Kargo Master 40863 User Manual
40863 Parts List
Ladder Pan
Item -005
QTY 2
Ladder Pan Stiffener
Item -031
Qty 1
Drive Tube Assembly
Item -029
Qty 1
E-6000
QTY 1
Latch Assembly
E-6000
Hold Down Plate
Item -008
QTY 2
Item -060
Qty 1
Crank Assembly
Hold Down Assembly
Item -007
Hinge Assembly
Item -006
QTY 2
Item -026
Qty 1
QTY 2
Spring/Damper Mount
Item -048
QTY 1
Lift Arm
Item -030
QTY 1
1-Left
1-Right
Welded
Spud
Lift Arm
Item -027
Qty 1
Tools Needed
5/16 Allen Wrench
8' Tape Measure
7/16 Socket
1/2 Socket
Motion Pack
Qty 1 -Damper
Qty 1 -Spring
Qty 2 -Links
Component Pack
Qty 4
Wheel
Item -002
9/16 Socket
1/2 End Wrench
9/16 End Wrench
Small Hammer
40863 HARDWARE LIST
Hardware Pack
(a)
Qty 3 3/8-16 x 1 Carriage Bolt
(d)
Qty 6 3/8-16 x 3/4 Hex Bolt
(c)
Qty 2 3/8-16 Nylock Nut
(b)
Qty 8 3/8 Flat Washer
(e)
Qty 6 3/8 Lock Washer
(f)
Qty 2 5/16 x 3/4 Carriage Bolt
Qty 2
Axle
Item-003
Qty 4
Wheel Cap
Item -004
Qty 4
Flange Bushing
Item -036
Qty 8
Nylon Washer
Item -038
Qty 2
Bump Stop
Item -049
(s)
Qty 8 5/16-18 x 3/4 Hex Bolt
(k)
Qty 24 5/16 Flat Washer
(p)
Qty 8 5/16 Lock Washer
(h)
Qty 16
5/16 Nylock Nut
Qty 1
Ladder Stop
Item -009
STEP 1
Install pre-assembled drive tube assembly (-029) into cross bows (-001)
with cam end of the tube to the front of the van. Attach through 3/8" round
holes on edge flange of bow. Use 4 each 3/8" x 3/4" hex bolts (d), 4 each 3/8"
flat washers (b) and 4 each 3/8" lock washers (e) per
hardware (g) (k) (h) and
coat bolts with E-6000 to seal bolt hole in tube.
5/16" x 2" hex bolts (g), 5/16" flat washer (k) and 5/16" nylock nuts (h) per
[Diagram 5]
and tighten.
Note: Cross bows and gutter mounts are not included in the 40863 kit.
[Diagram 4]
. Next, remove
Re-insert
DIAGRAM 4
Shock and Cam Assy
towards front of van
Cross Bow
(-001)
(not Included
in 40863)
Drive Tube Assy
(-029)
Cross Bow
(-001)
(b)
(e)
(d)
NOTE:
crank tube (-026) per
The rear lift arm bolt will need to be removed to insert crank tube (-026). Install
[DIAGRAM 5b]
through sleeve in the crank arm.
before assembly to prevent moisture inside.
crank tube assy
rear
and reinstall lift arm bolt. Bolts must line up
Coat swaged end of crank tube with E-6000
DIAGRAM 5
(g)
E-6000
(k)
(h)
Lift Arm
(-030)
Lift Arm
(-027)
Lift Arm
(-030
Note: Welded
Spud
Lift Arm
(-027)
E-6000
crank tube
(-026)
DIAGRAM 5b
For TECHNICAL SUPPORT Call: 800-343-7486 Monday - Friday 8:00 A.M. to 4:30 P.M. (PST)
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