Kalmar DRS4527–S5 Parts List

n

S T ST

Model																	DRS4527±S5
Serial no.														45436, 45454,
														45455, 45463, 45464,
														45465, 45466, 45468
Year														2000

It is forbidden to copy this document or reproduce it or surrender it to a third party. It must not be used for any other purposes than those approved by us.

Kalmar Industries Oy Ab

Kalmar Industries Oy Ab

Container Handling

PO Box 387

FIN±33101 Tampere Finland

Tel. [phone]

Fax.[phone]

A Partek Company

2

REFERENCE INDEX

00 Instructions

01 Power Unit

02 Transmission

03 Hydraulic System

04 Electrical System

05 Cab

06 Working Devices

07 Frame and Shields

08 Equipment

4

00 INSTRUCTIONS BEDIENANWEISUNG

2

				Description	-	Date	Module	Page
				Instructions for user		98±06±09	NV01±0100	1

Instructions on Spare Parts Lists and How to Order

These spare parts lists are made for ordering spare parts from the dealers authorized by Kalmar Industries Oy Ab. By using these spare parts lists and giving detailed information of the parts to the dealer, your order and delivery will be handled faster.

The spare parts lists consist of pages where the information on the parts of the machine is given (machine number and model are on the front page).

Drawings of the spare parts are shown on an illustration page in exploded views or plane views, and detailed information is given on the opposing text page. Each illustration page has an drawing with reference numbers, and a heading box with information referring to the corresponding text page. A text page contains a heading box and detailed information on each part: part number, name, order number, quantity, and standard.

The spare parts lists are divided into sections given in the main index. Each section consists of modules presented on the front page of the section.

The spare parts lists are delivered in the language ordered by the customer. Either one or two languages can be used.

The following information must be given in the spare part order:

1.Complete information on the machine, including machine number, and possibly model, engine number, and gearbox number.

2.The group, page, and part numbers of the ordered parts, and their exact quantities.

3.Information on delivery and how the dealer is able to contact the customer.

Module Front Page

				Revision	Date	Module	Page
				VOK01/98±06±09	98±06±09	NV03±0100	1/3

Completion date of module.

Version and the date when the changes were made.

NV03±0100

Hydr. pump for brake

Module name

98±05±18

Page	Module	Date	Description	-
2	NV01±0100	98±06±09	Instructions for user

Illustration Page

An illustration page contains drawings either as exploded views or plane views with the reference numbers of the parts.

Page

Module

Date

Description

2

NV03±0100

98±06±09

Pump mounting

13

12

15	7	3,8	9
			10
	1		14
16,17			2,5,6

N5502850A

98±05±18

				Description	-	Date	Module	Page
				Instructions for user		98±06±09	NV01±0100	3

Text Page

A text page contains the following information:

1.Drawing number refers to the corresponding illustration page. The letter after the number indicates the version.

2.Date indicates when the page was made.

3.Name is the name of the unit dealt with on the pair of pages.

4.Module is a manufacturing reference.

6.Running page numbering within each group.

7.Reference numbers refer to the corresponding drawing.

8.Name is the name of the part.

9.Order number defines the spare part.

10.Quantity indicates the number of the parts in this unit.

11.Spare part recommendation gives information on the wear of parts. (Not used)

12.Notes include the standards and the dimensions of the parts.

																6
					Description								Date		Module	Page
					Pump mounting								98±06±09		NV03±0100	3
Ref.		Description					Order no.			Qty	S		Notes
		+#&
		)
		% $*						5
		% $*						5 6
5		$						5 6
6		)! *						6
		% $*						6 5 6
		)! *						6 5 6
9		(-						5 6					ISO4014	M6x40
		"+						5 965
		"+						6 59
		"+						6 59
		(-						5 6					ISO4017	M6x20
5		%)						5 9 9
6		%)						6 5 5		.
		" #&						6
		. ( ( ) ( '+ ( # $ " , (/ "$* #
					9

N5502850A

98±05±18

4

01 POWER UNIT

Engine and TransmissionMounting

Montagem do motor e da transmissão

Engine

Motor

Coolingsystem

Sistemade arrefecimento

Hydraulic Transmission

Transmissãohidráulica

Dipstick/ Gearbox

Vareta de óleo/caixa de câmbio

Fuel System

Sistema de combustível

Fuel System

Sistema de combustível

Controlequipment for power unit Equipamento de controle da unidade de potência

8

Exhaust Manifold

Tubulação de escape

9

Air Filter

Filtro de ar

6

				Revision	-	Date	Module	Page
				Revisão		Data	Módulo	Página
						98±10±06	KV01±0100	1/3

KV01±0100

Engine and Transmission Mounting

Montagem do motor e da transmissão

Page	Module	Date	Description					-
Página	Módulo	Data	Descrição
2	KV01±0100	93±01±12	Power unit, mount.
			B±B				A±A	93.92.97.88
							93.92.86
								80
									32.42
							28	55.56.43	28
			34.63		27
			129.66	110.111.112.113.114		81	84.26.52
		5						A

		1		A
		47.50.51.58	64	46.49.54
		45		50.51.58.132
2	68.49	46.48.131
	4

B B

3					32.42					93.92.89.85

K5670060A

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Power unit, mount.				93±01±12	KV01±0100	3
Item.	Description	Order no.	Qty	S	Notes

*1	Engine	Motor	T5614260	1		Cummi	MTA11±C330
**2	Gearbox	Caixa de velocidades	K0201082H	1		Clark	15.5HR36431±3
3	Support	Suporte	T5516910	1
4	Support	Suporte	T5516920	1
**5	Disc set	Jogo de discos	T0209036H	1		Clark	802558 16º
26	Tube	Tubo	K5680630	1
27	Screw	Parafuso	53061183	8		ISO4017	M10X1.25X40
28	Support	Suporte	T5518300	2
32	Screw	Parafuso	53060222	8		ISO4017	M12x35
34	Screw	Parafuso	53060185	12		ISO4017	M10x50
42	Washer	Anilha	50062012	8		DIN6796	12
43	Washer	Anilha	50012200	4		DIN125	21
45	Rubber mounting	Suporte de borracha	770172246	2		METAL	17±0146±60
46	Limiter	Limitador	770152470	4		Metal	15/247
47	Limiter	Limitador	T5517930	2		Metal	15/247
48	Screw	Parafuso	53160485	2		ISO4014	M24X200
49	Screw	Parafuso	53065384	8		SMS1943	UNC3/4x45
50	Screw	Parafuso	53060143	16		ISO4017	M8X40
52	Fitting	União	64308009	1		VL054100/6±3/4±16UNF
51	Nut	Porca	51010080	16		DIN985	M8
54	Screw	Parafuso	53060487	2		ISO4014	M24X220
55	Screw	Parafuso	53060389	2		ISO4017	M20X70
56	Nut	Porca	51010200	2		DIN985	M20
58	Washer	Anilha	50012080	16		DIN125	8.4
63	Washer	Anilha	50082100	22		DIN137	10
64	Limiter	Limitador	T5516430	2
66	Screw	Parafuso	53060307	8		ISO4017	M16x60
68	Washer	Anilha	50082200	8		DIN137	20
80	Screw	Parafuso	T5515880	6
81	Dipstick	Vareta	K5680602	1
84	Support	Suporte	T5515920	1
85	Fastener	Ligador	T5515820	1
86	Fastener	Ligador	T5515810	1
88	Fastener	Ligador	T5515840	1
89	Screw	Parafuso	53060218	2		ISO4017	M12x20
92	Screw	Parafuso	53060136	4		ISO4017	M8x16
93	Washer	Anilha	50012080	4		DIN125	8.4
97	Screw	Parafuso	53060178	1		ISO4017	M10x20
110	Fitting	União	64306010	2		VLO54110/16 7/8±14UNF
111	Fitting	União	64345716	2		VLS620.3316JIC/7/8±14
112	Nut	Porca	64163910	2		VLS620.5016JIC
113	Sleeve	Casquilho	64160916	2		VLS620.5116JIC
114	Tube	Tubo	24162033	x		DIN2391	16x2.0
129	Screw	Parafuso	53060305	8		ISO4017	M16x50
131	Nut	Porca	51010240	2		DIN985	M24
132	Rubber mounting	Suporte de borracha	770172245	2		METAL	17±0146±45

*) See engine module

**) See gearbox module

K5670060A

				Revision	-	Date	Module	Page
				Revisão		Data	Módulo	Página
				VOK71/00±12±11		98±10±06	KV01±0101	1/125

KV01±0101

Engine

Motor

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
2	KV01±0101	93±01±12	Cylinderblock

1A

T5614260

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Cylinderblock				93±01±12	KV01±0101	3
Item.	Description	Order no.	Qty	S	Notes

±	Engine	Motor	T5614260	1		Cummi	MTA11±C330
	see page 3±125
1A	Cylinderblock	Bloco de motor	800040993	1		Cummi	3803717
2	Dowel pin	Perne±guia	800038860	2		Cummi	148555 no. 4
3	Plug	Ficha	800038861	1		Cummi	179063
4	Washer	Anilha	800038862	1		Cummi	3014754
5	Disc	Disco	800038863	1		Cummi	3014755
6	Spring	Mola	800038864	1		Cummi	3014756
7	Bushing	Casquilho	800038865	7		Cummi	3820566
8	Plug	Ficha	800038866	2		Cummi	3008466
9	Valve seat	Sede de valvula	800038867	1		Cummi	3026758
10	Bearing cap	Tampa rolamento	800038868	1		Cummi	3027490no.4
11	Pin	Pin	800040926	2		Cummi	3028252
10a	Bearing cap	Tampa rolamento	800038870	6		Cummi	3026961no.1.2.3.5.6.7
12	Screw	Parafuso	800038871	14		Cummi	3027493
13	Stud bolt	Perne±parafuso	800040927	7		Cummi	3895832
14	Dowel pin	Perne±guia	800038873	1		Cummi	70550
15	Dowel pin	Perne±guia	800038874	2		Cummi	142207
16	Plug	Ficha	800038875	4		Cummi	3007635
17	Plug	Ficha	800038876	8		Cummi	3007632
18	Dowel pin	Perne±guia	800038877	3		Cummi	3008446
19	Plug	Ficha	800038878	4		Cummi	3008468
20	Guide bushing	Casquilho guia	800038879	1		Cummi	3026231
21	Plug	Ficha	800038880	1		Cummi	3037536
22	O-ring	O'ring	800038125	1		Cummi	3037537
23	Plug	Ficha	800038881	1		Cummi	3046202
24	O-ring	O'ring	800039212	1		Cummi	3046201
25	Sensor	Sensor	800039225	1		Cummi	3069728
26	Washer	Anilha	800039202	14		Cummi	3019631
27	Piston	Pistão	800039223	1		Cummi	3068979
28	Spring	Mola	800034046	1		Cummi	3010146
29	Plug	Ficha	800038820	1		Cummi	3821725
30	Fitting	União	800034006	1		Cummi	3042619

T5614260

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
4	KV01±0101	97±01±30	Nozzle

VOK2332

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Nozzle				97±01±30	KV01±0101	5
Item.	Description	Order no.	Qty	S	Notes

1	Nozzle	Bico injector	800040928	6		Cummi	3080708
2	Hollow bolt		800039228	6		Cummi	3070393

VOK2332

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
6	KV01±0101	97±01±30	Shield plates

VOK2333

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Shield plates				97±01±30	KV01±0101	7
Item.	Description	Order no.	Qty	S	Notes

1	Screw	Parafuso	800038942	3		Cummi	3009887
2	Cover	Tampa	800039055	1		Cummi	3025295
3	Gasket	Junta	800039056	1		Cummi	3025296
4	Fitting	União	800039062	1		Cummi	163759
5	Gasket	Junta	800039061	3		Cummi	3883472
6	Cover	Tampa	800039059	1		Cummi	3820470
7	Cover	Tampa	800039060	2		Cummi	3028684
8	Screw	Parafuso	800038933	12		Cummi	3036230

VOK2333

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
8	KV01±0101	97±01±30	Plugs

VOK2326

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Plugs				97±01±30	KV01±0101	9
Item.	Description	Order no.	Qty	S	Notes

1	Plug	Ficha	800033758	1		Cummi	3008466
2	Plug	Ficha	800038875	4		Cummi	3007635
3	Plug	Ficha	800038876	9		Cummi	3007632
4	Plug	Ficha	800038878	1		Cummi	3008468
5	Nipple	Lubrificador	800039135	1		Cummi	3042619

VOK2326

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
10	KV01±0101	97±01±30	Piston kit

7

VOK2334

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Piston kit				97±01±30	KV01±0101	11
Item.	Description	Order no.	Qty	S	Notes

*1	Piston	Pistão	800040929	6		Cummi	3803976
7	Cylinder,compl.	Cilindro, compl.	800040930	6		Cummi	3803977

*)Incl. parts 1±6 *)

VOK2334

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
12	KV01±0101	97±01±30	Cylinder liner

VOK2327

	Description			-	Date	Module	Page
	Descrição				Data	Módulo	Página
	Cylinder liner				97±01±30	KV01±0101	13
Item.	Description	Order no.	Qty	S	Notes

1	Cylinder liner	Camisa do bloco	800040931	6		Cummi	3803703
2	Shim	Anilha	800038829	x		Cummi	3032623 0.005º
3	Shim	Anilha	800038830	x		Cummi	3034663 0.008º

x) Order as required. x)

VOK2327

Page	Module	Date	Description	-
Página	Módulo	Data	Descrição
14	KV01±0101	99±10±05	Connecting rod

PP2363