Read this manual before use.
Keep this manual in a safe place for future reference.
Introduction
This manual explains the handling and operating procedures, as well as warning information for the Digital
Microscope VHX-5000 Series (hereinafter, "VHX-5000"). To take full advantage of the features of this
microscope, read this manual thoroughly before using it. Store this manual where it can easily be
referenced by anyone using this microscope.
Symbols
In this manual, the following symbols alert you to important messages.
Be sure to read the messages.
It indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
It indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
It indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
It indicates cautions and limitations that must be followed during operation.
It indicates additional information on proper operation.
It indicates tips for better understanding or useful information.
It indicates the reference pages and items in this manual.
General precautions
•
No part of this manual may be reprinted in part or whole without prior written permission from KEYENCE.
• The contents of this manual are subject to change, due to improvements, without notice.
• Please direct any questions or report any errors or omissions regarding the content of this manual to
your nearest sales office listed at the end of this manual.
• KEYENCE shall replace manuals with missing pages or paging disorders.
The company names and product names used in this manual are registered trademarks or trademarks of
their respective company.
Safety information for VHX-5000 Series
Safety information for VHX-5000 Series
General Precautions
• Do not use this product for the purpose to protect a human body or a part of human body.
• This product is not intended for use as explosion-proof product. Do not use this product
in a hazardous location and/or potentially explosive atmosphere.
• Check the functionality and performance of this instrument before using it.
• Take any and all safety precautions prior to using the VHX-5000 to prevent potential
damages should it fail.
• KEYENCE makes no warranty against functionality or performance issues arising from
usage outside the standards specified for the VHX-5000, or modifications made to the
VHX-5000.
• Note that the VHX-5000 may not function correctly or may fail to fulfill performance
expectations if used with other devices due to unforeseen operating conditions,
environment, etc. Be sure to confirm these conditions beforehand.
• Do not subject the VHX-5000 or any peripheral devices to sudden temperature changes
which could otherwise lead to condensation.
• Unplug the AC power cord set if the VHX-5000 will not be used for prolonged periods.
Caution
• Be sure to turn the main power switch off when connecting cables or servicing this
instrument. Failure to do so may lead to electric shock.
• Do not bend the power cable with excessive force, or place it under heavy objects. Doing
so may damage the cable and cause fires and electric shock. Do not use if cable is
damaged.
• Do not insert foreign objects. Doing so may result in fires, electric shock, product failure,
and other hazards.
• Never remove the case cover. Touching internal parts with your hands may result in
electric shock.
• The power supply cord set is not provided with the VHX-5000 Series. Use the cord set,
which complies with the regulations and standards in the country or the region in which
the VHX-5000 Series are used. (In North America, use the cord set, which type of cable is
SVT or equivalent, 18AWG or better, rated temperature 90°C or better.)
• When installing the VHX-5000, be sure to connect the protective earthing terminal on the
AC power cable to the protective earthing conductor in the building installation.
Otherwise, electric shock or product damage may result.
• Do not disassemble or modify the VHX-5000. Doing so may result in fires, electric shock,
product failure, and other hazards.
Potentially hazardous optical radiation is emitted from the end of the optical fiber. Do not
stare at this radiation to avoid any damage to your eyes.
96M13026
1
Safety information for VHX-5000 Series
Precautions for abnormalities
Shut the power off immediately in these instances. Continued use under these conditions
may result in fires, electric shock, or product failure. Contact your nearest KEYENCE sales
office for repair work.
• When water or foreign objects enter the instrument.
• When you drop the instrument or damage the case.
• If you notice smoke or abnormal odor coming from the instrument.
Precautions for usage
• Do not block the air vents on any of the units.
• Supply the correct power voltage. Otherwise the VHX-5000 may fail.
• Do not stand on the VHX-5000. Doing so may damage it.
• Do not place any objects on the VHX-5000. Otherwise the VHX-5000 may fail.
• Do not wipe the LCD monitor or the VHX-5000 with thinners or other organic solvents.
Doing so may damage the VHX-5000.
• If the VHX-5000 becomes dirty wipe with a dry cloth.
• Always turn the main power switch off before disconnecting or removing the AC power
cord set, camera unit, etc. Otherwise the VHX-5000 may fail.
Precautions for installation
To ensure correct and safe operation, the VHX-5000 must be installed in an appropriate
location. Failure to observe these warnings may result in fires, electric shock, or product
failure. Do not install in areas subject to:
• ultraviolet rays which can cause wear on the LCD monitor, direct sunlight or strong
ultraviolet rays for prolonged periods of time.
• direct vibration or shock.
• ambient temperatures outside the range of 5 to 40°C.
• ambient humidity outside the range of 35 to 80% (no condensation).
• sharp temperature changes.
• air flow from an air-conditioner vent.
• volatile flammable materials and corrosive gases.
• large amounts of dust, salts, irons, greasy fumes.
• water, oil, and chemicals.
• intense magnetic or electric fields.
• large voltage fluctuations.
Precautions for storage
Avoid storing in areas subject to:
• ambient temperatures outside the range of 5 to 40°C.
• ambient humidity outside the range of 35 to 80% (no condensation).
• direct sunlight or wind and rain.
• volatile flammable materials and strong corrosive chemicals.
• unstable surfaces where the microscope could fall from.
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Precautions for transportation
• Be sure to turn the main power switch off before disconnecting or removing cables for
transporting.
• Be sure to use packing material specified by KEYENCE for transporting. Otherwise the
VHX-5000 may become damaged.
Other precautions
• The VHX-5000 uses a hard disk drive (HDD) to store image data and measurement data.
Data stored on the HDD may become lost if the VHX-5000 fails. Make a backup of the data
stored on the HDD regularly. We recommend making backups immediately after acquiring
important data.
• KEYENCE provides no warranty for data stored on the HDD when performing repairs.
Make a backup of the data before repairing the VHX-5000.
Safety information for VHX-5000 Series
- Digital Microscope VHX-5000 User’s Manual -
3
Precautions on Regulations and Standards
Precautions on Regulations and Standards
1 CE Marking
Keyence Corporation has confirmed that this product complies with the essential requirements of the applicable EC
Directive(s), based on the following specifications. Be sure to consider the following specifications when using this
product in the Member States of European Union.
1.1EMC Directive (2004/108/EC)
• Applicable StandardEMI: EN61326-1, Class A
EMS:EN61326-1
These specifications do not give any guarantee that the end-product with this product incorporated complies with
the essential requirements of EMC Directive. The manufacturer of the end-product is solely responsible for the
compliance on the end-product itself according to EMC Directive.
1.2Low-Voltage Directive (2006/95/EC)
• Applicable standard EN61010-1
• Overvoltage category II
• Use this product under pollution degree 2.
• Indoor use only.
• Be sure to connect the protective earthing terminal on the AC power cable to the protective earthing conductor
in the building installation.
• The Appliance inlet is designed as a disconnecting device. Install this product so that the AC power cable can
be removed immediately from the appliance inlet when an abnormality occurs.
2 CSA Certificate
This product complies with the following CSA and UL standards and has been certified by CSA.
• Applicable st
Be sure to consider the following specifications when using this product as a product certified by CSA.
• Overvoltage category II
• Use this product under pollution degree 2.
• Indoor use only.
• Be sure to connect the protective earthing terminal on the AC power cable to the protective earthing conductor
in the building installation.
• The Appliance inlet is designed as a disconnecting device. Install this product so that the AC power cable can
be removed immediately from the appliance inlet when an abnormality occurs.
3 Best Management Practice for Perchlorate Materials
This product uses components containing perchlorate material. When you ship this product or your end-product
installing this product to California, you must label or mark the following statement on the exterior of all outer shipping
packages and on consumer packages or you must include the following statement in an instruction manual or MSDS
accompanied with the product.
“Perchlorate Material - special handling may apply, See
www.dtsc.ca.gov/hazardouswaste/perchlorate.”
andard CAN/CSA C22.2 No.61010-1
UL61010-1
-
California only
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Additional Features for Improved Observation
Precautions on Regulations and Standards
Clear observation of fine surface features
The High Resolution HDR function allows users to see
surface details that otherwise could not be seen.
IC (1500x)
For details, refer to "Enhancing Resolution and Increasing
Gradation" (Page 7-2).
Low contrast parts can be seen accurately
The HDR function gathers additional color information to
render a detailed image on samples with low color
gradation.
Inkjet paper (300x)
Observe parts completely in focus even if
the parts have significant height variation
The Depth Composition function overcomes depth-of-field
limitations at hight magnification.
Wire bonding (300x)
For details, refer to "Types and Features of Depth Composition"
(Page 10-2).
The true shape of an object can be
understood fully
The 3D Display function allows a user to view an object in
3D to truly understand the topography of the part.
HDD head connection (1000x)
For details, refer to "Enhancing Resolution and Increasing
Gradation" (Page 7-2).
Glare of the highly reflective surfaces can
be removed
The Remove Glare function minimizes the glare on
reflective components.
Solder (50x)
For details, refer to "Removing Glare" (Page 7-6).
- Digital Microscope VHX-5000 User’s Manual -
For details, refer to "3D View" (Page 10-14).
Surface features can be accentuated for
inspection
The Light Shift function enhances height variation on a
surface by altering the angle of the lighting.
Grain of resin (250x)
For details, refer to "Changing Lighting Method (Switching
Lighting)" (Page 7-8).
5
Precautions on Regulations and Standards
Advanced Analysis Functions
Capture high resolution images of features
The HD Image function allows the user to capture high
resolution images employing up to 54 million pixels of data.
Feathers of a Paradise bird (150x)
For details, refer to "Wide-view" (Page 5-9).
Expanded viewing area image capture
The Stitch Image function allows the user to capture wide
area images without sacrificing resolution.
Wire bonding (1000x)
Measure critical features quickly
The Measurement function allows the user to measure
observed features instantly.
Crystal grains (20x)
For details, refer to "Overview and Type of Measurements" (Page
9-2).
Eliminate vibration
The S.C.F. function allows for clear real time (video)
observation by eliminating vibration.
IC pattern (3000x)
For details, refer to "Manual Image Stitching" (Page 11-8).
Comparative analysis directly on the
system
The Split Screen function allows the user to visually
compare two objects side by side directly on the system.
Switch (20x)
For details, refer to "Split Screen" (Page 8-2).
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- Digital Microscope VHX-5000 User’s Manual -
For details, refer to "Reducing the Effects of Vibration (Shake
Correction Mode)" (Page 7-7).
Capture sharp images
The Vivid & Sharp Image function brightens and sharpens
for the image for improved observation.
Solar battery cell (500x)
For details, refer to "Enhance Contours in Vivid Color (Sharpening
Image Mode)" (Page 7-7).
Easy mode
This allows you to easily call useful functions.
Press the [EASY MODE] button or click the [Easy mode] tab.
[Easy mode] menu displays.
Precautions on Regulations and Standards
Improve image
Functions used to improve the image quality are described
below.
Click the [Improve image] button from the [Easy mode]
menu.
Remove glare
By using this function can reduce glare in the image.
Intensity effect of this function can be selected to [Weak],
[Normal] and [Strong].
Increase resolution
By using High Resolution HDR can observe a high
resolution image. Intensity effect of this function can be
selected to [Weak], [Normal] and [Strong].
For details of the fine adjustment, refer to "Enhancing
Resolution and Increasing Gradation" (Page 7-2).
Increase contrast
By using HDR observation can observe an optimized
image. Intensity effect of this function can be selected to
[Weak], [Normal] and [Strong].
For details of the fine adjustment, refer to "Removing
Glare" (Page 7-6).
- Digital Microscope VHX-5000 User’s Manual -
For details of the fine adjustment, refer to "Enhancing
Resolution and Increasing Gradation" (Page 7-2).
[Select best image from preview] button
The setting (processing) best suited to the application can
be selected under 9 different settings in a 9-way split
screen.
For details, refer to "Selecting an Image from 9 Different
Settings (Optimize)" (Page 7-10).
7
Precautions on Regulations and Standards
Focus
Functions used to adjust the focus are described below.
Click the [Focus] button from the [Easy mode] menu.
See entire viewing area in focus and obtain a 3D
Create a depth composition image in which the entire
screen is in focus. After that, the 3D image displays.
Measure
Plane measurement and 3D measurement functions are
described below.
Click the [Measure] button from the [Easy mode] menu.
Plane measurement
Measure the length and area of the sample.
For details, refer to "Live Depth Composition" (Page 10-
3).
AUTO FOCUS
Execute the AUTO FOCUS to find the focus on the part.
For details of the fine adjustment, refer to "Using auto
focus" (Page 10-39).
For details, refer to "Measuring Dimensions and Area"
(Page 9-1).
3D measurement
Display the 3D image of the depth composition image
sample, and measure the profile and volume.
For details, refer to "3D Profile Measurements
(Optional)" (Page 10-24).
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- Digital Microscope VHX-5000 User’s Manual -
Open a saved image
Open the album window to confirm the saved images on
this device.
Click the [Open a saved image] button from the [Easy
mode] menu.
Precautions on Regulations and Standards
For details, refer to "Album" (Page 6-2).
Reproduce rec settings
Display the side album, and read the camera setting from
the saved images to set the same setting.
Click the [Reproduce rec settings] button from the [Easy
Measures distances, areas, angles, etc., of the
object.
Measurements can also be made while moving the object
horizontally (XY direction) by using the VH-M100E stage.
This command is used to adjust the focus on the entire
object when it has large height differences.
It combines and displays the focused parts of multiple
images with different focal points. The combined image can
be used to form a 3D image.
Selects the settings (processing) suitable for the target
object before observing.
Also performs image settings such as edge enhancement
and gamma correction.
"Selecting an Image from 9 Different Settings
(Optimize)" (Page 7-10)
"Image Setting Procedures" (Page 7-12)
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Viewing the Screen
1
Before Using the VHX-5000
View/Comment
Sets the image display method.
These settings allow you to zoom in on an image or zoom
out or split the screen and tile images for comparison.
This allows you to observe an area larger than the normal
field-of-view in its original clarity by connecting several
images.
Place the object on the XY stage and capture an image
while moving the stage.
Images can be connected to form 2D images or 3D images.
A 2D stitch creates a large image by capturing multiple images
of the object while moving the part via the stage in a
serpentine motion.
A 3D stitch creates a large 3D image using the Z-axis
motorized stage to move the lens vertically. The images are
captured and connected using the Depth Up function.
"Automatic Image Stitching" (Page 11-2)
Dual view
"Dual view" is selectable when VHX-D500 has
been installed.
Displays an optical image and large-depth image next to
each other.
Displays thumbnails of captured (saved) images for review
and management.
Double-clicking a thumbnail displays or plays the recorded
image.
Images can be printed, written to a CD/DVD, or edited using
copy and cut functions.
"Album" (Page 6-2)
Side Album
Displays the album in the operation area. This allows you to
display a screen in the observation window while viewing
the thumbnail of another image.
Double click or drag and drop a thumbnail onto the
observation window to display or play it back.
"Side Album" (Page 6-21)
Turns the microscope power off. (Allows you to select between sleep, shut down, and restart.)
"Shutting Down the Microscope" (Page 3-8)
- Digital Microscope VHX-5000 User’s Manual -
1-13
Viewing the Screen
1
Before Using the VHX-5000
Operation Area
Displays the settings of functions selected from the VHX
MENU (Page 1-12) or the console buttons.
Information View
Displays the image size (Page 5-5) and capture mode
(Page 5-6).
Direct Buttons
Clicking these icons provides direct access to pause, save
(Page 5-2), and print images (Page 12-2), and specify the
lens magnification (Page 9-5).
1-14
- Digital Microscope VHX-5000 User’s Manual -
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