Kalmar DCE90-180 Service Manual

4.8 (5)

Technical Information 9-18 tonnes forklift trucks

Kalmar DCE90-180, diesel

A truck offering many possibilities

The Kalmar 9 -18 tonne series is an entirely new range of medium-size trucks.

Our highly praised medium range of trucks has now been further developed and improved. It has also benefited from many entirely new solutions.

The aim of our development work has been the creation of a unique driving experience, visibility and handling which, together with high quality, long life and ease of service, provide the conditions for efficient working and excellent overall economy.

Powerful and hard-wearing power trains with new improved gearboxes or electronically controlled gear units, perfectly matched with optional, environmentally friendly engines; wellbalanced bodies for optimum dynamic stability and visibility; the number of

options providing an unbelievable driving experience, safety and efficiency. Design and technical solutions result in increased lifetime and longer service intervals; simplified service and daily inspection, and in addition to all this, a wide selection of high-quality driving environments.

Welcome to the Kalmar 9 -18 tonne range.

DCE 90-6

DCE 90-6

Spirit Delta

FlexCab

L3=2750mm

L3=2750mm

DCE 100-6, DCE 120-6

DCE 100-6, DCE 120-6

Spirit Delta

FlexCab

L3=3000mm

L3=3000mm

DCE 140-6, DCE 100-12, DCE 180-6

DCE 140-6, DCE 100-12, DCE 180-6

Spirit Delta

FlexCab

L3=3250mm

L3=3250mm

DCE 120-12, DCE 150-12, DCE 160-6

DCE 120-12, DCE 150-12, DCE 160-6

Spirit Delta

FlexCab

L3=3500mm

L3=3500mm

Model designation

DCE160-12

Diesel engine

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Counterbalance truck

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Generation

 

 

 

 

 

 

 

 

 

DCE 160-12

DCE 160-12

 

 

 

 

 

 

 

 

 

Lifting capacity, in decitonnes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spirit Delta

FlexCab

Load centre, in decimetres

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L3=3750mm

L3=3750mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Kalmar DCE90-180 Service Manual

ß

 

 

Load diagram

 

 

 

 

 

20

 

 

 

 

 

 

18

DCE180-6

 

 

 

H6

 

 

 

 

 

 

 

16

DCE160-6

DCE160-12

 

H8

 

 

 

DCE150-12

 

 

 

14

DCE140-6

 

 

 

 

tonnes

12

DCE120-6

 

 

DCE120-12

100

10

DCE100-6

 

 

 

 

 

 

 

 

 

in

 

DCE90-6

 

 

DCE100-12

 

capacity,

 

 

 

 

 

8

 

 

 

 

R1

 

 

 

 

 

 

Lifting

6

 

 

 

 

 

4

 

 

 

 

 

 

600

1000

1200

 

2000

 

 

 

Load centre, mm

Dimensions

H5

H3

H4

H2

a

L3

L2

L4

LI

A1

100

V1

V B

 

b

R2

T1

S

T2

Lifting

Dimensions

Misc. Wheels, brakes, steering Weight

 

 

 

 

 

DCE

 

DCE

 

DCE

DCE

 

DCE

 

DCE

 

DCE

 

DCE

DCE

 

DCE

 

 

 

 

 

90-6

 

100-6

 

120-6

140-6

100-12

120-12

 

150-12

160-6

160-12

180-6

Lift capacity

 

Rated

 

kg

9000

 

10000

 

12000

14000

 

10000

 

12000

 

15000

 

16000

16000

 

18000

 

 

 

 

 

 

 

 

 

 

 

Load Centre

L4

mm

 

 

600

 

 

 

 

1200

 

 

 

600

1200

 

600

Truck

 

Truck length without forks

L

mm

4470

 

4720

 

4725

4985

 

5065

 

5315

 

5375

 

5305

5575

 

5115

 

 

Truck width

B

mm

 

 

2480

 

 

 

 

 

 

 

2540

 

 

 

 

 

 

 

Height, basic machine, Spirit Delta

H6

mm

 

 

2895

 

 

 

 

 

 

 

2920

 

 

 

 

 

 

 

Height, basic machine, FlexCab

H6

mm

 

 

2990

 

 

 

 

 

 

 

3020

 

 

 

 

 

 

 

Seat height

H8

mm

 

 

1770

 

 

 

 

 

 

 

1790

 

 

 

 

 

 

 

Distancebetweencentreoffrontaxle-frontfaceofforkarm

L2

mm

895

 

 

900

910

 

 

990

 

1000

 

980

1000

 

990

 

 

Wheelbase

L3

mm

2750

 

3000

3250

 

 

3500

 

 

3750

 

3250

 

 

Track (c-c) front - rear

S

mm

1840 - 1960

 

 

 

 

 

 

1855 - 1960

 

 

 

 

 

 

Turning radius, outer

R1

mm

3950

 

4180

 

4181

4360

 

 

4785

 

 

5175

 

4360

 

 

Turning radius, inner

R2

mm

 

 

75

 

 

 

125

 

 

420

 

 

600

 

125

 

 

Ground clearance, min

 

mm

 

 

330

 

 

 

 

 

 

 

350

 

 

 

 

 

 

 

Max height when tilting cab

T1

mm

3370 (3450)

 

 

 

 

 

 

3395 (3475)

 

 

 

 

 

 

Max width when tilting cab

T2

mm

3350 (3440)

 

 

 

 

 

 

3380 (3470)

 

 

 

 

Min, aisle width for 90° stacking with forks

A1

mm

6240

 

6470

 

6475

6665

 

7945

 

8370

 

8380

 

7160

8770

 

6745

Standard duplex

 

Lifting height

H4

mm

 

 

5000

 

 

 

 

 

5000

 

 

 

mast

 

Mast height, min.

H3

mm

 

 

4015

 

 

4035

 

 

 

 

4195

 

 

 

 

 

Mast height, max.

H5

mm

 

 

6515

 

 

6535

 

 

 

 

6695

 

 

 

 

 

Mast tilting, forwards - backwards

°

 

 

 

 

 

 

5 - 10

 

 

 

 

 

 

 

 

 

Ground clearance, min.

 

mm

 

 

250

 

 

250

 

 

 

 

250

 

 

 

 

Forks

 

Width

b

mm

200

 

 

200

200

 

 

220

 

250

 

200

250

 

220

 

 

Thickness

a

mm

65

 

 

70

80

 

 

90

 

100

 

80

100

 

90

 

 

Lenght of fork arm

l

mm

1200

 

1200

1200

 

2400

 

2400

 

1200

2400

 

1200

 

 

Width across fork arms, max.

V

mm

 

 

2330

 

 

 

 

 

2360

 

 

 

 

 

Width across fork arms, min

V

mm

 

 

570

 

 

 

 

640

 

700

 

600

700

 

640

 

 

Sideshift ± at width across fork arms

V1 - V

mm

 

 

440 - 1450

 

 

430 - 1500

 

415 - 1450

440 - 1480

415 - 1530

430 - 1500

Service weight

 

 

 

kg

14800

 

14800

 

15600

16100

 

18900

 

19700

 

21400

 

19200

22400

 

21100

Axle load front

 

Unloaded

 

kg

7300

 

7300

 

7900

7700

 

10300

 

10100

 

9400

 

10000

10500

 

9800

 

 

At rated load

 

kg

21200

 

22300

 

25900

28200

 

27000

 

29600

 

33800

 

33200

35800

 

36600

Axle load back

 

Unloaded

 

kg

7500

 

7500

 

7700

8400

 

8600

 

9600

 

12000

 

9200

11900

 

11300

 

 

At rated load

 

kg

2600

 

2500

 

1700

1900

 

1900

 

2100

 

2600

 

2000

2600

 

2500

Wheels/tyres

 

Type, front-rear

 

 

 

 

 

 

 

 

 

Pneumatic

 

 

 

 

 

 

 

 

 

Dimensions, front-rear

 

inch

11,00x20/16PR

 

 

12,00x20/20PR

 

12,00x20/20PRHD

 

 

Number of wheels, front-rear (*driven)

 

 

 

 

 

 

 

4* - 2

 

 

 

 

 

 

 

 

 

 

 

Pressure

 

MPa

 

 

 

 

 

0,9

 

 

 

 

 

 

 

1,0

 

1,0

Steering system

 

Type - manoeuvring

 

 

 

 

 

 

 

Hydraulic servo - Steering wheel

 

 

 

 

Service brake system

 

Type - affected wheels

 

 

 

 

 

 

Oil cooled disc brakes (Wet disc brakes - drive wheels)

 

 

 

Parking brake system

 

Type - affected wheels

 

 

 

 

 

 

Dry, spring activated disc brake - drive wheels

 

 

 

Hydraulic pressure

 

Max.

 

MPa

16,0

 

17,5

 

17,5

18,5

 

19,5

 

15,0

 

16,5

 

17,5

17,5

 

19,0

Hydraulic fluid volume

 

 

 

l

205

 

 

 

 

 

 

 

225

 

 

 

 

 

 

 

Fuel volume

 

 

 

l

140

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

Starting battery

 

Voltage - capacity

 

V-Ah

 

 

 

 

 

 

 

2x12 - 140

 

 

 

 

 

 

 

3

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