KROHNE OPTISONIC 3400 Quick Start Guide
Quick Start
Quick Start
OPTISONIC 3400
OPTISONIC 3400
OPTISONIC 3400OPTISONIC 3400
Quick StartQuick Start
Multi purpose, all-round, ultrasonic flowmeter for
liquids in all industrial processes
ER 2.2.7_
© KROHNE 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
CONTENTS
OPTISONIC 3400
1 Safety instructions 4
2 Installation 5
2.1 Scope of delivery............................................................................................................... 5
2.2 Device description ............................................................................................................ 6
2.3 Nameplates ...................................................................................................................... 7
2.3.1 Example of nameplate for the compact version .................................................................... 7
2.3.2 Nameplate for the measuring sensor (field version)............................................................. 8
2.3.3 Examples of nameplates on the signal converter (field version) .......................................... 8
2.4 Storage ........................................................................................................................... 10
2.5 Transport ........................................................................................................................ 10
2.6 Pre-installation requirements ....................................................................................... 11
2.7 General requirements .................................................................................................... 11
2.7.1 Vibration ................................................................................................................................ 11
2.8 Installation conditions ....................................................................................................12
2.8.1 Inlet and outlet...................................................................................................................... 12
2.8.2 Bends in 2 or 3 dimensions................................................................................................... 12
2.8.3 T-section ............................................................................................................................... 12
2.9 Bends .............................................................................................................................. 13
2.10 Open feed or discharge ................................................................................................ 13
2.11 Position of pump........................................................................................................... 14
2.12 Control valve ................................................................................................................. 14
2.13 Down going pipeline over 5 m /16 ft length ................................................................. 15
2.14 Insulation ...................................................................................................................... 15
2.15 Mounting ....................................................................................................................... 16
2.16 Flange deviation............................................................................................................ 16
2.17 Mounting position .........................................................................................................16
2.18 Mounting the field housing, remote version ................................................................ 17
2.18.1 Pipe mounting ..................................................................................................................... 17
2.18.2 Turning the display of the field housing version ................................................................ 18
3 Electrical connections 19
3.1 Safety instructions.......................................................................................................... 19
3.2 Signal cable (remote versions only)............................................................................... 19
3.3 Power supply .................................................................................................................. 21
3.4 Laying electrical cables correctly .................................................................................. 22
3.5 Inputs and outputs, overview ......................................................................................... 23
3.5.1 Combinations of the inputs/outputs (I/Os) ........................................................................... 23
3.5.2 Description of the CG number .............................................................................................. 24
3.5.3 Fixed, non-alterable input/output versions.......................................................................... 25
3.5.4 Alterable input/output versions............................................................................................ 26
4 Technical data 27
4.1 Dimensions and weights ................................................................................................ 27
4.2 Variants........................................................................................................................... 27
4.3 Standard flow sensor ..................................................................................................... 28
4.4 Variant flow sensor; XXT - High Viscosity and Cryogenic (SS) versions........................ 34
2
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
CONTENTS
4.5 Signal converter housing ............................................................................................... 40
5 Notes 41
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
3
1
SAFETY INSTRUCTIONS
Warnings and symbols used
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
OPTISONIC 3400
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
•
Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
•
If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
4
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
The field device will arrive in two cartons. One carton contains the converter and one carton
contains the sensor.
INFORMATION!
Make sure to combine the sensor and the converter correctly, so they match by the devices
serial number.
INSTALLATION
2
Figure 2-1: Scope of delivery - compact version
1 Ordered flowmeter
2 Product documentation
3 Factory calibration certificate
4 CD-ROM with product documentation in available languages
5 Signal cable (remote versions only)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
5
2
INSTALLATION
2.2 Device description
This ultrasonic flowmeter is designed for the continuous measurement of actual volume flow,
mass flow, flow speed, velocity of sound, gain, SNR and diagnosis value.
Exclusively for measuring conductive and / or non-conductive fluids in closed, completely filled
pipeline circuits.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The following versions are available:
• Compact version (the signal converter is mounted directly on the measuring sensor)
• Remote version (electrical connection to the measuring sensor via signal cable)
OPTISONIC 3400
1 Compact version
2 Remote version
6
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
2.3 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.3.1 Example of nameplate for the compact version
INSTALLATION
2
Figure 2-2: Example of nameplate for the compact version
1 Ambient temperature
2 Protection class
3 Tag number
4 PED data, type I / II / II or SEP
5 Mains supply data
6 Electronic revision number
7 Calibration data
8 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
9 Name and address of the manufacturer
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
7
2
INSTALLATION
2.3.2 Nameplate for the measuring sensor (field version)
Examples for measuring sensor versions in Standard version.
1. Ambient temperature
2. Protection class
3. Tag number
4. PED data, type I / II / II or SEP
5. Calibration data
6. Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
7. Name and address of the manufacturer
OPTISONIC 3400
2.3.3 Examples of nameplates on the signal converter (field version)
Figure 2-3: Examples of nameplates on the signal converter (field version)
1 Ambient temperature
2 Protection class
3 Tag number
4 PED data, type I / II / II or SEP
5 Mains supply data
6 Electronics revision numbers
7 Calibration data
8 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
9 Name and address of the manufacturer
8
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
Electrical connection data of inputs/outputs (example of basic version)
Electrical connection data of inputs/outputs (example of basic version)
Electrical connection data of inputs/outputs (example of basic version)Electrical connection data of inputs/outputs (example of basic version)
1 Power supply (AC: L and N, DC: L+ and L-, PE for ≥ 24V AC, FE for ≤ 24 VAC and DC)
2 Connection data of connection terminal D/D-
3 Connection data of connection terminal C/C-
4 Connection data of connection terminal B/B-
5 Connection data of connection terminal A/A-, A+ only operable in basic version
INSTALLATION
2
• A = active mode; the signal converter supplies the power for connection of the subsequent
devices
• P = passive mode; external power supply required for operation of the subsequent devices
• N/C = connection terminals not connected
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
9
2
INSTALLATION
2.4 Storage
• Store the device in a dry, dust-free location.
• Avoid continuous direct sunlight.
• Store the device in its original packaging.
• Storage temperature: -50...+70°C / -58...+158°F
2.5 Transport
Signal converter
• Do not lift the signal converter by the cable glands.
Measuring sensor
• Do not lift the measuring sensor by the connection box.
• Use hoisting belts only.
• To transport flange devices, use lifting straps. Wrap these around both process connections.
OPTISONIC 3400
Figure 2-4: Transport
10
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
2.6 Pre-installation requirements
INFORMATION!
To assure a quick, safe and uncomplicated installation, we kindly request you to make provisions
as stated below.
Make sure that you have all necessary tools available:
• Allen key (4 mm)
• Small screwdriver
• Wrench for cable glands
• Wrench for pipe mounting bracket (remote version only) see; on page 17
• Torque wrench for installing flowmeter in pipeline
2.7 General requirements
INFORMATION!
The following precautions must be taken to ensure reliable installation.
•
Make sure that there is adequate space to the sides.
•
Protect the signal converter from direct sunlight and install a sun shade if necessary.
•
Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
•
Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-6.
INSTALLATION
2
2.7.1 Vibration
Figure 2-5: Avoid vibrations
INFORMATION!
In case of expected vibrations, please install a field version.
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
11
2
INSTALLATION
2.8 Installation conditions
2.8.1 Inlet and outlet
Figure 2-6: Recommended inlet and oulet
1 Refer to chapter "Bends in 2 or 3 dimensions"
2 ≥ 3 DN
2.8.2 Bends in 2 or 3 dimensions
OPTISONIC 3400
Figure 2-7: 2 and 3 dimensional bends, in front of flowmeter
1 Bends in 2 dimensions: ≥ 5 DN; bends in 3 dimensions: ≥ 10 DN
2.8.3 T-section
Figure 2-8: Distance behind a T-section
1 ≥ 5 DN
12
www.krohne.com 02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
OPTISONIC 3400
2.9 Bends
Figure 2-9: Installation in bending pipes
INSTALLATION
2
Figure 2-10: Installation in bending pipes
2.10 Open feed or discharge
Figure 2-11: Open discharge
Install meter on a lowered section of the pipe to ensure a full pipe condition through the meter.
www.krohne.com02/2015 - QS OPTISONIC 3400 - 4002741204-R04 en
13
Loading...