KROHNE OPTIFLUX 4000 Operating Manual

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Page 1

Handbook

OPTIFLUX 4000

OPTIFLUX 4000OPTIFLUX 4000

HandbookHandbook

Electromagnetic flow sensor

The documentation is only complete when used in combination with the relevant documentation for the signal converter.

Page 2

IMPRINT

:::::::::::::::::::::::::::::::::::::::

Subject to change without notice.

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OPTIFLUX 4000

CONTENTS

1 Safety instructions 5

1.1 Intended use ..................................................................................................................... 5

1.2 Certification ...................................................................................................................... 5

1.3 Safety instructions from the manufacturer ..................................................................... 6

1.3.1 Copyright and data protection ................................................................................................ 6

1.3.2 Disclaimer............................................................................................................................... 6

1.3.3 Product liability and warranty ................................................................................................ 7

1.3.4 Information concerning the documentation........................................................................... 7

1.3.5 Warnings and symbols used................................................................................................... 8

1.4 Safety instructions for the operator................................................................................. 8

2 Device description 9

2.1 Scope of delivery............................................................................................................... 9

2.2 Device description .......................................................................................................... 10

2.3 Nameplate ...................................................................................................................... 11

3 Installation 12

3.1 General notes on installation ......................................................................................... 12

3.2 Storage ........................................................................................................................... 12

3.3 Transport ........................................................................................................................ 12

3.4 Pre-installation requirements ....................................................................................... 13

3.5 General requirements.................................................................................................... 13

3.5.1 Vibration ................................................................................................................................ 13

3.5.2 Magnetic field........................................................................................................................ 13

3.6 Installation conditions ....................................................................................................14

3.6.1 Inlet and outlet...................................................................................................................... 14

3.6.2 Bends in 2 or 3 dimensions................................................................................................... 14

3.6.3 T-section ............................................................................................................................... 15

3.6.4 Bends .................................................................................................................................... 15

3.6.5 Open feed or discharge......................................................................................................... 16

3.6.6 Flange deviation.................................................................................................................... 16

3.6.7 Control valve ......................................................................................................................... 16

3.6.8 Pump ..................................................................................................................................... 17

3.6.9 Air venting and vacuum forces ............................................................................................. 17

3.6.10 Mounting position................................................................................................................ 18

3.7 Mounting......................................................................................................................... 19

3.7.1 Torques and pressures......................................................................................................... 19

3.8 Temperatures................................................................................................................. 22

4 Electrical connections 23

4.1 Safety instructions.......................................................................................................... 23

4.2 Grounding ....................................................................................................................... 23

4.3 Virtual reference for IFC 300 (C, W and F version) ....................................................... 25

4.4 Connection diagrams ..................................................................................................... 25

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CONTENTS

OPTIFLUX 4000

5 Service 26

5.1 Spare parts availability...................................................................................................26

5.2 Availability of services .................................................................................................... 26

5.3 Returning the device to the manufacturer..................................................................... 26

5.3.1 General information.............................................................................................................. 26

5.3.2 Form (for copying) to accompany a returned device............................................................ 27

5.4 Disposal .......................................................................................................................... 27

6 Technical data 28

6.1 Measuring principle........................................................................................................28

6.2 Technical data................................................................................................................. 29

6.3 Legal metrology.............................................................................................................. 37

6.3.1 OIML R49 ............................................................................................................................... 37

6.3.2 MID Annex III (MI-001)........................................................................................................... 39

6.3.3 Verification to MI-001 & OIML 49.......................................................................................... 41

6.3.4 OIML R117 ............................................................................................................................. 42

6.3.5 MI-005 ................................................................................................................................... 42

6.4 Measurement accuracy.................................................................................................. 43

6.5 Dimensions and weights ................................................................................................ 45

6.6 Pressure derating........................................................................................................... 50

6.7 Vacuum load ................................................................................................................... 52

7 Notes 53

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OPTIFLUX 4000

1.1 Intended use

CAUTION!

Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.

INFORMATION!

The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.

The measurement of volumetric flowrate of electrically conductive fluids. Basic measurement is the flow velocity upon which all other measurements are based.

1.2 Certification

CE marking

SAFETY INSTRUCTIONS

The manufacturer certifies successful testing of the product by applying the CE marking.

This device fulfils the statutory requirements of the relevant EU directives.

For full information of the EU directives and standards and the approved certifications, please refer to the (8'HFODUDWLRQRI&RQIRUPLW\ or the website of the manufacturer.

Other approvals and standards

• Measuring Instruments Directive 2014/32/EU - , Annex III (MI-001), Annex VII (MI-005)

For more information, please refer to the dedicated documentation.

DANGER!

For devices used in hazardous areas, additional safety notes apply. Please refer to the Ex documentation.

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SAFETY INSTRUCTIONS

1.3 Safety instructions from the manufacturer

1.3.1 Copyright and data protection

The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.

The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.

The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.

The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.

OPTIFLUX 4000

We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.

We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.

1.3.2 Disclaimer

The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.

This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.

Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.

The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.

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OPTIFLUX 4000

1.3.3 Product liability and warranty

The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.

1.3.4 Information concerning the documentation

To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.

If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.

This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.

SAFETY INSTRUCTIONS

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SAFETY INSTRUCTIONS

1.3.5 Warnings and symbols used

Safety warnings are indicated by the following symbols.

DANGER!

This warning refers to the immediate danger when working with electricity.

DANGER!

This warning refers to the immediate danger of burns caused by heat or hot surfaces.

DANGER!

This warning refers to the immediate danger when using this device in a hazardous atmosphere.

DANGER!

These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.

OPTIFLUX 4000

WARNING!

Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.

CAUTION!

Disregarding these instructions can result in damage to the device or to parts of the operator's plant.

INFORMATION!

These instructions contain important information for the handling of the device.

LEGAL NOTICE!

This note contains information on statutory directives and standards.

• HANDLING

HANDLING

HANDLINGHANDLING

This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.

RESULT

RESULTRESULT This symbol refers to all important consequences of the previous actions.

1.4 Safety instructions for the operator

WARNING!

In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel. This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.

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OPTIFLUX 4000

2.1 Scope of delivery

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor.

DEVICE DESCRIPTION

Figure 2-1: Scope of delivery

1 Ordered flowmeter 2 Product documentation 3 Factory calibration report 4 CD-ROM with product documentation in available languages 5 Grounding rings (optional) 6 Signal cable (remote versions only)

INFORMATION!

Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.

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DEVICE DESCRIPTION

2.2 Device description

Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.

INFORMATION!

Product specific information and extensive product specification is available using PICK, the Product Information Center KROHNE web-tool. PICK can be found via the service menu button on the KROHNE.com website.

The following versions are available:

á Compact version (the signal converter is mounted directly on the flow sensor) á Remote version (a measuring sensor with connection box and a separate signal converter)

OPTIFLUX 4000

Figure 2-2: Device versions

1 Remote version 2 Compact version with signal converter IFC 300 3 Compact version with signal converter IFC 100 (0°) 4 Compact version with signal converter IFC 100 (45°) 5 Compact version with signal converter IFC 100 (10°) Stainless steel 6 Compact version with signal converter IFC 050 (10°)

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OPTIFLUX 4000

2.3 Nameplate

INFORMATION!

Check the device nameplate to ensure that the device is delivered according to your order. Additional information (a.o correct supply voltage), can be found in the documentation of the signal converter.

1 Name and address of the manufacturer 2 Type designation of the flowmeter and CE sign with number(s) of notified body / bodies 3 Calibration data 4 PED data

DEVICE DESCRIPTION

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INSTALLATION

3.1 General notes on installation

INFORMATION!

Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.

INFORMATION!

Do a check of the packing list to make sure that you have all the elements given in the order.

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

3.2 Storage

• Store the device in a dry and dust-free location.

• Avoid lasting direct exposure to the sun.

• Store the device in its original packaging.

• Storage temperature: -50...+70°C / -58...+158°F

OPTIFLUX 4000

3.3 Transport

Signal converter

• No special requirements.

Compact version

• Do not lift the device by the signal converter housing.

• Do not use lifting chains.

• To transport flange devices, use lifting straps. Wrap these around both process connections.

Figure 3-1: Transport

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OPTIFLUX 4000

3.4 Pre-installation requirements

Make sure that you have all necessary tools available:

• Allen key (4 mm)

• Small screwdriver

• Wrench for cable glands

• Wrench for wall mounting bracket (remote version only)

• Torque wrench for installing flowmeter in pipeline

3.5 General requirements

INFORMATION!

The following precautions must be taken to ensure reliable installation.

•

Make sure that there is adequate space to the sides.

•

Protect the signal converter from direct sunlight and install a sun shade if necessary.

•

Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat exchanger.

•

Do not expose the signal converter to intense vibration. The flowmeters are tested for a vibration level in accordance with IEC 68-2-64.

INSTALLATION

3.5.1 Vibration

Figure 3-2: Avoid vibrations

3.5.2 Magnetic field

Figure 3-3: Avoid magnetic fields

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INSTALLATION

3.6 Installation conditions

3.6.1 Inlet and outlet

Figure 3-4: Recommended inlet and outlet

1 Refer to chapter "Bends in 2 or 3 dimensions" 2 t 2 DN

INFORMATION!

Sensors of type VN02 up to DN10: The inlet and outlet sections are enclosed inside the sensor.

OPTIFLUX 4000

3.6.2 Bends in 2 or 3 dimensions

Figure 3-5: Inlet when using 2 and/or 3 dimensional bends upstream of the flowmeter

Inlet length: using bends in 2 dimensions: t 5 DN; when having bends in 3 dimensions: t 10 DN

INFORMATION!

2 Dimensional bends occur in a vertical plane only, while 3 Dimensional bends occur in both vertical and

and horizontal plane.

andand

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OPTIFLUX 4000

3.6.3 T-section

Figure 3-6: Distance behind a T-section

1 t 10 DN

3.6.4 Bends

INSTALLATION

Figure 3-7: Installation in bending pipes

Figure 3-8: Installation in bending pipes

CAUTION!

Avoid draining or partial filling of the flow sensor

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INSTALLATION

3.6.5 Open feed or discharge

Figure 3-9: Installation in front of an open discharge

3.6.6 Flange deviation

CAUTION!

Max. permissible deviation of pipe flange faces:

- L

max

d 0.5 mm / 0.02"

min

OPTIFLUX 4000

Figure 3-10: Flange deviation

1 L

max

2 L

min

3.6.7 Control valve

Figure 3-11: Installation in front of a control valve

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OPTIFLUX 4000

3.6.8 Pump

Figure 3-12: Installation behind a pump

3.6.9 Air venting and vacuum forces

INSTALLATION

Figure 3-13: Air venting

1 t 5 m / 17 ft 2 Air ventilation point

Figure 3-14: Vacuum

1 t 5 m / 17 ft

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INSTALLATION

3.6.10 Mounting position

Figure 3-15: Mounting position

• Install flow sensor in line with the pipe axis.

• Pipe flange faces must be parallel to each other.

OPTIFLUX 4000

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OPTIFLUX 4000

3.7 Mounting

CAUTION!

Please take care to use the proper gasket to prevent damaging the liner of the flowmeter. In general, the use of spiral wound gaskets is not advised, as it could severely damage the liner of the flowmeter.

3.7.1 Torques and pressures

INSTALLATION

Figure 3-16: Tightening of bolts

Tightening of bolts

• Always tighten the bolts uniformly and in diagonally opposite sequence.

• Do not exceed the maximum torque value.

• Step 1: Apply approx. 50% of max. torque given in table.

• Step 2: Apply approx. 80% of max. torque given in table.

• Step 3: Apply 100% of max. torque given in table.

INFORMATION!

Other sizes / pressure ratings on request.

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INSTALLATION

OPTIFLUX 4000

Nominal

size

DN [mm]

1 The specified torque values are dependent on variables (temperature, bolt material, gasket material,

lubricants, etc.) which are not within the control of the manufacturer. Therefore the values should be regarded as indicative only.

2 F= ASTM gr B7 Studbolts - F=0.14 - Carbon steel flanges 3 * Information DN > 1000; please contact the support service department

Pressure

Bolts 2 Max. torque [Nm] 1

rating

PFA PTFE ETFE PU Hard

rubber

2.5 PN 40 4 x M 12 32 32 - - - -

4 PN 40 4 x M 12 32 32 - - - -

6 PN 40 4 x M 12 32 32 - - - -

10 PN 40 4 x M 12 7.6 7.6 - 4.6 - -

15 PN 40 4 x M 12 9.3 9.3 - 5.7 - -

20 PN 40 4 x M 12 16 16 - 9.6 - -

25 PN 40 4 x M 12 22 22 22 11 - -

32 PN 40 4 x M 16 37 37 37 19 - -

40 PN 40 4 x M 16 43 43 43 25 - -

50 PN 40 4 x M 16 55 55 55 31 - 36

65 PN 16 4 x M 16 51 51 51 42 - 18

65 PN 40 8 x M 16 38 38 38 21 - -

80 PN 40 8 x M 16 47 47 47 25 - 33

100 PN 16 8 x M 16 39 39 39 30 - 30

125 PN 16 8 x M 16 53 53 53 40 - 43

150 PN 16 8 x M 20 68 68 68 47 - 68

200 PN 10 8 x M 20 84 84 84 68 68 50

200 PN 16 12 x M 20 68 68 68 45 45 -

250 PN 10 12 x M 20 78 78 78 65 65 48

250 PN 16 12 x M 24 116 116 116 78 78 -

300 PN 10 12 x M 20 88 88 88 76 76 59

300 PN 16 12 x M 24 144 144 144 105 105 -

350 PN 10 16 x M 20 97 97 97 75 75 67

400 PN 10 16 x M 24 139 139 139 104 104 97

450 PN 10 20 x M 24 - 127 127 93 93 89

500 PN 10 20 x M 24 - 149 149 107 107 103

600 PN 10 20 x M 27 - 205 205 138 138 144

700 PN 10 20 x M 27 - 238 238 163 163 -

800 PN 10 24 x M 30 - 328 328 219 219 -

900 PN 10 28 x M 30 - 308 308 205 205 -

1000 PN 10 28 x M 35 - 392 392 261 261 -

3 *

Soft

rubber

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OPTIFLUX 4000

INSTALLATION

Nominal

size

[inch]

1/10 150 4 x 1/2" 39 39 - - - -

1 1/4 150 4 x 1/2" 97 97 97 - - -

1 1/2 150 4 x 1/2" 138 138 138 - - -

1 The specified torque values are dependent on variables (temperature, bolt material, gasket material,

lubricants, etc.) which are not within the control of the manufacturer. Therefore the values should be regarded as indicative only.

2 F= ASTM gr B7 Studbolts - F=0.14 - Carbon steel flanges 3 Information * ; please contact the support service department

Flange

Bolts 2 Max. torque [in-lb] 1

class

[lb]

PFA PTFE ETFE PU Hard

rubber

1/6 150 4 x 1/2" 39 39 - - - -

1/4 150 4 x 1/2" 39 39 - - - -

3/8 150 4 x 1/2" 39 39 - - - -

1/2 150 4 x 1/2" 34 34 - - - -

3/4 150 4 x 1/2" 50 50 - - - -

1 150 4 x 1/2" 67 67 67 - - -

2 150 4 x 5/8" 225 225 225 - - 158

3 150 4 x 5/8" 380 380 380 - - 283

4 150 8 x 5/8" 300 300 300 - - 207

6 150 8 x 3/4" 540 540 540 - - 328

8 150 8 x 3/4" 979 979 979 818 818 418

10 150 12 x 7/8" 1104 1104 1104 923 923 601

12 150 12 x 7/8" 1478 1478 1478 1237 1237 676

14 150 12 x 1" 1835 1835 1835 1538 1538 909

16 150 16 x 1" 1767 1767 1767 1481 1481 1141

18 150 16 x 1 1/8" - 2605 2605 2183 2183 1100

20 150 20 x 1 1/8" - 2365 2365 1984 1984 1618

24 150 20 x 1 1/4" - 3419 3419 2873 2873 1479 28 150 28 x 1 1/4" - 2904 2904 - 3 * 2155

32 150 28 x 1 1/2" - 4560 4560 - * 36 150 32 x 1 1/2" - - 3 * - * -

40 150 36 x 1 1/2" - - * - * -

Soft

rubber

INFORMATION!

Other sizes / pressure ratings on request.

CAUTION!

•

Pressures are applicable at 20°C / 68°F.

•

For higher temperatures, the pressure ratings are as per ASME B16.5.

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INSTALLATION

3.8 Temperatures

CAUTION!

Protect the device from direct sunlight.

Temperature range Process [°C] Ambient [°C] Process [°F] Ambient [°F]

PTFE & PFA

Separate flow sensor -40 180 -40 65 -40 356 -40 149

Compact with IFC 300 -40 140 -40 65 -40 284 -40 149

Compact with IFC 100 -40 120 -40 65 -40 248 -40 149

Compact with IFC 050 -40 120 -40 165

ETFE

Separate flow sensor -40 120 -40 65 -40 248 -40 149

Compact with IFC 300 -40 120 -40 65 -40 248 -40 149

Compact with IFC 100 -40 120 -40 65 -40 248 -40 149

Compact with IFC 050 -40 120 -40 65 -40 248 -40 149

OPTIFLUX 4000

min. max. min. max. min. max. min. max.

-40 248 -40

149

Hard rubber

Separate flow sensor

Compact with IFC 300

Compact with IFC 100

Compact with IFC 050 -5 80 -40 65 23 176 -40 149

-5 80 -40 65 23 176 -40 149

Separate flow sensor -5 65 -40 65 23 149 -40 149

Compact with IFC 300 -5 65 -40 65 23 149 -40 149

Compact with IFC 100 -5 65 -40 65 23 149 -40 149

Compact with IFC 050 -5 65 -40 65 23 149 -40 149

1 Max. ambient temperature is 60°C / 140°F, but process temperature is then limited to 60°C / 140°F. 2 Hard rubber liner is available for Ex-versions only.

INFORMATION!

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r&r)ORZHUWKDQWKHVWDQGDUGFRPSDFWYHUVLRQV



 Ambient temperatures below -25

C / -13°F, may affect the readability of the display

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OPTIFLUX 4000

4.1 Safety instructions

DANGER!

All work on the electrical connections may only be carried out with the power disconnected. Take note of the voltage data on the nameplate!

DANGER!

Observe the national regulations for electrical installations!

DANGER!

For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation.

WARNING!

Observe without fail the local occupational health and safety regulations. Any work done on the electrical components of the measuring device may only be carried out by properly trained specialists.

ELECTRICAL CONNECTIONS

INFORMATION!

Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.

4.2 Grounding

DANGER!

The device must be grounded in accordance with regulations in order to protect personnel against electric shocks.

Figure 4-1: Grounding

1 Metal pipelines, not internally coated. Grounding without grounding rings.

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ELECTRICAL CONNECTIONS

Figure 4-2: Different types of grounding rings

1 Grounding ring number 1 2 Grounding ring number 2 3 Grounding ring number 3

Grounding ring number 1:

• Thickness : 3 mm / 0.1" (tantalum: 0.5 mm / 0.02")

Grounding ring number 2:

• Thickness : 3 mm / 0.1"

• Prevents damage to the flanges during transport and installation

• Especially for flow sensors with PTFE liner

OPTIFLUX 4000

Grounding ring number 3:

• Thickness : 3 mm / 0.1"

• With cylindrical neck (length 30 mm / 1.25" for DN10...150 / 3/8...6")

• Offers liner protection against abrasive fluids

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OPTIFLUX 4000

ELECTRICAL CONNECTIONS

4.3 Virtual reference for IFC 300 (C, W and F version)

Figure 4-3: Virtual reference

Minimum requirements:

• Size: t DN10 / 3/8"

• Electrical conductivity: t 200 μS/cm

• Signal cable: max. 50 m / 164 ft, type DS

4.4 Connection diagrams

INFORMATION!

For the connection diagrams please refer to the documentation of the applicable signal converter.

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SERVICE

5.1 Spare parts availability

The manufacturer adheres to the basic principle that functionally adequate spare parts for each device or each important accessory part will be kept available for a period of 3 years after delivery of the last production run for the device.

This regulation only applies to spare parts which are subject to wear and tear under normal operating conditions.

5.2 Availability of services

The manufacturer offers a range of services to support the customer after expiration of the warranty. These include repair, maintenance, technical support and training.

INFORMATION!

For more precise information, please contact your local sales office.

5.3 Returning the device to the manufacturer

OPTIFLUX 4000

5.3.1 General information

This device has been carefully manufactured and tested. If installed and operated in accordance with these operating instructions, it will rarely present any problems.

WARNING!

Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points:

•

Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel, the manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment.

•

This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle.

WARNING!

If the device has been operated with toxic, caustic, radioactive, flammable or water-endangering products, you are kindly requested:

•

to check and ensure, if necessary by rinsing or neutralising, that all cavities are free from such dangerous substances,

•

to enclose a certificate with the device confirming that it is safe to handle and stating the product used.

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OPTIFLUX 4000

5.3.2 Form (for copying) to accompany a returned device

CAUTION!

To avoid any risk for our service personnel, this form has to be accessible from outside of the packaging with the returned device.

Company: Address:

Department: Name:

Tel. no.: Fax no. and/or Email address:

Manufacturer's order no. or serial no.:

The device has been operated with the following medium:

This medium is: radioactive

water-hazardous

toxic

caustic

flammable

We checked that all cavities in the device are free from such substances.

We have flushed out and neutralized all cavities in the device.

SERVICE

We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.

Date: Signature:

Stamp:

5.4 Disposal

LEGAL NOTICE!

Disposal must be carried out in accordance with legislation applicable in your country.

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:Separate collection of WEEE (Waste Electrical and Electronic Equipment) in the European Union:

According to the directive 2012/19/EU, the monitoring and control instruments marked with the WEEE symbol and reaching their end-of-life must not be disposed of with other waste The user must dispose of the WEEE to a designated collection point for the recycling of WEEE or send them back to our local organisation or authorised representative.

must not be disposed of with other waste.

must not be disposed of with other wastemust not be disposed of with other waste

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TECHNICAL DATA

6.1 Measuring principle

An electrically conductive fluid flows inside an electrically insulated pipe through a magnetic field. This magnetic field is generated by a current, flowing through a pair of field coils. Inside of the fluid, a voltage U is generated: U = v * k * B * D

U = v * k * B * D

U = v * k * B * DU = v * k * B * D

in which: v = mean flow velocity k = factor correcting for geometry B = magnetic field strength D = inner diameter of flowmeter

The signal voltage U is picked off by electrodes and is proportional to the mean flow velocity v and thus the flow rate Q. A signal converter is used to amplify the signal voltage, filter it and convert it into signals for totalizing, recording and output processing.

OPTIFLUX 4000

Figure 6-1: Measuring principle

1 Field coils 2 Magnetic field 3 Electrodes 4 Induced voltage (proportional to flow velocity)

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OPTIFLUX 4000

TECHNICAL DATA

6.2 Technical data

INFORMATION!

•

The following data is provided for general applications. If you require data that is more relevant to your specific application, please contact us or your local sales office.

•

Additional information (certificates, special tools, software,...) and complete product documentation can be downloaded free of charge from the website (Downloadcenter).

Measuring system

Measuring principle Faraday's law

Application range Electrically conductive fluids

Measured value

Measured valueMeasured value

Primary measured value Flow velocity

Secondary measured value Volume flow

Design

Features Fully welded maintenance-free flow sensor.

Flange version with full bore flow tube.

Standard as well as higher pressure ratings.

Broad range of nominal sizes.

Industry specific insertion lengths.

Modular construction The measurement system consists of a flow sensor and a signal converter. It is

Compact version With signal converter IFC 050: OPTIFLUX 4050 C

Remote version In wall (W) mount version with signal converter IFC 050: OPTIFLUX 4050 W

Nominal diameter With signal converter IFC 050: DN2.5... 1200 / 1/10...48"

available as compact and as separate version.

With signal converter IFC 100: OPTIFLUX 4100 C

With signal converter IFC 300: OPTIFLUX 4300 C

In wall (W) mount version with signal converter IFC 100: OPTIFLUX 4100 W

In field (F), wall (W) or rack (R) mount version with signal converter IFC 300: OPTIFLUX 4300 F, W or R

With signal converter IFC 100: DN2.5...1200 / 1/10...48"

With signal converter IFC 300: DN2.5...3000 / 1/10...120"

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TECHNICAL DATA

Measuring accuracy

Maximum measuring error Depending on signal converter and DN size.

IFC 050: down to 0.5% of the measured value ± 1 mm/s IFC 100: down to 0.3% of the measured value ± 1 mm/s IFC 300: down to 0.2% of the measured value ± 1 mm/s

Optionally: optimised accuracy for IFC050 and IFC100. For more details on optimised accuracy, see the concerning signal converter documentation.

The additional typical measuring deviation for the current output is ±10 PA.

The maximum measuring error depends on the installation conditions.

For detailed information refer to

Repeatability ± 0.1% of MV, minimum 1 mm/s

Calibration / Verification Standard:

Long term stability ± 0.1% of MV

Special calibration On request.

MID Annex III (MI-001) (Directive 204/2/E8)

OIML R49 Certificate of conformity to OIML R49

Standard:

Standard:Standard:

2 point calibration by direct volume comparison.

Optional:

Optional:Optional:

Verification to Measurement Instrument Directive (MID), Annex III (MI-001). Standard: Verification at Ratio (Q3/Q1) = 80, Q3 t 2 m/s Optional: Verification at Ratio (Q3/Q1) > 80 on request

(Only in combination with signal converter IFC 300)

EC-Type examination certificate to MID Annex III (MI-001)

EC-Type examination certificate to MID Annex III (MI-001)EC-Type examination certificate to MID Annex III (MI-001)

(Only in combination with signal converter IFC 300)

Diameter range: DN25...1600

Forward and reverse (bi-directional) flow Liquid temperature range: +0.1°C / +50°C

For detailed information refer to

Certificate of conformity to OIML R49

Certificate of conformity to OIML R49Certificate of conformity to OIML R49

(Only in combination with signal converter IFC 300)

Diameter range Class 1: DN80...500

Forward and reverse (bi-directional) flow Liquid temperature range: +0.1°C / 50°C

For detailed information refer to

Measurement accuracy

Legal metrology

OPTIFLUX 4000

on page 43.

on page 37.

Class 2: DN25...50

on page 37.

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OPTIFLUX 4000

TECHNICAL DATA

Operating conditions

Temperature

TemperatureTemperature

For Ex versions different temperatures are valid. Please check the relevant Ex documentation for details. Process temperature PTFE / PFA: -40...+180°C / -40...+356°F for remote versions

PTFE / PFA: -40...+140°C /-40...+284°F for IFC 300 compact versions PTFE / PFA: -40...+120°C /-40...+248°F for IFC 050 and IFC100 compact versions ETFE: -40...+120°C / -40...+248°F Hard rubber: -5...+80°C / 23...+176°F Soft rubber: -5...+60°C / 23...+140°F PU: -5...+65°C / 23...+149°F

For more information about temperatures see the temperature table in the manual.

Ambient temperature

Storage temperature -50…+70°C/ -58…+158°F

Measuring range -12...+12 m/s / -40...+40 ft/s

Pressure

PressurePressure

EN 1092-1 DN2200...3000: PN2.5

ASME B16.5 1/10...40": 150 lb RF

JIS DN50...1000 / 2..40": 10 K

AWWA DN700...1800 / 28...72" class D

Vacuum load For detailed information refer to

Pressure loss Negligible

Standard

Standard (with aluminum signal converter housing):

StandardStandard

-40…+65°C/ -40…+149°F Protect electronics against self-heating with ambient temperatures above +55°C /

+131°F.

Option

Option (with stainless steel signal converter housing):

noitpOnoitpO

-40...+60°C / -40…+140° F

DN1200...2000: PN6

DN200...1000: PN10

DN65 and DN100...150: PN16

DN2.5...50 and DN80: PN40

Other pressures on request.

DN2.5...40 / 1/10...1½" : 20 K

Other pressures on request.

Vacuum load

on page 52.

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TECHNICAL DATA

Chemical properties

Chemical propertiesChemical properties

Physical condition Electrically conductive liquids

Electrical conductivity Water: t 20 PS/cm

Standard: t 1 PS/cm

Permissible gas content (volume) IFC 050: d 3%

IFC 100: d 5%

IFC 300: d 5%

Permissible solid content (volume)

IFC 050: d 10%

IFC 100: d 10%

IFC 300: d 70%

Installation conditions

Installation Assure that the flow sensor is always fully filled.

For detailed information refer to

Flow direction Forward and reverse.

Arrow on flow sensor indicates positive flow direction.

Inlet run t 5 DN

Outlet run t 2 DN

Dimensions and weights For detailed information refer to

Installation

Dimensions and weights

OPTIFLUX 4000

on page 12.

on page 45.

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OPTIFLUX 4000

TECHNICAL DATA

Materials

Flow sensor housing DN2.5...15 / 1/10...½": stainless steel 1.4408

DN20 / ¾": GTW-S 30

DN25...3000 / 1...120": sheet steel

Other materials on request.

Measuring tube Austenitic stainless steel

Flanges Standard: carbon steel

Other materials on request.

Liner Standard

Protective coating On exterior of the meter: flanges, housing, signal converter (compact version) and /

Connection box Only for remote versions

Measuring electrodes

Grounding rings Standard :

Standard

StandardStandard DN2.5...15 / 1/10...½": PFA DN20 ¾": PTFE

DN25...150 / 1...6": PFA

DN200...1800 / 8...72": ETFE

Option

OptionOption

DN25...600 / 1...24": PTFE

DN200...1800 / 8...72": PU

DN200...3000 / 8...120": Hard rubber (Ex only)

DN50...600 / 2...24": Soft rubber

Other materials on request.

or connection box (field version)

Standard coating

Option: off shore coating

Standard: die-cast aluminum

Option: stainless steel

Standard: Hastelloy® C

Option: platinum, stainless steel, titanium, tantalum, low noise

Option: conductive rubber (only in combination with soft rubber liner)

Other materials on request.

Standard : stainless steel

Standard :Standard :

Reference electrode (optional)

Option:

Option: Hastelloy® C, titanium, tantalum

Option:Option:

Grounding rings can be omitted with virtual reference option for the signal converter IFC 300.

Standard: Hastelloy® C

Option: platinum, stainless steel, titanium, tantalum, low noise

Other materials on request.

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TECHNICAL DATA

OPTIFLUX 4000

Process connections

Flange

FlangeFlange

EN 1092-1 DN2.5...3000 in PN2.5...40

ASME 1/10...120" in 150...2500 lb RF

JIS DN2.5...1000 in JIS 10...20 K

Design of gasket surface EN 1092-1, ASME, JIS; RF

AWWA: FF

Other sizes or pressure ratings on request.

Electrical connections

For full detail refer to the relevant documentation of the signal converter.

Signal cable

Signal cable (remote versions only)

Signal cableSignal cable

Type A (DS) In combination with the signal converter IFC 050, IFC 100 and IFC 300

Type B (BTS) Only in combination with the signal converter IFC 300

I/O For full details of I/O options, including data streams and protocols, see technical

In combination with the signal converter IFC 050, IFC 100 and IFC 300

In combination with the signal converter IFC 050, IFC 100 and IFC 300In combination with the signal converter IFC 050, IFC 100 and IFC 300

Standard cable, double shielded. Max. length: 600 m / 1968 ft (dep. on electrical conductivity and flow sensor).

Only in combination with the signal converter IFC 300

Only in combination with the signal converter IFC 300Only in combination with the signal converter IFC 300

Optional cable, triple shielded. Max. length: 600 m / 1968 ft (dep. on electrical conductivity and flow sensor).

datasheet of the relevant signal converter.

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OPTIFLUX 4000

TECHNICAL DATA

Approvals and certificates

CECE

This device fulfils the statutory requirements of the EU directives. The manufacturer certifies successful testing of the product by applying the CE mark.

For full information of the EU directive & standards and the approved certifications; please refer to the (8'HFODUDWLRQRI&RQIRUPLW\ or the website of the manufacturer.

Hazardous areas

Hazardous areasHazardous areas

ATEX Please check the relevant Ex documentation for details.

Compact version with signal converter IFC 050 C :

Compact version with signal converter IFC 050 C : II 2 GD

Compact version with signal converter IFC 050 C :Compact version with signal converter IFC 050 C :

Compact version with signal converter IFC 100 C:

Compact version with signal converter IFC 100 C: II 2 GD

Compact version with signal converter IFC 100 C:Compact version with signal converter IFC 100 C:

Compact version with signal converter IFC 300 C:

Compact version with signal converter IFC 300 C: II 2 GD or II 2(1) GD

Compact version with signal converter IFC 300 C:Compact version with signal converter IFC 300 C:

Remote version:

Remote version:II 2 GD

Remote version:Remote version:

FM In combination with signal converter IFC 300:

CSA In combination with signal converter IFC 300:

IECEx Compact version with signal converter IFC 100:

NEPSI GYJ05234 / GYJ05237

In combination with signal converter IFC 300:

In combination with signal converter IFC 300:In combination with signal converter IFC 300:

Class I, Div 2, groups A, B, C and D

Class II, Div 2, groups F and G

Class III, Div 2, groups F and G

In combination with signal converter IFC 300:

In combination with signal converter IFC 300:In combination with signal converter IFC 300:

Class I, Div 2, groups A, B, C and D

Class II, Div 2, groups F and G

IFC 100:

IFC 100:IFC 100:

IIC T4

Compact version with signal converter IFC 300:

IIC T6...T3

Ex me ia IIC T6...T3

Ex de ia IIC T6...T3

Ex qe ia IIC T6...T3

Ex e ia IIC T6...T3

IFC 300:

IFC 300:IFC 300:

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TECHNICAL DATA

Other approvals and standards

Other approvals and standardsOther approvals and standards

Custody transfer Standard: without verification

Only in combination with signal converter IFC 300.

For diameters: DN25...1800 (other diameters on request)

Cold water

Cold waterCold water

MID Directive 2014/32/EU MID Annex III (MI-001) type examination certificate

OIML R49 certificate of conformity

Conformity with ISO 4064 and EN 14154

Liquids other than water

Liquids other than waterLiquids other than water

For diameters DN25...DN500

MID Directive 2014/32/EU MID Annex VII (MI-005) type examination certificate

OIML R117 certificate of conformity

Hygiene PFA liner is FDA compliant.

Protection category acc. to IEC 529 / EN 60529

Protective coating Standard; ISO 12944-2: C3 medium / C4 high

Vibration resistance IEC 68-2-64

Random vibration test IEC 68-2-34

Shock test IEC 68-2-27

Standard:

Standard:Standard:

IP66/67 (NEMA 4/4X/6)

Option:

Option:Option:

IP68 (NEMA 6P)

IP68 is only available for separate design and with a stainless steel connection box.

Off shore coating; ISO 12944-2: C5I high / C5M high

OPTIFLUX 4000

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OPTIFLUX 4000

6.3 Legal metrology

INFORMATION!

OIML R49R117 and MID Annex MI-001 is only IFC 300!

6.3.1 OIML R49

The OPTIFLUX 4300 has a certificate of conformity with the international recommendation OIML R49 (edition 2006). The certificate has been issued by NMi (Dutch board of weight and measures). The OIML R49 recommendation (2006) concerns water meters intended for the metering of cold potable and hot water. The measuring range of the flowmeter is determined by Q3 (nominal flow rate) and R (ratio).

The OPTIFLUX 4300 meets the requirements for water meters of accuracy class 1 and 2.

Q1 = Q3 / R

Q2 = Q1 * 1.6

Q3 = Q1 * R

Q4 = Q3 * 1.25

TECHNICAL DATA

only available in combination with the signal converter

onlyonly

Figure 6-2: ISO flow rates added to figure as comparison towards OIML X:

X: Flow rate

X:X: Y [%]:

Y [%]: Maximum measuring error

Y [%]:Y [%]:

1 ±3% for class 1, ±5% for class 2 devices 2 ±1% for class 1, ±2% for class 2 devices

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TECHNICAL DATA

OIML R49 Class 1

OPTIFLUX 4000

DN Span

Flow rate [m3/h]

(R)

Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4

65 630 0.1587 0.254 100 125

80 630 0.254 0.4063 160 200

100 630 0.3968 0.6349 250 312.5

125 630 0.6349 1.0159 400 500

150 630 0.6349 1.0159 400 500

200 1000 1.0 1.6 1000 1250

250 1000 1.6 2.56 1600 2000

300 1000 2.5 4.0 2500 3125

350 500 5.0 8.0 2500 3125

400 500 8.0 12.8 4000 5000

450 500 8.0 12.8 4000 5000

500 500 12.6 20.16 6300 7875

600 160 39.375 63 6300 7875

700 80 125 200 10000 12500

800 80 125 200 10000 12500

900 80 200 320 16000 20000

1000 80 200 320 16000 20000

1100 80 200 320 16000 20000

1200 80 200 320 16000 20000

1300 80 312.5 500 25000 31250

1400 80 312.5 500 25000 31250

1500 80 312.5 500 25000 31250

1600 80 312.5 500 25000 31250

1800 50 500 800 25000 31250

OIML R49 Class 2

DN Span

(R)

Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4

25 400 0.040 0.064 16 20

32 400 0.0625 0.10 25 31.25

40 400 0.0625 0.10 25 31.25

50 400 0.10 0.16 40 50

For DN65 to DN1600; same values (DN, R, Q1, Q2, Q3, Q4) as for OIML R49 class 1 are applicable.

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Flow rate [m3/h]

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OPTIFLUX 4000

6.3.2 MID Annex III (MI-001)

All new designs of flow meters that are to be used for legal purposes in Europe require certification under the Measurement Instrument Directive (MID) 2014/32/EU Annex III (MI-001). Annex MI-001 of the MID applies to water meters intended for the measurement of volume of clean, cold or heated water in residential, commercial and light industrial use. An EC-type examination certificate is valid in all countries of the European Union.

The OPTIFLUX 4300 has an EC-type examination certificate and can be verified to the MID Annex III (MI-001) for water meters with diameter DN25...DN1800. The conformity assessment procedure followed for OPTIFLUX 4300 is Module B (Type Examination) and Module D (Quality Assurance of the Production Process).

The maximim permissible error on volumes delivered between Q2 (transitional) flow rate and Q4

(overload) flow rate is ±2%.

The maximum permissible error on volumes delivered between Q1 (minimum) flow rate and Q2

(transitional) flow rate is ±5%.

Q1 = Q3 / R

Q2 = Q1 * 1.6

Q3 = Q1 * R

Q4 = Q3 * 1.25

TECHNICAL DATA

Figure 6-3: ISO flow rates added to figure as comparison towards MID X:

X: Flow rate

X:X: Y [%]:

Y [%]: Maximum measuring error

Y [%]:Y [%]:

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TECHNICAL DATA

MI-001 certified flow characteristics

OPTIFLUX 4000

DN Span (R)

Flow rate [m3/h]

Q3 / Q1

Minimum Q1 Transitional Q2 Permanent Q3 Overload Q4

25 400 0.040 0.064 16 20

32 400 0.0625 0.10 25 31.25

40 400 0.0625 0.10 25 31.25

50 400 0.10 0.16 40 50

65 625 0.1587 0.2540 100 125

80 640 0.254 0.4063 160 200

100 625 0.3968 0.6349 250 312.5

125 667 0.6349 1.0159 400 500

150 667 0.6349 1.0159 400 500

200 1000 1.0 1.6 1000 1250

250 1000 1.6 2.56 1600 2000

300 1000 2.5 4.0 2500 3125

350 500 5.0 8.0 2500 3125

400 500 8.0 12.8 4000 5000

450 500 8.0 12.8 4000 5000

500 500 12.6 20.16 6300 7875

600 160 39.375 63 6300 7875

700 80 125 200 10000 12500

800 80 125 200 10000 12500

900 80 200 320 16000 20000

1000 80 200 320 16000 20000

1100 80 200 320 16000 20000

1200 80 200 320 16000 20000

1300 80 312.5 500 25000 31250

1400 80 312.5 500 25000 31250

1500 80 312.5 500 25000 31250

1600 80 312.5 500 25000 31250

1800 59 500 800 25000 31250

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OPTIFLUX 4000

6.3.3 Verification to MI-001 & OIML 49

INFORMATION!

Verification to MI-001 and to OIML R49 class 2 is carried out at the following values for R, Q1, Q2 and Q3. Verification to OIML R49 class 1 and at other values for R and Q3 available on request.

Verification to MID Annex III (MI-001)

TECHNICAL DATA

DN Span (R)

Flow rate [m3/h]

Q3 / Q1

Q1 Q2 Q3

25 80 0.05 0.08 4

32 80 0.125 0.20 10

40 80 0.125 0.20 10

50 80 0.2 0.32 16

65 80 0.3125 0.50 25

80 80 0.5 0.7875 40

100 80 0.7875 1.26 63

125 80 1.250 2.00 100

150 80 2.0 3.2 160

200 80 3.125 5.0 250

250 80 5.0 8.0 400

300 80 7.875 12.6 630

350 80 20 32 1600

400 80 31.25 50 2500

450 80 31.25 50 2500

500 80 50.0 80 4000

600 80 78.75 126 6300

700 50 125 200 10000

800 50 125 200 10000

900 50 200 512 16000

1000 50 200 512 16000

1100 50 320 512 16000

1200 50 320 512 16000

1400 50 500 800 25000

1600 50 500 500 25000

1800 50 500 800 25000

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TECHNICAL DATA

6.3.4 OIML R117

OIML R117

OPTIFLUX 4000

6.3.5 MI-005

MI-005

Qmax [m3/h] Qmin [m3/h] MMQ[m3]

15 5.4 0.27 0.002 0.5 0.3

25 20 1 0.2 0.3 0.2

50 50 2.5 0.5 0.3 0.2

80 200 10 2 0.3 0.2

100 312.5 15.6 2 0.3 0.2

150 500 25 5 0.3 0.2

250 2000 100 20 0.3 0.2

500 7875 787.5 100 0.3 0.2

Qmax [m3/h] Qmin [m3/h] MMQ[m3]

15 5.4 0.27 0.002 0.5

25 20 1.0 0.01 0.3

32 31.3 1.6 0.5 0.3

40 31.3 1.6 0.5 0.3

50 50 2.5 0.5 0.3

65 125 6.3 2 0.3

80 200 10 2 0.3

100 312.5 15.6 2 0.3

125 500 25 5 0.3

150 500 25 5 0.3

200 1250 62.5 10 0.3

250 2000 100 20 0.3

300 3125 156 50 0.3

350 3125 156 50 0.3

400 5000 250 50 0.3

450 5000 250 50 0.3

500 7875 787.5 100 0.3

MPA Class Accuracy [%]

Accuracy

Class

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OPTIFLUX 4000

6.4 Measurement accuracy

Every electromagnetic flowmeter is calibrated by direct volume comparison. The wet calibration validates the performance of the flowmeter under reference conditions against accuracy limits.

The accuracy limits of electromagnetic flowmeters are typically the result of the combined effect of linearity, zero point stability and calibration uncertainty.

Reference conditions

• Medium: water

• Temperature: +5...35°C / +41...95°F

• Operating pressure: 0.1...5 barg / 1.5...72.5 psig

• Inlet section: t 5 DN

• Outlet section: t 2 DN

TECHNICAL DATA

Figure 6-4: Flow velocity vs. accuracy X [m/s] : flow velocity Y [%]: deviation from the actual measured value (mv)

Accuracy

Flow sensor diameter Signal converter type Accuracy Curve

DN2.5...6 / 1/

DN10...1600 / 3/8...64"

DN1800...3000 / > 64" IFC 300 ±0.3% of mv + 2 mm/s 2

...¼"

IFC 300 ±0.3% of mv + 2 mm/s 2 IFC 300 ±0.2% of mv + 1 mm/s 1

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TECHNICAL DATA

Figure 6-5: Flow velocity vs. accuracy X [m/s] : flow velocity Y [%]: deviation from the actual measured value (mv)

OPTIFLUX 4000

Accuracy

Flow sensor diameter Signal converter type Accuracy Curve

DN2.5...6 / 1/

DN10...1200 / 3/8...48"

DN2.5...1200 / 1/10...48"

...¼"

IFC 100 ±0.4% of mv + 1 mm/s 3 IFC 100 ±0.3% of mv + 1 mm/s 4 IFC 050 ±0.5% of mv + 1 mm/s 5

INFORMATION!

Optionally for IFC050 and IFC 100; extended calibration at 2 points for optimised accuracy. For more details on optimised accuracy, see the concerning signal converter documentation.

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OPTIFLUX 4000

TECHNICAL DATA

6.5 Dimensions and weights

Remote version

Remote version a = 88 mm / 3.5"

Remote versionRemote version

b = 139 mm / 5.5"

c = 106 mm / 4.2"

Total height = H + a

Compact version with :

Compact version with :Compact version with : IFC 300

IFC 300

IFC 300IFC 300

a = 155 mm / 6.1"

b = 230 mm / 9.1"

c = 260 mm / 10.2"

Total height = H + a

Compact version with :

Compact version with :Compact version with : IFC 100 (0

IFC 100 (0°)

IFC 100 (0IFC 100 (0

Compact version with :

Compact version with :Compact version with : IFC 100 (45

IFC 100 (45°)

IFC 100 (45IFC 100 (45

)

))

)

))

a = 82 mm / 3.2"

b = 161 mm / 6.3"

c = 257 mm / 10.1"

Total height = H + a

a = 186 mm / 7.3"

b = 161 mm / 6.3"

c = 184 mm / 2.7"

Total height = H + a

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TECHNICAL DATA

Compact version

Compact version Compact version with stainless steel

with stainless steel

with stainless steel with stainless steel IFC 100 (10

IFC 100 (10°)

IFC 100 (10IFC 100 (10

Compact version with :

Compact version with :Compact version with : IFC 050 (10

IFC 050 (10°)

IFC 050 (10IFC 050 (10

1 The value may vary depending on the used cable glands.

)

))

)

))

OPTIFLUX 4000

a = 100 mm / 4"

b = 187 mm / 7.36"

c = 270 mm / 10.63"

Total height = H + a

a = 100mm / 4"

b = 157 mm / 6.18"

c = 260 mm / 10.24"

Total height = H + a

INFORMATION!

•

All data given in the following tables are based on standard versions of the flow sensor only.

•

Especially for smaller nominal sizes of the flow sensor, the signal converter can be bigger than the flow sensor.

•

Note that for other pressure ratings than mentioned, the dimensions may be different.

•

For full information on signal converter dimensions see relevant documentation.

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OPTIFLUX 4000

EN 1092-1

1 150 mm for construction according to order code VN03 (contact sales).

TECHNICAL DATA

Nominal size Dimensions [mm] Approximately

DN PN [bar] L H W

DIN ISO 13359

2.5...6 40 130 - 142 90 3

10 40 130

15 40 130

20 40 150 200 158 105 7

25 40 150 200 140 115 4

32 40 150 200 157 140 5

40 40 150 200 166 150 5

50 40 200 200 186 165 9

65 16 200 200 200 185 9

80 40 200 200 209 200 12

100 16 250 250 237 220 15

125 16 250 250 266 250 19

150 16 300 300 300 285 27

200 10 350 350 361 340 34

250 10 400 450 408 395 48

300 10 500 500 458 445 58

350 10 500 550 510 505 78

400 10 600 600 568 565 101

450 10 600 - 618 615 111

500 10 600 - 671 670 130

600 10 600 - 781 780 165

700 10 700 - 898 895 248

800 10 800 - 1012 1015 331

900 10 900 - 1114 1115 430

1000 10 1000 - 1225 1230 507

1200 6 1200 - 1417 1405 555

1400 6 1400 - 1619 1630 765

1600 6 1600 - 1819 1830 1035

1800 6 1800 - 2027 2045 1470

2000 6 2000 - 2259 2265 1860

- 106 90 6

200 106 95 6

weight [kg]

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TECHNICAL DATA

150 lb flanges

Nominal size Dimensions [inch] Approximately

ASME PN [psi] L H W

1/10" 284 5.12 - 5.59 3.50 6

1/8" 284 5.12 - 5.59 3.50 6

¼" 284 5.12 - 5.59 3.50 6

3/8" 284 5.12

½" 284 5.12 ¾" 284 5.91 7.87 5.28 3.88 18

1" 284 5.91 7.87 5.39 4.25 7

1 ¼" 284 5.91 7.87 5.98 4.62 7 1 ½" 284 5.91 7.87 6.10 5.00 11

2" 284 7.87 7.87 7.05 5.98 18

2 ½" 284 7.87 7.87 7.72 7.00 24

3" 284 7.87 7.87 8.03 7.50 26

4" 284 9.84 9.84 9.49 9.00 40

5" 284 9.84 9.84 10.55 10.0 49

6" 284 11.81 11.81 11.69 11.0 64

8" 284 13.78 13.78 14.25 13.5 95

10" 284 15.75 17.71 16.3 16.0 143

12" 284 19.69 19.69 18.78 19.0 207

14" 284 27.56 21.65 20.67 21.0 284

16" 284 31.50 23.62 22.95 23.5 364

18" 284 31.50 - 24.72 25.0 410

20" 284 31.50 - 26.97 27.5 492

24" 284 31.50 - 31.38 32.0 675

1 5.91" for construction according to order code VN03 (contact sales).

DIN ISO 13359

7.87 5.08 3.50 12

OPTIFLUX 4000

weight [lb]

- 5.08 3.50 12

CAUTION!

•

Pressures at 20°C / 68°F.

•

For higher temperatures, the pressure and temperature ratings are as per ASME B16.5.

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OPTIFLUX 4000

300 lb flanges

1 5.91" for construction according to order code VN03 (contact sales).

TECHNICAL DATA

Nominal size Dimensions [inch] Approximately

ASME PN [psi] L H W

DIN ISO 13359

1/10" 741 5.12 -- 5.59 3.75 6

1/8" 741 5.12 5.59 3.75 6

¼" 741 5.12 - 5.59 3.75 6

3/8" 741 5.12

½" 741 5.12 ¾" 741 5.91 7.87 5.67 4.62 20

1" 741 5.91 7.87 5.71 4.87 11

1 ½" 741 7.87 7.87 6.65 6.13 13

2" 741 9.84 7.87 7.32 6.50 22

3" 741 9.84 7.87 8.43 8.25 31

4" 741 11.81 9.84 10.00 10.0 44

6" 741 12.60 11.81 12.44 12.5 73

8" 741 15.75 13.78 15.04 15.0 157

10" 741 19.69 17.71 17.05 17.5 247

12" 741 23.62 - 20.00 20.5 375

14" 741 27.56 - 21.65 23.0 474

16" 741 31.50 - 23.98 25.5 639

20" 741 31.50 - 28.46 30.5 937

24" 741 31.50 - 33.39 36.0 1345

- 5.24 3.75 15

7.87 5.24 3.75 15

weight [lb]

CAUTION!

•

Pressures at 20°C / 68°F.

•

For higher temperatures, the pressure and temperature ratings are as per ASME B16.5.

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TECHNICAL DATA

6.6 Pressure derating

The graphs below refer to the maximum pressure as a function of the temperature for the flanges of the flowmeter (per specified flange material).

Please note that the specified values only refer to the flanges. The maximum value for the flowmeter can further be limited by the maximum value for other materials (i.e. the liner)

For A = Carbon steel A 105 & B = Stainless steel 316L

X/Y axes in all graphs; X = Temperature in [°C] / Y = Pressure in [bar] x/y axes in all graphs; x = Temperature in [°F] / y = Pressure in [psi]

OPTIFLUX 4000

Figure 6-6: Pressure derating; EN 1092-1

1 PN 40 2 PN 25 3 PN 16 4 PN 10 5 PN 6 6 PN 2.5

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OPTIFLUX 4000

Figure 6-7: Pressure derating; ANSI B16.5

1 300 lbs 2 150 lbs

TECHNICAL DATA

Figure 6-8: Pressure derating; JIS B2220

1 20K 2 10K

Figure 6-9: Pressure derating; AWWA C207

1 Class D1 [4...12"] 2 Class D2 [>12"] 3 Class B

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TECHNICAL DATA

6.7 Vacuum load

OPTIFLUX 4000

Diameter Max.

Vacuum load in mbar abs. at a process temperature of

pressure

[mm] [bar] 40°C 60°C 70°C 80°C 90°C 100°C 120°C 140°C 180°C

Liner in PTFE

Liner in PTFELiner in PTFE

DN10...20 50 0 0 0 0 0 0 500 750 1000

DN200...300 50 500 750 1000 1000 1000 1000 1000 1000 1000

DN350...600 50 800 1000 1000 1000 1000 1000 1000 1000 1000

Liner in PFA

Liner in PFALiner in PFA

DN2.5...150 50 0 0 0 0 0 0 0 0 0

Liner in ETFE

Liner in ETFELiner in ETFE

DN200...2000 150 100 100 100 100 100 100 100 - -

Liner in Hard rubber

Liner in Hard rubberLiner in Hard rubber

DN200...300 150 250 400 400 400 - - - - -

DN350...3000 150 500 600 600 600 - - - - -

Liner in PU

Liner in PULiner in PU

DN200...1800 1500 500 600 - - - - - - -

Liner in Soft rubber

Liner in Soft rubberLiner in Soft rubber

DN50..600 40 1000 1000 - - - - - - -

Diameter Max.

Vacuum load in psia at a process temperature of

pressure

[inch] [psi] 104°F 140°F 158°F 176°F 194°F 212°F 248°F 284°F 356°F

Liner in PTFE

Liner in PTFELiner in PTFE

3/8...3/4" 725 0 0 0 0 0 0 7.3 10.9 14.5

8...12" 725 7.3 10.9 14.5 14.5 14.5 14.5 14.5 14.5 14.5

14...24" 725 11.6 14.5 14.5 14.5 14.5 14.5 14.5 14.5 14.5

Liner in PFA

Liner in PFALiner in PFA

1/10...6" 725 0 0 0 0 0 0 0 0 0

Liner in ETFE

Liner in ETFELiner in ETFE

8...72" 2176 1.5 1.5 1.5 1.5 1.5 1.5 1.5 - -

Liner in Hard rubber

Liner in Hard rubberLiner in Hard rubber

8...12" 2176 3.6 5.8 5.8 5.8 - - - - -

14...120" 2176 7.3 8.7 8.7 8.7 - - - - -

Liner in PU

Liner in PULiner in PU

8...72" 21756 7.3 8.7 - - - - - - -

Liner in Soft rubber

Liner in Soft rubberLiner in Soft rubber

2..24" 580 14.5 14.5 - - - - - - -

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OPTIFLUX 4000

NOTES

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NOTES

OPTIFLUX 4000

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OPTIFLUX 4000

NOTES

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KROHNE – Process instrumentation and measurement solutions

•

Flow

•

Level

•

Temperature

•

Pressure

•

Process Analysis

•

Services

Head Office KROHNE Messtechnik GmbH Ludwig-Krohne-Str. 5 47058 Duisburg (Germany) Tel.: +49 203 301 0 Fax: +49 203 301 10389 info@krohne.com

The current list of all KROHNE contacts and addresses can be found at: www.krohne.com

KROHNE OPTIFLUX 4000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual