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OPTIMASS 7400
1.1 Overview
The OPTIMASS 7400 is the only sensor for mass flow with a single straight measuring tube that
is available in Titanium, Stainless Steel, Hastelloy
Compact version
PRODUCT FEATURES
®
or Tantalum.
1
1 Modular electronics with a range of output options (see separate documentation for details).
2 The power of the MFC 400 gives comprehensive diagnositcs together with Entrained Gas Management (EGM).
3 Available with a range of flange and hygienic connections.
Remote version
1 Remote terminal box.
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PRODUCT FEATURES
Highlights
• Outer cylinder typical burst pressure greater than 100 barg / 1450 psig, with optional PED
approved secondary pressure containment available
• Easily drained and easy to clean
• Resistant to installation and process effects
• Excellent zero stability
• Low energy consumption, means lower operating costs
• Rapid signal processing, even with product / temperature changes
• Modular electronics with data redundancy - "plug & play" replacement of electronics
Industries
• Water & wastewater
• Mining & building materials
• Iron, steel and metal processing
• Food & beverage
• Oil, gas and alternative fuels
• Paper & pulp
• Petrochemical industry
• Pharmaceutical industry
• Chemical industry
OPTIMASS 7400
Applications
• Viscous or shear-sensitive products
• Products requiring low flow velocities
• Non-homogeneous mixtures
• Products with entrained solids or gas
• Custody transfer
• Loading and product transfer measurement
• Slurries
• Highly corrosive fluids
4
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OPTIMASS 7400
1.2 Features and options
Features
Connection options
PRODUCT FEATURES
• Available as compact or remote.
• Low pressure loss - single straight tube design
guarantees a low pressure drop across the
meter.
• Self Draining.
• Easy to clean.
• With advanced Entrained Gas Management
• A range of flanges up to ASME 600 / PN100.
• Supports a wide range of industry standard
• Adaptable to suit customer's hygienic
TM
(EGM
wide range of gas fractions and complex flow
conditions.
hygienic connections.
connections.
) the meter maintains operation over a
1
Heating jacket and purge port
• Heating jacket option for use with temperature
dependant products.
• Prevents solidification of process product.
• Purge port option for protection in the event of
measuring tube failure.
• Allows hazardous chemicals to be drained away
safely.
• Can also be used for the early detection of
measuring tube failure where highly toxic
chemicals are being measured.
1.3 Meter / converter combinations
ConverterMFC 400
ConfigurationCompactRemote field
OPTIMASS 74007400C7400F
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A Coriolis single tube mass flowmeter consists of a single measuring tube 1 a drive coil 2 and
two sensors (3 and 4) that are positioned either side of the drive coil.
Energised meter
1 Measuring tubes
2 Direction of oscilation
3 Sine wave
When the meter is energised, the drive coil vibrates the measuring tube causing it to oscillate
and produce a sine wave 3. The sine wave is monitored by the two sensors.
6
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OPTIMASS 7400
Energised meter with process flow
1 Process flow
2 Sine wave
3 Phase shift
When a fluid or gas passes through the tube, the coriolis effect causes a phase shift in the sine
wave that is detected by the two sensors. This phase shift is directly proportional to the mass
flow.
Density measurement is made by evaluation of the frequency of vibration and temperature
measurement is made using a Pt500 sensor.
PRODUCT FEATURES
1
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TECHNICAL DATA
OPTIMASS 7400
2.1 Technical data
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local sales office.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Downloadcenter).
Measuring system
Measuring principleCoriolis mass flow
Application rangeMass flow and density measurement of fluids, gases and solids
Measured valuesMass, density, temperature
Calculated valuesVolume, referred density, concentration, velocity
Design
BasicSystem consists of a measuring sensor and a converter to process the
FeaturesFully welded maintenance free sensor with single straight measuring tube
Variants
Variants
VariantsVariants
Compact versionIntegral converter
Remote versionAvailable with field mount versions of the converter
Modbus versionSensor with integral electronics providing Modbus output for connection to a
output signal
PLC
Measuring accuracy
Mass
Mass
MassMass
Liquid±0.1% of actual measured flow rate + zero stability
Gas±0.35% of actual measured flow rate + zero stability
Zero stability
Zero stability
Zero stabilityZero stability
Titanium±0.004% of maximum flow rate with respective sensor size
Stainless Steel / Hastelloy® / Tantalum
Reference conditions
Reference conditions
Reference conditionsReference conditions
ProductWater
Temperature+20°C / +68°F
Operating pressure1barg / 14.5psig
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature
Titanium0.001% per 1°C / 0.00055% per 1°F
Stainless Steel / Hastelloy® / Tantalum
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressureEffect on sensor zero point caused by a shift in process pressure
• These (axial) loads have been calculated, based on 316L schedule 40 process pipework,
where un-radiographed butt welds have been used in pipe joints.
• The loads shown are the maximum permitted static load. If loads are cycling (between
tension and compression) these loads should be reduced. For advice, consult the
manufacturer.
/ Tantalum
/ Tantalum / Tantalum
2
The maximum permitted end loading on size 15 meters fitted with ½¨ ASME flanges is 19kN
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TECHNICAL DATA
2.3 Measuring accuracy
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
OPTIMASS 7400
X flow rate [%]
Y measuring error [%]
1 Stainless Steel, Hastelloy
2 Titanium
®
and Tantalum
Measuring error
The measuring error is obtained from the combined effects of accuracy and zero stability.
Reference conditions
ProductWater
Temperature+20°C / +68°F
Operating pressure1 barg / 14.5 psig
14
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OPTIMASS 7400
2.4 Guidelines for maximum operating pressure
Notes
• Ensure that the meter is used within its operating limits
• Adapter type hygienic process connections have a maximum operating rating of 10 barg at
150°C / 145 psig at 302°F
Pressure / temperature de-rating for Titanium Gr 9 meters
Pressure / temperature de-rating for Titanium Gr 9 meters
Pressure / temperature de-rating for Titanium Gr 9 meters Pressure / temperature de-rating for Titanium Gr 9 meters
(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)
(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)
(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)(all meter sizes, with flanged connections as per EN 1092-1 and JIS B 2220)
TECHNICAL DATA
2
X temperature [°C]
Y pressure [barg]
1 Standard tube and outer cylinder 316L (100 barg PED option) with PN100 flanges (sizes DN06...25)
2 Standard tube and outer cylinder 316L (100 barg PED option) with PN100 flanges (sizes DN40...80)
3 DIN 2637 PN63 flanges
4 Outer cylinder (63 barg PED / CRN option)
5 JIS 20K flanges
6 DIN 2635 PN40 flanges
7 JIS 10K flanges
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TECHNICAL DATA
Pressure / temperature de-rating for Titanium Gr 9 meters
Pressure / temperature de-rating for Titanium Gr 9 meters
Pressure / temperature de-rating for Titanium Gr 9 meters Pressure / temperature de-rating for Titanium Gr 9 meters
(all meter sizes with flanged connections as per ASME B16.5)
(all meter sizes with flanged connections as per ASME B16.5)
(all meter sizes with flanged connections as per ASME B16.5)(all meter sizes with flanged connections as per ASME B16.5)
OPTIMASS 7400
X temperature [°F]
Y pressure [psig]
1 Standard tube and outer cylinder 316L (100 barg PED option) with ASME 600 lbs flanges (sizes DN06...25)
2 Standard tube and outer cylinder 316L (100 barg PED option) with ASME 600 lbs flanges (sizes DN40...80)
3 Outer cylinder (63 barg PED / CRN option)
4 ASME 300 lbs
5 ASME 150 lbs
Pressure / temperature de-rating for Stainless Steel, Hastelloy
Pressure / temperature de-rating for Stainless Steel, Hastelloy® C22 and Tantalum
Pressure / temperature de-rating for Stainless Steel, HastelloyPressure / temperature de-rating for Stainless Steel, Hastelloy
meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)
meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)
meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)meters (all meter sizes with flanged connections as per EN 1092-1 and JIS B 2220)
C22 and Tantalum
C22 and Tantalum C22 and Tantalum
16
X temperature [°C]
Y pressure [barg]
1 Outer cyclinder de-rating for SS and Hastelloy® meters, all sizes. (63 barg PED / CRN option)
2 De-rating for SS, Hastelloy® and Tantalum measuring tubes and outer cylinder de-rating for Tantalum meters (all
sizes).
3 JIS 20K flanges
4 DIN 2635 PN40 flanges
5 JIS 10K flanges
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OPTIMASS 7400
Pressure / temperature de-rating for Stainless Steel, Hastelloy
Pressure / temperature de-rating for Stainless Steel, Hastelloy® C22 and Tantalum
Pressure / temperature de-rating for Stainless Steel, HastelloyPressure / temperature de-rating for Stainless Steel, Hastelloy
meters(all meters with flanged connections as per ASME B16.5)
meters(all meters with flanged connections as per ASME B16.5)
meters(all meters with flanged connections as per ASME B16.5)meters(all meters with flanged connections as per ASME B16.5)
X temperature [°F]
Y pressure [psig]
1 Outer cyclinder de-rating for SS and Hastelloy® meters, all sizes. (63 barg PED / CRN option)
2 De-rating for SS, Hastelloy® and Tantalum measuring tubes and outer cylinder de-rating for Tantalum meters (all
3 De-rating for ASME 150 lbs flanges
sizes). De-rating for ASME 300 lbs flanges
TECHNICAL DATA
C22 and Tantalum
C22 and Tantalum C22 and Tantalum
2
Flanges
• DIN flange ratings are based on EN 1092-1 2001 table 18, 1% proof stress material group
14EO
• ASME flange ratings are based on ASME B16.5 2003 table 2 material group 2.2
• JIS flange ratings are based on JIS B 2220: 2012 table 11 division 1 material group 022a
Pressure / temperature de-rating (metric) for Titanium meters with hygienic
Pressure / temperature de-rating (metric) for Titanium meters with hygienic
Pressure / temperature de-rating (metric) for Titanium meters with hygienic Pressure / temperature de-rating (metric) for Titanium meters with hygienic
connections.
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TECHNICAL DATA
Pressure / temperature de-rating (Imperial) for Titanium meters with hygienic
Pressure / temperature de-rating (Imperial) for Titanium meters with hygienic
Pressure / temperature de-rating (Imperial) for Titanium meters with hygienic Pressure / temperature de-rating (Imperial) for Titanium meters with hygienic
connections.
Pressure / temperature de-rating (metric) for Stainless Steel meters with hygienic
Pressure / temperature de-rating (metric) for Stainless Steel meters with hygienic
Pressure / temperature de-rating (metric) for Stainless Steel meters with hygienic Pressure / temperature de-rating (metric) for Stainless Steel meters with hygienic
connections.
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OPTIMASS 7400
Pressure / temperature de-rating (imperial) for Stainless Steel meters with hygienic
Pressure / temperature de-rating (imperial) for Stainless Steel meters with hygienic
Pressure / temperature de-rating (imperial) for Stainless Steel meters with hygienic Pressure / temperature de-rating (imperial) for Stainless Steel meters with hygienic
connections.
1 all pressure ratings up to 600 lbs and all DIN flanges with standard raised faces.
2 ASME flange 600 lbs and all DIN flanges with raised face types: C; D; E and F.
1 all pressure ratings up to 600 lbs and all DIN flanges with standard raised faces.
2 ASME flange 600 lbs and all DIN flanges with raised face types: C; D; E and F.
Tri-clamp DIN 32676Tri-clamp DIN 32676
DN1019 ±0.0822.2 ±0.08----DN15--23.7 ±0.08---DN25---30 ±0.08--DN40----38.8 ±0.08-DN50-----46 ±0.08DN80------62.4 ±0.08
Tri-clamp ISO 2852
Tri-clamp ISO 2852
Tri-clamp ISO 2852Tri-clamp ISO 2852
1½"---32.2 ±0.08--2"----41.1 ±0.08-3"-----51.4 ±0.084"------60.1 ±0.08
DIN 11864-2 form A
DIN 11864-2 form A
DIN 11864-2 form ADIN 11864-2 form A
DN10-20.8 ±0.08----DN15--22.3 ±0.08---DN25---28.3 ±0.08--DN40----37.3 ±0.08-DN50-----44.3 ±0.08DN80------60.5 ±0.08
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TECHNICAL DATA
OPTIMASS 7400
Dimension B [inches]
T/S 10T/S 15T/S 25T/S 40T/S 50T/S 80
Male thread DIN 11851
Male thread DIN 11851
Male thread DIN 11851Male thread DIN 11851
DN1023.5 ±0.08----DN15-25 ±0.08---DN25--31.6 ±0.08--DN40---41 ±0.08-DN50----48 ±0.08DN80-----65.3 ±0.08
Male thread SMS
Male thread SMS
Male thread SMSMale thread SMS
1"-26.2 ±0.08---1½"--33.5 ±0.08--2"---42.3 ±0.08-3"----53.5 ±0.08-
Male thread IDF/ISS
Male thread IDF/ISS
Male thread IDF/ISSMale thread IDF/ISS
1"-26.1 ±0.08---1½"--33.6 ±0.08--2"---42.4 ±0.08-3"----53.3 ±0.08-
Male thread RJT
Male thread RJT
Male thread RJTMale thread RJT
1"-26.6 ±0.08---1½"--34.1 ±0.08--2"---42.8 ±0.08-3"----53.8 ±0.08-
28
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OPTIMASS 7400
TECHNICAL DATA
2.5.3 Heating jacket version
Dimensions [mm]
101525405080
Heating connection size12 mm (ERMETO)25 mm (ERMETO)
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OPTIMASS 7400
3.1 Intended use
This mass flowmeter is designed for the direct measurement of mass flow rate, product density
and product temperature. Indirectly, it also enables the measurement of parameters like total
mass, concentration of dissolved substances and the volume flow. For use in hazardous areas,
special codes and regulations are also applicable and these are specified in a separate
documentation.
Responsibility for the use of the measuring devices with regard to suitability, intended use and
corrosion resistance of the used materials against the measured fluid lies solely with the
operator.
This device is a Group 1, Class A device as specified within CISPR11:2009. It is intended for use in
industrial environment. There may be potential difficulties in ensuring electromagnetic
compatibility in other environments, due to conducted as well as radiated disturbances.
The manufacturer is not liable for any damage resulting from improper use or use for other than
the intended purpose.
INSTALLATION
3
3.2 Mounting restrictions
3.2.1 General installation principles
There are no special installation requirements but you should note the following
points:
• Support the weight of the meter.
• The meter can be supported on the sensor body.
• On larger meter sizes and hygienic connections, it is strongly recommended that the meter is
not supported solely by the process pipework.
• No straight runs are required.
• The use of reducers and other fittings at flanges, including flexible hoses, is allowed but you
should take care to avoid cavitation.
• Avoid extreme pipe size reductions.
• Meters are not affected by crosstalk and can be mounted in series or in parallel.
• Avoid mounting the meter at the highest point in the pipeline where air / gas can collect.
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INSTALLATION
Mounting positions
OPTIMASS 7400
32
1 The meter can be mounted at an angle but it is recommended that the flow is uphill.
2 Avoid mounting the meter with the flow running downhill because it can cause siphoning. If the meter has to be mount-
ed with the flow running downhill, install an orifice plate or control valve downstream of the meter to maintain backpressure.
3 Horizontal mounting with flow running left to right.
4 Avoid mounting meter with long vertical runs after the meter as it can cause cavitation. Where the installation includes
a vertical run after the meter, install an orifice plate or control valve downstream to maintain backpressure.
5 The meter can be mounted vertically but it is recommended that the flow is uphill.
6 Avoid mounting the meter vertically with the flow running downhill. This can cause siphoning. If the meter has to be
installed this way, install an orifice plate or control valve downstream to maintain backpressure.
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OPTIMASS 7400
Zero calibration
INSTALLATION
3
1 Where the meter has been installed vertically, install shut-off valves either side of the meter to assist with zero cali-
bration.
2 If the process flow cannot be stopped, install a bypass section for zero calibration.
3.2.2 Sunshades
The meter MUST be protected from strong sunlight.
1 Horizontal installation
2 Vertical installation
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NOTES
OPTIMASS 7400
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OPTIMASS 7400
NOTES
4
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K
K
K
KROHNE – Process instrumentation and measurement solutions