KROHNE OPTIFLEX1300C User Manual

Supplementary instructions
Supplementary instructions
OPTIFLEX 1300 C
OPTIFLEX 1300 C
OPTIFLEX 1300 COPTIFLEX 1300 C
Supplementary instructions Supplementary instructions
Guided Radar (TDR) Level Meter
Supplementary Instructions for ATEX applications
Supplementary Instructions for ATEX applications
Supplementary Instructions for ATEX applicationsSupplementary Instructions for ATEX applications
© KROHNE 06/2010 - 4000091403 - AD ATEX OPTIFLEX 1300 R05 en
OPTIFLEX 1300 C
1 General safety information 4
1.1 Scope of the document..................................................................................................... 4
1.2 Device description ............................................................................................................ 4
1.3 Standards and approvals.................................................................................................. 4
1.4 Device categories ............................................................................................................. 5
1.4.1 Ex ia / Ex iaD-approved devices.............................................................................................. 5
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices ................................................................................... 5
1.4.3 Ex nA devices .......................................................................................................................... 5
1.4.4 Definitions of device categories.............................................................................................. 5
1.5 ATEX nameplates.............................................................................................................. 6
2 Installation 8
2.1 Precautions....................................................................................................................... 8
2.1.1 General notes.......................................................................................................................... 8
2.1.2 Electrostatic discharge........................................................................................................... 8
2.1.3 Special conditions ................................................................................................................... 9
2.2 Operating conditions ........................................................................................................ 9
2.2.1 Ambient and flange temperature ...........................................................................................9
2.2.2 Maximum surface temperature of the housing ................................................................... 13
2.2.3 Process pressure.................................................................................................................. 13
3 Electrical connections 14
3.1 General notes ................................................................................................................. 14
3.2 Terminal compartment .................................................................................................. 14
3.2.1 How to open the terminal compartment .............................................................................. 14
3.2.2 How to close the terminal compartment ............................................................................. 15
3.3 Terminal tightening capacity.......................................................................................... 15
3.4 Equipotential bonding system........................................................................................ 15
3.5 Ex ia / Ex iaD equipment................................................................................................. 15
3.5.1 How to connect the electrical cables ................................................................................... 15
3.5.2 Maximum intrinsically-safe values for the electrical circuit............................................... 16
3.5.3 Supply voltage....................................................................................................................... 16
3.5.4 Electrical schema ................................................................................................................. 17
3.6 Ex d[ia] / Ex tD[iaD] equipment ...................................................................................... 18
3.6.1 General notes........................................................................................................................ 18
3.6.2 How to connect the electrical cables ................................................................................... 18
3.6.3 Supply voltage....................................................................................................................... 19
3.6.4 Electrical schema ................................................................................................................. 19
3.7 Ex nA equipment............................................................................................................. 20
3.7.1 How to connect the electrical cables ................................................................................... 20
3.7.2 Supply voltage....................................................................................................................... 20
3.7.3 Electrical schema ................................................................................................................. 20
4 Start-up 21
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OPTIFLEX 1300 C
5 Service 22
5.1 Periodic maintenance..................................................................................................... 22
5.2 Keep the device clean..................................................................................................... 22
5.3 Returning the device to the manufacturer..................................................................... 22
5.3.1 General information.............................................................................................................. 22
5.3.2 Form (for copying) to accompany a returned device............................................................ 23
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1 GENERAL SAFETY INFORMATION
1.1 Scope of the document
These instructions are applicable only to the explosion-protection version of the TDR level transmitter. For all other data, use the Quick Start and Handbook. If you do not have these documents, please contact the nearest office or download them from the manufacturer's internet site.
INFORMATION!
The information in these supplementary instructions only contains the data applicable to explosion protection. The technical data for the non-Ex version in the Handbook shall be valid in its current version, provided that it is not rendered invalid or replaced by these supplementary instructions.
WARNING!
Installation, commissioning and maintenance may only be carried out by "Personnel trained in explosion protection".
1.2 Device description
OPTIFLEX 1300 C
This device is a 2-wire level transmitter that uses TDR (Time Domain Reflectometry) / Guided
Radar technology. If the device has the FOUNDATION Fieldbus or the PROFIBUS PA output
options, it is connected to the fieldbus network as a 4-wire device. The device measures the level, distance, volume and mass of liquids, liquid gases, pastes, powders, slurries and granular products. It is also suitable for the continuous and simultaneous measurement of level and interface of 2 liquids. Measurements are displayed via a DTM (device type manager) for remote communication or an optional integrated display screen with wizard-driven setup and online help functions.
The level transmitter is approved for use in potentially explosive atmospheres when equipped with the appropriate options.
1.3 Standards and approvals
DANGER!
In compliance with European Directive 94/9/EC (ATEX 100a), the ATEX version of the device described in these Supplementary Instructions conforms to European Standards EN 60079­0:2006, EN 60079-1:2007, EN 60079-11:2007, EN 60079-15:2005, EN 60079-26:2007, EN 60079­27:2008, EN 61241-0:2006, EN 61241-1:2004 and EN 61241-11:2006. The Ex ia / Ex iaD and Ex d[ia] / Ex tD[iaD] versions are certified for use in hazardous areas by the KEMA Quality B.V. under KEMA 04ATEX1219 X. The Ex nA version is certified for use in zone 2 under our sole responsibility. For more data, refer to the manufacturer's declaration given on the CD-ROM supplied with the device. You can also download the manufacturer's declaration from our internet site.
WARNING!
Carefully read the ATEX approval certificate. Obey the boundary conditions.
The certificate is given on the CD-ROM supplied with the device. You can also download the certificate from our internet site.
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OPTIFLEX 1300 C
GENERAL SAFETY INFORMATION 1
1.4 Device categories
1.4.1 Ex ia / Ex iaD-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable substances in Gas Groups IIA, IIB and IIC. The Ex ia-approved device is certified for applications requiring Category 1 G (gases, vapours or mists), 1/2 G or 2 G equipment when fitted with the appropriate options. The Ex iaD-approved device is certified for applications requiring Category 1 D (dust), 1/2 D or 2 D equipment when fitted with the appropriate options.
INFORMATION!
These devices can also be used for applications requiring Category 2/3 or 3 equipment.
1.4.2 Ex d[ia] / Ex tD[iaD]-approved devices
These devices are suitable for use in potentially explosive atmospheres of all flammable substances in Gas Groups IIA, IIB and IIC. The Ex d[ia]-approved device is certified for applications requiring Category 1/2 G (gases, vapours or mists) or 2 G equipment when fitted with the appropriate options. The Ex tD[iaD]-approved device is certified for applications requiring Category 1/2 D (dust) or 2 D equipment when fitted with the appropriate options.
INFORMATION!
These devices can also be used for applications requiring Category 2/3 or 3 equipment.
1.4.3 Ex nA devices
The Ex nA version of this device is suitable for use in potentially explosive atmospheres of all flammable substances in Gas Group II. It is designed for applications requiring Category 3 G equipment when fitted with the appropriate options.
1.4.4 Definitions of device categories
Category 1
Category 1
Category 1Category 1 The device is installed in hazardous areas requiring Category 1 G or 1 D equipment.
Category 1/2
Category 1/2
Category 1/2Category 1/2 The signal converter is installed in hazardous areas requiring Category 2 G or 2 D equipment. The probe is installed in hazardous areas requiring Category 1 G or 1 D equipment.
Category 2
Category 2
Category 2Category 2 The device is installed in hazardous areas requiring Category 2 G or 2 D equipment.
Category 2/3
Category 2/3
Category 2/3Category 2/3 The signal converter is installed in hazardous areas requiring Category 3 G or 3 D equipment. The probe is installed in hazardous areas requiring Category 2 G or 2 D equipment.
Category 3
Category 3
Category 3Category 3 The device is installed in hazardous areas requiring Category 3 G or 3 D equipment.
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1 GENERAL SAFETY INFORMATION
1.5 ATEX nameplates
OPTIFLEX 1300 C
Figure 1-1: Ex ia / Ex iaD nameplate (4...20 mA output)
Figure 1-2: Ex ia / Ex iaD nameplate (PROFIBUS PA or FOUNDATION Fieldbus output)
1 ATEX certification agency code 2 Equipment category (explosive atmosphere - gas) 3 Types of device protection including approved Gas Groups (IIA, IIB or IIC) and temperature classes (T6...T3 or T2 - de-
pends on the probe type)
4 Equipment category (explosive atmosphere - dust) 5 Types of device protection (explosive atmosphere - dust) 6 Degree of ingress protection (if fitted with the appropriate cable glands) and maximum surface temperature 7 Intrinsically-safe circuit data 8 Cable entry type and size (Aluminium housing: M26×1.5, M20×1.5, ½NPT or G ½; Stainless steel housing: M25×1.5,
M20×1.5, ½ NPT or G ½)
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OPTIFLEX 1300 C
Figure 1-3: Ex d[ia] / Ex tD[iaD] nameplate (4...20 mA output)
GENERAL SAFETY INFORMATION 1
Figure 1-4: Ex nA nameplate (4...20 mA output)
1 ATEX certification agency code 2 Equipment category (explosive atmosphere - gas) 3 Types of device protection including approved Gas Groups (IIA, IIB or IIC) and temperature classes (T6...T3 or T2 - de-
pends on the probe type)
4 Equipment category (explosive atmosphere - gas), types of device protection including approved Gas Groups (IIA, IIB
or IIC) and temperature classes (T6...T3 or T2 - depends on the probe type)
5 Equipment category (explosive atmosphere - dust) 6 Types of device protection (explosive atmosphere - dust) 7 Degree of ingress protection (if fitted with the appropriate cable glands) and maximum surface temperature 8 Maximum voltage in accordance with EN 60079-0 9 Minimum waiting time after power-off before it is safe to open the terminal compartment 10 Cable entry type and size (Aluminium housing: M26×1.5, M20×1.5, ½ NPT or G ½; Stainless steel housing: M25×1.5,
M20×1.5, ½ NPT or G ½)
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2 INSTALLATION
2.1 Precautions
2.1.1 General notes
WARNING!
When you install the device, obey the conditions in the EC-Type Examination certificate. These conditions include:
The special conditions for safe use.
The Essential Health and Safety Requirements.
The certificate is given on the CD-ROM supplied with the device. You can also download the certificate from our internet site.
DANGER!
This installation must agree with EN 60079-14: Explosive atmospheres - Part 14: Electrical installations design, selection and erection and EN 61241-14: Electrical apparatus for use in the presence of combustible dust - Part 14: Selection and installation.
2.1.2 Electrostatic discharge
OPTIFLEX 1300 C
DANGER!
Risk of electrostatic discharge from the blue plastic sun cover, the conduit of the remote housing option and the optional plastic protective sheath for the single rod probe. Make sure that all personnel and equipment are correctly grounded.
PLASTIC PARTS
WARNING: POTENTIAL ELECTROSTATIC HAZARD
!
SEE INSTRUCTIONS
Figure 2-1: ESD warning sticker (below the device nameplate)
1 Text: Plastic Parts 2 Text: Warning! Potential electrostatic hazard - see instructions
Take the necessary antistatic precautions if you:
handle,
install or
use
the device in potentially explosive atmospheres. Do not install in a location (near to ventilation systems, for example) where the electrostatic charge can increase.
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