Handbook
Handbook
OPTIMASS 3000
OPTIMASS 3000
OPTIMASS 3000OPTIMASS 3000
HandbookHandbook
Sensor for mass flow
The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
© KROHNE 03/2012 - 4001593001 - MA OPTIMASS 3000 R01 en
: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without
the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2012 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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OPTIMASS 3000
CONTENTS
1 Safety instructions 5
1.1 Software History ............................................................................................................... 5
1.2 Intended use ..................................................................................................................... 5
1.3 CE certification ................................................................................................................. 5
1.4 Associated documents ..................................................................................................... 6
1.5 Pressure Equipment Directive (PED)............................................................................... 7
1.6 Safety instructions from the manufacturer ..................................................................... 8
1.6.1 Copyright and data protection ................................................................................................ 8
1.6.2 Disclaimer ............................................................................................................................... 8
1.6.3 Product liability and warranty ................................................................................................ 9
1.6.4 Information concerning the documentation........................................................................... 9
1.6.5 Warnings and symbols used................................................................................................. 10
1.7 Safety instructions for the operator............................................................................... 10
2 Installation 11
2.1 Notes on installation ......................................................................................................11
2.2 Storage ........................................................................................................................... 11
2.3 Handling.......................................................................................................................... 12
2.4 Installation conditions ....................................................................................................13
2.4.1 Plastic Inserts ....................................................................................................................... 13
2.4.2 Two hole mounting................................................................................................................ 13
2.4.3 Self draining.......................................................................................................................... 14
2.4.4 Cross talk .............................................................................................................................. 15
2.4.5 Meter support ....................................................................................................................... 15
2.4.6 Horizontal mounting ............................................................................................................. 16
2.4.7 Vertical mounting.................................................................................................................. 16
2.4.8 Purge ports ........................................................................................................................... 17
2.4.9 Flexible connections ............................................................................................................. 17
2.4.10 Flange connections............................................................................................................. 18
2.4.11 Sunshades........................................................................................................................... 19
3 Device description 20
3.1 Scope of delivery............................................................................................................. 20
3.2 Nameplates .................................................................................................................... 21
3.3 CSA Dual Seal................................................................................................................. 21
3.4 Temperature differential and thermal shock ................................................................ 22
4 Electrical connections 23
4.1 Safety instructions.......................................................................................................... 23
4.2 Electrical and I/O connections ....................................................................................... 23
5 Service 24
5.1 Spare parts availability...................................................................................................24
5.2 Availability of services .................................................................................................... 24
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CONTENTS
OPTIMASS 3000
5.3 Returning the device to the manufacturer..................................................................... 24
5.3.1 General information.............................................................................................................. 24
5.3.2 Form (for copying) to accompany a returned device............................................................ 25
5.4 Disposal .......................................................................................................................... 25
6 Technical data 26
6.1 Technical data................................................................................................................. 26
6.2 Measuring accuracy ....................................................................................................... 30
6.3 Guidelines for maximum operating pressure................................................................ 31
6.4 Dimensions and weights ................................................................................................ 33
6.4.1 General dimensions .............................................................................................................. 33
6.4.2 NPT connections ................................................................................................................... 34
6.4.3 Flange connections............................................................................................................... 35
6.4.4 Hygienic connections ............................................................................................................ 36
6.4.5 Heating jacket / purge port version......................................................................................37
7 Notes 38
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OPTIMASS 3000
1.1 Software History
Release date Software version Documentation
Aug 2008 V2.2.xx MA MFC 300 R02
1.2 Intended use
This mass flowmeter is designed for the direct measurement of mass flow rate, product density
and product temperature. Indirectly, it also enables the measurement of parameters like total
mass, concentration of dissolved substances and the volume flow. For use in hazardous areas,
special codes and regulations are also applicable and these are specified in a separate
documentation.
1.3 CE certification
CE marking
SAFETY INSTRUCTIONS 1
MA OPTIMASS 3000 R01
This device conforms with the following EC directives:
• EMC Directive 2004/108/EC
• ATEX Directive 94/9/EC
• Low Voltage Directive 2006/95/EC
• Pressure Equipment Directive 97/23/EC
The manufacturer declares conformity and the device carries the CE mark.
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1 SAFETY INSTRUCTIONS
1.4 Associated documents
This handbook should be read in conjunction with relevant documents in relation to:
• hazardous areas
• communications
• concentration
• corrosion
OPTIMASS 3000
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OPTIMASS 3000
1.5 Pressure Equipment Directive (PED)
LEGAL NOTICE!
The Pressure Equipment Directive places legal requirements on both the manufacturer and the
end user. Please read this section carefully!
Visual check
To ensure the PED integrity of the meter, you MUST check that the serial numbers on the
converter nameplate and the sensor nameplate are the same.
To comply with the requirements of the Pressure Equipment Directive (PED) the manufacturer
provides all the relevant technical data in the technical data section of this handbook. In addition
to which, the following should also be noted:
SAFETY INSTRUCTIONS 1
• Secondary pressure containment is supplied as standard.
• The PED / CRN approved secondary containment pressure is 30 barg / 435 psig at
20°C/68°F.
• The wiring feedthrough is made of Epoxy, PPS or PEEK with two O-rings made from FPM /
FKM & Hydrogenated Nitrile.
• If the measuring tube/s fails, the O-ring will be in contact with the process product.
• You MUST make sure that the O-ring material is suitable for the application.
• Alternative O-ring materials are available on request.
Secondary pressure containment
Secondary pressure containment is subject to de-rating according to temperature. Refer to the
de-rating graphs shown in the relevant section.
If a heating jacket is fitted, secondary pressure containment is limited to 10 barg / 145 psig at
20°C/68°F
Where the meter is being used to measure high pressure gases and / or gases kept as liquids by
high pressure and / or where there is a risk of tube failure because of the use of corrosive or
erosive fluids, frequent pressure and / or thermal shock, seismic or other shock loading, a
secondary containment option MUST be purchased
Where the above situation applies and the process pressure exceeds the secondary pressure
containment (please refer to technical data) or where secondary pressure containment is not
available, the burst disc option MUST also be purchased. For more information, please contact
your nearest representative.
The burst disc option is not available if the heating jacket option has been ordered.
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1 SAFETY INSTRUCTIONS
DANGER!
If it is suspected that the primary measuring tube has failed, de-pressurise the meter and
remove it from service as soon as it is safe to do so.
1.6 Safety instructions from the manufacturer
1.6.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no
guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third
parties are identified as such. Reproduction, processing, dissemination and any type of use
beyond what is permitted under copyright requires written authorisation from the respective
author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created
in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the
manufacturer's documents is always on a voluntary basis whenever possible. Whenever
feasible, it is always possible to make use of the offerings and services without providing any
personal data.
OPTIMASS 3000
We draw your attention to the fact that data transmission over the Internet (e.g. when
communicating by e-mail) may involve gaps in security. It is not possible to protect such data
completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish
an imprint for the purpose of sending us any advertising or informational materials that we have
not expressly requested.
1.6.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including,
but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross
negligence. In the event any applicable law does not allow such limitations on implied warranties
or the exclusion of limitation of certain damages, you may, if such law applies to you, not be
subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant
product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this
disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable
in any way for possible consequences of such changes.
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OPTIMASS 3000
1.6.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose.
The manufacturer accepts no liability for the consequences of misuse by the operator. Improper
installation and operation of the devices (systems) will cause the warranty to be void. The
respective "Standard Terms and Conditions" which form the basis for the sales contract shall
also apply.
1.6.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the
information in this document and observe applicable national standards, safety requirements
and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the
text, we advise you to contact your local office for assistance. The manufacturer can not accept
responsibility for any damage or injury caused by misunderstanding of the information in this
document.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device. Special considerations and precautions are also described in the
document, which appear in the form of underneath icons.
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
1.6.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
This warning refers to the immediate danger when using this device in a hazardous atmosphere.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
OPTIMASS 3000
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
HANDLING
HANDLINGHANDLING
This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULT
RESULTRESULT
This symbol refers to all important consequences of the previous actions.
1.7 Safety instructions for the operator
10
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and
maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and
efficient use of this device.
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OPTIMASS 3000
2.1 Notes on installation
INFORMATION!
Inspect the cartons carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
2.2 Storage
INSTALLATION 2
• Store the device in a dry and dust-free location.
• Avoid direct exposure to the sun.
• Store the device in its original packing.
• Do not allow the ambient temperature to fall below -50°C / -58°F or rise above +85°C /
+185°F.
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2 INSTALLATION
2.3 Handling
OPTIMASS 3000
1 Lift the meter by the converter or remote connection box
2 DO NOT lift the meter where the measuring tube exits the meter body.
3 DO NOT lift the meter using a single flange or process connector.
4 DO NOT lift the meter using both flanges or process connectors.
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OPTIMASS 3000
2.4 Installation conditions
2.4.1 Plastic Inserts
INSTALLATION 2
Figure 2-1: Base plate plastic inserts
CAUTION!
The four mounting holes in the meter base plate are fitted with plastic inserts. Do not remove the
inserts prior to installation.
2.4.2 Two hole mounting
Figure 2-2: Using two holes to mount the meter
1 It is recommended that ALL four mounting holes are used to secure the meter.
2 It is possible to secure the meter using only two of the mounting holes.
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2 INSTALLATION
2.4.3 Self draining
Verticle mounting angles for self draining
Verticle mounting angles for self draining
Verticle mounting angles for self drainingVerticle mounting angles for self draining
If the meter is mounted vertically and the installation requires the meter to be self draining,
mount the meter at the angle shown in the table. The angles are marked on the meter base
plate.
OPTIMASS 3000
Figure 2-3: Angle of rotation for self draining
1 7º of clockwise rotation from the vertical for self draining. (See table for applicable meter sizes).
2 13º of clockwise rotation from the vertical for self draining. (See table for applicable meter sizes).
Set angles
Meter size
Meter size Angle of rotation (clockwise)
Meter sizeMeter size
01 7º
03 13º
04 13º
Angle of rotation (clockwise)
Angle of rotation (clockwise)Angle of rotation (clockwise)
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OPTIMASS 3000
2.4.4 Cross talk
Where more than one meter is being installed, a very high level of immunity to cross talk means
that the meters can be mounted within close proximity to each other. The meters can be
mounted either in series or parallel, as shown.
Meters in series
INFORMATION!
Where the meters are installed in series, it is strongly recommended that the process pipe
diameter remains constant. For more information, please contact the manufacturer.
INSTALLATION 2
Meters in parallel
2.4.5 Meter support
Figure 2-4: Supporting the meter
Use the base plate to mount and fully support the weight of the meter.
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2 INSTALLATION
CAUTION!
DO NOT use the process pipework to support the weight of the meter. This will cause severe
damage.
2.4.6 Horizontal mounting
OPTIMASS 3000
Figure 2-5: Horizontal mounting
Mount the meter on a firm, rigid base.
CAUTION!
DO NOT mount the meter upside down.
2.4.7 Vertical mounting
16
Figure 2-6: Vertical flow direction
If the meter is mounted vertically, the process flow MUST be upwards.
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OPTIMASS 3000
2.4.8 Purge ports
Purge ports
Purge ports
Purge portsPurge ports
• Meters ordered with purge port option, will be fitted with ¼" NPT female connections
• The NPT connections are sealed with NPT plugs and PTFE tape
CAUTION!
DO NOT REMOVE THE NPT plugs!
The meter is factory sealed and filled with dry nitrogen gas. If you remove the plugs and allow
moisture to get into the meter it will cause damage. If you think that the measuring tube has
failed, depressurise the meter (when it is safe to do so) and remove the plugs. Purge the meter
case to remove the process product.
Burst discs
Burst discs
Burst discsBurst discs
• If the operating pressure is higher than the design pressure of the secondary containment
you MUST order the burst disc option.
• The disc failure pressure is 20 barg at 20ºC / 290 psig at 68ºF.
• If process conditions change from the original order, you MUST contact the manufacturer for
advice regarding the suitability of the fitted disc.
• If the process product is hazardous, it is recommended that an exhaust tube is fitted to the
NPT male thread so that the discharge can be piped to a safe area.
• Make sure that the arrow on the burst disc is pointing away from the meter.
INSTALLATION 2
2.4.9 Flexible connections
Flexible connections can be used to connect the meter to the process pipework.
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2 INSTALLATION
2.4.10 Flange connections
Tighten the flange bolts evenly and in turn.
OPTIMASS 3000
Use a regular pattern to tighten the bolts evenly
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OPTIMASS 3000
2.4.11 Sunshades
The meter MUST be protected from strong sunlight.
INSTALLATION 2
1 Horizontal installation
2 Vertical installation
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3 DEVICE DESCRIPTION
3.1 Scope of delivery
Compact version
1 Mass flowmeter.
2 Carton.
3 Documentation.
4 2.5 mm and 5 mm hex head tools.
5 CD-ROM and calibration certificate.
OPTIMASS 3000
Remote version
1 Mass flowmeter.
2 Converter. This will be either: field (as shown), wall or rack.
3 Carton.
4 2.5 mm and 5 mm hex head tools.
5 CD-ROM and calibration certificate.
6 Documentation.
If any items are missing, please contact the manufacturer.
If your meter has flange connections, the flange specification is stamped on the outer edge of the
flange. Check that the specification on the flange is the same as your order.
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OPTIMASS 3000
3.2 Nameplates
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
3.3 CSA Dual Seal
To comply with the requirements of ANSI/ISA -12.27.01-2003 “Requirements for process Sealing
Between electrical systems and Flammable or Combustible process Fluids” a secondary seal is
incorporated into all OPTIMASS / GAS products. If the primary seal fails, the secondary seal will
prevent escaping fluid reaching the electronic compartment.
Pressures and / or temperatures are limited by tube, temperature, connection and Ex limits.
Check the meter nameplates and relevant documentation for full details. On all meters
operating on gas measurement, the casing of the meter is fitted with a burst disc. If the primary
seal (tube) fails leakage will occur from the burst disc. Install the meter so that the burst disc is
pointing away from personnel.
Liquids
Liquids (Example model code: OPTIMASS 3000C S04 - LIQUID)
LiquidsLiquids
DEVICE DESCRIPTION 3
Pressure and temperature data:
Pressure and temperature data:
Pressure and temperature data:Pressure and temperature data:
OPTIMASS 3000 / 3300 / 3010 -40°C...+150°C and 100...14000 kPa
Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex
limits. Consult the meter nameplate and relevant documentation for full details.
If the primary seal fails, the casing of the meter will fill with liquid and the meter will stop
working. The meter will notify the operator by going into <Startup> mode and a diagnostic error
will be shown on the converter or PLC display. This is an indication that the primary seal (tube)
has failed and the status of the meter should be checked.
Meter status:
Meter status:
Meter status:Meter status:
The meter will also go into <Startup> mode if the primary seal (tube) fails, or if they are not
completely filled with fluid. For example, if the meter is drained or re/filled.
To check the status of the meter, drain and re/fill with fluid and note the converter or PLC
display. See the relevant section of the converter handbook for a list of status messages and
diagnostics information.
If the meter remains in <Startup> mode you MUST assume that the primary seal (tube) has failed
and the appropriate action MUST be taken.
Gases
Gases (Example model code: OPTIMASS 3000C S04 - GAS)
GasesGases
Pressure / temperature data:
Pressure / temperature data:
Pressure / temperature data:Pressure / temperature data:
OPTIMASS 3000 / 3300 / 3010 -40°C...+150°C and 500...14000 kPa
Pressures and/or temperatures may be further limited by tube, temperature, connection and Ex
limits. Consult the meter nameplate and relevant documentation for full details.
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3 DEVICE DESCRIPTION
On all meters operating on gas measurement the casing of the meter is fitted with a burst disc. If
the primary seal (tube/s) fails leakage will occur from the burst disc. Install the meter so that the
burst disc is pointing away from personnel.
Regular maintenance of the burst disc:
Regular maintenance of the burst disc:
Regular maintenance of the burst disc:Regular maintenance of the burst disc:
Carry out regular maintenance checks on burst discs for leakage and/or blockages. On all
OPTIMASS meters, the primary seal is considered to be the measuring tube of the meter. The
materials of construction of the measuring tube/s are described within the relevant sections of
this handbook and the customer’s product and any other fluid flowing through the tube must be
compatible with the material of construction. If failure of the primary seal is suspected then the
process line should be de-pressurised and the meter removed as soon as it is safe to do so.
Please contact customer service for servicing or replacement of the meter.
3.4 Temperature differential and thermal shock
Temperature differential
Temperature differential
Temperature differentialTemperature differential
The maximum difference between ambient temperature and process (operating) temperature is
110°C / 230°F.
OPTIMASS 3000
Thermal shock
Thermal shock
Thermal shockThermal shock
Thermal shock occurs when there is a sudden and extreme change (shift) in process
temperature. To avoid thermal shock, refer to the following table for the maximum temperature
shift.
Meter
Meter Maximum temperature shift
MeterMeter
Stainless Steel +80°C / +176°F
Hastelloy® +80°C / +176°F
Maximum temperature shift
Maximum temperature shiftMaximum temperature shift
CAUTION!
Operation outside these limits may result in shifts in density and mass flow calibration. Repeated
shocking may also lead to premature failure of the meter! However, higher thermal shocks are
possible at lower working pressures. For more information, please contact your nearest
representative.
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OPTIMASS 3000
4.1 Safety instructions
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
ELECTRICAL CONNECTIONS 4
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
4.2 Electrical and I/O connections
For information regarding electrical and I/O connections, please refer to the handbook for the
relevant signal converter.
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5 SERVICE
5.1 Spare parts availability
The manufacturer adheres to the basic principle that functionally adequate spare parts for each
device or each important accessory part will be kept available for a period of 3 years after
delivery of the last production run for the device.
This regulation only applies to spare parts which are subject to wear and tear under normal
operating conditions.
5.2 Availability of services
The manufacturer offers a range of services to support the customer after expiration of the
warranty. These include repair, maintenance, technical support and training.
INFORMATION!
For more precise information, please contact your local sales office.
5.3 Returning the device to the manufacturer
OPTIMASS 3000
5.3.1 General information
This device has been carefully manufactured and tested. If installed and operated in accordance
with these operating instructions, it will rarely present any problems.
CAUTION!
Should you nevertheless need to return a device for inspection or repair, please pay strict
attention to the following points:
•
Due to statutory regulations on environmental protection and safeguarding the health and
safety of our personnel, manufacturer may only handle, test and repair returned devices that
have been in contact with products without risk to personnel and environment.
•
This means that the manufacturer can only service this device if it is accompanied by the
following certificate (see next section) confirming that the device is safe to handle.
CAUTION!
If the device has been operated with toxic, caustic, flammable or water-endangering products,
you are kindly requested:
•
to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from
such dangerous substances,
•
to enclose a certificate with the device confirming that is safe to handle and stating the
product used.
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5.3.2 Form (for copying) to accompany a returned device
Company: Address:
Department: Name:
Tel. no.: Fax no.:
Manufacturer's order no. or serial no.:
The device has been operated with the following medium:
SERVICE 5
This medium is: water-hazardous
toxic
caustic
flammable
We checked that all cavities in the device are free from such
substances.
We have flushed out and neutralized all cavities in the
device.
We hereby confirm that there is no risk to persons or the environment through any residual media
contained in the device when it is returned.
Date: Signature:
Stamp:
5.4 Disposal
CAUTION!
Disposal must be carried out in accordance with legislation applicable in your country.
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6 TECHNICAL DATA
OPTIMASS 3000
6.1 Technical data
INFORMATION!
•
The following data is provided for general applications. If you require data that is more
relevant to your specific application, please contact us or your local representative.
•
Additional information (certificates, special tools, software,...) and complete product
documentation can be downloaded free of charge from the website (Download Center).
Measuring system
Measuring principle Coriolis mass flow
Application range Mass flow and density measurement of fluids, gases
Measured values Mass, density, temperature
Calculated values Volume, referred density, concentration, velocity
Design
Basic System consists of a measuring sensor and a converter to process the
Features Fully welded maintenance free sensor with single Z-shaped measuring tube
Variants
Variants
VariantsVariants
Compact version Integral converter
Remote version Available with field, wall or 19¨ rack mount versions of the converter
Modbus version Sensor with integral electronics providing Modbus output for connection to a
output signal
PLC
Measuring accuracy
Mass
Mass
MassMass
Liquid ±0.1% of actual measured flow rate + zero stability
Gas ±0.5% of actual measured flow rate + zero stability
Repeatability Better than 0.05% plus zero stability (includes the combined effects of
Zero stability
Zero stability
Zero stabilityZero stability
Stainless Steel / Hastelloy® 0.0057% of maximum flow rate with respective sensor size
Reference conditions
Reference conditions
Reference conditionsReference conditions
Product Water
Temperature +20°C / +68°F
Operating pressure 1 barg / 14.5 psig
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperature
Effect on sensor zero point caused by a shift in process temperatureEffect on sensor zero point caused by a shift in process temperature
Stainless Steel / Hastelloy® 0.0056% per 1°C / 0.0031% per 1°F
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressure
Effect on sensor zero point caused by a shift in process pressureEffect on sensor zero point caused by a shift in process pressure
Stainless Steel / Hastelloy® 0.013% of the max flow rate per 1 barg / 0.0009% of the max flow rate per 1
Density
Density
DensityDensity
Measuring range
Accuracy
On site calibration
repeatability, linearity and hysteresis)
psig
400...3000 kg/m3 / 25...187 lbs/ft
±2 kg/m3 / ±0.13 lbs/ft
±0.5 kg/m3 / ±0.033 lbs/ft
3
3
3
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Temperature
Temperature
TemperatureTemperature
Accuracy ±1°C / ±1.8°F
Operating conditions
Maximum flow rates
Maximum flow rates
Maximum flow ratesMaximum flow rates
01 20 kg/h / 0.733 lbs/min
03 130 kg/h / 4.766 lbs/min
04 450 kg/h / 16.5 lbs/min
Ambient temperature
Ambient temperature
Ambient temperatureAmbient temperature
Compact version with Aluminium
converter
Compact version with Stainless Steel
converter
Remote versions -40...+65°C / -40…+149°F
Process temperature
Process temperature
Process temperatureProcess temperature
Stainless Steel / Hastelloy® -40…+150°C / -40…+302°F
Nominal pressure at 20
Nominal pressure at 20°C / 68
Nominal pressure at 20Nominal pressure at 20
Measuring tube
Measuring tube
Measuring tubeMeasuring tube
Stainless Steel -1…150 barg / -14.5…2175 psig
Hastelloy® -1…300 barg / -14.5…4351 psig
Outer casing
Outer casing
Outer casingOuter casing
PED / CRN approved -1…30 barg / -14.5…435 psig
Fluid properties
Fluid properties
Fluid propertiesFluid properties
Permissible physical condition Liquids, gases
Permissible gas content (volume) Contact manufacturer for information.
Permissible solid content (volume) Contact manufacturer for information.
Protection category (acc. to EN 60529) IP 67, NEMA 4X
C / 68°F
C / 68C / 68
F
FF
-40...+60°C / -40…+140°F
Extended temperature range: 65°C / 149°F for some I/O options. For more
information contact manufacturer.
-40...+55°C / -40…+130°F
For operating pressures >30barg / 435psig, a burst disc is mandatory
TECHNICAL DATA 6
Installation conditions
Inlet runs None required
Outlet runs None required
Materials
Stainless Steel meter
Stainless Steel meter
Stainless Steel meterStainless Steel meter
Measuring tube Stainless Steel 316L (1.4435)
Process connections Stainless Steel 316L (1.4435)
Baseplate Stainless Steel 316L (1.4435)
Outer casing Stainless Steel 316L (1.4435)
Hastelloy
Hastelloy® meter
HastelloyHastelloy
Measuring tube Hastelloy® C-22
Process connections Hastelloy® C-22
Baseplate Stainless Steel 316L (1.4435)
Outer casing Stainless Steel 316L (1.4435)
meter
meter meter
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6 TECHNICAL DATA
Heating jacket version
Heating jacket version
Heating jacket versionHeating jacket version
Heating jacket Stainless Steel 316L (1.4435)
All versions
All versions
All versionsAll versions
Sensor electronics housing Stainless Steel 316L (1.4409)
Junction box (remote version) Die cast Aluminium (polyurethane coating)
Optional Stainless Steel 316 (1.4401)
Process connections
Threaded
Threaded
ThreadedThreaded
NPT-M ¼¨
Flange
Flange
FlangeFlange
DIN DN15 / PN40…63
ASME ½¨ / ASME 150…600
JIS 15A / 20K
Hygienic
Hygienic
HygienicHygienic
Tri-clover ½¨
Tri-clamp DIN 32676 DN10
OPTIMASS 3000
Electrical connections
Electrical connections For full details, including: power supply, power consumption etc., see
I/O For full details of I/O options, including data streams and protocols, see
technical data for the relevant converter.
technical data for the relevant converter.
Approvals
Mechanical
Mechanical
MechanicalMechanical
Electromagnetic compatibility (EMC)
acc. to CE
European Pressure Equipment Directive PED 97-23 EC (acc. to AD 2000 Regelwerk)
Factory Mutual / CSA Class I, Div 1 groups A, B, C, D
ANSI / CSA (Dual Seal) 12.27.901-2003
ATEX (acc. 94/9/EC)
ATEX (acc. 94/9/EC)
ATEX (acc. 94/9/EC)ATEX (acc. 94/9/EC)
OPTIMASS 3300C non Ex I Signal outputs without heating jacket / insulation
OPTIMASS 3300C non Ex I Signal outputs without heating jacket / insulation
OPTIMASS 3300C non Ex I Signal outputs without heating jacket / insulationOPTIMASS 3300C non Ex I Signal outputs without heating jacket / insulation
Ex d connection compartment II 2 G Ex d [ib] IIC T6....T1
Ex e connection compartment II 2 G Ex de [ib] IIC T6....T1
Namur NE 21/5.95
2004/108/EC (EMC)
2006/95/EC (Low Voltage Directive)
Class II, Div 1 groups E, F, G
Class III, Div 1 hazardous areas
Class I, Div 2 groups A, B, C, D
Class II, Div 2 groups F, G
Class III, Div 2 hazardous areas
II 2 D Ex tD A21 IP6x T160°C
II 2 D Ex tD A21 IP6x T160°C
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OPTIMASS 3000
OPTIMASS 3300C non Ex I signal outputs with heating jacket / insulation
OPTIMASS 3300C non Ex I signal outputs with heating jacket / insulation
OPTIMASS 3300C non Ex I signal outputs with heating jacket / insulationOPTIMASS 3300C non Ex I signal outputs with heating jacket / insulation
Ex d connection compartment II 2 G Ex d [ib] IIC T6....T1
II 2 D Ex tD A21 IP6x T170°C
Ex e connection compartment II 2 G Ex de [ib] IIC T6....T1
II 2 D Ex tD A21 IP6x T170°C
OPTIMASS 3300C Ex I signal outputs without heating jacket / insulation
OPTIMASS 3300C Ex I signal outputs without heating jacket / insulation
OPTIMASS 3300C Ex I signal outputs without heating jacket / insulationOPTIMASS 3300C Ex I signal outputs without heating jacket / insulation
Ex d connection compartment II 2(1) G Ex d [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T160°C
Ex e connection compartment II 2(1) G Ex de [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T160°C
OPTIMASS 3300C Ex I signal outputs with heating jacket / insulation
OPTIMASS 3300C Ex I signal outputs with heating jacket / insulation
OPTIMASS 3300C Ex I signal outputs with heating jacket / insulationOPTIMASS 3300C Ex I signal outputs with heating jacket / insulation
Ex d connection compartment II 2(1) G Ex d [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T170°C
Ex e connection compartment II 2(1) G Ex de [ia/ib] IIC T6....T1
II 2(1) D Ex tD [iaD] A21 IP6x T170°C
OPTIMASS 3000 / 3010C
OPTIMASS 3000 / 3010C without heating
OPTIMASS 3000 / 3010COPTIMASS 3000 / 3010C
/ insulation
OPTIMASS 3000 / 3010C
OPTIMASS 3000 / 3010C with heating /
OPTIMASS 3000 / 3010COPTIMASS 3000 / 3010C
insulation
II 2 G Ex ib IIC T6…T1
II 2 D Ex ibD 21 T150 °C
II 2 G Ex ib IIC T6…T1
II 2 D Ex ibD 21 T165 °C
TECHNICAL DATA 6
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6 TECHNICAL DATA
6.2 Measuring accuracy
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
OPTIMASS 3000
X Fow rate [%]
Y Measuring error [%]
Measuring error
The measuring error is obtained from the combined effects of accuracy and zero stability.
Reference conditions
Product Water
Temperature +20°C / +68°F
Operating pressure 1 barg / 14.5 psig
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OPTIMASS 3000
6.3 Guidelines for maximum operating pressure
Notes
• Ensure that the meter is used within its operating limits
• All hygienic process connections have a maximum operating rating of 10 barg at 130°C /
145 psig at 266°F
Pressure / temperature de-rating for all meter sizes / materials, in metric
Pressure / temperature de-rating for all meter sizes / materials, in metric
Pressure / temperature de-rating for all meter sizes / materials, in metricPressure / temperature de-rating for all meter sizes / materials, in metric
TECHNICAL DATA 6
X Temperature [°C]
Y Pressure [barg]
1 Hastelloy
2 Stainless Steel 316L measuring tube
3 Outer casing
®
C22 measuring tube
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6 TECHNICAL DATA
Pressure / temperature de-rating for all meter sizes / materials, in imperial
Pressure / temperature de-rating for all meter sizes / materials, in imperial
Pressure / temperature de-rating for all meter sizes / materials, in imperialPressure / temperature de-rating for all meter sizes / materials, in imperial
X Temperature [°F]
Y Pressure [psig]
OPTIMASS 3000
1 Hastelloy
2 Stainless Steel 316L measuring tube
3 Outer casing
®
HC22 measuring tube
Flanges
• DIN flange ratings are based on EN 1092-1 2001 table 18, 1% proof stress material group
14EO
• ASME flange ratings are based on ASME B16.5 2003 table 2 material group 2.2
• JIS flange ratings are based on JIS 2220: 2001 table 1 division 1 material group 022a
Notes
• The maximum operating pressure will be either the flange rating or the measuring tube
rating, WHICHEVER IS THE LOWER!
• The manufacturer recommends that the seals are replaced at regular intervals. This will
maintain the hygienic integrity of the connection.
WHICHEVER IS THE LOWER!
WHICHEVER IS THE LOWER!WHICHEVER IS THE LOWER!
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OPTIMASS 3000
6.4 Dimensions and weights
6.4.1 General dimensions
TECHNICAL DATA 6
Meter weights for Hastelloy® (H) and Stainless Steel (S)
Weight [kg]
H/S 01 H/S 03 H/S 04
Aluminium (compact) 16 16 16
Stainless Steel (compact) 22.1 22.1 22.1
Aluminium (remote) 13.2 13.2 13.2
Stainless Steel (remote) 14 14 14
Weight [lbs]
H/S 01 H/S 03 H/S 04
Aluminium (compact) 35.2 35.2 35.2
Stainless Steel (compact) 48.62 48.62 48.62
Aluminium (remote) 29.04 29.04 29.04
Stainless Steel (remote) 30.8 30.8 30.8
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6 TECHNICAL DATA
Dimensions
Size [mm] / [inches]
S/H 01 S/H 03 S/H 04
A 180 / 7.1
B 132 / 5.2
C 156 / 6.1
D 123.5 / 4.9
E 98.5 / 3.9
F 137 / 5.4
G 60 / 2.4
H 160 / 6.3
J1 348 / 13.7
J2 269 / 10.6
Measuring tube inner
diameter [mm]
1.2 2.6 4.0
OPTIMASS 3000
6.4.2 NPT connections
Connection type Dimension K
[mm] [inches]
¼¨ NPT(M) 256±3 10.1 ±0.1
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OPTIMASS 3000
6.4.3 Flange connections
TECHNICAL DATA 6
Connection type Dimension K
[mm] [inches]
ASME150 286±3 11.3 ±0.1
ASME300 286±3 11.3 ±0.1
ASME600 295±3 11.6 ±0.1
DN15 PN40 286±3 11.3 ±0.1
DN15 PN63 295±3 11.6 ±0.1
15A JIS 20K 286±3 11.3 ±0.1
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6 TECHNICAL DATA
6.4.4 Hygienic connections
OPTIMASS 3000
Connection type Dimension K
[mm] [inches]
DN10 DIN32676 260±3 10.2 ±0.1
½¨ Tri-Clover 262±3 10.3 ±0.1
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OPTIMASS 3000
6.4.5 Heating jacket / purge port version
TECHNICAL DATA 6
Meter size 01 03 04
A [mm] / [inches] 129 ±5.0 / 5.01 ±0.2
B 45º (approximately)
C 45º ±6º
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7 NOTES
OPTIMASS 3000
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OPTIMASS 3000
NOTES 7
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KROHNE product overview
• Electromagnetic flowmeters
• Variable area flowmeters
• Ultrasonic flowmeters
• Mass flowmeters
• Vortex flowmeters
• Flow controllers
• Level meters
• Temperature meters
• Pressure meters
• Analysis products
• Products and systems for the oil & gas industry
• Measuring systems for the marine industry
Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.:+49 (0)203 301 0
Fax:+49 (0)203 301 10389
info@krohne.de
© KROHNE 03/2012 - 4001593001 - MA OPTIMASS 3000 R01 en - Subject to change without notice.
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com
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