Keyence XG-8702P, XG-8002P, XG-8502, XG-8002, XG-8502P Setup Manual

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Ultra High-Speed, High-capacity Multi-camera Machine Vision System

XG-8000 Series

Setup Manual

(Area Camera Edition)

96180A

Read this manual before use. Keep this manual in a safe place for future reference.

Introduction

The XG-8000 Series uses a 2-way approach (either on the controller or on a PC) to build inspection programs. The controller can be used to carry out adjustments in the field, add vision units and perform product changeovers. A PC can be used to establish inspection methods and build new programs with original operation menus and other essential GUI elements. The available PC programs are the XG VisionEditor development environment and the XG VisionTerminal log data collection program.

Notations used in this manual

Symbols

The following warning symbols are used to ensure safety and to prevent human injury and/or damage to property when using the system.

DANGER

Indicates that the operator is at risk of death or serious physical injury if the system is improperly operated or this precaution is not followed.

WARNING

Indicates that the operator is at risk of physical injury if the system is improperly operated or this precaution is not followed.

CAUTION

Indicates that property could be damaged (product malfunction, etc.) if the system is improperly operated or this precaution is not followed.

Note

Indicates important operating procedures that could be easily overlooked.

Reference

Indicates items to enhance system understanding and other useful information.

Trademarks

• Windows XP/Vista/7 and Microsoft Excel 2000/2002/2003/2007/2010 are registered trademarks of Microsoft

Corporation (US).

• "SD Memory Card" is a registered trademark of the SD Association.

• "QR Code" is a registered trademark of Denso Wave Incorporated.

• Other company names and product names noted in this document are registered trademarks or trademarks of

their respective companies. The ™ mark and ® mark have been omitted in this manual.

Introduction

This manual and related manuals

This manual describes the setup procedures required for connecting and initial installation of the XG-8000 Series (hereafter referred to as "the controller"), as well as related information and product specifications. Read this manual thoroughly in order to understand how the controller works and to maximize performance of the controller. Always keep this manual in a safe place for future reference. Please ensure that the manual is passed to the end user of the software.

Applicable Manuals:

XG-8000 Series system connections, installation and production specifications

Camera

Initial installationSupport tool for operationCommunication control/external monitoring

Controller

External

device

XG-8000 Series Setup Manual (this manual)

Inspection program development and other support/debugging functions

Inspection program development

Program development and controller setting using XG Vision Editor.

Controller

Program development and controller setting using the built-in GUI interface on the controller.

Controller

XG VisionEditor Reference Manual (Programming Edition)

XG-8000 Series User's Manual

Creating GUI/Tool simulation

Operation methods of tools by XG VisionEditor

Controller

XG VisionEditor Reference Manual (Utility)

Operation methods of tools by functions built into the controller

Controller

Communication and control with external equipment

External terminals

PLC-Link

ActiveX

control

Controller

CC-Link

No protocol

communication

External

device

Remote monitoring and data/image collection

Controller

96180A

XG-8000 Series User's Manual

XG-8000 Series Communications Control Manual

ActiveX control for XG Reference Manual

XG VisionTerminal User's Manual

Safety information for XG-8000 Series

General Precautions

• Before starting or operating the system, check to make sure all system functions are working properly.

• If any Keyence product fails, take all safety precautions to prevent damage before using the system again.

• If the system is operated beyond its published specifications or if the system is modified, its functions and

performance cannot be guaranteed.

• Please note that when the system is used in combination with other devices, its functions and performance

may be negatively affected.

• Do not use this product for the purpose to protect a human body or a part of human body.

• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous

location and/or potentially explosive atmosphere.

• Do not subject the controller or connected devices to a sudden change in temperature, as condensation may

occur.

Warning

General

• Do not use with any power voltage other than 24 V DC. Doing so may cause fire, electric shock, or product

malfunction.

• Do not disassemble or modify the unit. Doing so may cause fire or electric shock.

Operating environment and conditions

• For safe and proper use of the controller, avoid installing it in the following locations: Doing so may cause fire,

electric shock, or product malfunction.

- Locations that contain moisture or du st, or that are poorly ventilated.

- Locations where the controller is exposed to direct sunlight or temperature increases.

- Locations where there are flammable or corrosive gases.

- Locations where the controller may be subjected to vibration or shock.

- Locations where water, oil or chemicals may splash onto the controller.

- Locations where static electricity is present or electric discharge may occur.

• Keep the controller and cables away from high voltage cables or power lines. Otherwise, noise interference

may cause malfunction or accidents.

•Bundle cables with a protective spiral tubing material. Direct bundling will concentrate the cable load on the

bindings, which can result in cable damage or short circuit.

• The controller and optional devices are precision components. To maintain performance do not subject them

to vibration or shock.

Safety information for XG-8000 Series

Measures to be taken during abnormal performance

In the following cases, turn the power OFF immediately. Using the system in a defective condition may cause fire, electric shock, or product malfunction. Contact your local Keyence office for repair.

• If water or debris enters the system

• If the system is dropped or the case is damaged

• If smoke or a burning smell is emitted from the system

Caution

Usage

• Before connecting or disconnecting cables or expansion units, be sure to turn off the controller and other

connected devices. Failure to do so may result in malfunction of the controller or connected devices.

• Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be

lost.

• Do not block the ventilation holes. Otherwise, the inside temperature may rise and malfunction may occur.

• Do not allow an excessive amount of sunlight or other bright light to enter the camera for a long period of time.

Doing so may cause damage to the CCD inside the camera.

Note

Maintenance

Do not clean with benzene, thinner, or alcohol. Doing so may cause discoloration or deformation of the controller. If the controller has been contaminated in anyway, use a cloth moistened with a mild detergent to wash off, then wipe dry with a dry cloth.

Precautions on Regulations and Standards

CE marking

Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC Directive, based on the following specifications. Be sure to consider the following specifications when using this product in the Member State of European Union.

EMC Directive (2004/108/EC)

• Applicable standard EMI: EN61326-1, Class A

• The length of cables connected to the controller and its external devices must be less than or equal to 30m.

• When using a CC-Link unit CA-NCL10E, attach a ferrite core (OP-84364) to the CC-Link dedicated cable at a

position within 300 mm from the CA-NCL10E.

• When using RS-422, attach the provided ferrite core (ZCAT2035-0930A) to the RS-422 cable at a position

within 300mm from the controller.

Remarks: These specifications do not give any guarantee that the end-product with this product incorporated complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the compliance on the end-product itself according to EMC Directive.

EMS: EN61326-1

Table of contens

Introduction .............................................................2

Notations used in this manual .............................. 2

This manual and related manuals ........................ 3

Safety information for XG-8000 Series ...................4

General Precautions ............................................. 4

Warning ................................................................4

Caution .................................................................5

Note ......................................................................5

Precautions on Regulations and Standards ............6

Table of contens ......................................................7

Chapter 1 Function

Package Contents ............................................... 1-2

Standard Package .............................................1-2

Options ..............................................................1-2

Overview of the XG-8000 Series Machine Vision

System ........................................................... 1-4

Identifying Controls and Connectors ................... 1-5

Controller ...........................................................1-5

CC-Link Unit ......................................................1-7

Illumination Expansion Unit ...............................1-8

Handheld Controller ..........................................1-9

Special Functions assigned to Buttons and

Multiple Key Combinations ........................1-10

Chapter 2 Installation and Connection

Standard System Configuration .......................... 2-2

Installing the Controller ....................................... 2-4

Caution on Direction of Controller Mounting .....2-4

Installing the Expansion Unit .............................2-5

Installing the Controller ......................................2-7

Installing the Camera .......................................... 2-8

Selecting the Lens ............................................... 2-9

Confirm the Working Distance from the

FOV Chart. ...................................................2-9

Information on Optional Lenses .......................2-18

Using the Close-up Rings ................................2-20

Connecting Cables ............................................ 2-21

Selection and Installation of LED Lighting ......... 2-24

Selecting the Correct Lighting System ............2-24

Using the Illumination Expansion Unit .............2-26

Adjustments ....................................................... 2-30

Check that a Screen is Displayed on the

Monitor .......................................................2-30

Adjusting the Aperture and Focus .................. 2-34

Loading and Removing an SD Card .................. 2-35

Inserting an SD Card .......................................2-35

Removing an SD Card .....................................2-36

Using Dedicated Software to Access the

Controller ...................................................... 2-37

Supported Software .........................................2-37

Preparing to Connect with the Controller ........2-38

Connecting to the Controller ...........................2-39

Chapter 3 I/O Interface Specifications

Overview of the I/O Interface ............................... 3-1

RS-232C Specifications ...................................... 3-2

Port Specifications ............................................. 3-2

Connecting to a PC ...........................................3-3

Ethernet Specifications ........................................ 3-4

Port Specifications ............................................. 3-4

USB Specifications .............................................. 3-5

Port Specifications ............................................. 3-5

Connecting to a PC ...........................................3-5

CC-Link Specifications ........................................ 3-7

CA-NCL10E Port Specifications ........................3-7

Connecting to a CC-Link network .....................3-8

Parallel I/O Specifications ................................... 3-9

Connector Specifications ..................................3-9

Default Terminal Assignment: Cable color

when OP-51657 is used. .............................. 3-9

Terminal Block Specifications ........................... 3-11

Standard Specifications ..................................3-11

Pin Layout ........................................................ 3-11

Input/Output Wiring ........................................... 3-13

Input Connections ...........................................3-13

Output Connections ........................................ 3-14

Table of contens

Chapter 4 Specifications

Main Specifications ............................................. 4-2

Controller XG-8702(P)/8502(P)/8002(P) ............4-2

Cameras (XG-H500C/H500M) .........................4-12

Cameras (XG-H200C/H200M) .........................4-12

Cameras (XG-200C/S200C) ............................4-13

Cameras (XG-200M/S200M) ...........................4-13

Cameras (XG-H100C/H100M) .........................4-14

Cameras (XG-H035C/H035M) .........................4-14

Cameras (XG-035C/S035C) ............................4-15

Cameras (XG-035M/S035M) ...........................4-15

Illumination Expansion Unit (CA-DC21E) ........ 4-16

Using the Camera Cable Extension Amplifier

(CA-CNX10U/CHX10U) .............................4-17

Outside dimensions ........................................... 4-18

Controller XG-8702(P) /8502(P) /8002(P) ........4-18

Handheld Controller (OP-84231 (printed),

OP-84236 (blank)) .....................................4-21

Digital Cameras (XG-200C/200M) ...................4-22

Digital Cameras (XG-035C/035M) ...................4-23

Digital Cameras

(XG-S035C/S035M/S200C/S200M) ...........4-24

Digital Cameras (XG-H500C/H500M/H200C/

H200M/H100C/H100M/H035C/H035M) ..... 4-25

Camera Cables (for XG-****) ........................... 4-26

Camera Cables (for XG-H****) ........................4-28

Using the Camera Cable Extension Amplifier

(CA-CNX10U/CHX10U) .............................4-29

Options .............................................................. 4-31

List of Options .................................................4-31

Standard Lenses ............................................. 4-37

Low Distortion Lenses ..................................... 4-40

High-resolution, Low Distortion Lenses ........... 4-43

Close-up Spacer (OP-51612) .......................... 4-45

Macro Lenses ..................................................4-46

High Resolution Ultra Small Camera

(XG-S200C/S200M) Options ...................... 4-48

Ultra Small Camera

(XG-S035C/S035M) Options ...................... 4-48

LED Lights ....................................................... 4-49

LED Light Controller (CA-DC100) ...................4-53

LED Light Cable ..............................................4-54

Fluorescent Ring Light (CV-R11/CA-R20) ....... 4-55

DC 24 V power (CA-U3) ..................................4-57

LCD Monitor (CA-MP81) .................................. 4-59

Touch panel LCD monitor (CA-MP120T) ......... 4-60

INDEX .................................................................. I-1

Chapter

Function

1-1

Package Contents

The equipment and accessories listed below are included in the package when shipped. Check that you have received all of the equipment and accessories.

Standard Package

• Controller Unit (XG-8702/8502/8002) x 1

• SD memory card (OP-87133 (512 MB): XG-8502/ 8502P/8002/8002P, CA-SD1G (1 GB): XG-8702/8702P) x 1 (Installed in controller SD card slot 1.)

• Controller instruction manual x 1

• Set of terminal block labels x 1

• XG-H035C

(310,000 pixel 7x-speed color camera)

• XG-H035M

(310,000 pixel 7x-speed monochrome camera)

• XG-S035C

(320,000 pixel ultra small double speed color camera)

• XG-S035M

(320,000 pixel ultra small double speed monochrome camera)

• XG-S200C

(2 megapixel ultra small color camera)

• XG-S200M

(2 megapixel ultra small monochrome camera)

• XG-E800

(Camera expansion unit)

Options

• XG-200C (2 megapixel color camera)

• XG-200M (2 megapixel monochrome camera)

• XG-035C (320,000 pixel double speed color camera)

• XG-035M (320,000 pixel double speed monochrome camera)

• XG-H100C (1 megapixel 7x-speed color camera)

• XG-H100M (1 megapixel 7x-speed monochrome camera)

• XG-H200C (2 megapixel 7x-speed color camera)

• XG-H200M (2 megapixel 7x-speed monochrome camera)

• XG-H500C (5 megapixel 11x-speed color camera)

• XG-H500M (5 megapixel 11-speed monochrome camera)

• XG-EC80

(Area camera input unit)

• OP-84231

(Handheld controller)

Reference

OP-84236 (blank) is also available.

• CA-DC21E

(Illumination expansion unit)

WER

LIGHT 2 4

LIGHT 1 4

OUT

1-2

• CA-NCL10E

(CC-Link unit)

• CA-CNX10U/CHX10U

(Camera cable extension repeater)

• XG-H8NE (dedicated vision software for XG)

- XG Vision Editor

-XG Vision Terminal

Package Contents

Function

Note

Refer to "Options" (Page 4-31) for more details about other optional accessories which can be used with this system.

1-3

Overview of the XG-8000 Series Machine Vision System

The XG-8000 Series uses a 2-way approach (either on the controller or on a PC) to build inspection programs. The controller can be used to carry out adjustments in the field, add vision units and perform product changeovers. A PC can be used to establish inspection methods and build new programs with original operation menus and other essential GUI elements. Available PC programs are the XG VisionEditor development environment and the XG VisionTerminal log data collection program.

Control input/

Image input

output

Data output

XG-8000 Series machine vision system

XG-8702/8502/8002

Make adjustments in the

field and add functionality

using the controller.

Ethernet

USB

XG-8000 Series controller

This system features a multi-core DSP. In addition to running user-developed inspection programs, the handheld controller can be used to check and edit inspection flowcharts and display screen setting. This allows for instant adjustments and program changes as they become necessary without the need of a PC.

XG VisionEditor

Application software XG-H8NE

XG VisionEditor

XG VisionTerminal

Build programs and GUIs

using the PC

development environment.

XG VisionTerminal

XG VisionTerminal is dedicated software for the XG-8000 Series machine vision system. XG VisionTerminal uses a remote desktop function allowing the user to view the monitor output from the XG-8000 Series on a PC, as well as interact with the controller via a pseudo hand-held controller. (Mouse operation is also supported.) The XG VisionTerminal also allows for data and image logging directly from the XG-8000 controller to the PC.

XG VisionEditor is integrated development software for the XG-8000 Series machine vision system. It provides all the inspection program development functions and utilities required for complete processing of the XG-8000 Series. Inspection programs that include customized menus and display screens can be created.

1-4

Identifying Controls and Connectors

Controller

 I/O (parallel I/O) connector



Use for signal input and output (Page 3-9).

 

 SD2 slot (upper), SD1 slot (lower)

Insert an SD card (Page 2-35).

 

The SD1 slot contains the included SD card (CA-SD1G: 1 GB or



OP-87133: 512 MB).

   

 

  

Note

SD Card 1 must be inserted to operate the controller.

Camera slot

Use to connect the camera input unit. The controller is shipped with the camera input unit XG-EX80 connected in this slot.

 CONSOLE connector (modular)

Use to connect the optional console (OP-84231/84236) or optional console relay cable (OP-87260: 3 m / OP-87261: 10 m).

Function

 MONITOR connector (SVGA)

Use to connect to an external monitor (Page 2-22).

Note

• When using a commercial RGB analog monitor that does not support

SVGA (800 x 600 pixels) or XGA (1024 x 768 pixels), the displayed image quality may degrade and the screen may not appear correctly depending on the specifications of the monitor. (Recommended monitor: CA-MP120T or CA-MP81)

• If the controller is used when XGA output is set in the inspection settings,

be sure that a monitor that supports XGA is connected. If a monitor that supports only SVGA is used, the screen may not be displayed correctly.

 CAMERA2 (camera 2) connector (only when XG-EC80 is

installed)

Use to connect camera 2 (Page 2-21).

 USB connector

Use to connect a USB cable (Page 3-5).

 Expansion unit connector 1 (right side)

Use to connect the camera expansion unit (XG-E800).

 CAMERA1 connector

Use to connect camera 1 (Page 2-21).

 RS-232C connector (Port 2, D-sub 9 pin)

Use to connect the optional touch panel RS-232C cable (OP- 87258: 3 m / OP-87259: 10 m) or a commercial RS-232C cable (D-

sub 9-pin female) (Page 3-2).

1-5

Identifying Controls and Connectors

 RS-232C connector (Port 1, RJ-11)



Use to connect the optional RS-232C communications cable (OP-



26487: 2.5 m) or the optional touch panel RS-232C modular cable



(OP-87264: 3 m / OP-87265: 10 m) (Page 3-2).

 



   

Note

By default, RS-232C port 1 is used for data output/command control, and port 2 is used for the CA-series touch panel. For details about changing the settings, see the XG-8000 Series User's Manual.

 ETHERNET connector

Use to connect an Ethernet cable (Page 3-4).



 IN1/OUT1 connector (terminal block 1)

 

Use for signal input and output (OUT1/IN1) (Page 3-11).



 Power and ground terminals



Use to connect power (24 V DC) and the ground wire (Page 2-22).

 Expansion unit connector 2 (left side)

Use when connecting the illumination expansion unit (CA-DC21E) or CC-Link unit (CA-NCL10E) (Page 2-5).

Note

When the illumination expansion unit CA-DC21E is connected, Flash control is limited to Flash 1 - 4.

1-6

CC-Link Unit

L RUN

L ERR

SLD



(FG)







  

Identifying Controls and Connectors

Function

 Connector on expansion unit side

Use when connecting the illumination expansion unit CA-DC21E (Page 2-6).

 Operation status indicator light (L RUN)

• ON: Master station and self station are updating the data correctly (green light lit).

• OFF: Data communication timed out (light will turn on when data is being received correctly).

 Data indicator (SD)

• ON: Data is being transmitted.

 Data indicator (RD)

• ON: Data is being received.

 Error indicator lamp (L ERR)

• ON: Communication error (red light lit).

• Flashing at constant intervals: Station number or communication speed setting was changed during data transfer.

• Flashing irregularly: Terminator is not installed properly and or the unit or CC-Link cable is being affected by electrical noise.

• OFF: No communication errors

 Termi nal block

See the wiring diagram (Page 3-7).

 Connector on controller side

Connect to the controller.

1-7

Identifying Controls and Connectors

Illumination Expansion Unit



 Connector on expansion unit side

POWER

LIGHT 2 3

LIGHT 1 3

OUT



   



  

Use when connecting two or more illumination expansion units.

 Power supply LED

Lit when the power is supplied to the illumination expansion unit.

 Light 2 output connector

Use to connect LED light No. 2.

 Light 2 intensity LED

Indicates the intensity of Light 2 in four steps.

 Light 1 output connector

Use to connect LED light No. 1.

 Light 1 intensity LED

Indicates the intensity of light 1 in four steps.

 OUT Connector Terminal Block

Use when connecting lights directly to the terminal block.

 Connector on controller side

Connect to the controller.

Note

Make sure to connect to the controller side connector when connecting directly to the CC-Link unit CA-NCL10E.

 IN Connector Terminal Block

Use this to supply power to the illumination expansion unit, and to control the force light off input.

 DIP switch for output voltage change

Use to select the output voltage on the output connector (Page 2-28).

1-8

Handheld Controller

Identifying Controls and Connectors

This section explains the common operations and functions of the handheld controller (OP-84231).

Reference

• Text in parentheses indicates the labeling on OP-84231. A blank console without labels (OP-84236) is also available

for customizing button assignments.

• Functions can be assigned to each button and to key combinations. The accessible operations on the handheld

controller can be changed for different user accounts. The operations described here assume the handheld controller is being used with the default assignments by a user with administrator privileges. The actual operation may differ for your console. For more details, see "System Settings" in the XG VisionEditor Reference Manual.

 No. 0/8-way thumbpad

Press the outer cursor button up, down, right or left to move the selected item on the screen. Press the button in the center to confirm the setting on the screen.

FUNCTION TRIGGER

ESCAPE

SCREEN MENU

VIEW

 No. 1 button (FUNCTION)

Press the button to toggle the function menu on/off. It is also setup by default as a combination button.

 No. 4 button (SCREEN)

This button cycles the screen through different display types (raw image 1, filtered, etc.).

 No. 5 button (VIEW)

Press to display the View Toolbar, zoom in or out on the screen, or to switch between options such as result values or display templates.

Function

 No. 7 Back button

This button calls up the function menu, just like the No. 1 (FUNCTION) button. It is also used to toggle the flowchart area on screen between

normal and enlarged. Pressing and holding the button displays the entire flowchart. Some of the button combinations differ from the No. 1 (FUNCTION) button.

 No. 8 selector switch (RUN/STOP)

Flicking this switch toggles between edit and run modes. Flick this switch to show/hide the Flow Editor.

Reference

It is also possible to forcibly change from Remote capture mode to Run mode.

 No. 3 button (TRIGGER)

Press this button to issue a trigger for all cameras. Press and hold the No. 3 button in the flowchart view to issue a continuous trigger (only when trigger input is enabled). Press the No. 3 button (TRIGGER) again to stop triggering.

 No. 6 button (MENU)

This button displays the image bar and performs operations related to Retest mode.

 No. 2 button (ESCAPE)

Press this button to return to the previous screen or to resume the previous operation.

1-9

Identifying Controls and Connectors

Special Functions assigned to Buttons and Multiple Key Combinations

The buttons on the handheld controller perform special functions when pressed under certain conditions. Var ious other functions can be performed using key combinations (pressing two or more buttons simultaneously). Note, the functions available will differ depending on the controller operating state, and the functions assigned to the key combinations on the handheld controller.

1. Operation when turning on the power (special button function)

Operation Buttons to use

Initialize the controller to the default settings and

format the contents of SD Card 1

Forcibly display the initial startup screen (Page 2-30) No. 1 button + power ON

Forcibly start the controller in Offline mode No. 1 button + 8-way touchpad UP + power ON

Acquire network settings by BOOTP protocol No. 6 button + power ON

Note

• Never turn off the power while initialization of the controller is in progress. Doing so may cause errors in the internal

data.

• Initializing the contents of SD Card 1 in the controller will erase all files, including inspection setting files and the

system settings file which contains settings for terminal assignments, etc. When the controller is started immediately after it was initialized, settings are automatically created for the language and resolution that were selected on the initial startup screen.

No. 2 button + power ON

2. Operation when the power is on (combination keys: default settings)

Operation Buttons to use

Saving the current image on the screen to SD Card 2

(Screen capture)

Send a reset signal to the controller during Run mode No. 1 button (FUNCTION) + No. 2 button (ESCAPE)

Switching the screen display No. 1 button (FUNCTION) + No. 4 button (SCREEN)

Change the opacity for the dialog menus No. 1 button (FUNCTION) + No. 6 button (MENU)

Reference

In addition to the above, there are also key operations which can only be used from the Flow Editor and Screen Editor. For more details, see the XG-8000 Series User's Manual.

No. 1 button (FUNCTION) + No. 5 button (VIEW)

No. 7 Back button + No. 5 button (VIEW)

No. 7 Back button + No. 2 button (ESCAPE)

No. 7 Back button + No. 4 button (SCREEN)

No. 7 Back button + No. 6 button (MENU)

1-10

Chapter

Installation and Connection

2-1

Standard System Configuration

Example of a standard system setup with two cameras

Controller XG-8702/8502/8002

24 V DC power supply CA-U3 (optional)

Handheld Controller (OP-84231, optional)

To uch panel LCD monitor CA-MP120T (optional)

SD card (OP-87133, 512MB*) (Inserted in slot SD1 on controller)

* XG-8702 comes with 1 GB (CA-SD1G)

Camera cable CA-CN3 (3 m)/CA-CH3* (3 m) (optional)

* Used to connect high speed cameras.

Camera 1 Camera 2

XG-200C XG-S200C

* Supported cameras

XG-200M XG-S200M XG-H100C XG-H100M XG-H500C XG-H500M

*1 XG-8702/8502 only. *2 XG-8702 only.

Lens (optional)

/XG-035C

/XG-S035C

/XG-035M

/XG-S035M

/XG-H035C

/XG-H035M

/XG-H200C

/XG-H200M

2-2

Reference

For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-26) and "Camera Cables (for XG-H****)" (Page 4-28).

Example of a standard system setup with four cameras

Standard System Configuration

Controller XG-8702/8502/8002

24 V DC power supply

CA-U3 (optional)

Camera Expansion Unit XG-E800 (XG-EC80) (option)

To uch panel LCD monitor CA-MP120T (optional)

Handheld Controller (OP-84231, optional)

Camera 1 Camera 2 Camera 3 Camera 4

Supported cameras (optional)

*1 XG-8702/8502 only. *2 XG-8702 only.

SD card (OP-87133, 512MB*) (Loaded in slot SD1 on controller)

* XG-8702 comes with 1 GB (CA-SD1G)

Camera cable CA-CN3 (3 m)/ CA-CH3 (3 m) (optional)

* Used to connect high speed cameras.

Lens (optional)

XG-200C XG-S200C XG-200M XG-S200M XG-H100C XG-H100M XG-H500C XG-H500M

/XG-035C

/XG-S035C

/XG-035M

/XG-S035M

/XG-H035C

/XG-H035M

/XG-H200C

/XG-H200M

Installation and Connection

Reference

For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-26) and "Camera Cables (for XG-H****)" (Page 4-28).

2-3

Installing the Controller

Install the controller to the DIN rail, or use the holes on the bottom of the controller to secure it with screws.

• Do not install the controller in a location with lots of dust or water vapor. The controller does not have a mechanism

• Turn off the controller when connecting or disconnecting an expansion unit, cable, or terminal block. Connecting or

• When an expansion unit is not connected, keep the connector protection cover on the controller. Using the

• Install the controller in the direction indicated by the circle shown below. Do not install the controller in

Note

to protect it from dust or water. Dust or water entering the controller can cause damage to the controller.

disconnecting a camera expansion unit, cable, or terminal block while connected to a power source may damage the controller or peripheral devices.

controller with the connector exposed may cause damage to the controller.

Caution on Direction of Controller Mounting

any other direction.

• For ventilation, ensure a minimum of 50 mm of space above the controller unit and 50 mm of space on either side. So that the cables can be safely connected, ensure a minimum of 90 mm of space in front of the controller connector panel.

• When two or more controllers are installed side by side, ensure a minimum of 50 mm of space between the controllers, and 50 mm above both controllers.

50mm

Note

• Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat will accumulate inside the controller and can cause system failure.

• If the temperature inside the control panel (temperature at the top of the front of the controller) exceeds the recommended specification, use forced air-cooling or increase the free space around the controller to improve ventilation until the operating ambient temperature drops below the recommended specification.

50mm

50mm 50mm

50mm

2-4

Installing the Controller

Installing the Expansion Unit

Note

• Turn off the controller when connecting or removing an expansion unit. Connecting or removing the camera

expansion unit while connected to a power source may damage the controller or peripheral devices.

• When an expansion unit is not connected, keep the connector protection cover on the controller. Using the

controller with the connector exposed may cause damage to the controller.

Installing the Camera Expansion Unit

When connecting 3 or more cameras, attach the optional camera input unit to the optional camera expansion unit XG-E800, then install onto the controller. Remove the protective cover from connector 1 on the right side of the controller and install the camera expansion unit as shown below.

Installation and Connection

Installing the Communication Expansion Module

The optional CC-Link unit CA-NCL10E is used when communicating via CC-Link (Page 3-7). Remove the protective cover from connector 2 on the left side of the controller and install the CC-Link unit as shown below.

2-5

Installing the Controller

Installing the Illumination Expansion Unit

When the lighting is controlled by the controller, up to 4 CA-DC21E illumination expansion units can be connected for the control of up to 8 individual lights. Remove the protective cover from connector 2 on the left side of the controller and install the illumination expansion unit as shown below.

• It is necessary to mount the supplied spacers before mounting the illumination expansion unit.

• Turn off the controller when connecting or removing an illumination expansion unit. Connecting or removing the

• When an illumination expansion unit is not connected, keep the connector protection cover on the controller. Using

WER

LIGHT 2 4

LIGHT 1 4

OUT

Connecting multiple units Illumination expansion unit

WER

LIGHT 2 4

LIGHT 1 4

OUT

Spacer (included with the

WER

LIGHT 2 4

LIGHT 1 4

OUT

illumination expansion unit)

Note

illumination expansion unit while connected to a power source may damage the controller or peripheral devices.

the controller with the connector exposed may cause damage to the controller.

When Using the Illumination Expansion Unit and CC-Link Unit Together

Mount the CC-Link unit CA-NCL10E directly to the controller, then mount the illumination expansion unit to the left side of the CC-Link unit.

CC-Link unit CA-NCL10E

Spacer (included with the illumination expansion unit)

Illumination expansion unit CA-DC21E

WER O P

LIGHT 2 4

LIGHT 1 4

OUT

Note

The CC-Link unit cannot be mounted to the left side of the illumination expansion unit. If connected by mistake, it may damage the controller itself or the peripherals.

2-6

Installing the Controller

Installing the Controller on a DIN Rail

The controller and the expansion unit are designed to be mounted on a DIN rail.

Ta b

Pull the tab on the bottom in the direction of the arrow to mount or dismount the controller.

Mounting to the Bottom of the Controller

Installation and Connection

M4 screws

Note

Mount the controller in a stable location that is free from vibration.

2-7

Installing the Camera

Notes on Electrical Insulation

• The camera case acts as the ground for the camera circuit. If the installation bracket or mount has any electrical potential or noise, it may cause internal damage and malfunction. For secure insulation, be sure to use the plastic mounting bracket and screws that are supplied with the controller when installing the camera.

• If the supplied plastic mounting parts are not used in the installation, take care to insulate adequately.

1 Install the lens on the camera.

Select an appropriate lens according to the size of the object or distance between the object and the

camera (Page 2-9).

Lens

Note

• Do not touch the inside of the camera when installing the lens.

• Take care to ensure dust and/or foreign material does not enter into the camera.

2 Install the camera using the screw holes provided on the plastic mount.

There are three types of screw holes. Use the standard camera connection and appropriate screw

holes suitable for the mounting setup.

Note

• When installing the camera, use a tightening torque of 0.5 Nm and a maximum tension of 30 N.

• Leave enough space around the lens to ensure easy adjustment of the focus and aperture (Page 2-34).

• If the camera is mounted where there is vibration, the lens mount or the lock screw for the lens may loosen. Use

of a locking bond adhesive is recommended in such a case.

• Mounting the provided plastic mount on a side other than the bottom of the camera can cause gaps between

the mount and the camera. If the installation needs to be very precise, try to fix the mount to the bottom of the camera.

Reference

To allow for future adjustment of the camera, an optional XY stage is available (CA-S2040). Using slot holes for the mounting screws of the camera will allow for similar adjustments to be made.

2-8

Warning on Installation Space for the Camera

When installing the camera, maintain 30 mm or more of space above the camera and 15 mm or more on both sides.

15mm

30mm

15mm

Selecting the Lens

Select the lens according to the size of the target (FOV (Field of view): Y) and the distance between the camera and the target (working distance). Select a suitable lens referencing the FOV chart.

Field of view: Y

Target

Confirm the Working Distance from the FOV Chart.

Selecting the Lens

Installation and Connection

WD (Working distance)

•The numbers in the FOV chart represent the thickness required for the close-up ring. Install the close-up ring between the lens and the camera when required.

• The asterisk (*) symbol in the FOV chart indicates the type of lens.

Note

The numerical numbers shown in the FOV chart are typical values.

2-9

Selecting the Lens

Using a 5 Megapixel Camera (XG-H500C/XG-H500M)

When using the CA-LH16 on the XG-H500C with a required field of view of 50 mm, the chart shows that the

working distance should be set to 100 mm and the 1.5 mm close-up ring should be used.

Using a low distortion lens (CA-LH*): 2432 x 2050 pixels (5 megapixel mode)

1000

 

0.5

1.5

10000100010010

100

Y: Field

of view

(mm)

0.5

1.0

0.5

1.5

0.5

1.0

1.5

1.0

5.0

1.5

5.0

100

WD: Working distance (mm)



CA-LH4

CA-LH8

CA-LH12

CA-LH16

CA-LH25

CA-LH35

CA-LH50

CA-LH75

Note

The standard CV-L lens cannot be used with XG-H500C/H500M high-speed 5 megapixel cameras due to vignetting.

Using a low distortion lens (CA-LHR*): 2432 x 2050 pixels

1000

 

2-10

100

Y: Field

of view

(mm)



CA-LHR5

1.0

1.5

1.0

1.5

CA-LHR8

0.5

1.5

WD: Working distance (mm)

CA-LHR12

CA-LHR16

100010010

CA-LHR25

CA-LHR35

10000

CA-LHR50

Selecting the Lens



Using a 2 Megapixel Camera (XG-200C/XG-200M) or a High-speed 2 Megapixel Camera (XG-H200C/XG-H200M)

When using the CA-LH16 on the XG-200C in 2 megapixel mode with a required FOV of 40 mm, the chart shows that the working distance should be set to 100 mm and the 1.5 mm close-up ring should be used.

Using a low distortion lens (CA-LH*): 1600 x 1200 pixels (2 megapixel mode)

1000

 

Installation and Connection

100

Y: Field

of view

(mm)

0.5

1.0

0.5

1.5

5.0

0.5

1.0

1.5

1.0

1.5

100

0.5

WD: Working distance (mm)



CA-LH4

CA-LH8

CA-LH12

CA-LH16

CA-LH25

CA-LH35

CA-LH50

Using a low distortion lens (CA-LH*): 1600 x 1200 pixels (2 megapixel mode)

1000

 

10000100010010

CA-LH75

100

Y: Field

of view

(mm)



CA-LHR5

0.5

1.0

1.5

1.0

1.5

CA-LHR8

0.5

1.5

WD: Working distance (mm)

CA-LHR12

CA-LHR16

100010010

CA-LHR25

CA-LHR35

10000

CA-LHR50

2-11

Selecting the Lens

Using a low distortion lens (CA-LH*): 1024 x 960 pixels (1 megapixel mode)

1000





100

Y: Field

of view

(mm)

0.5

1.0

0.5

1.5

0.5

1.0

1.5

1.0

1.5

5.0

100

0.5

1.5

WD: Working distance (mm)



CA-LH4

CA-LH8

CA-LH12

CA-LH16

CA-LH25

CA-LH35

CA-LH50

Using a low distortion lens (CA-LHR*): 1024 x 960 pixels (1 megapixel mode)

1000

 

10000100010010

CA-LH75

100

Y: Field

of view

(mm)



CA-LHR5

0.5

1.0

1.5

1.0

1.5

CA-LHR8

0.5

1.5

WD: Working distance (mm)

CA-LHR12

CA-LHR16

100010010

CA-LHR25

CA-LHR35

10000

CA-LHR50

2-12

The following graph shows the performance when using a standard lens.



Using a standard lens (CV-L*): 1600 x 1200 pixels (2 megapixel mode)

1000

 

Selecting the Lens

Installation and Connection

100

Y: Field

of view

(mm)

0.5

1.0

0.5

1.0

0.5

1.5

WD: Working distance (mm)



CV-L3CV-L6

CV-L16

CV-L25

CV-L35

CV-L50

Using a standard lens (CV-L*): 1024 x 960 pixels (1 megapixel mode)

1000

 

10000100010010

100

Y: Field

of view

(mm)

0.5

1.0



CV-L3CV-L6

0.5

CV-L16

0.5

1.5

1.0

1.5

WD: Working distance (mm)

CV-L25

CV-L35

1.5

10000100010010

CV-L50

2-13

Selecting the Lens

Using a High-Speed 1 Megapixel Camera (XG-H100C/XG-H100M)

Using a low distortion lens (CA-LH*): 1000 x 1000 pixels (1 megapixel mode)

1000

 

0.5

1.0

0.5

100

10000100010010

Y: Field

of view

(mm)

0.5

1.0

1.5

1.0

5.0

1.5

100

WD: Working distance (mm)



CA-LH4

CA-LH8

CA-LH12

CA-LH16

CA-LH25

CA-LH35

CA-LH50

CA-LH75

Note

The standard CV-L lens cannot be used with XG-H100C/XG-H100M high-speed 1 megapixel cameras due to vignetting.

2-14

Selecting the Lens



Using a Double Speed Camera (XG-035C/XG-035M) or a 7x-speed Camera (XGH035C/XG-H035M)

Using the standard lens (CV-L*)

1000

 

Installation and Connection

100

Y: Field

of view

(mm)

0.5

1.0

0.5

1.5

0.5

1.0

1.5

WD: Working distance (mm)



CV-L3CV-L6

CV-L16

CV-L25

CV-L35

Using a high accuracy, low distortion lens (CA-LH*)

1000

100

Y: Field

of view

(mm)

0.5

1.5

5.0

0.5

1.0

1.5

1.0

5.0

1.5

0.5

1.0

100

1.5

10000100010010

CV-L50





0.5



CA-LH4

CA-LH8

WD: Working distance (mm)

CA-LH12

CA-LH16

CA-LH25

CA-LH35

CA-LH50

10000100010010

CA-LH75

2-15

Selecting the Lens

Using an Ultra Small Double Speed Camera (XG-S035C/XG-S035M)

1000

100

CA-LS6CA-LS4 CA-LS16 CA-LS30

Y: Field

of view

(mm)

10000100010010

WD: Working distance (mm)

Note

• The numerical numbers shown in the FOV chart are typical values. Adjust the settings as required when installing

the camera.

• For more information on installing and adjusting ultra small cameras, refer to the instruction manual provided with

the camera.

• When attaching the side view attachment OP-51503, subtract the internal optical length of 15.3 mm from the

working distance.

2-16

Using an Ultra Small 2 Megapixel Camera (XG-S200C/XG-S200M)

Using 1600 x 1200 pixels (2 megapixel mode)

Selecting the Lens

1000

100

Y: Field

of vie

(mm)

150

100

10010

WD: Working distance (mm)

Using 1024 x 960 pixels (1 megapixel mode)

1000

CA-LHS16CA-LHS8 CA-LHS25

Installation and Connection

CA-LHS50

100001000

CA-LHS16 CA-LHS25

CA-LHS8

CA-LHS50

100

Y: Field

of vie

(mm)

100

150

10010

100001000

WD: Working distance (mm)

Note

• The numerical numbers shown in the FOV chart are typical values. Adjust the settings as required when installing the camera.

• For more information on installing and adjusting ultra small cameras, refer to the instruction manual provided with the camera.

• When attaching the side view attachment OP-66833, subtract the internal optical length of 25.8 mm from the working distance.

2-17

Selecting the Lens

Information on Optional Lenses

Contact your local Keyence office if you require lenses not shown here.

XG-200C/200M/H200C/H200M/035C/035M/H035C/H035M

Standard Lenses

Model Focal Distance Aperture Filter attachment size

CV-L3 3.5 mm F1.6 43.0 mm P0.75

CV-L6 6 mm F1.4 30.5 mm P0.5

CV-L16 16 mm F1.6 27.0 mm P0.5

CV-LC16 16 mm F1.4 27.0 mm P0.5

CV-L25 25 mm F1.6 27.0 mm P0.5

CV-L35 35 mm F1.6 30.5 mm P0.5

CV-L50 50 mm F1.8 30.5 mm P0.5

XG-H500C/H500M/200C/200M/H200C/H200M/H100C/H100M/035C/035M/ H035C/H035M

Low Distortion Lenses

Model Focal Distance Aperture Filter attachment size

CA-LH4 4.4 mm F1.6 43.0 mm P0.75

CA-LH8 8 mm F1.4 27.0 mm P0.5

CA-LH12 12 mm F1.4 27.0 mm P0.5

CA-LH16 16 mm F1.4 25.5 mm P0.5

CA-LH25 25 mm F1.4 27.0 mm P0.5

CA-LH35 35 mm F2.0 27.0 mm P0.5

CA-LH50 50 mm F2.8 27.0 mm P0.5

CA-LH75 75 mm F2.5 34.0 mm P0.5

High-resolution, low distortion lenses

Model Focal Distance Aperture Filter attachment size

CA-LHR5 5 mm F1.8 46.0 mm P0.75

CA-LHR8 8.5 mm F1.8 34.0 mm P0.5

CA-LHR12 12 mm F1.8 25.5 mm P0.5

CA-LHR16 16 mm F1.8 25.5 mm P0.5

CA-LHR25 25 mm F1.8 25.5 mm P0.5

CA-LHR35 35 mm F2.0 34.0 mm P0.5

CA-LHR50 50 mm F2.8 30.5 mm P0.5

2-18

For XG-S035C/S035M

Standard Lenses

Model Focal Distance Aperture

CA-LS4 4 mm F2.0

CA-LS6 6 mm F2.0

CA-LS16 16 mm F2.0

CA-LS30 30 mm F3.4

For XG-S200C/S200M

Low Distortion Lenses

Model Focal Distance Aperture

CA-LHS8 8 mm F2.0

CA-LHS16 16 mm F2.0

CA-LHS25 25 mm F2.0

CA-LHS50 50 mm F3.8

Selecting the Lens

Installation and Connection

Macro lenses (for all cameras, excluding the XG-S **** series)

Model Shape Optical magnification WD (Standard

magnification)

CA-LM0510 Straight x0.5 to x1 111 mm (x0.5) -

78 mm (x1.0)

CA-LM1 Straight x1 67.0 mm

CA-LM2 Straight x2 66.9 mm

CA-LM4 Straight x4 70.3 mm

CA-LM6 Straight x6 64.4 mm

CA-LM8 Straight x8 64.5 mm

CA-LMA1 Coaxial x1 67.0 mm

CA-LMA2 Coaxial x2 66.9 mm

CA-LMA4 Coaxial x4 70.3 mm

Note

The area around the captured image might darken if the processing area is positioned at the edge of the CCD while using the macro lens.

Reference

• Use the formula below when calculating the macro lens field of view. Field of view (mm) = CCD size (Y) / Optical magnification Example: When CA-LM2 is used with XG-035M, 3.6 (CCD size) / 2 (optical magnification) = 1.8 mm

• The size of the CCD in the Y direction for each type of camera is shown below. Note that the numbers in parentheses are the values used in 1 megapixel mode.

XG-H200C/XG-H200M/XG-200C/XG-200M 5.3 mm (4.2 mm)

XG-035C/XG-035M/XG-H035C/XG-H035M 3.6 mm

XG-H100C/XG-H100M 7.4 mm

XG-H500C/XG-H500M 7.1 mm

• The optical magnification is based on the optical design value. Individual variability will occur depending on installation.

2-19

Selecting the Lens

Using the Close-up Rings

The close-up ring is installed between the camera and the lens. Close-up rings are available in a set of five different sizes of 0.5 mm, 1.0 mm, 5 mm, 10 mm, and 22 mm (OP-51612).

• Use the 5 mm (OP-51500) or 10 mm (OP-51501) close-up ring when using the XG-S035C/S035M.

• Use the 5 mm (OP-66830) or 10 mm (OP-66831) close-up ring when using the XG-S200C/S200M.

Close-up ring

If a single ring does not provide the required thickness, combine multiple rings.

Note

If you use the 0.5 mm or 1.0 mm close-up rings with other close-up rings, the lens may become loose through vibrations due to insufficient tightening with the camera. Use of a locking bond adhesive is recommended in such a case.

2-20

Connecting Cables

Notes when connecting cables

•Make sure that there is no power to the controller before connecting cables. Connecting cables while the power is turned on may cause damage to the camera or peripherals.

•Bundle cables with a spiral tubing like protective material. Direct bundling will concentrate the cable load on the bindings, which can result in cable damage or short circuit.

• In the absence of other specifications, the minimum cable flexibility (R) should be 3 times the external diameter (5 times is recommended). Additionally, repeated flexing and twisting should be avoided. The minimum bend radius is the same, even when using high-flex cable. Unless otherwise stated, use the R100 or greater.

1 Connect the camera to the camera connector of the controller using one of the optional camera

cables.

Attach the camera to the connector on the camera input unit.

Installation and Connection

To Camera 2 connector

To Camera 1 connector

Camera 1

Note

• Camera cables CA-CN17, CA-CN17L, and CA-CN17R can only be used to connect the XG-035C and XG-

035M.

• With an XG-H**** high speed camera, only CA-CH* camera cables can be connected.

• Do not connect the CA-CH cable to other cameras. Doing so may result in malfunction.

• For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-

26) and "Camera Cables (for XG-H****)" (Page 4-28).

Using the camera cable extension amplifier

Camera cables can be extended by using the camera cable extension amplifier (Page 4-29).

Camera 2

Camera cable extension amplifier

For more information on connection, read the instructions provided with the camera extension

amplifier.

2-21

Connecting Cables

2 Connect the optional handheld controller (OP-84231 or OP-84236) to the modular connector on

the controller.

To modular connector

3 Connect the monitor to the video output terminal of the controller.

To Monitor terminal

Note

• When using a commercial RGB analog monitor that does not support SVGA (800 x 600 pixels) or XGA (1024 x

768 pixels), the displayed image quality may degrade and the screen may not appear correctly depending on the specifications of the monitor. (Recommended monitor: CA-MP81 or CA-MP120T)

4 Connect the DC 24 V power.

Note

• Use electrical wiring AWG14 to AWG22.

• Make sure to connect the frame ground terminal for the DC 24 V

power source to a Class D ground.

• The solderless terminal sizes are noted below, use a size which fits

M4 screws.

• Tighten the screws to a torque of 0.8 [Nm].

 Connect 24 V DC and 0 V to the dedicated power

terminals.

onnecting to 24V DC Connecting to 0V D

 Connect the ground wire to the grounding terminal.

Ring terminals

8.5 mm or less

Forked terminals

8.5 mm or less

Connect ground wire here

2-22

Connecting Cables

Note

• Ground each device separately.

• Use a Class D ground.

• Keep ground resistance to 100

or less.

• Keep the ground wire as short as possible.

• If it is not possible to ground each device separately, ground them together. However, make sure that the

electrical cables are the same length.

Installation and Connection

Controller

Ground per Class D Ground resistance 100Ω

Other devices

Controller

A = B Ground per Class D Ground resistance 100Ω

Other devices

Controller

Other devices

A > B A < B

2-23

Selection and Installation of LED Lighting

Reference

Up to 8 LED lights can be individually controlled using the optional illumination expansion unit CA-DC21E. See "Using the Illumination Expansion Unit" (Page 2-26) for more details.

Selecting the Correct Lighting System

Use the correct lighting system to ensure stable inspection

Inspecting in one of the following locations may lead to unstable detection. Relocate the inspection or use a dedicated lighting system.

• Locations where the inspection is exposed to direct sunlight

• Locations where the outside light varies greatly depending on the time of day

• Locations where the amount of light changes due to the movement of machines and people Ask your KEYENCE sales representative for details.

Reflected illumination

Illuminates broadly and evenly using a lighting system such as a ring light. This type of lighting is suitable for general surface inspection.

LED Illumination System

• Direct-ring lights (CA-DR)

•Multi-angle light (CA-DRM/DQM)

Backlight illumination

Illuminates from behind the target. This type of lighting is suitable for measuring the shape, size, and position of a thin target.

LED Illumination System

Back lights (CA-DS)

Light source

Target

Light source

2-24

Indirect illumination

Illuminates the target from an angle. This type of lighting is suitable for surface inspection when you want to reduce the effects of glare or specular reflection.

LED Illumination System

Bar lights (CA-DB/DZ)

Light source

Target

Coaxial Illumination

Illuminates along the same axis as the lens. This type of lighting makes flat glossy surfaces on the target appear brighter. This is suitable for surface inspection or position and size measurement of a flat surface.

Selection and Installation of LED Lighting

Installation and Connection

LED Illumination System

Coaxial lights (CA-DX)

Low-angle Illumination

Illuminates the target from a very low angle. This type of lighting is suitable for detecting minute defects such as surface flaws (raised and reduced) and chipped edges.

LED Illumination System

• Low-angle lights (CA-DL)

•Multi-angle light (CA-DRM/DQM)

•Square lights (CA-DQ)

Dome Illumination

Illuminates evenly around a target. Dome lighting is more effective when used as close as possible to the target. This type of lighting reduces shadows and hot spots because it evenly distributes the light over the targets surface.

Half mirror

Light

source

Target

Light source

Light

source

LED Illumination System

Dome lights (CA-DD)

Spot Illumination

Used with a coaxial macro lens. This type of lighting provides high contrast, even illumination for images captured under high magnification.

LED Illumination System

Spot lights (CA-DP)

Light source Light source

Target

Light source

Target

2-25

Selection and Installation of LED Lighting

Using the Illumination Expansion Unit

Precautions and wiring when using the optional illumination expansion unit CA-DC21E are explained here.

Usage Precautions

Note

• For more details on general precautions for the illumination expansion unit, see "Safety information for XG-8000

Series" (Page 4).

• For more details on cautions and warnings in the installation and handling of the unit, see the operation manuals of

the illumination expansion unit and LED light that are being used.

Power supply

WARNING

Do not use with any power voltage other than DC 24 V. Doing so may cause fire, electric shock, or damage to the unit.

Note

• Always connect the frame ground terminal or ground terminal when a switching regulator is used.

• A separate, dedicated power supply is recommended.

Handling

WARNING

• Illumination units may reach very high temperatures while in operation. Avoid direct contact. Doing so may cause

burns.

• Do not disassemble or modify the unit. Doing so may cause fire, electric shock, or damage to the unit.

• Do not stare into the LED light source for prolonged periods of time. This may cause damage to the eyes.

• The illumination units are classified as Class 1M or Class 2 LED Products (IEC60825-1). Read the "Precautions of

Use" accompanied with the illumination units carefully before use.

2-26

Selection and Installation of LED Lighting

Terminal Block Interface

The following section details the terminal block specifications for the illumination expansion unit (CADC21E).

Note

Tightening above the specified torque may cause damage to the terminal block

OUTPUT connector

•Terminal block: MC1.5/5-ST-3.5BK (Phoenix Contact)

• Compatible wires: AWG14 to 22

•Terminal block screw torque: 0.25 Nm or less

INPUT connector

•Terminal block: MC1.5/4-ST-3.5BK (Phoenix Contact)

• Compatible wires: AWG14 to 22

•Terminal block screw torque: 0.25 Nm or less

Connector Specifications

• OUT Connector Terminal Block

Installation and Connection

POWER

LIGHT 2 3

LIGHT 1 3

OUT

POWER

LIGHT 2 3

LIGHT 1 3

OUT









No. Signal

Signal Description Function

(terminal block display)

1 LIGHT2+ (L2+) + ve terminal for Light 2 Connect the + ve side of light 2.

2 LIGHT2- (L2-) - ve terminal for Light 2 Connect the - ve side of light 2.

3 NC (NC) Not used Not used

4 LIGHT1+ (L1+) + ve terminal for Light 1 Connect the + ve side of light 1.

5 LIGHT1- (L1-) - ve terminal for Light 1 Connect the - ve side of light 1.

WARNING

• Connecting a 12 V DC illumination unit to an output terminal at 24 V DC may cause fire, electric shock, or

damage to the controller and user operating the unit.

• Ensure that the DIP switch located on the right side of the CA-DC21E is configured correctly for the illumination

being connected.

• IN Connector Terminal Block

No. Signal

Signal Description Function

(terminal block display)

1 COMIN (COMIN) Common for terminal block

inputs

Dedicated common input for the IN connector

terminal.

2 LIGHT_OFF (LOFF) Forced light off input Used to force the emission of LED illumination

units to off.

3 24VDC (24V) + ve power supply input

(24 V DC)

Supplies a 24 V power source for the

illumination expansion unit.

4 0 V (0 V) - power supply (0 V) input Supplies a 0 V power source for the illumination

expansion unit.

The power source 0V and COMIN1 are all isolated.

2-27

Selection and Installation of LED Lighting

DIP Switch Settings

Output voltages for Light 1 and Light 2 can be changed individually by configuring the DIP switches as indicated below. The factory settings of the DIP switch positions are indicated by .

Bit

Output voltage

87654321

12345678

OFFOFFOFFOFF————Light 1: 12 V

ONONONOFF————Light 1: 24 V

————OFFOFFOFFOFFLight 2: 12 V

————ONONONOFFLight 2: 24 V

WARNING

Setting the output voltage incorrectly may cause fire, electric shock, or product malfunction. Under normal conditions, use the factory setting of 12VDC.

Input Circuit Diagram

• Max. applied voltage: 26.4 V

• ON voltage: 10.8 V or greater

•ON current: 2 mA or greater

• OFF voltage: 3 V or less

• OFF current: 0.3 mA or less

LOFF

COMIN

6.2kΩ

4.7kΩ

Connecting Cables

After mounting the illumination expansion unit to the controller (Page 2-6), use the following procedures to connect the cables and wiring.

1 Connect the LED light to the output connector of the illumination expansion unit.

WAR NING

• Connecting a 12 V DC illumination unit to an output terminal at 24 V DC may cause fire, electric shock, or other

damage to the controller and user operating the unit.

• Ensure that the DIP switch located on the right side of the CA-DC20E is configured correctly for the illumination

being connected.

Reference

24 V lights, with different output connector configurations can be connected directly to the terminal block. See "Connector Specifications" (Page 2-27) for more details.

2 Supply a 24 V DC power source to terminal number 3 and 4 of the IN connector terminal block.

Note

• Use a flat head screwdriver to connect the power supply to the input terminals.

• Use a torque of 0.25 Nm or less to tighten the screws.

• Use electrical wiring AWG14 to AWG22.

• Make sure to connect the frame ground terminal for the DC 24 V power source to a Class D ground.

• Do not supply power until the installation is completed.

2-28

Selection and Installation of LED Lighting

 Remove the IN connector terminal block from the illumination expansion unit.

OUT

   

Terminal block

 Loosen the screw of the IN connector terminal block using a flat head screwdriver.

Flathead screwdriver





Installation and Connection

 After stripping the insulating sheath by about 7 mm, insert the wires to terminal No. 3 (24 V

DC) and No. 4 (0 V), and then tighten the screws.





Strip sheath





on wire and insert

 After connecting all the necessary cables or wires, securely insert the IN connector terminal

block into the I/O connector as far as it will go.

OUT

2-29

Adjustments

This section explains how to adjust the controller from its default settings to capture images properly.

Note

The handheld controller (OP-84231 or OP-84236) is required to adjust the controller.

Reference

The software may not operate as described below if the inspection settings have already been uploaded.

Check that a Screen is Displayed on the Monitor

1 Confirm that the cables are connected correctly, and then turn on the power.

After the opening screen is displayed, the initial startup screen appears.

If nothing appears on the monitor

Check the following:

• Confirm input terminals are connected correctly.

- Confirm 24VDC (2A) is being used for the power supply.

- Confirm the power input terminals (+24V/0V) are not wired in reverse.

• Confirm the monitor cable is connected correctly.

• Confirm that the monitor has power.

• Confirm that the monitor supports SVGA (800 x 600) or XGA (1024 x 768) pixel resolution with 60Hz vertical

frequency.

2 In the [System Language] box, select the language to use.

• Japanese

• English

• Traditional Chinese

• Simplified Chinese

3 In the [Resolution] box, select the desired system screen resolution.

When new program settings are created with the controller, the resolution selected here will be

applied to the created inspection settings.

• 800 x 600: SVGA

•

1024 x 768: XGA

4 If the CA-MP120T touch panel, click [Close]. If the touch panel will be used, click [Adjust CA

series touch panel].

Proceed to step 6 when not using the touch panel.

2-30

5 Perform touch panel calibration.

 Touch the at the top left of the screen.

 Touch the at the bottom right of the screen.

Adjustments

Installation and Connection

 Touch the at the four corners of the screen, and verify that the touched locations were

each selected correctly.

If one was not selected correctly, the at the touched location turns red.

Note

If calibration is not correct, or to perform correction again, click [Retry Calibration].

 Click [OK].

 Click [Close].

2-31

Adjustments

6 Press the No.1 (FUNCTION) button on the handheld controller.

The [Function] menu appears.

7 Select [Go Offline].

The [System Configuration] menu appears.

8 From the System Configuration, select [Cameras] - [Camera Settings].

The [Camera Settings] screen appears.

2-32

Adjustments

9 Select the [Camera preview] under Individual Settings and make sure the active screen from

the camera connected to the controller appears.

The active screen displays the live image from the connected cameras.

Reference

• You can display the live image on the entire screen by selecting the desired camera under [Select Display].

• When set for trigger, you can press and hold the No. 3 button (TRIGGER) on the handheld controller to

continuously refresh the data and image on the screen. Press the No. 3 button (TRIGGER) once more and the screen refresh will stop.

Installation and Connection

If the active screen is not displayed

Check the following:

• Confirm that the cameras are connected properly.

• Confirm that the lens caps are removed from the cameras.

• Confirm that the aperture ring of the lens is open.

2-33

Adjustments

Adjusting the Aperture and Focus

XG-H500C/H500M/H200C/H200M/200C/200M/H100C/H100M/035C/035M/ H035C/H035M

While viewing the monitor, turn the aperture ring and the focus ring to adjust the aperture and focus.

Locking screw on focus ring

Locking screw on aperture ring

•Adjusting the aperture: Loosen the locking screw on the aperture ring to make the target and the surroundings brighter or darker.

•Adjusting the focus: Loosen the locking screw on the focus ring to sharpen the target image.

When the aperture and focus adjustments are complete, tighten the locking screws so that the aperture ring and the focus ring do not move.

For XG-S035C/S035M/S200C/S200M

While viewing the monitor, turn the aperture locking screws A and B and the lens setting collar to adjust the aperture and focus.

Aperture locking screw A

Lens setting collar

erture locking screw B

1 Screw the lens setting collar on the thread completely.

At the same time, install the lens as far on the thread as it will go.

2 Adjust the distance between the camera and the target, then loosen the lens until the imag e is

focused.

3 Fix the lens with the lens setting collar at the position where the image is in focus.

4 Loosen the aperture locking screws A and B to adjust for the best possible brightness of the

image.

The image becomes brighter when turned towards the OPEN side, and darker when turned towards

the CLOSE side.

5 After brightness is adjusted, fix the aperture with the aperture locking screws A and B.

2-34

Loading and Removing an SD Card

Users can save the program settings or captured images on an SD card.

Note

• The flash memory used as the storage element on the SD card has a read/write lifespan that, when reached, may

result in an eventual loss of data. It is therefore strongly recommended that data stored on an SD card be backed up regularly to other media.

• SD Card 1 contains the system settings and other data necessary for the controller to operate. Make sure it is

inserted at startup and when powering up.

• Data that must be loaded by swapping SD cards should be stored on SD card 2.

Supported SD Card Models

Use the optional Keyence OP-87133 (512 MB), CA-SD1G (1 GB), or CA-SD4G (4 GB). Note that the controller ships with the OP-87133 (CA-SD1G for XG-8702) inserted into SD1 slot.

Note

• SDHC formats are supported on the controller.

• When loading data saved on the CA-SD4G into a PC, use a card reader that supports SDHC.

• SD cards other than the models mentioned above may not operate normally and are exempt from the warranty of this

equipment.

• For details about file management on SD cards and card initialization (formatting), refer to the XG-8000 Series

User's Manual.

Installation and Connection

Inserting an SD Card

Insert the SD card into the SD1 or SD2 slot so that the triangle inscription is on the top of the card.

SD2 slot

Insert SD card.

SD1 slot (Do not insert or remove while power is on.)

Note

• Be sure the card is oriented correctly when inserting it. Inserting the card in the wrong direction may damage the data

and SD card.

• The access drive light illuminates while there is an SD card in the drive.

- Green: An SD card is inserted and accessible.

- Red: The SD card is being accessed.

- Not lit: The SD card is not active. (The SD card can be removed from the slot.)

• When inserting the SD card into the SD1 slot, turn off the controller. Keep SD Card 1 inserted at startup and while

the power is ON.

2-35

Loading and Removing an SD Card

Removing an SD Card

Choose [Stop SD2 Operation], then press the SD card in the SD2 slot inward to release and remove the card.

Note

• Take the following steps to protect the SD card and the data that is contained on it.

• If you remove the SD card using a procedure other than that specified, or if power is turned off when the card is

being accessed, any writing task will stop resulting in a possible loss of data or damage to the SD card.

• SD Card 1 should not be removed while the controller is turned on. Turn off the controller before removing/inserting SD Card 1.

1 On the Function menu or System Configuration menu, select [Stop SD2 Operation].

A confirmation screen appears.

2 Click [OK].

The LED indicator turns off, indicating that SD Card 2 can now be removed.

3 Remove the SD card from the SD2 slot on the controller.

Make sure the access drive light is not lit.

Open cover.

2-36

Press SD card to unlock it.

Remove SD card.

Note

The cover on the SD1 slot is screwed in place using (M2 L5) screws when the controller is shipped. This cover should be left on to prevent accidental removal while the controller is turned on.

Using Dedicated Software to Access the Controller

This section explains the methods to access the controller from a dedicated PC software: XG VisionEditor and XG VisionTerminal.

Reference

In addition to the dedicated software, these methods can also be used to connect and communicate with the controller: no-protocol mode using RS-232C (Page 3-2), Ethernet (TCP/IP) (Page 3-4), PLC Link, CC-Link (Page 3-7), EtherNet/IP, and the FTP client function. For details about these settings, refer to the XG-8000 Series Communications Control Manual.

Supported Software

The controller supports connection to XG dedicated software XG VisionEditor and XG VisionTerminal. Both applications are supplied with the optional V-Works for XG Ver. 5.0 (XG-H8NE). See the separate manuals supplied with each application for details on their operation.

Installation and Connection

Note

• The controller supports applications using the dedicated ActiveX control. Otherwise, Keyence does not support the

use of third-party applications.

• Ver. 4.1 and earlier of the software do not support some communications with Ver. 5.0 and later controllers. For more

details, see the XG-8000 Series User's Manual.

Integrated Vision Editing Software "XG VisionEditor"

XG VisionEditor is programming software that provides access to all functions on the controller. XG VisionEditor can be used to create all the program files that are used in the controller.

Main features of the XG VisionEditor

• Create image processing programs / flowcharts.

• Create display screens.

• Create custom dialog menus to change settings.

• Configure data logging for saving inspection result images and results history on the controller.

• Configure the statistics analysis.

• Use the remote capture feature to acquire image data necessary for programming.

• Provide various simulation environments to check the operation of the controller on the PC.

2-37

Using Dedicated Software to Access the Controller

Remote Control Software "XG VisionTerminal"

XG VisionTerminal is operating software designed to acquire data & images from the controller, and operate it by remote control via communication.

Main features of the XG VisionTerminal

• Save measurement results and image data output from the controller to the PC.

• Allow remote operation of the controller (remote desktop) by means of the handheld controller view or mouse while viewing images acquired via communication on the display screen.

•Acquire files from the controller SD Card 1 and SD Card 2.

Reference

In addition to the above, XG VisionTerminal also supports binary data communication and command control communication using the dedicated ActiveX control. Ask your local sales office for further information about the dedicated ActiveX control.

Preparing to Connect with the Controller

The following two methods may be used to connect the controller to the dedicated XG software.

Note

The RS-232C and CC-Link interfaces do not support connection using the dedicated XG software.

Ethernet Connection

Connecting

The following methods are supported.

• 1:1 connection using a cross cable (OP-66843 1Gbps cable is recommended).

• 1:n or n:1 connection via a hub and commercial straight cable (category 5e or higher).

See "Ethernet Specifications" (Page 3-4) for more details about the Ethernet interface.

Settings

• Configure the IP address, subnet mask, and default gateway on the controller.

• See the dedicated XG software manual for instructions on connecting to the controller.

USB Connection

Connecting

The USB port supports a 1:1 connection using a USB 2.0 cable (OP-66844 is recommended).

Note

1:n and n:1 connections are not supported.

See "USB Specifications" (Page 3-5) for detailed specifications of the USB interface.

Settings

• There are no USB settings to make on the controller.

• When connecting to the controller via USB, the dedicated USB driver included with XG-H8NE must also be installed in addition to the dedicated software (Page 3-6).

• See the dedicated XG software manual for instructions on connecting to the controller.

2-38

Using Dedicated Software to Access the Controller

Connecting to the Controller

The dedicated XG software can connect to the controller in any operating mode.

Reference

All connections are initiated by the dedicated XG software. See each software manual for details on connections.

XG VisionEditor XG VisionTerminal

Run mode 

Offline mode 

Remote capture mode 

Retest mode 

Note

• When the dedicated XG software is connected to the controller, display updates may slow down and inspections

may stop executing. The connection may also be denied depending on the state the controller is in.

• See each software manual for more details on controller behavior during connections.

Installation and Connection

2-39

Using Dedicated Software to Access the Controller

2-40

Chapter

I/O Interface Specifications

Overview of the I/O Interface

The controller has five communication ports and two discrete I/O terminal blocks.

• RS-232C Specifications (Page 3-2)

• Ethernet Specifications (Page 3-4)

• USB Specifications (Page 3-5)

• CC-Link Specifications (Page 3-7)

• Parallel I/O Specifications (Page 3-9)

• Terminal Block Specifications (Page 3-11) Commands can be sent and data output via the RS-232C and Ethernet communication ports in standard no-protocol mode. Multiple communication ports can be used at the same time.

• In addition to standard communication, data output and control can also be performed using PLC link communication via the RS-232 and Ethernet interfaces. For more details, see the XG-8000 Series Communication Control Manual.

• The Ethernet interface also supports data output and control via EtherNet/IP. For more details, see the XG8000 Series Communication Control Manual.

I/O Interface Specifications

Example of multi port usage

Data such as measurement results and NG images are output to the PC via Ethernet while the system is controlled with a PLC through RS-232C.

PLC-1 PLC-2

RS-232C

Ethernet

Command control (Switch programs)

Data output Inspection

•

images NG images

•

HUB or router

Ethernet

RS-232C

Ethernet

Command control (Switch programs)

Data output Inspection

• images NG images

•

Note

Communication software is required to correctly display data on the computer.

3-1

RS-232C Specifications

The RS-232C port on the controller can be used to communicate with external device. The controller can communicate with external devices through one of the two communication modes: no protocol mode or PLC link mode. The transmitted data will differ depending on the communication mode. Switch to the correct mode based on the communication requirements. Refer to "List of Communication Commands" in the XG VisionEditor Reference Manual for more details and switching between communication modes.

Note

The signal GND and power GND are common to both communication modes. Take care to avoid voltage differences when connecting external devices to the controller.

Port Specifications

Protocol specifications

• Connector: RJ-11 (Port 1-female), D-sub 9-pin (Port 2male)

• Standards: The connected device must comply with EIA (Electronic Industries Association) RS-232C standards.

Item Compatibility

Communication

System

Synchronous system Asynchronous

Transmission Code ASCII (Part binary code)

Data-bit Length 8-bit

Stop-bit Length 1-bit/2-bit

Parity Check None/odd/even

Communication

speed

Delimiter CR/CR+LF/LF

Flow Control None, CTS/RTS

Maximum cable

length

Full-duplex

9600/19200/38400/57600/115200/

230400 bps

15 m

Connector specifications (Port 1 - controller side)





No. Signal Signal

Description

1 CS (CTS) Data Transmission

Permission

2 Not used — —

3 SD (TXD) Data Transmission Inputs

4 SG (GND) GND —

5 RD (RXD) Data Reception Output

6 RS (RTS) Data Transmission

Request

Reference

As the controller uses the RS-232C modem definition, SD is assigned as an input and RD is assigned as an output.

Signal direction

Output

Inputs

3-2

Connector specifications (Port 2 - controller side)







RS-232C Specifications

Connecting to a PC

The controller can be connected to a PC using a dedicated serial cable (optional).

When the PLC / PC has a D-sub 9-pin connector

I/O Interface Specifications

No. Signal Signal

Description

1— — —

2 RXD Data Reception Output

3 TXD Data Transmission Inputs

4— — —

5GND GND —

6— — —

7 RTS Data Transmission

Request

8 CTS Data Transmission

Permission

9— — —

Signal direction

Inputs

Output

OP-26487 (2.5m)

OP-26486

XG-8702/8502/8002

When the PLC / PC has a D-sub 25-pin connector

OP-26487 (2.5m)

OP-26485

XG-8702/8502/8002

Note

• In the connection examples above, flow control is not possible.

• The controller uses the communication settings specified under

the System Settings in the XG VisionEditor software. For more details, refer to "Controller Global Settings" in the XG VisionEditor Reference Manual (Programming Edition).

• The baud rate and parity bit settings can be viewed and

changed from the [RS-232C] option in the System Configuration menu. For more details, refer to the XG-8000 Series User's Manual.

3-3

Ethernet Specifications

The Ethernet port on the controller can be used to communicate with external devices as well as providing a connection to Keyence software: XG VisionEditor, XG VisionTerminal, and software running the ActiveX control. The controller can communicate with external devices through 3 different communication modes: TCP/IP based on ASCII RS-232C command set, PLC link mode, or EtherNet/IP. The controller also acts as an FTP client and an external FTP server can be specified as the output destination for sending stored images and data.

Reference

For more details about the various types of communication control using the Ethernet port, refer to the XG-8000 Series Communications Control Manual.

Port Specifications

Protocol specifications

• Connector: RJ-45 (female)

• Medium: 10 BASE-T/100 BASE-TX/1000 BASE-T

• Protocols:

-TCP/IP

- UDP (PLC link)

- TCP/IP, UDP (EtherNet/IP)

Reference

The Keyence software packages (XG VisionEditor, XG VisionTerminal, and XG ActiveX Control) uses both TCP/IP and UDP.

Connector Specifications (controller side)





10 BASE-T/

100 BASE-T

No. Signal Signal

direction

1 TX + Output TRX+ Input/Output

2 TX - Output TRX- Input/Output

3 RX + Inputs TRX+ Input/Output

4 Not used — TRX- Input/Output

5 Not used — TRX- Input/Output

6 RX - Inputs TRX- Input/Output

7 Not used — TRX+ Input/Output

8 Not used — TRX- Input/Output

1000 BASE-T

Signal Signal

direction

3-4

Note

Use a category 5e LAN cable or above when connecting at 1000 Base-T. A STP (Shield Twisted Pair) cable is recommended.

USB Specifications

The USB port on the controller is used exclusively for communication with Keyence software: XG VisionEditor and XG VisionTerminal. The USB port cannot be used with any other software.

Note

The connector shield, signal GND, and power GND are common. Take care to avoid voltage differences when connecting external devices to the controller.

Port Specifications

Protocol specifications

• Connector: Female B connector

• Protocol: USB Version 2.0.

USB Specifications

Connecting to a PC

The controller can be connected to a PC using a dedicated USB cable (optional OP-66844).

Note

• Only 1 controller can be connected to a single PC at one time

via USB.

• If a cable other than OP-66844 or a USB extension cable is

used, communication may not be stable.

• Conventional USB devices such as a USB mouse, card reader

or thumb drive cannot be connected to this port.

• Communication may be interrupted due to high voltage or

electrical noise near the system. If communication is interrupted, disconnect and re-connect the USB cable, and restart the software.

• If communication interruption occurs frequently, check the

surrounding area for noise sources (inverter, solenoid valve, etc.).

I/O Interface Specifications

Connector Specifications





No. Signal Signal

Description

1VBUS VBUS —

2 D- Differential signal - Input/Output

3 D+ Differential

signal+

4GND GND —





Signal direction

Input/Output

System requirements

To connect the controller to a PC via the USB port, a PC with the following requirements is needed.

• Operating system: Microsoft Windows 7 Home Premium/ Professional/Enterprise/Ultimate Edition, Microsoft Windows Vista Home Basic/Premium/Business/Ultimate/ Enterprise Edition, Microsoft Windows XP Home Edition/ Professional SP2 or later (Other Windows operating systems are not supported.)

• USB 2.0 compatible connector

• CD-ROM/DVD drive

Note

Supports Microsoft Windows 7 64-bit. Only 32-bit is supported for Microsoft Windows Vista and Windows XP.

3-5

USB Specifications

Installing the driver

Yo u must install the USB driver before connecting the controller to a PC. After the driver is installed, the controller can communicate correctly with a PC running the Keyence software XG VisionEditor or XG VisionTerminal.

Note

USB driver installation must be performed by a user with Administrator privileges.

This section describes how to install the driver, using Windows XP as an example.

Note

The installation wizard does not automatically appear on Windows

7. To install on Windows 7, connect the controller and the PC, then use Device Manager to manually install the USB driver. To install drivers, in Device Manager click [Update driver] under [Other devices] on the property page for the [XG-8000/7000 Series], and specify the folder that contains the USB driver.

1 Turn on the controller and the PC.

5 Select [Install from the list or specified location]

and specify the folder that contains the USB driver.

Installation of the USB driver starts.

Reference

• The USB driver is located in the \driver\USB folder on the

XG-H8NE CD-ROM. After installing XG VisionEditor and XG VisionTerminal, the drivers will also be stored locally in c:driversV-Works for XG H8N.

• When installing drivers in Windows XP or Windows 7, a

warning message may appear confirming the installation. If such a warning message appears, click [Continue] to continue installation.

6 When installation of the USB driver is completed,

click [Finish].

2 When the PC starts, insert the XG-H8NE CD-ROM

in the CD-ROM drive.

3 Connect the controller via USB to the PC using the

OP-66844 cable (optional).

The [Found New Hardware Wizard] will appear on the

PC screen.

4 Select [No, not this time], and click [Next].

The controller can now communicate with the PC via

the USB port.

3-6

CC-Link Specifications

    

CC-Link Specifications

The controller can be used as a remote device station on a CC-Link network by connecting the optional CA-NCL10E module. The CC-Link interface supports command execution, input / output control and data output. The station type, communication speed, and number of exclusive stations can be viewed and changed from the [CC-Link] option in the System Configuration menu. For more details, refer to the XG-8000 Series Communication Control Manual.

Reference

Refer to "Installing the Communication Expansion Module" (Page 2-5) for more details on connecting the CA-NCL10E Module.

Note

• The controller must be turned off before connecting or

disconnecting the CA-NCL10E module.

• Restart the controller and master station after changing the CC-

Link settings.

CA-NCL10E Port Specifications

Communication specifications

Item

CC-Link station type Ver.1.10 remote device station

Ver.2.00 remote device station

Communication speed 156 kbps, 625 kbps, 2.5 Mbps,

5 Mbps, 10 Mbps

Connection cable Ver.1.10 compatible CC-Link

cable

FANC-110SBH, FA-

CBL200PSBH, CS110

OP-79426, OP-79427

Max. total cable length 156 kbps 1200 m

625 kbps 900 m

2.5 Mbps 400 m

5 Mbps 160 m

10 Mbps 100 m

Exclusive stations 1 station, 2 stations, 3 stations,

or 4 stations.

Cyclic settings (Ver.2.00 only) 1x, 2x, 4x, or 8x.

Connector Specifications







SLD



(FG)



No. Wire

1, 6 Blue DA Communication wire "DA" for CC-Link.

2, 7 White DB Communication wire "DB" for CC-Link.

3, 8 Yellow DG Communication wire "DG" for CC-Link.

4, 9 Bare

5, 10 — FG Frame ground "FG" for CC-Link.

*Use a cable with a nominal cross-section area of at least 2 mm2 as the grounding cable.

color

wire

Signal

Function

name

Connects to the master station or other

slave stations (1 and 6 are shorted).

Connects to the master station or other

slave stations (2 and 7 are shorted).

Connects to the master station or other

slave stations (3 and 8 are shorted).

SLD Shield.

Connect the shielded wire of the CC-

Link Ver. 1.10 compatible cable (OP-

79426, OP-79427, etc.) (4 and 9 are

shorted.).

Ground using Class D ground* (100 Ω

or less) (5 and 10 are shorted).

I/O Interface Specifications

3-7

CC-Link Specifications

Connecting to a CC-Link network

CA-NCL10E terminating resistor installation

Precautions when wiring

Take note of the following when wiring the CA-NCL10E module.

• When connecting the CA-NCL10E to a CC-Link network/ device, always use a CC-Link Ver.1.10 compatible cable or a cable approved by the CC-Link Partner Association. Stable operation cannot be guaranteed when using other cable types.

• If a CC-Link cable is used near a high voltage/current source, electrical noise may cause operational errors. If high voltage / current or electrical noise exists, maintain at least 100 mm of separation between the CC-link cable and the source of the noise.

Terminating resistor

When connecting the CA-NCL10E module to either end of a CC Link network, install a terminating resistor between terminals DA and DB. Make sure to install the terminating resistors, as they reduce signal noise and stabilize communications.

Terminating resistor

Reference

Because terminals 1 and 6, and terminals 2 and 7, are shorted, the terminating resistor can be installed between either terminals 1 and 2, or terminals 6 and 7.

SLD

(FG)

Master station

Terminating resistor

CA-NCL10E

Other device Other device

Other device

Terminating

resistor

CA-NCL10E

Depending on the cable type the terminating resistor

will be different

Two of each resistor (one for each end of the network) are shipped with the CA-NCL10E module. Use the correct terminating resistor for the type of CC-Link cable being used.

Cable type Terminating resistor

Ver. 1.10 compatible CC-Link cable

FANC-110SBH, FA-CBL200PSBH,

CS110

OP-79426, OP-79427

CC-Link cable

CC-Link high-performance cable

110

BrownBrown

130

1/2W

BrownBrown

1/2W

BrownBrown

GoldGold

3-8

BrownBrown

OrangeOrange

BrownBrown

GoldGold

Parallel I/O Specifications

Connector Specifications

Parallel I/O Specifications

The following relates to the parallel I/O connector / ribbon cable output.

Connector

FX2B-40SA-1.27R (Hirose Electric)

Color ribbon cable

UL20028-FRX-CF-40 (Fujikura, equivalent wire gauge AWG28)

Reference

In normal circumstances, use the optional ribbon cable OP-51657 (3m).

Default Terminal Assignment: Cable color when OP-51657 is used.

No. Terminal

name

1 COMIN2 Connector common input — — — — — Brown

2 IN0 General purpose input 0 In %CmdParam

3 IN1 General purpose/encoder

4 IN2 General purpose/encoder

5 IN3 General purpose/encoder

6 IN4 General purpose input 4 In %CmdParam 4 — Blue

7 IN5 General purpose input 5 In %CmdParam 5 — Purple

8 IN6 General purpose input 6 In %CmdParam 6 — Gray

9 IN7 General purpose input 7 In %CmdParam 7 — White

10 IN8 General purpose input 8 In %CmdCode

11 IN9 General purpose input 9 In %CmdCode 1 — Brown

12 IN10 General purpose input 10 In %CmdCode 2 — Red

13 IN11 General purpose input 11 In %CmdCode 3 — Orange

14 IN12 General purpose input 12 In %CmdStrobe Custom instruction

15 IN13 General purpose input 13 In %Reset Reset input 0 — Green

16 IN14 General purpose input 14 In %Pst Output data input

17 COMOUT2 Connector common output — — — — — Purple

18 OUT0 General purpose output 0 Out %Ack Command success

19 OUT1 General purpose output 1 Out %Nack Command failure

20 OUT2 General purpose output 2 Out %Busy Busy output 0 N.O. Black

Desciption Signal

direction

In %CmdParam 1 — Orange

input 1

In %CmdParam 2 — Yellow

input 2

In %CmdParam 3 — Green

input 3

Default state

Assigned variable Function

Custom instruction

parameter/encoder

input

Custom instruction No.

assignment input

(terminal)

switch

output

Bit N.O/N.C

0—Red

0—Black

0—Yellow

0—Blue

0N.O.Gray

0 N.O. White

Cable

color

I/O Interface Specifications

3-9

Parallel I/O Specifications

No. Terminal

name

21 OUT3 General purpose output 3 Out %CmdReady Command ready

22 OUT4 General purpose output 4 Out %Trg1Ready Trigger 1 ready output 0 N.O. Red

23 OUT5 General purpose output 5 Out %Trg2Ready Trigger 2 ready output 0 N.O. Orange

24 OUT6 General purpose output 6 Out %OutDataA

25 OUT7 General purpose output 7 Out %OutDataA 1 N.O. Green

26 OUT8 General purpose output 8 Out %OutDataA 2 N.O. Blue

27 OUT9 General purpose output 9 Out %OutDataA 3 N.O. Purple

28 OUT10 General purpose output 10 Out %OutDataA 4 N.O. Gray

29 OUT11 General purpose output 11 Out %OutDataA 5 N.O. White

30 OUT12 General purpose output 12 Out %OutDataA 6 N.O. Black

31 OUT13 General purpose output 13 Out %OutDataA 7 N.O. Brown

32 OUT14 General purpose output 14 Out %OutDataA 8 N.O. Red

33 OUT15 General purpose output 15 Out %OutDataA 9 N.O. Orange

34 OUT16 General purpose output 16 Out %OutDataA 10 N.O. Yellow

35 OUT17 General purpose output 17 Out %OutDataA 11 N.O. Green

36 OUT18 General purpose output 18 Out %OutDataA 12 N.O. Blue

37 OUT19 General purpose output 19 Out %OutDataA 13 N.O. Purple

38 OUT20 General purpose output 20 Out %OutDataA 14 N.O. Gray

39 OUT21 General purpose output 21 Out %OutDataA 15 N.O. White

40 COMOUT2 Connector common output — — — — Black

*1 The default assigned state refers to the default system variables assigned to each terminal in the System settings. These assignments may

vary if the System settings have been changed.

*2 For more details about the functions of individual variables, refer to the XG-8000 Series Communications Control Manual.

Desciption Signal

direction

Default state

Assigned variable Function

output

%OutDataA Data

Output

Bit N.O/N.C

0N.O.Brown

0N.O.Yellow

Cable

color

Note

• COMOUT2 terminal 17 and 40 are internally connected. Please ensure there is no potential difference between the two for stable switching.

• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-, COMOT2_F+, COMOUT2_F-) and power

terminals (24V, 0V, 5VOUT and 0VOUT) are isolated.

• COMIN2 is a common terminal used exclusively for input terminals 2 through 16 on the parallel I/O connector.

• COMOUT2 is a common terminal used exclusively for output terminals 18 through 39 on the parallel I/O connector.

3-10

Terminal Block Specifications

Standard Specifications

Terminal Block Specifications

Terminal block specifications for the controller are as follows.

Note

Tightening above the specified torque may cause damage to the terminal block

OUTPUT connector

Terminal block

MC1.5/9-ST-3.5BK (Phoenix Contact)

Suitable wiring

AWG 16 - 28

INPUT connector

Terminal block

MC1.5/6-ST-3.5BK (Phoenix Contact)

Suitable wiring

AWG 16 - 28

I/O Interface Specifications

Terminal block screw torque

0.25 Nm or less

Terminal block screw torque

0.25 Nm or less

Pin Layout

OUTPUT connector

No. Terminal name Description Signal

direction

1 OUT22 (STO) General purpose output 22 Out %Sto Strobe output for reading

2 OUT23 (OR) General purpose output 23 Out %JAHold Hold output general status 0 N.O.

3 F_OUT2 (ERR) High-speed general

purpose output 2

4 F_OUT3 (RUN) High-speed general

purpose output 3

5 COMOUT1

(COMOUT)

6 F_OUT0 (FLS1) High-speed general

7 F_OUT1 (FLS2) High-speed general

Terminal block common

output

purpose output 0

purpose output 1

Out %Error0 Error 0 output 0 N.O.

Out %Run Run mode output 0 N.O.

—— — ——

Out %Flash1 Strobe light output 1 0 N.C.

Out %Flash2 Strobe light output 2 0 N.C.

Assigned

variable

Default state

Function

parallel terminal output

unit data

Bit N.O/N.C

0N.O.

3-11

Terminal Block Specifications

No. Terminal name Description Signal

direction

Assigned

Default state

Function

Bit N.O/N.C

variable

8 COMOUT_F+

(COM1F+)

9 COMOUT_F-

(COM1F-)

*1 The default assigned state refers to the default system variables assigned to each terminal in the System settings. These assignments may

vary if the system settings have been changed.

*2 For more details about the functions of individual variables, refer to the XG-8000 Series Communications Control Manual.

Note

• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-) and power terminals (24V, 0V, 5VOUT and 0VOUT) are isolated.

• COMOUT1 is a common terminal used exclusively for the output connector terminals 1 and 2

• COMOUT_F+ and COMOUT_F-are common terminals used exclusively for the output connector terminals 3 & 4 and 6 & 7 respectively.

( ) indicates labels printed on terminal blocks at time of shipment

High-speed common output

(+ ve)

High-speed common output

(- ve)

—— ———

INPUT connector

No. Terminal name Description Signal

direction

Assigned

Funct ion

Default state

variable

1 COMIN1 (COMIN1) Common for terminal block

inputs

2 IN15 (PLC) General purpose input 15 In %Plc Custom instruction

3 F_IN0 (TRG1) High-speed general

purpose input 0

4 F_IN1 (TRG2) High-speed general

purpose input 1

5 F_IN2 (TEST) High-speed general

purpose input 2

6 F_IN3 (EXT) High-speed general

purpose input 3

*1 The default assigned state refers to the default system variables assigned to each terminal in the System settings. These assignments may

vary if the System settings have been changed.

*2 For more details about the functions of individual variables, refer to the XG-8000 Series Communications Control Manual.

—— — ——

execution input (PLC)

In %Trg1 Trigger 1 input 0 —

In %Trg2 Trigger 2 input 0 —

In %Test Trial run input 0 —

In %Ext Disable trigger input 0 —

Bit N.O/N.C

0—

Note

• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-) and power terminals (24V, 0V, 5VOUT and 0VOUT) are isolated.

• COMOUT1 is is a common terminal used exclusively for the output connector terminals 1 and 2.

• COMOUT_F+ and COMOUT_F- are common terminals used exclusively for the output connector terminals 3 & 4 and 6 & 7 respectively.

• COMIN1 is the IN1 connector for the common terminals 2 to 6.

( ) indicates labels printed on terminal blocks at time of shipment

3-12

Input/Output Wiring

Input Connections

Input circuit diagram

Input/Output Wiring

I/O Interface Specifications

Connection Examples

Circuit A (F_IN0 to 3, IN0 to 3 only, EV compatible)

3.3kΩ

10kΩ

com

• Max. applied voltage: 26.4 V

• ON voltage: 10.8 V or greater

•ON current: 3 mA or greater

• OFF voltage: 5 V or less

•OFF current: 1 mA or less

Circuit B (other inputs)

6.2kΩ

4.7kΩ

com

Connecting a NPN output to the controller input

6.2kΩ

OUT

COM(-)

PLC (NPN output) Input circuit on controller

4.7kΩ

com

Connecting a PNP output to the controller input

6.2kΩ

4.7kΩ

COM(+)

OUT

PLC (PNP output)

com

controller input circuit

• Max. applied voltage: 26.4 V

• ON voltage: 10.8 V or greater

•ON current: 2 mA or greater

• OFF voltage: 3 V or less

•OFF current: 0.3 mA or less

Reference

See "Pin Layout" (Page 3-11) for terminal assignments.

3-13

Input/Output Wiring

Output Connections

Note

The overcurrent protective Poly Switch is set to trip at 1 A. For the power supplied to output, use a 1 A or larger power source.

NPN output circuit diagram

Circuit C (F_OUT0 - to 3)

COMOUT_F+

0.3A

OUT

Poly Switch

COMOUT_F-

• Max. applied voltage: 30 V

• Max. sink current: 50 mA

• Leakage current: 0.1 mA or less

•Residual voltage:

1.4 V or less (50 mA)

1.0 V or less (20 mA)

Circuit D (other outputs)

OUT

COM

• Max. applied voltage: 30 V

• Max. sink current: 50 mA

• Leakage current: 0.1 mA or less

•Residual voltage:

1.4 V or less (50 mA)

1.0 V or less (20 mA)

40V

22kΩ

10kΩ

0.3A

Poly Switch

40V

10kΩ

22kΩ

PNP output circuit diagram

Controllers with a "P" at the end of the part number eg. XG- 8702P

Circuit C (F_OUT0 - to 3)

COMOUT_F+

33V

104

COMOUT_F-

OUT

0.3A

Poly Switch

• Max. applied voltage: 30 V

• Max. sink current: 50 mA

• Leakage current: 0.1 mA or less

•Residual voltage:

1.4 V or less (50 mA)

1.0 V or less (20 mA)

Circuit D (other outputs)

COM

1kΩ

OUT

33V

0.3A

Poly Switch

• Max. applied voltage: 30 V

• Max. sink current: 50 mA

• Leakage current: 0.1 mA or less

•Residual voltage:

1.4 V or less (50 mA)

1.0 V or less (20 mA)

10kΩ

22kΩ

104

1kΩ

3-14

Connection examples (controller with NPN transistor outputs)

Input/Output Wiring

Connecting a controllers NPN output to a PLC with a positive common input.

0.3A

COM(+)

OUT

Poly Switch

COM

40V

10kΩ

controller NPN outputPLC input circuit (positive common)

1kΩ

Connecting a controllers NPN output to a relay.

0.3A

OUT

Load

Relay

Poly Switch

COM

40V

10kΩ

Controller NPN output

1kΩ

Connecting a controllers F_OUT NPN output to the non-voltage input terminal of the CA-DC100 LED light controller.

I/O Interface Specifications

OUT

COMOUT_F+

0.3A

Poly

Switch

COMOUT_F-

40V

22kΩ

10kΩ

Controller NPN out

22kΩ

22kΩ 104

utCA-DC100

EXT

COM

Connecting a controllers F_OUT NPN output to a PLC with a positive common input.

OUT

COMOUT_F+

0.3A

Poly

Switch

COMOUT_F-

40V

22kΩ

10kΩ

Controller NPN out

22kΩ

22kΩ 104

COM(+)

PLC input circuit (positive common)

Note

• The common output terminal for the terminal block is the COMOUT1 terminal.

• The common output terminal for the parallel I/O is the COMOUT2 terminal.

3-15

Input/Output Wiring

Connection examples (controller with PNP transistor outputs)

Connecting a controllers PNP output to a PLC with a negative common input.

COM(-)

COM

0.3A

OUT

Poly Switch

10kΩ 1kΩ

33V

Controller PNP outputPLC input circuit (negative common)

Connecting a controllers PNP output to a relay.

COM

Load

Relay

0.3A

OUT

Poly Switch

33V

Controller PNP output

10kΩ 1kΩ

Connecting a controllers F_OUT PNP output to the non-voltage input terminal of the CA-DC100 LED light controller.

COMOUT_F+

10kΩ

22kΩ

Controller PNP out

104

utCA-DC10 0

10kΩ

100Ω

EXT1

EXT2

1kΩ (1W)

COM

OUT

33V

0.3A

Poly

Switch

COMOUT_F-

Connecting a controllers F_OUT PNP output to a PLC with a negative common input.

OUT

COMOUT_F+

33V

0.3A

Poly

Switch

COMOUT_F-

10kΩ

22kΩ

Controller PNP out

104

COM(-)

PLC input circuit (ne

ative common)

Note

• The common output terminal for the terminal block is the COMOUT1 terminal.

• The common output terminal for the parallel I/O is the COMOUT2 terminal.

3-16

Chapter

Specifications

4-1

Main Specifications

Note

The number of settings available for items listed depends on the total amount of available memory in the system.

Controller XG-8702(P)/8502(P)/8002(P)

XG-8702(P) XG-8502(P) XG-8002(P)

XG-H500C/H500M connected

• 5 megapixel mode: 2432 (H) x 2050 (V), approx 4,990,000 pixels

XG-200C/S200C/H200C/200M/ S200M/H200M connected

• 2 megapixel mode: 1600 (H) x 1200 (V), 1,920,000 pixels

• 1 megapixel mode:

Resolution

Camera Inputs

Tri g g e r i n p ut

Main image processor DSP (High-speed) DSP

Program capacity

Number of registered images

SD card

Number of units Maximum 1,000 units per program (depending on system memory capacity)

1024 (H) x 960 (V), approx 980,000 pixels

XG-H100C/H100M connected

• 1 megapixel mode:1000 (H) x 1000 (V), 1,000,000 pixels

XG-035C/S035C/035M/S035M/ H035C/H035M connected

• 310,000 pixel mode: 640 (H) x 480 (V), approx. 310,000 pixels

• 240,000 pixel mode: 512 (H) x 480 (V), approx. 240,000 pixels

Two digital color/monochrome cameras (Compatible with XG-H500C/200C/S200C/H200C/ H100C/035C/S035C/H035C/ H500M/200M/S200M/H200M/ H100M/035M/S035M/H035M, mixed connection possible)

• With the use of the expansion unit XG-E800 (XG-EC80 installed), it is possible to connect 2 additional cameras, for a maximum of 4.

Simultaneous capture/individual capture can be selected for a maximum of 4 cameras. (Simultaneous capture support is limited to 2 cameras if XG-E800 is not connected.)

SD Cards 1 and 2 can each hold 1,000 programs (dependent on the capacity of the SD card and the size of the programs). External program switching possible through I/O & communication ports.

Maximum 1,000 images per 1 program (depending on SD card size). Supports image registration and partial image registration with JPEG compression and position adjustment. External switching possible through variable referencing.

SD card slot x 2 (SDHC compatible) OP-87133 (512 MB), CA-SD1G (1 GB: SD1 default), and CASD4G (4 GB: SDHC).

XG-200C/S200C/H200C/200M/ S200M/H200M connected

• 2 megapixel mode: 1600 (H) x 1200 (V), 1,920,000 pixels

• 1 megapixel mode: 1024 (H) x 960 (V), approx. 980,000 pixels

XG-H100C/H100M connected

• 1 megapixel mode: 1000 (H) x 1000 (V), 1,000,000 pixels

XG-035C/S035C/035M/S035M/ H035C/H035M connected

• 310,000 pixel mode: 640 (H) x 480 (V), approx. 310,000 pixels

• 240,000 pixel mode: 512 (H) x 480 (V), approx. 240,000 pixels

Two digital color/monochrome cameras (Compatible with XG-200C/S200C/H200C/H100C/ 035C/S035C/H035C/200M/ S200M/H200M/H100M/035M/ S035M/H035M, mixed connection possible)

• SD card slot x 2 (SDHC compatible)

• OP-87133 (512 MB: SD1 default), CA-SD1G (1 GB), CA-SD4G (4GB: SDHC).

• 310,000 pixel mode: 640 (H) x 480 (V), approx. 310,000 pixels

• 240,000 pixel mode: 512 (H) x 480 (V), approx. 240,000 pixels

Two digital color/monochrome cameras (Compatible with XG-035C/S035C/H035C/035M/ S035M/H035M, mixed connection possible.)

4-2

Image Acquisition Unit

Processing

Vision To ol s

Presence / Absence

Position detection

XG-8702(P) XG-8502(P) XG-8002(P)

• Supports simultaneous capture for up to four cameras

• Supports buffered image processing using image buffer memory

• Supports multiple placement and loop execution

Capture

Inspection region (Available region depends on unit selected)

Filters (filters supported depend on the unit

)

Color extraction (Only available when a color camera is connected)

Scaling function

Unit execution

Area Counts the number of white or black pixels.

Pattern search

Edge position

Trend edge position

Blob

• Supports HDR capture (image capture buffer disabled when used)

• Supports variable referencing across a range of setting parameters

• Supports independent trigger delay for each camera

• Supports CA-DC21E illumination configuration and intensity adjustment for individual captures.

• Supported region shapes: rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), and composite (up to 32 individual regions including masks).

• Processed image region (inspection region generated from a binary image)

• Supported mask regions: 4 per single unit (excluding composite regions).

• Available filters: Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, Preserve Intensity, contrast conversion, image extraction, shading correction, blur, custom, custom (advance), blob.

• Iterations: The same enhancement can be repeated individually up to 9 times. (except: binarization, subtract, preserve intensity, contrast conversion, shading correction, blur, blob: 1 iteration only) Supports multiple filter stacking: 13 steps, any combination (binarization, subtract, blob: can only be applied once in stack)

• Supports variable referencing across a range of setting parameters

• Color to binary, color to gray, fine color, gray, RGB gray (Color specified in HSB terms. Fine color only available with stain tool)

• Supports variable referencing across a range of setting parameters

• Individual calibration can be applied to units X, Y and length data (variable referencing allowed).

• Calibration can be turned ON/OFF for each inspection unit.

• Unit execution can be configured in the system settings to apply only to XG VisionEditor or to the controller.

• Unit results, variable referencing allowed.

• Supports multiple pattern searches for up to 99 patterns oriented throughout 360 degrees.

• Supports variable referencing for search, pattern and 4 mask regions.

• Supports variable referencing for detection point offsets.

• Supports referencing of registered images using image variables for processing.

• Measures up to 3,600 positions simultaneously.

• Supports angle measurement using ring and arc inspection regions.

• Measures the average, maximum, and minimum edge positions in a single inspection region divided into up to 5,000 segments.

• Supports angle measurement using ring and arc inspection regions.

• Detects straight lines and circles from a group of detection points using the least-squares method (with correction).

Measures the center of gravity and main axis angle (180/360 degrees selectable) for up to 9,999 blobs.

Main Specifications

Specifications

4-3

Main Specifications

Vision To ol s (continued)

Position Adjustment Unit

Control Units

Inspection To ol s

XG-8702(P) XG-8502(P) XG-8002(P)

Edge width

Edge pitch Measures the gap pitch and center pitch for up to 1,800 detected edges.

Edge angle Measures the angle between two detected edges.

Edge pair

Trend edge width

Blob

Characterization

Stain

Trend edge stain

Intensity inspection

Color (Only available when a color camera is connected)

OCR

2D code reader

Branch Join

Loop function

Break Forced exit from a loop.

End End flowchart processing.

Measures the distance between two edges (outer gap, inner gap, specified edges for up to 1800 detected edges).

Measures the gap pitch and center pitch for up to 3,600 detected edges formed into pairs from two scans.

Measures the average, maximum, and minimum edge widths between two edges (outer gap, inner gap) in a single inspection region that has been divided into up to 5,000 segments.

Labels and counts up to 9,999 blobs measuring the center of gravity, main axis angle (180/360 degrees selectable), area, Feret diameter, perimeter, roundness, width, aspect ratio, major axis, box height and axes ratio.

• Detects grayscale targets and returns blob measurement data.

• Supports target measurements and characterization based on intensity data.

• Supports contrast display.

• Detects flaws and defects inside a region by comparing the average intensity of segments.

• Supports image subtracted stain detection by using a subtraction filter from a registered image.

• Supports multiple detection of up to 99 groups using the stain grouping function, measurement of detected positions and features, and filtering based on feature characteristics.

• Supports detection in a color image using fine color mode.

• Supports contrast display.

• Detects a defect (protrusion or indentation) that deviates with respect to a model line built on detected edge points from a profile.

• Supports flaw detection based on straight lines, circles, ovals, and free-form curves as model lines.

• Measures pixel intensity value.

• Required as a the reference for the preserve intensity filter.

Measures pixel RGB or HSB value

• Supports recognition of alphanumeric characters and user specified symbols for up to 2 lines of 20 characters (40 total) identified automatically or from a fixed region.

• Supports a user-definable library of up to 200 characters, including 20 custom characters.

• Supports calendar based tolerances (with zero suppression and offset functionality).

• Supports encrypted date, time and shift codes.

• Supports reading of 2D codes (QR (Model 1 / Model 2), Micro QR, DataMatrix, Rectangular DataMatrix: (ECC200)) of up to 512 characters in length, including readout dividing (up to 8 sections).

• Supports registration of up to 16 character patterns and date & time tolerances (with zero suppression, and offset functionality).

• Provides 1- or 2-point position correction for X, Y, and θ (±180 degree) orientation of inspection, image operation and on-screen graphics units.

• Supports referencing from all or individual measurement units.

• Supports batch reference registration using a registered image.

• Provides up to 64 flowchart branches for processing control based on a reference and condition (unit results, numerical value, variable).

• Supports forced flow processing for retesting.

Supports multiple unit execution control based on the number of loops (fixed or variable reference) specified.

4-4

Operation Units

Timing Units

Display

XG-8702(P) XG-8502(P) XG-8002(P)

• Allows multiple calculation processing separated by line feeds. Can contain up to 5000 characters including comments.

• Supports timeout-based and answer-based (ANS) unit judgment.

• Supports mathematical operators: add, subtract, multiply, divide, remainder, power.

• Supports logic operators: NOT, AND, OR, XOR.

• Supports comparison operators: equal, not equal, greater than, less than, more than inclusive, less than inclusive.

• Supports mathematical functions: Abs, AsCircle, AsLine, AsPoint, Atoi, Ave, Ave2 (array), AveR (range), AveR2 (array, range), Ceil (round up), Deg (radian to degree),Exp, Floor, Int (round off), Ln, Log, Max, Max2 (array), MaxN (index), MaxN2 (index, array), Min, Min2 (array), MinN (index),

Calculation

Image operation

C Plug in

Calibration

Pause Pause flow chart for specified time (0 ms to 1 hour: fixed or variable reference)

Timer Start Start user timer (0 to 7)

Timer end Pause flowchart until user timer (0 to 7) expires.

Terminal I/O delay

Variabl e de lay

User menu Pause flow chart from the time a menu is open to the time it is closed.

On-screen graphics

MinN2 (index, array), Pi, Rad, Round (round up), Sort, Sqr, Sqrt, Sum (array)

• Supports trigonometric functions: Sin, Cos, Tan, Asin, Acos, Atan, Atan2 (P1/P2)

• Supports geometric functions: AngC, Angle, AngW, Circle3 (3 points), CircleLs (array), CircleTangent, ConvCrd,ConvCrd2, Dist, ISect, I2Circle, ILineCircle, Line (2 points), LineLs (array), LLAngle, LnAngle, LnDist, LnDistP (sign), LnDistXY, VMidLine, MidXY, Rotate, RotCenter, MidLine, ConvPixToWld, ConvWldToPix, MultiPtCalib, AddVector, SubVector, OuterProd, InnerProd

• Supports calendar functions: ShiftDay, ShiftMonth, ShiftYear

• Supports bit functions: B_And, B_Not, B_Or, B_Xor, Bind

• Supports statement operators: FOR, STEP, NEXT, EXIT FOR, IF, ELSE IF, END IF, DO WHILE (undefined loop), EXIT DO (undefined loop), comments, continue to next line

• Supports calculation results

• Displays and highlights calculation errors.

• Creates images based off of features extracted from one or multiple images, or an image with intensity differences.

• Operation: Processes multiple images. Supports a combination of 1:1, n:1, n:n (max of 32) images

• Conversion: Processing performed on a single image.

• Operation functions: Add, Subtract, AbsoluteDifference, Average, Multiply (with normalization), Multiply (without normalization), Max, Min, AND, OR, XOR, NAND, NOR, XNOR

• Conversion functions: Add, Subtract, AbsoluteDifference, Multiply, Rotation, Translation, Z, Trapezoid Correction, Pixel Value Conversion, Blob, NOT, AND, OR, XOR, NAND, NOR, XNOR, Right Bit Shift, Left Bit Shift

• Provides functionality for C language source files to be compiled for both controller and PC simulation operation. (Supported compilers: Controller: Texas Instruments C6000 Code Generation Tools 6.0.* or 6.1.* (6.0.11 recommended), PC: Microsoft Visual Studio 2005/2008/2010, Visual C++ 2008/2010 Express Edition.)

• Provides access to pixel data from the specified image variable.

• Supports passing of Local variables, global variables, and system variables values can be passed for referencing and rewriting (rewriting not supported for system variables).

• Supports Microsoft Visual Studio debugging.

• Lens and trapezoidal distortion correction via taught calibration pattern.

• Supports image and or coordinate correction.

• Supports correction from multiple calibration patterns.

• User defined calibration patterns available for printing.

• Pause flow chart based on AND/OR state change (edge/level, ON/OFF, rising/trailing edge) evaluation of up to 20 terminals.

• Supports bit information for CC-Link bit device and EtherNet/IP output data (assignment for controller receiving).

Pause flow chart based on AND/OR evaluation from comparing results of variables (max 8) and reference values (max 2).

Displays graphical objects and characters linked to variables and unit results. Available graphic objects: rectangle, rotated rectangle, circle, oval, ring, arc, point (rotating crosshair), line Characters: text, values, active text, decimal - ASCII.

Main Specifications

Specifications

4-5

Main Specifications

Output Units

Commands

Common Outputs

Configuration & editing functions.

Retest function

Parallel terminal output

Data output

Image output

Command execution

Total status output

Tot a l e r r o r output

Inspection Programs

Offline / system configuration

XG-8702(P) XG-8502(P) XG-8002(P)

• Outputs user-defined inspection results to the I/O terminals.

• Supports time-delayed separated outputs for up to 8 cycles.

• Skips data output for non-processed units.

• Supports image / output priority processing.

• User-defined inspection results (256 maximum) via any of the following methods: to the SD card, RS-232C, Ethernet, CC-Link, EtherNet/IP, PLC-Link, or PC Program (ActiveX).

• Supports the use of up to 16 custom-formatted output strings.

• Skips data output for non-processed units.

• Supports user-defined output folder and file naming rules (when outputting to the SD card or PC (ActiveX))

• Supports image / output priority processing.

• Outputs image data (BMP / JPG selectable file format) for an image variable to either the SD card or PC Program (ActiveX).

• Supports user defined output folder, folder generation (by no. of images or date), and file naming rules.

• Supports image / output priority processing

Provides functionality for commands to be processed directly from the flowchart during Run mode from the image processing flow.

Outputs the logical OR from of the results of selected units.

Outputs the logical OR of from the unit errors of selected units.

• Provides the creation of new programs and the deleting/copying/renaming of programs whilst in run mode.

• Supports adding or editing units in a flowchart (Image Acquisition, Vision Tools, Flowchart Functions, Functions, Timing, Display, Output, Execute Command)

• Setting Menus: Flowchart Settings, Variable Settings, Total Status Output, Total Error Output, Scaling, Camera Selection, Image Capture Buffer Settings, Statistics, Image Archive, FTP Settings, Variable Update Settings, Target Classification Settings, Update Registered Image Information and Update Reference Position Information.

• Supports the creation and editing of screens using the Screen Editor.

• The system configuration can be edited in offline mode.

• Available system settings (Controller name, Date & Time, Language, Registered Image File Type, Overall Menu Opacity, Unit Execution, Startup Mode)

1) Available camera settings (Camera Settings, White Balance, Caliration)

2) Available communications & I/O settings (Parallel Port, Ethernet, FTP, RS-232C, PLC-Link, CC-Link, EtherNet/IP, VNC

3) Available custom functionality (OCR Encryption, Custom Instruction Settings, CA series Touch Panel settings, New Program Options

• Supports the retesting and editing of inspection settings based on stored / archived or master images selected from the image strip.

• Supports batch and detailed statistical analysis of stored / archived or master images loaded into the image strip.

4-6

Image capture range

Camera image correction

Display Screens

Process area

CCD Scanning method (monochrome camera only)

Capture Start/ End Line

Camera gain adjustment

White Balance (color camera only)

Mirrored image

Calibration & Scaling

Number of screens

Number of frames

Number of displays

Screen parts

Main Specifications

XG-8702(P) XG-8502(P) XG-8002(P)

• 1024(H) x 960(V) (980'000 pixels) section contained within 1600(H) x 1200(V) (1,920,000 pixels) in 1 megapixel mode.

• 512(H) x 480(V) (320'000 pixels) section contained within 640(H) x 480(V) (310,000 pixels*) in standard mode.

*310,000 pixels when XG-H035C/H035M is connected

Progressive/interlace selectable

Capture start/end lines can be set anywhere within the image capture range. (XG-H200C and H200M cannot capture fewer than 100 lines.) Capture start line can will be changed for each capture unit by referencing variables.

Sensitivity offset and span adjustment Individual and batch RGB span and sensitivity (brightness) adjustment across 16 levels (when color camera is connected).

Manual RGB ratio adjustment

Support for mirrored (horizontal (left-right), vertical (top-bottom)) and rotation (180°) image generation

Individual calibration and scaling support for angled camera, lens distortion X,Y and length measurement for each connected camera

Support for up to 100 screens per program, external switching possible. Display control according to user group.

99 frames per screen, external switching possible.

• Support for up to 8 individually customizable (layout and size) displays per screen.

• Display of either current image from specified camera, registered image or user specified archived image.

• Zoom functionality linked to inspection regions of user-specified vision tool or primary target.

• Frames: Base Frame, Page Frame

• Basic Parts: Values, Text, Active Text, Horizontal Line, Vertical Line, Point, Rectangle, Circle, Polygon.

• Standard Parts: Program Name, Date, Time, Display Camera & Image Information, Display Area & Magnification, Total Status Pass / Fail, Logo Image (BMP), Unit Details (Vision Tools), Unit Details (Non-Vision Tools), Variable List, Unit Pass / Fail Graphic, Unit Result Summary List.

512(H) x 480(V) (320'000 pixels) section contained within 640(H) x 480(V) (310,000 pixels*) in standard mode.

Specifications

4-7

Main Specifications

Dialog menus

Number of menus

Menu Elements

Built-in menu

Unit properties

XG-8702(P) XG-8502(P) XG-8002(P)

• Maximum of 900 menus per program with, external switching possible.

• Support for option dialog based menus that can be used to change or set various parameters while the controller is in Run mode.

• Dialog transparency can be changed to 100%, 90%, 75%, 50%, or 25%

• Screens can be linked to menus being used.

Text, Numerical Input, Drop Down Menu, Option Button, Confirmation Button.

Region Setting, Image Registration, Color Extraction, Statistics, Image Archive, Library, Unit Properties, View Toolbar, Retest, Function Menu, Change Program, View Files, I/O Monitor & Diagnostic, RS-232C Monitor, Change User, Setup Date / Time, Save Program, Rename Program, Copy/Delete Settings, Save / Load Settings, Stop SD2 Operation, Variables, Linescan calibration, Encoder Monitor, Target Classification, Resources, New / Edit / Delete Programs, Total Status, Total Error, Scaling, Image Capture Buffer, Statistics Setup, Image Archive, Camera Selection, FTP Setup, Update Variables, Target Classification / Image Clipping Settings.

• Inspection Region, Color Extraction, Library menus support changes based on login permission.

• Register Image menu can reference position correction functions

• The Unit Properties menu can be used for all units apart from the C Plug In unit.

• Holding variable values can be enabled for variable and New / Edit / Delete Programs menu.

• Supports changes to pre-configured units (Image Acquisition, Vision Tools, Position Adjustment, Flowchart Functions, Operations, Timing, Display, Output, Commands).

• Supports image selection (captured, registered) and controller input, output operation when menu opened.

• Supports updating of registration reference values from registered images.

4-8

Support functions

Statistics

Image Archive

Data

Summary Maximum, minimum, average, standard deviation (+/- 3σ), total status OK/NG count

Main Specifications

XG-8702(P) XG-8502(P) XG-8002(P)

Maximum of 100,000 data points per item, maximum 256 items (all data can be saved to SD card in a single operation).

• Maximum number of images:

- 1024 images

(monochrome camera 240,000 pixels)

- 1024 images

(monochrome camera 310,000 pixels)

- 525 images

(monochrome camera 1,000,000 pixels)

- 270 images

(monochrome camera 2,000,000 pixels)

- 100 images

(monochrome camera 5,000,000 pixels)

- 1024 images

(color camera 240,000 pixels)

- 1024 images

(color camera 310,000 pixels)

- 516 images

(color camera 1,000,000 pixels)

- 264 images

(color camera 2,000,000 pixels)

- 94 images

(color camera 5,000,000 pixels)

• Simultaneous processing of up to 8 archives with different content.

• Support for single or multiple preceeding image archiving. Choice of overwriting or processing until buffer is full.

• Support for storage of result data along with image, allowing reproduction of inspection data and results.

• Support for outputting archived images and data to SD card, PC (via Active X component), or FTP server for each archive.

- 1024 images (monochrome camera 240,000 pixels)

- 1024 images (monochrome camera 310,000 pixels)

- 525 images (monochrome camera 1,000,000 pixels)

- 270 images (monochrome camera 2,000,000 pixels)

- 1024 images (color camera 240,000 pixels)

- 1024 images (color camera 310,000 pixels)

- 516 images (color camera 1,000,000 pixels)

- 264 images (color camera 2,000,000 pixels)

Specifications

4-9

Main Specifications

Parameter setting

Support functions (continued)

Interface

aids

Direct SD card saving

Other

Control inputs (user-assignable)

Control outputs (user-assignable)

Encoder input NPN open collector output support via assignable high speed inputs (2 systems)

Monitor output

Operation indicators Power, Run and Error LED display

RS-232C

PLC-Link

Image zoom

Edge Graph display

Trend Edge Profile display

Contrast display

OCR Wavefor m display

Trend Edge Stain graph display

Variabl e Settings

Line scan Profile Viewer

Ta rg e t Classification

XG-8702(P) XG-8502(P) XG-8002(P)

1% to 2500% image magnification during operation. Supports display scrolling via handheld controller or by detected target position. (Zoom ratio can be set individually for multiple displays).

Graphical edge differential display during operation. Based on detected change in intensity from edge tools.

Graphical profile display during operation based on trend-edge tools (position, width, stain) detected edge points

Visual display of detected contrast during operation. Based on stain level (stain tool) or intensity level (characterization tool)

Graphical display of OCR character extraction during operation.

Graphical display of stain (protrusion / indentation) during operation. Based on trend-edge stain tool profile and detected edge points.

• Support for local, global, or system variables to be checked and changed during operation. (System variables can be checked only.)

• Support for grouping and screen display options.

Graphical display of intensity and differential for selected line of image (line scan camera only).

• Recording and classification of detected stains and blobs based on measurement data.

• Supports file output of classification data, and clipped image (based off of detected position), to SD card or FTP server.

• The following data can be saved directly to the SD card while running: Measurement data, judgment results, NG count, processed images BMP/JPG, archived images (BMP/JPG), raw images, statistical analysis data, RS-232C log, program data, operation log.

• User-specified camera images in offline mode.

Screen capture, user account login, file management, I/O diagnostics, RS-232C monitor / logging and encoder monitor.

20 inputs, including 4 assignable high speed inputs. Input rating 26.4 V or less, 2 mA or more (high-speed inputs 3 mA or more).

28 NPN open collector, maximum 50 mA (30 V or less) or PNP outputs (based on controller type). Including 4 high speed FLASH outputs synchronized with trigger inputs. NPN open collector, maximum 50 mA (30 V or less)

Analog RGB output XGA (1024 x 768 x 24-bit color) / SVGA (800 x 600, 24-bit color) (Program selectable.)

2 ports, maximum baud rate 230,400 bps Numerical value output, control, and interfacing to CA Series touch panel.

• numerical value output and control via the RS-232C or Ethernet port (cannot be used with CC-Link or EtherNet/IP).

• Following PLC's supported

- Keyence KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series

- Mitsubishi Electric: A Series (RS-232C only), Q Series, L Series

- OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series

- Yasukawa Electric MP900 Series (RS-232C only), MP2000 Series

4-10

XG-8702(P) XG-8502(P) XG-8002(P)

• Numerical value output and control.

• PC connectivity to Keyence XG Series software for uploading / downloading of programs data, images, and running of simulations.

Ethernet (TCP/IP)

USB

Interface (continued)

Display language Japanese, English, Chinese (simplified), or Chinese (traditional). Startup selectable.

Illumination control

Rating

Environmental resistance

Weight Approx. 1,600 g

*1 Models equipped with an Ethernet port on the CPU unit support direct connection to the Ethernet port.

CC-Link

EtherNet/IP

Handheld Controller

Touch panel

Power supply voltage 24 V DC ±10%

Current consumption

Ambient temperature 0 to +45°C

Relative humidity 35 to 85% RH (no condensation)

• FTP client function support

• VNC server function support

• BOOTP function support

• 1000BASE-T/100BASE-TX/10BASE-T communication speed

• PC connectivity to Keyence XG Series software for uploading / downloading of numerical values, programs, data, images, and running of various simulations.

• USB Ver. 2.0 only

• Numerical value output and control with optional CC-Link module (CA-NCL10E) (cannot be used with PLC-Link or CC-Link).

• Compatible with Ver.1.10 and Ver. Ver.2.00 remote device stations

• Numerical value output and control via Ethernet port (cannot be used with PLC-Link or CC-Link enabled).

• Supports cyclic communication (max. 1436 bytes) and message communication.

• Max. number of connections: 32

• Complies with conformance test Version A7.

• Menu access and navigation with connected OP-84231 and OP-84236

• Programmable function buttons.

• Independent user group (enable / disable) button functionality

• New/edit/delete program functionality with CA Series touch panel (connected to RS-232C port).

• Special touch menu and control button support.

Optional LED illumination expansion module (CA-DC21E). 12V / 24V illumination and intensity control, 2 channels per module, maximum of 4 modules (8 channels) per controller.

3.6 A (2 cameras connected) / 4.6 A (4 cameras connected)

Figures indicate maximum load including include rush current at startup.

Main Specifications

Specifications

4-11

Main Specifications

Cameras (XG-H500C/H500M)

XG-H500C XG-H500M

CCD 2/3-inch color CCD, square element all

pixels 11x-speed reading (2 outputs), 5,050,000 pixels

CCD pixel size 3.45 μm x 3.45 μm

Effective pixels 4,990,000 pixels 2432 (H) x 2050 (V)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount

Environmental resistance

Weight Approx. 130 g (lens not included)

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

Progressive (61.2 ms) Progressive (61.2 ms), interlace (40.3 ms)

130 MHz (65 MHz x 2 ch)

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +40°C

2/3-inch monochrome CCD, square element all pixels 11x-speed reading (2 outputs), 5,050,000 pixels

Interlace is a binning process which sums the odd lines and even lines.

Cameras (XG-H200C/H200M)

XG-H200C XG-H200M

CCD 1/1.8-inch color CCD, square element all

pixels 7x-speed reading, 2,010,000 pixels

CCD pixel size 4.4 μm x 4.4 μm

Effective pixels 1,920,000 pixels, 1600 (H) x 1200 (V)

(In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the process area.)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount

Environmental resistance

Weight Approx. 130 g (lens not included)

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

Progressive (29.2 ms: 2 megapixel mode,

24.2 ms: 1 megapixel mode)

82 MHz (41 MHz x 2 ch)

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +40°C

1/1.8-inch monochrome CCD, square element all pixels 7x-speed reading, 2,010,000 pixels

Progressive (29.2 ms: 2 megapixel mode,

24.2 ms: 1 megapixel mode), interlace (16.1 ms: 2 megapixel mode, 13.6 ms: 1 megapixel mode) Interlace is a binning process which sums the odd lines and even lines.

4-12

Cameras (XG-200C/S200C)

XG-200C XG-S200C

CCD 1/1.8 type color CCD, square pixels reading, 2x-speed reading 2,010,000 pixels

CCD pixel size 4.4 μm x 4.4 μm

Effective pixels Color 1,920,000 pixels, 1600 (H) x 1200 (V)

In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the process area.)

Scanning method Progressive (58.5 ms: 2 megapixel mode, 47.6 ms: 1 megapixel mode)

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

Lens mount C-mount Special mount (M15.5 P0.5 male)

Environmental resistance

Weight Approx. 110 g (lens not included) • Head: approx. 210 g

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

40 MHz

0.05 ms to 9000 ms can be set through manual input

0 to +40°C • Head: 0 to +40°C

Main Specifications

Specifications

• Amplifier: 0 to +40°C (35°C or less when using partial capture of 50 lines or less)

(cable included, lens not included)

• Amplifier: approx. 70 g

Cameras (XG-200M/S200M)

XG-200M XG-S200M

CCD 1/1.8 type monochrome CCD, square pixels reading, 2x-speed reading 2,010,000 pixels

CCD pixel size 4.4 μm x 4.4 μm

Effective pixels 1,920,000 pixels, 1600 (H) x 1200 (V)

(In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the process area.)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount Special mount (M15.5 P0.5 male)

Environmental resistance

Weight Approx. 110 g (lens not included) • Head: approx. 210 g

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

Progressive (58.5 ms: 2 megapixel mode, 47.6 ms: 1 megapixel mode) Interlace (32.7 ms: 2 megapixel mode, 27.0 ms: 1 megapixel mode) Interlace is a binning process which sums the odd lines and even lines.

40 MHz

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +40°C • Head: 0 to +40°C

• Amplifier: 0 to +40°C (35°C or less when using partial capture of 50 lines or less)

(cable included, lens not included)

• Amplifier: approx. 70 g

4-13

Main Specifications

Cameras (XG-H100C/H100M)

XG-H100C XG-H100M

CCD 2/3-inch color CCD, square element all

pixels 7x-speed reading (2 outputs), 1,040,000 pixels

CCD pixel size 7.4 μm x 7.4 μm

Effective pixels 1 megapixel 1000 (H) x 1000 (V)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount

Environmental resistance

Weight Approx. 120 g (lens not included)

Ambient temperature

Relative humidity

Progressive (20.5 ms) Progressive (20.5 ms), interlace (13.9 ms)

80 MHz (40 MHz x 2 ch)

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +40°C

35 to 85% RH (no condensation)

2/3-inch monochrome CCD, square element all pixels 7x-speed reading (2 outputs), 1,040,000 pixels

Interlace is a binning process which sums the odd lines and even lines.

Cameras (XG-H035C/H035M)

XG-H035C XG-H035M

CCD 1/3-inch color CCD, square element all

pixels 7x-speed reading (2 outputs), 340,000 pixels

CCD pixel size 7.4 μm x 7.4 μm

Effective pixels 31,000,000 pixels, 640 (H) x 480 (V)

(In standard mode, 240,000 pixels (512 x 480) of the 310,000 pixels, or else all 310,000 pixels (640 x

480), are used in the process area.)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount

Environmental resistance

Weight Approx. 120 g (lens not included)

Ambient temperature

Relative humidity

Progressive (4.7 ms) Progressive (4.7 ms), interlace (2.5 ms)

80 MHz (40 MHz x 2 ch)

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +40°C

35 to 85% RH (no condensation)

1/3-inch monochrome CCD, square element all pixels 7x-speed reading (2 outputs), 340,000 pixels

Interlace is a binning process which sums the odd lines and even lines.

4-14

Cameras (XG-035C/S035C)

XG-035C XG-S035C

CCD 1/3 type color CCD, square pixels 2x-speed reading 350,000 pixels

CCD pixel size 7.4 μm x 7.4 μm

Effective pixels Color 320,000 pixels 656 (H) x 492 (V)

(In standard mode, 240,000 pixels (512 x 480) of the 320,000 pixels, or else all 310,000 pixels (640 x 480), are used in the process area.)

Scanning method Progressive (16.0 ms)

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

Lens mount C-mount Special mount (M10.5 P0.5 male)

Environmental resistance

Weight Approx. 100 g (lens not included) • Head: approx. 160 g

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

24.5 MHz

0.05 ms to 9000 ms can be set through manual input

0 to +50°C • Head: 0 to +50°C

Main Specifications

Specifications

• Amplifier: 0 to +40°C

(cable included, lens not included)

• Amplifier: approx. 70 g

Cameras (XG-035M/S035M)

XG-035M XG-S035M

CCD 1/3 type monochrome CCD, square pixels double-speed reading, 350,000 pixels

CCD pixel size 7.4 μm x 7.4 μm

Effective pixels 320,000 pixels 656 (H) x 49 2 (V)

(In standard mode, 240,000 pixels (512 x 480) of the 320,000 pixels are in the process area.)

Scanning method

Image transfer frequency

Transfer system Digital serial transfer

Electronic shutter

Lens mount C-mount Special mount (M10.5 P0.5 male)

Environmental resistance

Weight Approx. 100 g (lens not included) • Head: approx. 160 g

Ambient temperature

Relative humidity 35 to 85% RH (no condensation)

Progressive (16.0 ms), interlace (8.8 ms) Interlace is a binning process which sums the odd lines and even lines.

24.5 MHz

1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000

0.05 ms to 9000 ms can be set through manual input

0 to +50°C • Head: 0 to +50°C

• Amplifier: 0 to +40°C

(cable included, lens not included)

• Amplifier: approx. 70 g

4-15

Main Specifications

Illumination Expansion Unit (CA-DC21E)

CA-DC21E

Output Illumination control (1) Rated voltage (DC)

(2) Pulse width modulation (light emission frequency 100 kHz) (Controller selectable.)

Intensity level 255 digital levels (controller selectable)

Lighting connections 2 channels (LED connector or terminal block connection)

Voltage 12 V DC / 24 V DC (DIP switch selectable)

Capacity Max. 40 W (However 30 W per channel)

Synchronous FLASH output synchronization/continuous illumination (controller selectable)

Response speed (1) Rated voltage control: Within 10 ms (with 12 V output), within 20 ms (24 V

output) (2) Pulse width modulation: Within 1 ms (with 12V/24V output)

Inputs Force illumination

OFF

Display LED display Illumination level display: Green/Orange (Min. 128)

Rating Power supply voltage 24V DC±10%

Current consumption 3.0 A (12 V output) / 6.5 A (24 V output)

Environmental resistance*

Weight Approx. 590 g

The environmental resistance of just the LED lights is ambient temperature 0 - 40°C and relative humidity 35 - 65% (no condensation).

This is limited by the ambient temperature of the connected controller.

Ambient temperature 0 to +50°C*

Relative humidity 35 to 85% RH (no condensation)

Rated voltage: 26.4 V or less, 2 mA or more

Error display: Red (All lit)

Figures indicate maximum load including include rush current at startup.

4-16

Main Specifications

Using the Camera Cable Extension Amplifier (CA-CNX10U/CHX10U)

Product name Camera cable extension amplifier

standard cameras

Item CA-CNX10U CA-CHX10U

Support

cameras

Transfer system

Environmental resistance

Outside dimensions

Weight Approx. 60 g

Ambient temperature

Relative humidity

• XG-035C/035M

• XG-S035C/S035M

• XG-200C/200M

• XG-S200C/S200M

Digital serial transfer

• When connected to XG-035C/035M: 0 to +50°C

• When connected to other cameras: 0 to +40°C

35 to 85% RH (no condensation)

112.6 (W) x 26 (D) x 21 (H)

Camera cable extension amplifier high speed cameras

• XG-H035C/H035M

• XG-H100C/H100M

• XG-H200C/H200M

• XG-H500C/H500M

0 to +40°C

Controller power consumption ratings when using an amplifier

Connecting an amplifier increases the rated power consumption of the controller.

Specifications

Controller type Cameras connected Power consumption with

amplifier* (Without amplifier)

XG-8002 2 3.0 A (2.9 A)

4 3.8 A (3.5 A)

XG-8502/8702 2 3.2 A (3.0 A)

4 4.1 A (3.8 A)

* Figures indicate maximum load including include rush current at startup.

4-17

Outside dimensions

Controller XG-8702(P) /8502(P) /8002(P)

153

(92)

23.5 132

116.7

M4 Depth: 11

DIN-rail mounts

35.9

83.3

65.3

M4 Depth: 11

112

134.6

M4 Depth: 6

Camera expansion module XG-E800 (XG-EC80) installed

167.4

134.6

153

(92)

132

116.7

16.5

M4 Depth: 6

Unit: mm

DIN-rail mounts

35.9

65.3

Unit: mm

(Total weight: approx. 2090 g)

4-18

CC-Link module CA-NCL10E installed

DIN-rail mounts

Outside dimensions

166.6

134.6

Specifications

35.9

83.3

65.3

153

Unit: mm

(Total weight: approx. 1960 g)

Camera expansion module XG-E800 (XG-EC80) and CC-Link module CA-NCL10E installed

199.4

166.6

DIN-rail mounts

35.9

83.3

65.3

153

Unit: mm

(Total weight: approx. 2190 g)

4-19

Outside dimensions

Illumination expansion module CA-DC21E installed

DIN-rail mounts

35.9

83.3

65.3

132

24.2

150.5

153

179.7

134.6

Unit: mm

(Total weight: approx. 2190 g)

Camera expansion module XG-E800 (XG-EC80), CC-Link module CA-NCL10E/, and illumination expansion module CA-DC21E installed

379.8

347

301.9

256.8

211.7

166.6

134.6

4-20

150.5

153

Unit: mm

(Total weight: approx. 4550 g)

Handheld Controller (OP-84231 (printed), OP-84236 (blank))

30.7

20.3

5.45

81.5

114.9

17.1

247

11.1

4.6

Outside dimensions

Specifications

4.5

Cord length 3 m

10.55

(Unit: mm)

4-21

Outside dimensions

Digital Cameras (XG-200C/200M)

With plastic camera mount attached (shipped condition)

1/4 - 20UNC

2-M4

Depth: max. 5

Depth: max. 6

Depth: max. 5

2-M3

Without plastic mount

φ28

13.2

23.3

29.5

33.4

7.5

10.8

13.5

8-M3 Depth: max. 4

3-M2.5 Depth: max. 2

44.5

(85)

29.7

φ6.1

11.5

Unit: mm

4-22

Digital Cameras (XG-035C/035M)

(85)

With plastic camera mount attached (shipped condition)

Outside dimensions

Without plastic mount

2-M4

Depth: max. 5

7.5

13.2

23.3

29.5

33.4

48.3

1/4 - 20UNC

Depth: max. 6

2-M3

Depth: max. 5

Specifications

φ28

φ6.1

10.8

13.5

21.5

8-M3 Depth: max. 4

3-M2.5 Depth: max. 2.5

29.7

11.5

Unit: mm

4-23

Outside dimensions

Digital Cameras (XG-S035C/S035M/S200C/S200M)

Camera XG-S035CH /XG-S035MH With plastic mount

12.5

CCD distance to lens

In air 4.0mm

Special mount (M10.5 P0.5)

46.8

6.25

φ12.6

φ6.0

Cord length 2 m

17. 5

12 .5

5.5

22.1

46.8

11.25

29.1

2-M3 Depth: max. 4

(46)

Camera XG-S200CH /XG-S200MH With plastic mount

17.5

CCD distance to lens

In air 6.0mm

Special mount (M15.5 P0.5)

Camera control unit XG-S200CU/S200MU/S035CU/S035MU

3.5

30.7

112.6 105

42.7

φ7. 0 Cord length 2 m

3.5

2-φ3.6 thru-hole

11.5

22.5

φ12.6

With cable connected

29.7

φ6.1

11.5

Controller side Camera side

(76) (86)

11.6

25.3

21.2

30.7

42.7

7.5

(202)

2-M3 Depth: max. 4

(47)

2-φ3.6 thru-hole

Unit: mm

4-24

Outside dimensions

Digital Cameras (XG-H500C/H500M/H200C/H200M/H100C/H100M/H035C/ H035M)

With plastic camera mount attached (shipped condition)

1/4 - 20UNC

2-M4

Depth: max. 5

Depth: max. 6

2-M3

Depth: max. 5

Specifications

Without plastic mount

φ28

13.2

23.3

29.5

33.4

7.5

10.8

13.5

8-M3 Depth: max. 4

3-M2.5 Depth: max. 2

(85)

31.4

φ7.2

12.7

13.5

44.5 Unit: mm

4-25

Outside dimensions

Camera Cables (for XG-****)

Note

Cannot be connected to high-speed cameras (XG-H****).

Standard cable

φ6.1

φ12.5

42A

29.7

Unit: mm

Item Cable length (A) Weight XG-035C/035M XG-200C/200M XG-S035C/

S035M

CA-CN1 1 m 100 g

CA-CN3 3 m 220 g

CA-CN5 5 m 330 g

CA-CN10 10 m 660 g

CA-CN17 17 m 1100 g





xxx

: Connection possible, x: Connection not possible

High flex robotic cable

•CA-CN–R

φ6.6

XG-S200C/

S200M

φ12.5

φ14

54 A

Item Cable length (A) Weight XG-035C/035M XG-200C/200M XG-S035C/

S035M

CA-CN3R 3 m 240 g

CA-CN5R 5 m 310 g

CA-CN10R 10 m 720 g

CA-CN17R 17 m 1190 g





xxx

: Connection possible, x: Connection not possible

4-26

29.7

Unit: mm

XG-S200C/

S200M

Keyence XG-8702P, XG-8002P, XG-8502, XG-8002, XG-8502P Setup Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Notations used in this manual

This manual and related manuals

Safety information for XG-8000 Series

General Precautions

Warning

Caution

Note

Precautions on Regulations and Standards

CE marking

Table of contens

Package Contents

Standard Package

Options

Overview of the XG-8000 Series Machine Vision System

Identifying Controls and Connectors

Controller

CC-Link Unit

Illumination Expansion Unit

Handheld Controller

Special Functions assigned to Buttons and Multiple Key Combinations

Standard System Configuration

Installing the Controller

Caution on Direction of Controller Mounting

Installing the Expansion Unit

Installing the Controller

Installing the Camera

Confirm the Working Distance from the FOV Chart.

Selecting the Lens

Information on Optional Lenses

Using the Close-up Rings

Connecting Cables

Selection and Installation of LED Lighting

Selecting the Correct Lighting System

Using the Illumination Expansion Unit

Adjustments

Check that a Screen is Displayed on the Monitor

Adjusting the Aperture and Focus

Loading and Removing an SD Card

Inserting an SD Card

Removing an SD Card

Using Dedicated Software to Access the Controller

Supported Software

Preparing to Connect with the Controller

Connecting to the Controller

Overview of the I/O Interface

RS-232C Specifications

Port Specifications

Connecting to a PC

Ethernet Specifications

Port Specifications

USB Specifications

Port Specifications

Connecting to a PC

CC-Link Specifications

CA-NCL10E Port Specifications

Connecting to a CC-Link network

Parallel I/O Specifications

Connector Specifications

Default Terminal Assignment: Cable color when OP-51657 is used.

Terminal Block Specifications

Standard Specifications

Pin Layout

Input/Output Wiring

Input Connections

Output Connections

Main Specifications

Controller XG-8702(P)/8502(P)/8002(P)

Cameras (XG-H500C/H500M)

Cameras (XG-H200C/H200M)

Cameras (XG-200C/S200C)

Cameras (XG-200M/S200M)

Cameras (XG-H100C/H100M)

Cameras (XG-H035C/H035M)

Cameras (XG-035C/S035C)

Cameras (XG-035M/S035M)