KROHNE OPTIFLUX 1000 Operating Manual
OPTIFLUX 1000 Handbook
Electromagnetic flow sensor in sandwich design
The documentation is only complete when used in combination with the relevant documentation for the signal converter.
© KROHNE 07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en
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All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH.
Subject to change without notice.
Copyright 2017 by
KROHNE Messtechnik GmbH - Ludwig-Krohne-Str. 5 - 47058 Duisburg (Germany)
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CONTENTS |
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Safety instructions |
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1.1 |
Intended use ..................................................................................................................... |
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1.2 |
Certification ...................................................................................................................... |
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1.3 |
Safety instructions from the manufacturer ..................................................................... |
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1.3.1 Copyright and data protection ................................................................................................ |
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1.3.2 Disclaimer ............................................................................................................................... |
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1.3.3 Product liability and warranty ................................................................................................ |
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1.3.4 Information concerning the documentation........................................................................... |
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1.3.5 Warnings and symbols used................................................................................................... |
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1.4 |
Safety instructions for the operator................................................................................. |
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2 Device description |
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2.1 |
Scope of delivery............................................................................................................... |
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2.2 |
Device description .......................................................................................................... |
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2.3 |
Nameplate (example) ..................................................................................................... |
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Installation |
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3.1 |
General notes on installation ......................................................................................... |
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3.2 |
Storage ........................................................................................................................... |
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3.3 |
Transport ........................................................................................................................ |
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3.4 |
Pre-installation requirements ....................................................................................... |
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3.5 |
General requirements .................................................................................................... |
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3.5.1 Vibration ................................................................................................................................ |
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3.5.2 Magnetic field........................................................................................................................ |
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3.6 |
Installation conditions .................................................................................................... |
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3.6.1 Inlet and outlet ...................................................................................................................... |
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3.6.2 Bends in 2 or 3 dimensions................................................................................................... |
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3.6.3 T-section ............................................................................................................................... |
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3.6.4 Bends .................................................................................................................................... |
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3.6.5 Open feed or discharge......................................................................................................... |
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3.6.6 Flange deviation .................................................................................................................... |
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3.6.7 Pump ..................................................................................................................................... |
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3.6.8 Control valve ......................................................................................................................... |
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3.6.9 Air venting and vacuum forces ............................................................................................. |
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3.6.10 Mounting position................................................................................................................ |
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3.7 |
Mounting ......................................................................................................................... |
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3.7.1 Torques and pressures......................................................................................................... |
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4 Electrical connections |
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4.1 |
Safety instructions.......................................................................................................... |
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4.2 |
Grounding ....................................................................................................................... |
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4.3 |
Virtual reference for IFC 300.......................................................................................... |
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4.4 |
Connection diagrams ..................................................................................................... |
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CONTENTS |
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OPTIFLUX 1000 |
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Service |
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5.1 |
Spare parts availability................................................................................................... |
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5.2 |
Availability of services .................................................................................................... |
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5.3 |
Returning the device to the manufacturer..................................................................... |
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5.3.1 General information.............................................................................................................. |
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5.3.2 Form (for copying) to accompany a returned device............................................................ |
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5.4 |
Disposal .......................................................................................................................... |
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Technical data |
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6.1 |
Measuring principle........................................................................................................ |
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6.2 |
Technical data................................................................................................................. |
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6.3 |
Measuring accuracy ....................................................................................................... |
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6.4 |
Dimensions and weights ................................................................................................ |
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Notes |
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SAFETY INSTRUCTIONS 1 |
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OPTIFLUX 1000 |
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1.1 Intended use
CAUTION!
Responsibility for the use of the measuring devices with regard to suitability, intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator.
INFORMATION!
The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose.
This electromagnetic flowmeter is designed exclusively to measure the flow of electrically conductive, liquid media.
WARNING!
If the device is not used according to the operating conditions (refer to chapter Technical data), the intended protection could be affected.
1.2 Certification
CE marking
The manufacturer certifies successful testing of the product by applying the CE marking.
This device fulfils the statutory requirements of the relevant EU directives.
For full information of the EU directives and standards and the approved certifications, please refer to the CE declaration or the website of the manufacturer.
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1 SAFETY INSTRUCTIONS |
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OPTIFLUX 1000 |
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1.3 Safety instructions from the manufacturer
1.3.1 Copyright and data protection
The contents of this document have been created with great care. Nevertheless, we provide no guarantee that the contents are correct, complete or up-to-date.
The contents and works in this document are subject to copyright. Contributions from third parties are identified as such. Reproduction, processing, dissemination and any type of use beyond what is permitted under copyright requires written authorisation from the respective author and/or the manufacturer.
The manufacturer tries always to observe the copyrights of others, and to draw on works created in-house or works in the public domain.
The collection of personal data (such as names, street addresses or e-mail addresses) in the manufacturer's documents is always on a voluntary basis whenever possible. Whenever feasible, it is always possible to make use of the offerings and services without providing any personal data.
We draw your attention to the fact that data transmission over the Internet (e.g. when communicating by e-mail) may involve gaps in security. It is not possible to protect such data completely against access by third parties.
We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested.
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages.
This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations.
Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale.
The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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SAFETY INSTRUCTIONS 1 |
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OPTIFLUX 1000 |
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1.3.3 Product liability and warranty
The operator shall bear responsibility for the suitability of the device for the specific purpose. The manufacturer accepts no liability for the consequences of misuse by the operator. Improper installation or operation of the devices (systems) will cause the warranty to be void. The respective "Standard Terms and Conditions" which form the basis for the sales contract shall also apply.
1.3.4 Information concerning the documentation
To prevent any injury to the user or damage to the device it is essential that you read the information in this document and observe applicable national standards, safety requirements and accident prevention regulations.
If this document is not in your native language and if you have any problems understanding the text, we advise you to contact your local office for assistance. The manufacturer can not accept responsibility for any damage or injury caused by misunderstanding of the information in this document.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device. Special considerations and precautions are also described in the document, which appear in the form of icons as shown below.
07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en |
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1 SAFETY INSTRUCTIONS |
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OPTIFLUX 1000 |
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1.3.5 Warnings and symbols used
Safety warnings are indicated by the following symbols.
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
This warning refers to the immediate danger of burns caused by heat or hot surfaces.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's plant.
INFORMATION!
These instructions contain important information for the handling of the device.
LEGAL NOTICE!
This note contains information on statutory directives and standards.
• HANDLING
This symbol designates all instructions for actions to be carried out by the operator in the specified sequence.
iRESULT
This symbol refers to all important consequences of the previous actions.
1.4Safety instructions for the operator
WARNING!
In general, devices from the manufacturer may only be installed, commissioned, operated and maintained by properly trained and authorized personnel.
This document is provided to help you establish operating conditions, which will permit safe and efficient use of this device.
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07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en |
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DEVICE DESCRIPTION 2 |
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OPTIFLUX 1000 |
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2.1 Scope of delivery
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the carrier and to the local office of the manufacturer.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton contains the sensor.
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Figure 2-1: Scope of delivery
1Ordered flowmeter
2Product documentation
3Factory calibration report
4CD-ROM with product documentation in available languages
5Mounting material (rubber sleeves). Optional; studs and bolts.
6Signal cable (remote versions only)
7Grounding rings (optional)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools in compliance with the applicable occupational health and safety directives.
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2 DEVICE DESCRIPTION
2.2 Device description
OPTIFLUX 1000 
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating data have been made in accordance with your order specifications.
The following versions are available:
•Compact version (the signal converter is mounted directly on the measuring sensor)
•Remote version (a measuring sensor with a connection box and a separate signal converter)
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Figure 2-2: Device versions
1Remote version (DN1 ...40 )
2Remote version (DN50...150 )
3Compact version with IFC 300 signal converter
4Compact version with IFC 100 (0°) signal converter
5Compact version with IFC 100 (45°) signal converter
6Compact version with IFC 100 SS (10°) signal converter
7Compact version with IFC 050 (10°) signal converter
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07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en |
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DEVICE DESCRIPTION 2 |
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OPTIFLUX 1000 |
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2.3 Nameplate (example)
INFORMATION!
Check the device nameplate to ensure that the device is delivered according to your order. Additional information (a.o correct supply voltage), can be found in the documentation of the signal converter.
Figure 2-3: Example of nameplate
1Name and address of the manufacturer
2Type designation of the flowmeter and CE sign with number(s) of notified body / bodies
3Calibration data
4PED data
07/2017 - 4000846304 - HB OPTIFLUX 1000 R04 en |
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