass, volume, flow rate (in open
channels) and reflectivity of liquids, pastes and slurries. It does not touch the measured product.
2.2 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
OPTIWAVE 5200 C/F
Figure 2-1: Scope of delivery
1 Signal converter and antenna (compact version)
2 Quick Start
3 Strap wrench
4 DVD-ROM (including Handbook, Quick Start, Technical Datasheet and related software)
INFORMATION!
METALLIC HORN AND WAVE GUIDE ANTENNAS
If the device has an antenna extension option, this part is attached to the device if the antenna
extension length, L
≤ 300 mm / 11.8¨. If L
ext
not attached to the device. Obey the assembly procedure on page 17
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> 300 mm / 11.8¨, then the antenna extension is
ext
.
OPTIWAVE 5200 C/F
2.3 Visual Check
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INSTALLATION 2
Figure 2-2: Visual check
1 Device nameplate (for more data, refer to the handbook)
2 Process connection data (size and pressure rating, material reference and heat number)
3 Gasket material data - refer to the illustration that follows
Figure 2-3: Symbols for the supplied gasket material (on the side of the process connection)
1 EPDM
2 Kalrez
3 PFA
®
6375
If the device is supplied with an FKM/FPM gasket, there is no symbol on the side of the process
connection.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
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2 INSTALLATION
2.4 Storage
WARNING!
Do not keep the device in a vertical position. This will damage the antenna and the device will not
measure correctly.
OPTIWAVE 5200 C/F
Figure 2-4: Storage conditions
1 When you put the device into storage, do not keep it in a vertical position
2 Put the device on its side. We recommend that you use the packaging in which it was delivered.
3 Storage temperature range: -40...+80°C / -40...+176°F
• Store the device in a dry and dust-free location.
• Store the device in its original packing.
2.5 Transport
WARNING!
•
Depending on the version, the device will weight approx. 5...30 kg / 11...66 lbs. To carry, use
both hands to lift the device carefully by the converter housing. If necessary, lift the device
with a hoist.
•
When handling the device, avoid hard blows, jolts, impact, etc. to prevent damage.
2.6 Pre-installation requirements
INFORMATION!
Obey the precautions that follow to make sure that the device is correctly installed.
• Make sure that there is sufficent space on all sides.
• Protect the signal converter from direct sunlight. The device has a weather protection option.
• Do not subject the signal converter to heavy vibrations.
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OPTIWAVE 5200 C/F
2.7 Installation
2.7.1 Pressure and temperature ranges
DANGER!
If the ambient temperature is more than +70
device. Use a protective cover or metallic grid to prevent injury.
INSTALLATION 2
°
C / +158°F, there is a risk of injury if you touch the
Figure 2-5: Pressure and temperature ranges
1 Flange temperature
Non-Ex devices: Depends on the type of antenna, process connection and the seal material. Refer to the table that follows.
Ex devices: see supplementary operating instructions
2 Ambient temperature for operation of the display
-20...+60°C / -4...+140°F
If the ambient temperature is not between these limits, the display screen switches off automatically. The device continues to operate.
3 Ambient temperature
Non-Ex devices: -40...+80°C / -40...+176°F
Ex devices: see supplementary operating instructions
4 Process pressure
Depends on the type of antenna and process connection. Refer to the table that follows.
Antenna type Process
connection
Seal Process connection
temperature
Process pressure
[°C] [°F] [barg] [psig]
PP
Wave Horn
PTFE
Wave Horn
Metallic Horn
Wave Guide
1 Higher temperature on request
2 Higher pressure on request
G1½;
1½ NPT
Flange with
PTFE plate
Flange Metaglas® with
- -20...+100 -4...+212 -1...16 -14.5...232
- -50...+150 -58...+302 -1...40 -14.5...580
FKM/FPM
Metaglas® with
Kalrez® 6375
Metaglas® with
PFA
Metaglas® with
EPDM
-40...+200 1-40...+392
-20...+250
1
-60...+130 1-76...+266
-50...+130 1-58...+266
1
-4...+482
1
1
1
-1...40 2-14.5...580
-1...40 2-14.5...580
-1...40 2-14.5...580
-1...40 2-14.5...580
2
2
2
2
For more data on pressure ratings, refer to the "Technical Data" chapter in the handbook.
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2 INSTALLATION
Ambient temperature / flange temperature, flange and threaded connection, in °C
Figure 2-6: Ambient temperature / flange temperature, flange and threaded connection, in °C
OPTIWAVE 5200 C/F
Ambient temperature / flange temperature, flange and threaded connection, in °F
Figure 2-7: Ambient temperature / flange temperature, flange and threaded connection, in °F
1 Maximum ambient temperature, °C
2 Maximum flange temperature, °C
3 Maximum ambient temperature, °F
4 Maximum flange temperature, °F
5 PP Wave Horn antenna
6 PTFE Wave Horn antennas. Metallic Horn and Wave Guide antennas (standard temperature version).
7 Metallic Horn and Wave Guide antennas (high temperature version)
There is no change (de-rating) in ambient temperature below 0°C/ 0°F. The process connection
temperature must agree with the temperature limits of the gasket material. For pressure rating
data, refer to the "Technical Data" chapter in the Handbook.
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OPTIWAVE 5200 C/F
2.7.2 Recommended mounting position
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
INSTALLATION 2
Figure 2-8: Recommended mounting position for liquids, pastes and slurries
1 Sockets for the PP Wave Horn antenna
2 Nozzles for the PTFE Wave Horn antenna
3 Nozzles for DN150 or DN200 Metallic Horn antennas
4 Nozzles for Wave Guide antennas
5 Tank diameter
6 Minimum distance of the nozzle or socket from the tank wall (depends on the antenna type and size - refer to items
1, 2 , 3 and 4 in this list):
- PP/PTFE Wave Horn (1 and 2): 1/7 × tank height
- Metallic Horn (3): 1/10 × tank height
- Wave Guide (4): There is no minimum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
Maximum distance of nozzle from the tank wall (depends on the antenna type and size - refer to items 1, 2 and 3 in
this list):
- PP/PTFE Wave Horn (1 and 2): 1/3 × tank diameter
- Metallic Horn (3): 1/3 × tank diameter
- Wave Guide (4): There is no maximum distance from the Wave Guide antenna to metallic walls and other metal ob-
jects
7 Tank height
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2 INSTALLATION
Point the device in the correct direction
Figure 2-9: Point the device in the correct direction to get the best performance
Point the tag hole on the housing in the direction of the nearest tank wall.
1 Tag hole
2 Nearest tank wall
OPTIWAVE 5200 C/F
Figure 2-10: A maximum of 4 FMCW radar level meters can be operated in a tank
Figure 2-11: Tanks with conical bottoms
Conical bottoms have an effect on the measuring range. The device cannot measure to the bottom of the tank.
1 Axis of radar beam
2 Minimum level reading
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OPTIWAVE 5200 C/F
2.7.3 Mounting restrictions
CAUTION!
Follow these recommendations to make sure that the device measures correctly. They have an
effect on the performance of the device.
We recommend that you prepare the installation when the tank is empty.
Mounting restrictions: General data
INSTALLATION 2
Figure 2-12: Mounting restrictions: General data
1 Do not tilt the device more than 2°
2 We recommend that you do an empty spectrum recording if there are too many obstacles in the radar beam (refer to
Operation
Operation). If necessary, install a bypass chamber or stilling well or use an "S" antenna extension or a "L" antenna
OperationOperation
extension (the device must be installed on the side of the tank) to move the device away from obstacles.
3 5mm/ 0.2¨ max. for high-dielectric constant liquids
4 Beam radius (DN80 (3¨) Metallic Horn antenna): increments of 290 mm/m or 3.4¨/ft (16°)
Beam radius (DN100 (4¨) Metallic Horn antenna): increments of 210 mm/m or 2.6¨/ft (12°)
Beam radius (DN150 (6¨) Metallic Horn antenna): increments of 140 mm/m or 1.7¨/ft (8°)
Beam radius (DN200 (8¨) Metallic Horn antenna): increments of 100 mm/m or 1.3¨/ft (6°)
Beam radius (PP Wave Horn and PTFE Wave Horn antenna): increments of 176 mm/m or 2.1¨/ft (10°)
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2 INSTALLATION
Obstacles in the tank
Figure 2-13: Obstacles in the tank
Do not put the device directly above obstacles (agitator, support beams, heating tubes etc.). Parasitic signals from obstacles will cause the device to measure incorrectly.
1 Solution 1: Put the device on another process connection away from obstacles
2 Solution 2: Use the same process connection, but also use an "S" extension
3 Solution 3: Attach the device to the side of the tank and use an "L" (right angle) extension
OPTIWAVE 5200 C/F
CAUTION!
Do not put the device near to the product inlet. If the product that enters the tank touches the
antenna, the device will measure incorrectly. If the product fills the tank directly below the
antenna, the device will also measure incorrectly.
Figure 2-14: Product inlets
1 The device is in the correct position.
2 The device is too near to the product inlet.
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