Kawasaki Versys 650 Owner's Manual
Kawasaki Versys 650 Owner's Manual
Kawasaki Versys 650 Owner's Manual
Quick Reference Guide
This Quick Reference Guide will assist you in finding the information you’re looking for.
GENERAL INFORMATION |
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HOW TO RIDE THE MOTORCYCLE |
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SAFE OPERATION |
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MAINTENANCE AND ADJUSTMENT |
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STORAGE |
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TROUBLESHOOTING GUIDE |
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A Table of Contents is included after the Foreword.
Kawasaki Versys 650 Owner's Manual
Kawasaki Versys 650 Owner's Manual
Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
NOTICE
NOTICE is used to address practices not related to personal injury.
NOTE
This note symbol indicates points of particular interest for more efficient and convenient operation.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
Kawasaki Versys 650 Owner's Manual
FOREWORD
Congratulations on your purchase of a new Kawasaki motorcycle. Your new motorcycle is the product of Kawasaki’s advanced engineering, exhaustive testing, and continuous striving for superior reliability, safety and performance.
Please read this Owner’s Manual carefully before riding so that you will be thoroughly familiar with the proper operation of your motorcycle’s controls, its features, capabilities, and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the techniques and skills required to ride a motorcycle safely. Kawasaki strongly recommends that all operators of this vehicle enroll in a motorcycle rider training program to attain awareness of the mental and physical requirements necessary for safe motorcycle operation.
To ensure a long, trouble-free life for your motorcycle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their Kawasaki Motorcycle, a Service Manual is available for purchase from any authorized Kawasaki motorcycle dealer. The Service Manual contains detailed disassembly and maintenance information. Those who plan to do their own work should, of course, be competent mechanics and possess the special tools described in the Service Manual.
Keep this Owner’s Manual aboard your motorcycle at all times so that you can refer to it whenever you need information.
Kawasaki Versys 650 Owner's Manual
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is sold.
All rights reserved. No part of this publication may be reproduced without our prior written permission.
This publication includes the latest information available at the time of printing. However, there may be minor differences between the actual product and illustrations and text in this manual.
All products are subject to change without prior notice or obligation.
KAWASAKI HEAVY INDUSTRIES, LTD.
Motorcycle & Engine Company
© 2012 Kawasaki Heavy Industries, Ltd. |
Jun. 2012. (1) |
Kawasaki Versys 650 Owner's Manual
TABLE OF CONTENTS
SPECIFICATIONS............................... |
8 |
SERIAL NUMBER LOCATIONS......... |
12 |
LOCATION OF PARTS ....................... |
13 |
LOADING AND ACCESSORIES |
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INFORMATION................................ |
16 |
GENERAL INFORMATION................. |
19 |
Meter Instruments ............................ |
19 |
Tachometer................................... |
20 |
LCD (Speedometer, Clock, |
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Odometer, Trip Meter A/B, Fuel |
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Gauge) ...................................... |
20 |
Warning/Indicator Lights ............... |
27 |
Key................................................... |
29 |
Ignition Switch/Steering Lock........... |
31 |
Left Handlebar Switches .................. |
32 |
Dimmer Switch ............................. |
33 |
Turn Signal Switch........................ |
33 |
Horn Button .................................. |
33 |
Passing Button ............................. |
33 |
Hazard Switch .............................. |
33 |
Right Handlebar Switches................ |
34 |
Engine Stop Switch ...................... |
34 |
Starter Button ............................... |
35 |
Brake/Clutch Lever Adjusters........... |
35 |
Fuel Tank Cap.................................. |
37 |
Fuel Tank ......................................... |
38 |
Fuel Requirement ......................... |
39 |
Stand................................................ |
42 |
Seat.................................................. |
43 |
Helmet Hooks................................... |
45 |
Tool Kit/U-Shaped Lock |
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Compartment................................ |
46 |
Rear View Mirror .............................. |
47 |
Windshield........................................ |
48 |
BREAK-IN........................................... |
51 |
HOW TO RIDE THE MOTORCYCLE . 53 |
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Starting the Engine .......................... |
53 |
Jump Starting................................... |
55 |
Moving Off........................................ |
58 |
Shifting Gears .................................. |
59 |
Kawasaki Versys 650 Owner's Manual
Braking............................................. |
62 |
Stopping the Engine......................... |
63 |
Stopping the Motorcycle in an |
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Emergency ................................... |
64 |
Parking............................................. |
65 |
Catalytic Converter........................... |
67 |
SAFE OPERATION............................. |
69 |
Safe Riding Technique ..................... |
69 |
Daily Safety Checks......................... |
72 |
Additional Considerations for High |
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Speed Operation .......................... |
75 |
MAINTENANCE AND ADJUSTMENT |
77 |
Periodic Maintenance Chart............. |
82 |
Engine Oil ........................................ |
93 |
Cooling System................................ |
99 |
Spark Plugs...................................... |
106 |
Evaporative Emission Control |
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System (California model only) .... 107 |
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Valve Clearance............................... |
108 |
Kawasaki Clean Air System............. |
109 |
Air Cleaner ....................................... |
110 |
Throttle Control System ................... |
111 |
Engine Vacuum Synchronization ..... |
114 |
Idle Speed........................................ |
114 |
Clutch............................................... |
116 |
Drive Chain ...................................... |
119 |
Brakes.............................................. |
127 |
Brake Light Switches........................ |
131 |
Front Fork......................................... |
133 |
Rear Shock Absorber....................... |
136 |
Wheels ............................................. |
139 |
Battery.............................................. |
144 |
Headlight Beam................................ |
150 |
Fuses ............................................... |
152 |
General Lubrication.......................... |
155 |
Cleaning Your Motorcycle ................ |
156 |
Bolt and Nut Tightening.................... |
163 |
STORAGE........................................... |
166 |
TROUBLESHOOTING GUIDE............ |
169 |
YOUR WARRANTY/OWNER |
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SATISFACTION .............................. |
170 |
REPORTING SAFETY DEFECTS ...... |
176 |
ENVIRONMENTAL PROTECTION..... |
177 |
MAINTENANCE RECORD ................. |
178 |
LOCATION OF LABELS..................... |
183 |
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Kawasaki Versys 650 Owner's Manual |
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8 SPECIFICATIONS |
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SPECIFICATIONS |
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PERFORMANCE |
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Minimum Turning Radius |
2.7 m (8.9 ft) |
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DIMENSIONS |
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Overall Length |
2 125 mm (83.7 in.) |
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Overall Width |
840 mm (33.1 in.) |
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Overall Height |
1 330 mm (52.4 in.) |
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Wheelbase |
1 415 mm (55.7 in.) |
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Road Clearance |
180 mm (7.1 in.) |
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Curb Mass |
206 kg (454 lb) |
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ENGINE |
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Type |
4-stroke, DOHC, 2-cylinder, liquid-cooled |
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Displacement |
649 cm3 (39.6 cu in.) |
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Bore × Stroke |
83.0 × 60.0 mm (3.3 × 2.4 in.) |
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Compression Ratio |
10.6:1 |
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Starting System |
Electric starter |
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Kawasaki Versys 650 Owner's Manual |
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SPECIFICATIONS 9 |
Cylinder Numbering Method |
Left to right, 1-2 |
Firing Order |
1-2 |
Fuel System |
FI (Fuel Injection) |
Ignition System |
Battery and coil (transistorized ignition) |
Ignition Timing (Electronically |
10° BTDC @1 300 r/min (rpm) 33° BTDC @5 000 |
advanced) |
r/min (rpm) |
Spark Plug |
NGK CR9EIA-9 |
Lubrication System |
Forced lubrication (semi-dry sump) |
Engine Oil: |
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Type |
API SG, SH, SJ, SL or SM with JASO MA, MA1 or |
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MA2 |
Viscosity |
SAE 10W-40 |
Capacity |
2.4 L (2.5 US qt) |
Coolant Capacity |
1.2 L (1.3 US qt) |
TRANSMISSION |
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Transmission Type |
6-speed, return shift |
Clutch Type |
Wet, multi disc |
Kawasaki Versys 650 Owner's Manual
10 SPECIFICATIONS |
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Driving System |
Chain drive |
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Primary Reduction Ratio |
2.095 |
(88/42) |
Final Reduction Ratio |
3.067 |
(46/15) |
Overall Drive Ratio |
5.473 |
@Top gear |
Gear Ratio: |
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1st |
2.438 |
(39/16) |
2nd |
1.714 |
(36/21) |
3rd |
1.333 |
(32/24) |
4th |
1.111 (30/27) |
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5th |
0.966 |
(28/29) |
6th |
0.852 |
(23/27) |
FRAME |
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Caster |
25° |
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Trail |
108 mm (4.3 in.) |
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Tire Size: |
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Front |
120/70 ZR17 M/C (58W) |
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Rear |
160/60 ZR17 M/C (69W) |
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Kawasaki Versys 650 Owner's Manual
SPECIFICATIONS 11
Rim Size: |
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Front |
J17M/C × MT3.50 |
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Rear |
J17M/C × MT4.50 |
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Fuel Tank Capacity |
19 L (5.0 US gal) |
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ELECTRICAL EQUIPMENT |
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Battery |
12 V 10 |
Ah |
Headlight: |
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High Beam |
12 V 55 |
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Low Beam |
12 V 55 |
W |
Tail/Brake Light |
LED |
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Even if one of LED (Light Emitting Diode) tail/brake light is not lit, consult with an authorized Kawasaki dealer.
Specifications are subject to change without notice.
Kawasaki Versys 650 Owner's Manual
12 SERIAL NUMBER LOCATIONS
SERIAL NUMBER LOCATIONS
The engine and frame serial numbers are used to register the motorcycle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer. when ordering parts. In the event of theft, the investigating authorities will require both numbers as well as the model type and any peculiar features of your machine that can help them identify it.
Frame No. |
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Engine No. |
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A. Frame Number |
A. Engine Number |
Kawasaki Versys 650 Owner's Manual
LOCATION OF PARTS 13
LOCATION OF PARTS
1. |
Clutch Lever |
7. |
Spring Preload Adjuster (Front Fork) |
2. |
Left Handlebar Switches |
8. |
Rebound Damping Force Adjuster |
3. Meter Instruments |
9. |
(Front Fork) |
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4. |
Ignition Switch/Steering Lock |
Right Handlebar Switches |
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5. |
Brake Fluid Reservoir (Front) |
10. |
Throttle Grip |
6. |
Front Brake Lever |
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Kawasaki Versys 650 Owner's Manual
14 LOCATION OF PARTS
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1. |
Headlight/City Light |
7. |
Seat |
12. |
Brake Caliper |
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2. |
Turn Signal Light |
8. |
Helmet Hook |
13. |
Front Fork |
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3. |
Spark Plugs |
9. |
Tool Kit/Storage |
14. |
Shift Pedal |
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4. |
Air Cleaner |
10. |
Compartments |
15. |
Side Stand |
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5. |
Main Fuse |
Seat Lock |
16. |
Drive Chain |
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6. |
Battery |
11. |
Brake Disc |
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Kawasaki Versys 650 Owner's Manual
LOCATION OF PARTS 15
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1. |
License Plate Light |
5. |
Rear Shock Absorber |
10. |
Muffler |
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2. |
Tail/Brake Light |
6. |
Spring Preload |
11. |
Rear Brake Light |
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3. |
Rebound Damping |
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Adjuster (Rear Shock |
12. |
Switch |
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Force Adjuster (Rear |
7. |
Absorber) |
Rear Brake Pedal |
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4. |
Shock Absorber) |
Fuel Tank |
13. |
Oil Level Inspection |
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Brake Fluid Reservoir |
8. |
Fuel Tank Cap |
14. |
Window |
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(Rear) |
9. |
Coolant Reserve Tank |
Idle Adjusting Screw |
Kawasaki Versys 650 Owner's Manual
16 LOADING AND ACCESSORIES INFORMATION
LOADING AND ACCESSORIES INFORMATION
WARNING
Incorrect loading, improper installation or use of accessories, or modification of your motorcycle may result in an unsafe riding condition. Before you ride the motorcycle, make sure that the motorcycle is not overloaded and that you have followed these instructions.
With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has no control over the design or application of accessories. In some cases, improper installation or use of accessories, or motorcycle modification, will void the motorcycle
warranty, can negatively affect performance, and can even be illegal. In selecting and using accessories, and in loading the motorcycle, you are personally responsible for your own safety and the safety of other persons involved.
NOTE
Kawasaki Parts and Accessories have been specially designed for use on Kawasaki motorcycles. We strongly recommend that all parts and accessories you add to your motorcycle be genuine Kawasaki components.
Because a motorcycle is sensitive to changes in weight and aerodynamic forces, you must take extreme care
Kawasaki Versys 650 Owner's Manual
LOADING AND ACCESSORIES INFORMATION 17
in carrying cargo, passengers and/or in the fitting of additional accessories. The following general guidelines have been prepared to assist you in making your determinations.
1.Any passenger should be thoroughly familiar with motorcycle operation. The passenger can affect control of the motorcycle by improper positioning during cornering and sudden movements. It is important that the passenger sits still while the motorcycle is in motion and not interfere with the operation of the motorcycle. Do not carry animals on your motorcycle.
2.You should instruct any passenger before riding to keep his or her feet on the passenger footpegs and hold on to the operator or seat strap. Do not carry a passenger unless he or she is tall enough to reach the footpegs and footpegs are provided.
3.All baggage should be carried as low as possible to reduce the effect on the motorcycle center of gravity. Baggage weight should also be distributed equally on both sides of the motorcycle. Avoid carrying baggage that extends beyond the rear of the motorcycle.
4.Baggage should be securely attached. Make sure that the baggage will not move around while you are riding. Recheck baggage security as often as possible (not while the motorcycle is in motion) and adjust as necessary.
5.Do not carry heavy or bulky items on a luggage rack. They are designed for light items, and overloading can affect handling due to changes in weight distribution and aerodynamic forces.
Kawasaki Versys 650 Owner's Manual
18 LOADING AND ACCESSORIES INFORMATION
6.Do not install accessories or carry baggage that impairs the performance of the motorcycle. Make sure that you have not adversely affected any lighting components, road clearance, banking capability (i.e., lean angle), control operation, wheel travel, front fork movement, or any other aspects of the motorcycle’s operation.
7.Weight attached to the handlebar or front fork will increase the mass of the steering assembly and can result in an unsafe riding condition.
8.Fairings, windshields, backrests, and other large items have the capability of adversely affecting stability and handling of the motorcycle, not only due to their weight, but also due to the aerodynamic forces acting on these surfaces while the motorcycle is in operation. Poorly
designed or installed items can result in an unsafe riding condition.
9.This motorcycle was not intended to be equipped with a sidecar or to be used to tow any trailers or other vehicles. Kawasaki does not manufacture sidecars or trailers for motorcycles and cannot predict the effects of such accessories on handling or stability, but can only warn that the effects can be adverse and that Kawasaki cannot assume responsibility for the results of such unintended use of the motorcycle. Furthermore, any adverse effects on motorcycle components caused by the use of such accessories will not be remedied under warranty.
Maximum Load
Weight of rider, passenger, baggage, and accessories must not exceed 180 kg (397 lb).
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION 19
GENERAL INFORMATION
Meter Instruments
A.Water Temperature Warning Indicator Light
B.Oil Pressure Warning Indicator Light
C.RESET Button
D.Neutral Indicator Light
E.MODE Button
F.High Beam Indicator Light
G.Left Turn Signal Indicator Light
H.Tachometer
I.Red Zone
J.Right Turn Signal Indicator Light
K.LCD (Speedometer, Clock, Odometer, Trip Meter A/B, Fuel Gauge)
L.FI Warning Indicator Light
Kawasaki Versys 650 Owner's Manual
20 GENERAL INFORMATION
Tachometer
The tachometer shows the engine speed in revolutions per minute (r/min, rpm). On the right side of the tachometer face is a portion called the “red zone”. Engine r/min (rpm) in the red zone is above maximum recommended engine speed and is also above the range for good performance.
When the ignition key is turned to “ON”, the tachometer needle momentarily points to the last reading to check its operation. If the tachometer needle does not operate correctly, have it inspected by an authorized Kawasaki dealer.
NOTICE
Engine r/min (rpm) should not be allowed to enter the red zone; operation in the red zone will overstress the engine and may cause serious engine damage.
LCD (Speedometer, Clock, Odometer, Trip Meter A/B, Fuel Gauge)
The LCD (Liquid Crystal Display) located in the tachometer face is used to display the Speedometer, Clock, Odometer, Trip Meter A/B, and Fuel Gauge. Pushing the MODE button shifts the display through the following four modes: CLOCK, ODO, and TRIP A/B. When the ignition key is turned to “ON”, all the LCD segments are displayed for three seconds, then the clock or meters operate normally depending on the mode selected.
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION 21
Digital Meter
A.Clock
B.Odometer
C.Trip Meter A
D.Trip Meter B
E.Push MODE Button
NOTE
For safe operation do not press the MODE button while riding.
A.Fuel Gauge
B.Speedometer
C.Clock, Trip Meter A/B, Odometer
NOTE
Do not shift the digital meter display while riding for safe operation.
Kawasaki Versys 650 Owner's Manual
22 GENERAL INFORMATION
mph·km/h Display -
mph·km/h Display can alternate between English and metric modes (mph and km/h) in the digital meter. Make sure that mph or km/h is correctly displayed according to local regulations before riding.
NOTE
Do not operate the vehicle with the digital meter displaying in the wrong unit (mph or km/h). Shift the mph·km/h display in the digital meter as follows.
•Display the odometer in the digital meter.
•The mph·km/h display shifts by pushing the RESET button while the MODE button pushed in.
A. mph·km/h Display
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION 23
•The mph·km/h display shifts as follows.
A.mph Display
B.km/h Display
C.Push RESET Button with MODE Button in
NOTE
The data is maintained even if the battery is disconnected.
Speedometer -
The speedometer shows the speed of the vehicle in digital value.
Clock -
To adjust the hours and minutes:
•Turn the ignition key to “ON”.
•Push the MODE button to display the clock.
•Push the RESET button for more than two seconds. Both the hour and minute displays start blinking.
Kawasaki Versys 650 Owner's Manual
24 GENERAL INFORMATION
•Push the RESET button. The hour display only blinks. Push the MODE button to advance the hours.
•Push the RESET button. The hour display stops blinking and the minute display starts blinking. Push the MODE button to advance the minutes.
•Push the RESET button. Both the hour and minute displays start blinking again.
•Push the MODE button. The displays stop blinking and the clock starts working.
NOTE
Pushing the MODE button momentarily advances the hour or minute step by step. Pushing and holding the button advance the hour or minute continuously.
The clock works normally from the back-up power while the ignition switch is turned off.
When the battery is disconnected, the clock resets to 1:00 and starts working again when the battery is connected.
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION 25
Odometer -
The odometer shows the total distance the vehicle has been ridden. This meter cannot be reset.
NOTE
The data is maintained even if the battery is disconnected.
When the figures come to 999999, they are stopped and locked.
Trip Meter -
The trip meters show the distance in kilometers traveled since they were last reset to zero.
TRIP A: 0.0 999.9
TRIP B: 0.0 9999.9 To reset the trip meter:
•Push the MODE button to display the trip meter A or B.
•Push the RESET button and hold it in.
•After two seconds, the figure display turns to 0.0, and then starts counting when the vehicle is operated. The meter counts until it is reset.
Kawasaki Versys 650 Owner's Manual
26 GENERAL INFORMATION
NOTE
The data is maintained by the back -up power if the ignition key is turned off.
When the trip meter reaches 999.9 (TRIP A) or 9999.9 (TRIP B) while running, the meters reset to 0.0 and continues counting.
When the battery is disconnected, the meter display resets to 0.0.
Kawasaki Versys 650 Owner's Manual
GENERAL INFORMATION 27
Fuel Gauge -
The fuel in the fuel tank is shown by the number of segments displayed. When the fuel tank is full, all the segments are displayed. As the fuel level in the tank goes down, the segments disappear one by one from F (full) to E (empty). When only the most bottom segment is displayed, approximately 5.0 L (1.3 US gal) of usable fuel remain. Furthermore, when the lowest segment and “FUEL” blink in the digital meter, approximately 3.6 L (0.9 US gal) of usable fuel remain.
Refuel at the earliest opportunity if the most bottom segment of the fuel gauge blinks.
When vehicle stands with Side Stand, Fuel Gauge cannot show the amount of fuel in the fuel tank exactly. Stand upright the vehicle to check the fuel level.
A. Blink
NOTE
When pushing the MODE button while “FUEL” is displayed, the display can be shifted to odometer, trip meter, or clock mode.
Warning/Indicator Lights
: When the transmission is in neutral, the neutral indicator light goes on.
Kawasaki Versys 650 Owner's Manual
28 GENERAL INFORMATION
: When the headlight is on high beam, the high beam indicator light goes on.
: When the turn signal switch is pushed to the left or right, the corresponding turn signal indicator light blinks.
: The oil pressure warning light goes on whenever the oil pressure is dangerously low or the ignition key is in the ON position with the engine not running, and goes off when the engine oil pressure is high enough. Refer to the Maintenance and Adjustment chapter for more detailed engine oil information.
: The fuel injection (FI) warning indicator light goes on when the ignition switch is turned to “ON” and goes
off soon after ensuring that its circuit functions properly. The warning indicator light also goes on whenever the troubles occur in digital fuel injection system (DFI). If the warning indicator light goes on, have the DFI system checked by an authorized Kawasaki dealer. When the warning indicator light blinks, first turn the ignition key to “OFF” and then back to “ON”.
: The water temperature warning indicator light goes on whenever the water temperature rises to about 119°C (246°F) when the motorcycle is in operation. This warns the operator that the water temperature is too high. If the warning indicator light goes on, stop the engine and check the coolant level in the reserve tank after the engine cools down.
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