Kargo Master 80070 User Manual

ASSEMBLY INSTRUCTIONS
for :
80070 TOP MOUNT
CAMPER SHELL
and TRANSIT CONNECT
RACK
TMCS_3:1
®
(916) 638-8703
• 11261 Trade Center Drive • Rancho Cordova, CA 95742 •
(800) 343-7486
ASSEMBLY INSTRUCTIONS
Read all instructions carefully and follow each step in proper sequence for ease and speed in assembling your KARGO-MASTER RACK. See below for nuts and bolts diagram.
80070 Top Mount Camper Shell & Transit Connect Rack
5
2
Camper
G
O
O
P
Transit
B
3
4
G
O
O
P
L
WARNING!
WE RECOMMEND THAT YOU NOT EXCEED 200 LBS. OF EVENLY
88
SPACED CARGO. TOO MUCH WEIGHT COULD DAMAGE YOUR CAMPER SHELL. KARGO MASTER MAKES NO REPRESENTATION OR WARRANTY AS TO THE AMOUNT OF WEIGHT THAT CAN BE CARRIED SAFELY BY OR WITHOUT DAMAGING YOUR SHELL. FOR GUIDANCE, WE RECOMMEND THAT YOU CONSULT THE CAMPER SHELL MANUFACTURER.
1111
NOTE:
Shaded numbers ( ) in this view correspond to instruction steps in this assembly package.
DRILLING HOLES IN THE CAMPER SHELL ROOF MAY VOID THE WARRANTY. WE RECOMMEND THAT YOU HAVE AN AUTHORIZED CAMPER SHELL DEALER DRILL AND MOUNT THE RACK FOOT PLATES.
SECURE ALL CARGO PROPERLY FOR SAFE TRANSPORTATION.
2012 KargoMaster-TMCS-3:1
A
(4 ea.)
1/2" x 2 1/4"
Button Head Bolt
B
(4 ea.)
1/2" Nyloc Jam Nut
(4 ea.) Mounting Bracket Spacers
N
(16 ea.)
E
5/16" x 1"
Carriage Bolt
(8 ea.)
G
5/16" x 3/4"
Button Head Bolt
H
(8 ea.)
5/16" Lock Washer
(4 ea.)
K
3/8" x 4" Hex Bolt
80070 Bolt Kit
I
(32 ea.)
5/16" Flat Washer
J
(24 ea.)
5/16" Lock Nut
(4 ea.)
D
M8 x 32
©2012 KARGO MASTER_TMCS 3:1
(8 ea.)
S
5/16" x 1 1/4"
Button Head Bolt
P
(4 ea.)
1/2" SAE Flat Washer
L
(8 ea.)
3/8" SAE Flat Washer
M
(4 ea.)
3/8" Lock Nut
TMCS_3:1
GOOP APPLICATION
Apply a healthy air tight bead of goop
around every swaged joint as shown, to
prevent moisture from leaking into and out
of the joint. If this is not done properly, the
inside surface of the tubes can rust and
rusty water can leak out. Maintain this
joint seal throughout the life of your rack.
Swaged joint & holes
GOOP
Smooth goop at swaged joint & holes
GOOP
STEP 1
#1 = Cover entire swedge joints with
goop and slide FRONT U- BAR onto side rails and bolt together with bolts jam nut
B.
A, and
STEP 2
#1 = Cover entire swedge joints with
goop and slide REAR U- BAR onto side rails and bolt together with bolts jam nut
B.
A, and
A
G
O
O
P
B
G
O
O
P
A
B
Loading...
+ 7 hidden pages