Kalmar DCE90-180 Service Manual

Technical Information 9-18 tonnes forklift trucks
Kalmar DCE90-180, diesel
A truck offering many possibilities
The Kalmar 9 -18 tonne series is an entirely new range of medium-size trucks.
Our highly praised medium range of trucks has now been further developed and improved. It has also beneted from many entirely new solutions.
The aim of our development work has been the creation of a unique driving experience, visibility and handling which, together with high quality, long life and ease of service, provide the conditions for efcient working and excellent overall economy.
Powerful and hard-wearing power trains with new improved gearboxes or electronically controlled gear units, perfectly matched with optional, environmentally friendly engines; well­balanced bodies for optimum dynamic stability and visibility; the number of options providing an unbelievable driving experience, safety and efciency. Design and technical solutions result in increased lifetime and longer service intervals; simplied service and daily inspection, and in addition to all this, a wide selection of high-quality driving environments.
DCE 90- 6
Spirit D elta
L3= 2750mm
DCE 100-6, DCE 120- 6
Spirit D elta
L3= 3000 mm
DCE 140- 6, DCE 100-12, DCE 180-6
Spirit D elta
L3= 3250mm
DCE 90- 6
FlexCab
L3= 2750mm
DCE 100-6, DCE 120- 6
FlexCab
L3= 3000 mm
DCE 140- 6, DCE 100-12, DCE 180-6
FlexCab
L3= 3250mm
Welcome to the Kalmar 9 -18 tonne range.
Model designation
Diesel engine
Counterbalance truck
Generation
Lifting capacity, in decitonnes
2
DCE160-12
DCE 120-12, DCE 150 -12, DCE 160-6
Spirit D elta
L3= 3500mm
DCE 160-12
Spirit D elta
L3= 3750mm
DCE 120-12, DCE 150 -12, DCE 160-6
FlexCab
L3= 3500mm
DCE 160-12
FlexCab
L3= 3750mm
L
L3 L2 L4
I
H6
H8
H2
H3
H4
H5
a
ß
S
T2
T1
A1
100
100
V1
VbB
R2
R1
200012001000600
10
8
6
4
12
14
16
18
20
DCE90-6
DCE100-6
DCE120-6
DCE140-6
DCE160-6
DCE180-6
DCE100-12
DCE120-12
DCE150-12
DCE160-12
Load diagram
Lifting capacity, in tonnes
Load centre, mm
Dimensions
DCE
DCE
DCE
DCE
DCE
DCE
DCE
DCE
DCE
90-6
100- 6
120-6
140-6
100-12
120-12
150-12
160-6
Lift ca pacity Rated kg 9000 10000 12000 14000 10000 12000 15000 16000 16000 18000
Liftin g
Truck Truck leng th without forks L mm 4470 4720 4725 4985 5 065 5315 5 375 5305 55 75 5115
Min, aisle w idth for 90 ° stacking w ith forks A1 mm 6240 6470 6475 6665 7945 8370 8380 7160 8770 6745
Dimensi ons
Standard duplex mast
Forks Width b mm 200 200 200 220 250 200 250 220
Servi ce weight kg 1480 0 14800 15600 16100 18900 19700 21400 19200 2240 0 21100 Axle load front Unloaded kg 7300 73 00 7900 770 0 10300 10100 940 0 10000 10500 9800
Weight
Axle load back Unloa ded kg 7500 7500 7700 8 400 8600 96 00 1200 0 9200 11900 11300
Wheels /tyres Typ e, front-rea r Pneumat ic
Steerin g system Type - manoeuvr ing Hydraul ic servo - Steering wheel Servi ce brake system Type - affe cted whee ls Oil cooled disc brakes ( Wet disc brakes - drive wheels)
Wheels, brakes, ste ering
Parking b rake system Type - affecte d wheels Dry, spring activated disc brake - dr ive wheels Hydraul ic pressur e Max. MPa 16,0 17,5 17,5 18,5 19,5 15,0 16,5 17,5 17,5 19,0 Hydraul ic uid volume Fuel volum e l 140 200
Misc.
Starting battery Voltage - c apacity V-Ah 2x12 - 140
Load Cen tre L4 mm 600 1200 600 1200 600
Truck width B mm 2480 2540 Height, basic machine, Spirit Delta H6 mm 2895 2920 Height, basic machine, FlexCab H6 mm 2990 3020 Seat heig ht H8 mm 1770 1790 Distance between centre of front axle - front face of fork arm Wheelb ase L3 mm 2750 3000 3250 3500 3750 3250 Track (c-c ) front - rear S mm 1840 - 1960 1855 - 1960 Turning radius, outer R1 mm 3950 4180 4181 43 60 4785 5175 4360 Turning radius, inner R 2 mm 75 125 420 600 125 Ground cl earance, min mm 33 0 350 Max heig ht when tilting cab T1 mm 3370 (3450 ) 3395 (3475) Max widt h when tilting cab T2 mm 3350 ( 3440) 3380 (3470)
Liftin g height H4 mm 5000 5000 Mast height, min. H3 mm 4015 4035 4195 Mast height, max. H5 mm 6515 6535 6695 Mast tilting, for wards - back wards ° 5 - 10 Ground cl earance, min . mm 25 0 250 250
Thickness a mm 65 70 80 90 100 80 100 90 Lenght of fork arm l mm 1200 1200 1200 2400 2400 1200 2400 120 0 Width across fork ar ms, max. V mm 2330 2360 Width across fork ar ms, min V mm 570 640 700 600 70 0 640 Sideshi ft ± at width across fork a rms V1 - V mm 440 - 1450 430 - 1500
At rated load kg 21200 2230 0 25900 28200 27000 29600 33800 33200 35800 3660 0
At rated load kg 2600 2500 1700 190 0 1900 2100 2600 200 0 2600 2500
Dimensi ons, front-r ear inch 11,00x20/16PR 12,00x 20/20P R 12,00x20/20PR HD Number of wheels, fro nt-rear (*dri ven) 4* - 2 Pressure MPa 0,9 1,0 1,0
L2 mm 895 900 910 9 90 1000 980 1000 990
415 - 1450 440 - 1480 415 - 1530 430 - 1500
l 205 225
160-12
DCE
180-6
3
Choose your own driving environment
Spirit Delta
The scientic work that has featured throughout the development process has made the Spirit Delta the best designed driving environment available in the industry. Priority has been given to ergonomics for the driver. After a demanding shift in a Spirit Delta, the driver should be alert and attentive, resulting in improved working safety.
The overall design and all the adjustment options mean that the Spirit Delta will benet every driver. Instruments and control layout allow the driver to see at a glance and have control over all the machine’s various functions, while at the same time allowing
the driver to work in an efcient and relaxed way. Visibility has been optimised and has further beneted from the truck’s new soft design lines. Comfort with regard to noise level, climate, lighting and accessibility is at the highest level possible.
The driver of the Spirit Delta can have Kalmar’s range of intelligent efciency and safety options in one place.
FlexCab
FlexCab is a robust alternative for those operations that do not require the total concept represented by Spirit Delta.
At the same time FlexCab provides good ergonomics, good visibility and also practical exibility. FlexCab can be quickly and simply converted from a complete cabin to an open safety cage with or without windows, side panels and heating system, depending on climate.
The robust body has been designed to provide optimal visibility. This is especially noticeable at the corner posts and roof rails, which have the smallest cross-section possible for the benet of the driver. The elds of vision are substantial and the distance between the driver’s seat and the roof has been generously increased. Efcient operation is ensured by control and instrument layout and the degree of comfort of the driver’s seat.
Kalmar’s electronic system gives the truck intelligence
Kalmar’s electronic system is a fast, intelligent and stable auxiliary electronic system that makes the truck driver-friendly, effective, safe and economical.
Kalmar’s electronic system has been thoroughly upgraded using CANbus technology and new software to deliver high speeds and a high level of exibility and operational safety.
4
We have also produced for the Kalmar 9
- 18 tonne range a new, very simple and non-language-specic interface for the information on the steering wheel display. Information is provided in three areas ­diagnostics, operation and alarms.
There are plenty of options available, from ergonomic functions such as lever and mini steering wheel control, to functions for reduced fuel consumption (Optirev) or increased lifting speed (Optispeed).
A complete program of lifting equipment
Choosing lifting equipment always involves a combination of different requirements
- lift height, clearance, free lift, vehicle exibility, as well as in-built functions in the vehicle. Whatever the requirements, Kalmar has the combination that allows efcient operation and optimum visibility conditions.
The mast frame on the new Kalmar 9 - 18 series has been further improved, primarily in terms of the driver’s visibility. Thin frame and cross bars have been combined with well-placed hoses and hoist chains that are “invisible” during normal operation. The xing points for the tilt cylinders have also been strengthened to meet the ever-greater
We are now able to offer a very interesting number of new options that make operation both more efcient and safer - Optispeed (increased lifting speed), lift height pre-set (going directly to the right height), vertical hold (always vertical) and chain-slack elimination.
demands for heavier and more robust operations.
Masts Carriages
Mast
Mast height Fre e lift Mas t height Free lift
Lift
H3 min. H5 max. H2 H3 min. H5 max. H2
height
3000 3015 4515 - 3195 4695 ­3250 3140 4765 - 3320 4945 ­3500 3265 5015 - 34 45 5195 ­3750 339 0 5265 - 3570 5445 ­4000 3515 5515 - 3695 5695 ­4250 364 0 5765 - 382 0 5945 ­4500 3765 6015 - 3945 6195 ­4750 3890 6265 - 4070 64 45 ­5000 4015 6515 - 4195 6695 ­5250 4140 6765 - 4320 6945 ­5500 4265 7015 - 44 45 7195 ­5750 439 0 7265 - 4570 7445 ­6000 4515 7515 - 4695 7695 -
Duplex st andard, cl ear view
6250 4640 7765 - 482 0 7945 ­6500 4765 8015 - 4945 8195 ­6750 4890 8265 - 5070 8445 ­7000 5015 8515 - 5195 8695 ­3000 3015 4515 1500 3195 4 695 1500 3250 3140 4765 1625 3320 4945 1625 3500 3265 5015 1750 3445 5195 1750 3750 339 0 5265 1875 3570 5445 1875 4000 3515 5515 200 0 3695 5695 200 0 4250 364 0 5765 2125 3820 5945 2125 4500 3765 6015 2250 3945 6195 2250 4750 3890 6265 2375 4070 6445 2375 5000 4015 6515 250 0 4195 6695 2500 5250 4140 6765 2625 4 320 6945 2625 5500 4265 7015 2750 4445 7195 2750 5750 439 0 7265 2875 4570 7445 2875 6000 4515 7515 3000 4695 7695 30 00
Duplex full free lift, clear view
6250 4640 7765 3125 4820 7945 3125 6500 4765 8015 3250 4945 8195 3250 6750 4890 8265 3375 5070 8445 3375 7000 5015 8515 350 0 5195 8695 3500 4500 2 950 5950 150 0 3130 6190 150 0 4750 303 3 6200 1583 3213 6440 1583 5000 3117 6450 1667 3297 6690 1667 5250 320 0 6700 1750 3380 6940 1750 5500 3283 6950 1833 3463 7190 1833 5750 33 67 7200 1917 35 47 7440 1917 6000 3 350 7450 20 00 3630 7690 20 00 6250 353 3 7700 208 3 3713 7940 2083 6500 3617 7950 2167 3797 8190 2167 6750 3700 8200 2250 3880 8440 2250
Triplex full fr ee lift, cle ar view
7000 3783 8450 23 33 3963 8690 2333
+25 mm on H3 and H 5 on the DCE140
90-140 120 -180
Fixed for m anually
moveable forks
Duplex standard, clear view
Fork pos itioning
and side shift
Forks
Duplex full free lif t, clear view
Standard forks for manual
adjustment
Centre levelling
Sideshift
Fork sha ft system with
separate carriers for each fork
Triplex full free li ft, clear view
Roller  ttings for
hydraulic adjustment
Hydraulic levelling
5
The most interesting power trains on the market
We have tted the Kalmar 9 - 18 range with the very best power trains. Engine, gearbox, drive shaft and wet disc brakes - everything has been built and combined into a unit with the highest performance and durability possible. Together with the excellent dynamic stability of the new series, this provides a driving experience and level
of control throughout the work cycle that cannot be compared with anything that has gone before.
Low emission engines - a requirement
We can offer seven different power trains based on Volvo and Cummins engines. Both engines provide high torque even at low revolutions.
The engines fall well within the latest emission requirements and they also conform to the new noise power standards (previously noise pressure).
Level 2 engines require more powerful cooling than before and so the trucks come tted with an efcient and easy-to-service split cooling system - for air and fuel and coolant to the engine and gearbox.
The air lter is a two-stage Donaldson with a pre-cleaner in stage one and a ner cellulose lter for the smallest particles in
stage two. This can also be replaced by a metallic or dust particle lter as an option. The lter has a high cleaning capacity and is easy to replace.
Unique transmission gives an unbelievable experience
We are able to offer ve types of gearboxes. First there is the Dana 20000, an improved version of the Clark 20000 with hydraulic modulation for 3 +3 gears. Automatic gear changing is also available as an option using Kalmar’s electronic system. The Dana 28000 and 32000 are two tried and tested high-performance gearboxes.
The others, the Dana 13000 and 17000, which were developed in collaboration with Kalmar, are two entirely new gearboxes with integrated electronic control, monitoring and intelligence. The gearboxes have built-in
6
reversing lock and modulation, providing safe and smooth gear changing. In addition we also optimise slipping electronically before delivery to provide the best gear-changing characteristics depending on power train, wheel dimension and drive shaft.
There are three optional grades of “intelligence” to choose from: innitely variable automatic gear-changing, Optidrive (for precision driving with entirely independent working hydraulics) and electronic inching with controlled slipping.
Power trains
Volvo TAD620VE ( 85kW) + Dan a FT2000 0 Perfo rmance
Engine Manu facturer - type designation Volvo - TAD620V E
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 85/116 - 2300 Peak torque ISO 3046 - a t revs Nm- rpm 477 - 1650 Number of cylinder s - displacement cm³ 6 - 5702
Gearbox Manufacturer - t ype desig nation Dana - FT20 000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Fuel consumption, no rmal driving l /h 6-8
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
(Turbo-Interco oler)
Powersh ift
tial and hu b reductio n
Volvo TAD620VE (145k W) + Dana FT28000 Perfo rmance
Engine Manu facturer - type designation Volvo - TAD620V E
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 145/197 - 230 0 Peak torque ISO 3046 - a t revs Nm- rpm 700 - 1500 Number of cylinder s - displacement cm³ 6 - 5702
Gearbox Manufacturer - t ype desig nation Dana - FT32000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Volvo TAD720VE (174kW) + Dana FT32000 Perfo rmance
Engine Manu facturer - type designation Volvo - TAD720VE
Gearbox Manufacturer - t ype desig nation Dana - FT32000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 174/237 - 230 0 Peak torque ISO 3046 - a t revs Nm- rpm 86 4 - 1400 Number of cylinder s - displacement cm³ 6 - 7145 Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
(Turbo-Interco oler)
Powersh ift
tial and hu b reductio n
(Turbo-Interco oler)
Powersh ift
tial and hu b reductio n
Volvo TAD620VE (145k W) + Dana TE13000 Perfor mance
Engine Manu facturer - type designation Volvo - TAD620V E
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 145/197 - 230 0 Peak torque ISO 3046 - a t revs Nm- rpm 700 - 1500 Number of cylinder s - displacement cm³ 6 - 5702
Gearbox Manufacturer - t ype desig nation Dana - TE13000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Volvo TAD720VE (174kW) + Dana TE17000 Perfor mance
Engine Manu facturer - type designation Volvo - TAD720VE
Gearbox Manufacturer - t ype desig nation Dana - TE1700 0
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 174/237 - 230 0 Peak torque ISO 3046 - a t revs Nm- rpm 86 4 - 1400 Number of cylinder s - displacement cm³ 6 - 7145 Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
(Turbo-Interco oler)
Powersh ift
tial and hu b reductio n
(Turbo-Interco oler)
Powersh ift
tial and hu b reductio n
Cummins 6B 5,9e (138kW) + Dana FT 28000 Perfo rmance
Engine Manu facturer - type designation Cummins 6 B5,9e
Gearbox Manufacturer - t ype desig nation Dana - FT32000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 138/188 - 220 0 Peak torque ISO 3046 - a t revs Nm- rpm 780 - 1400 Number of cylinder s - displacement cm³ 6 - 590 0 Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
Powersh ift
tial and hu b reductio n
Cummins 6B 5,9e (138kW) + Dana TE1300 0 Perfor mance
Engine Manu facturer - type designation Cummins 6 B5,9e
Gearbox Manufacturer - t ype desig nation Dana - TE13000
Drive train
Alternator Type - p ower W AC - 1540 Driving axle Type Kessler D 81 - Differen -
Fuel - typ e of engine Diesel 4-stroke Rating IS O 3046 - at revs kW/hp -rpm 138/188 - 220 0 Peak torque ISO 3046 - a t revs Nm- rpm 780 - 1400 Number of cylinder s - displacement cm³ 6 - 590 0 Fuel consumption, no rmal driving l /h 8-11
Clutch, t ype Torque conve rter Gearbox , type Hydro-dynamic
Number s of gears, fo rward - reve rse 3 - 3
Powersh ift
tial and hu b reductio n
7
Performance
Volvo TAD620VE ( 85kW) + Dan a FT2000 0 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12
Liftin g speed U nloaded m/s 0,40 0,4 0 0,35 0,35 0, 35
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40
Travelling sp eed, f/r Unload ed km/ h 30 30 3 0 30 30
Gradeability Max unloaded % 58 58 54 49 40
Performance
Drawbar pull Max kN 76 76 76 73 73 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
Volvo TAD620VE (145k W) + Dana FT28000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Liftin g speed Unloade d m/s 0,50 0,50 0,40 0,40 0,50 0,40 0, 40 0,40 0,40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40 0,40
Travelling sp eed, f/r Unload ed km/ h 30 30 3 0 30 30 30 30 30 30 30
Gradeability Max unloaded % 103 103 92 81 63 59 53 62 50 54
Performance
Drawbar pull Max kN 107 107 107 103 103 103 103 103 103 103 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
At rated load m/s 0,35 0,35 0,30 0,30 0,30
At rated load m/s 0,40 0,40 0,40 0,40 0,40
At rated load km/h 28 28 28 28 28
at rated load % 32 32 27 23 24
At 2 km/h unlo aded % 41 41 38 35 29
at rated load % 23 22 19 17 18
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 8 5 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 LwA (outside) dB (A) 109 109 109 109 109
At rated load m/s 0,45 0,45 0,35 0,35 0, 45 0,35 0,35 0,35 0, 35 0,35
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30 30
at rated load % 4 8 46 40 34 36 32 28 29 26 25
At 2 km/h unlo aded % 65 65 60 55 44 42 38 43 36 39
at rated load % 35 33 29 25 27 24 20 21 19 19
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 8 5 85 85 85 85 85 85 73 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 78 LwA (outside) dB(A) 109 109 109 109 109 109 109 109 109 109
Volvo TAD720VE (174kW) + Dana FT32000 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Liftin g speed U nloaded m/s 0,50 0,40 0,40 0,50 0,40 0, 40 0,40 0,40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0, 40 0,40 0,40 0,40 0, 40
Travelling sp eed, f/r Unload ed km/ h 30 30 30 30 30 30 30 30 30
Gradeability Max unloaded % >120 >120 >120 100 92 79 97 74 81
Performance
Drawbar pull Max kN 141 141 135 135 135 135 135 135 135 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
Cummins 6B 5,9e (138kW) + Dana TF28 000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Liftin g speed U nloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0, 40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40 0,40
Travelling sp eed, f/r Unload ed km/ h 30 30 3 0 30 30 30 30 30 30 30
Gradeability Max unloaded % 111 111 96 84 65 61 54 63 51 55
Performance
Drawbar pull Max kN 111 111 109 105 105 105 105 105 105 105 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
At rated load m/s 0,4 5 0,35 0,35 0, 45 0,35 0,35 0,35 0,35 0,35
At rated load m/s 0,4 0 0,40 0,40 0, 40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30
at rated load % 67 57 48 51 45 38 40 36 35
At 2 km/h unlo aded % 106 95 83 64 60 54 62 50 55
at rated load % 47 41 35 37 33 28 29 26 26
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 85 85 85 85 85 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 LwA (outside) dB (A) 110 110 110 110 110 110 110 110 110
At rated load m/s 0,45 0,45 0,35 0,35 0, 45 0,35 0,35 0,35 0, 35 0,35
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30 30
at rated load % 51 48 41 35 37 33 28 29 26 26
At 2 km/h unlo aded % 69 69 62 56 4 5 43 39 44 37 40
at rated load % 3 6 35 30 26 27 24 21 22 20 19
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 8 5 85 85 85 85 85 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 78 LwA (outside) dB (A) 109 109 109 109 109 109 109 109 109 109
8
Combint aion Table DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Volvo TAD 620 VE, 8 5 kW Dana FT20000 x x x x x Volvo TAD 620 VE, 145 k W Dana H R28000 x x x x x x x x x x Volvo TAD 620 VE, 145 k W Dana T E13000 x x x x x x x x x x Volvo TAD 720 VE, 174 kW Dana H R32000 x x x x x x x x x Volvo TAD 720 VE, 174 kW Dana T E17000 x x x x x x x x x Cummins 6B 5,9e 138 kW Dana HR 28000 x x x x x x x x x x Cummins 6B 5,9e 138 kW Dana TE1300 0 x x x x x x x x x x
Drive train
Drive ax le with oil co oled brakes x x x x x x x x x x Pneumat ic rubber t yres 11,00 x 20 x x x
Automat ic gear change* Automat ic gear change (Dana TE13000/17000) x x x x x x x x x x Electronic inching (Dana T E13000/1700 0) x x x x x x x x x x
Option s
Optidrive (Dana TE13000 /17000) x x x x x x x x x x
* Only in com bintaion wit h Spirit Delta ca b and Kalmar ele ctronic
Volvo TAD620VE (145k W) + Dana TE13000 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Liftin g speed U nloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0, 40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40 0,40
Travelling sp eed, f/r Unload ed km/ h 30 30 3 0 30 30 30 30 30 30 30
Gradeability Max unloaded % 103 103 92 81 63 59 53 62 50 54
Performance
Drawbar pull Max kN 107 107 107 103 103 103 103 103 103 103 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
12,00 x 20 x x x x x x 12,00 x 20 HD x (Dana F T2000 0, HR28000/320 00)
At rated load m/s 0,45 0,45 0,35 0,35 0, 45 0,35 0,35 0,35 0, 35 0,35
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30 30
at rated load % 4 8 46 40 34 36 32 28 29 26 25
At 2 km/h unlo aded % 65 65 60 55 44 42 38 43 36 39
at rated load % 35 33 29 25 27 24 20 21 19 19
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 8 5 85 85 85 85 85 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 78 LwA (outside) dB (A) 109 109 109 109 109 109 109 109 109 109
x x x x x
Volvo TAD720VE (174kW) + Dana TE17000 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160-6 DCE160-12 DCE180-6
Liftin g speed U nloaded m/s 0,50 0,40 0,40 0,50 0,40 0, 40 0,40 0,40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0, 40 0,40 0,40 0,40 0, 40
Travelling sp eed, f/r Unload ed km/ h 30 30 30 30 30 30 30 30 30
Gradeability Max unloaded % >120 >120 >120 100 92 79 97 74 81
Performance
Drawbar pull Max kN 141 141 135 135 135 135 135 135 135 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
Cummins 6B 5,9e (138kW) + Dana TE1300 0 DCE90-6 DCE100-6 DCE120-6 DCE140-6 DCE100-12 DCE120-12 DCE150-12 DCE160- 6 DCE160-12 DCE180-6
Liftin g speed U nloaded m/s 0,50 0,50 0,40 0,40 0,50 0,40 0,40 0,40 0, 40 0,40
Lowering speed Unloaded m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40 0,40
Travelling sp eed, f/r Unload ed km/ h 30 30 3 0 30 30 30 30 30 30 30
Gradeability Max unloaded % 111 111 96 84 65 61 54 63 51 55
Performance
Drawbar pull Max kN 111 111 105 105 105 105 105 105 105 105 Noise lev el accordin g
to EN12053
Noise
Noise lev el accordin g to 2000/14/EC
At rated load m/s 0,3 5 0,35 0,35 0, 35 0,35 0,35 0,35 0,35 0,35
At rated load m/s 0,4 0 0,40 0,40 0, 40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30
at rated load % 67 57 48 51 45 38 40 36 35
At 2 km/h unlo aded % 106 95 85 64 60 54 62 50 55
at rated load % 47 41 35 37 33 28 29 26 26
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 85 85 85 85 85 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 LwA (outside) dB (A) 110 110 110 110 110 110 110 110 110
At rated load m/s 0,45 0,45 0,35 0,35 0, 45 0,35 0,35 0,35 0, 35 0,35
At rated load m/s 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0,40 0, 40 0,40
At rated load km/h 30 30 30 30 30 30 30 30 30 30
at rated load % 51 48 41 35 37 33 28 29 26 26
At 2 km/h unlo aded % 69 69 62 56 4 5 43 39 44 37 40
at rated load % 3 6 35 30 26 27 24 21 22 20 19
LpAZ ( inside) Sp irit Delta dB(A) 73 73 73 73 73 73 73 73 73 73 LpAZ ( inside) OHG dB(A) 85 85 8 5 85 85 85 85 85 85 85 LpAZ ( inside) OHG FlexCab dB (A) 78 78 78 78 78 78 78 78 78 78 LwA (outside) dB (A) 109 109 109 109 109 109 109 109 109 109
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A quality machine for optimum overall economy
Reducing operating costs
The Kalmar 9 -18 range consists of a series of models that have been designed in every respect to provide long life with minimum downtime. This has been achieved by using technical solutions and components, but not subjecting the truck to “in-built” stresses that result in unnecessary wear and higher costs. In this case we have made a lot of improvements to something that was already good.
Optimised chassis modules, xings, frames, dynamic stability, electronically controlled power trains, wet disc brakes, more reliable and more efcient hydraulic systems, smart options such as variable piston pumps or Optirev, and not least, an unbelievable driving experience. It is the entire package that determines the quality.
Daily inspection
Daily inspections must be simple and easy to carry out. All check points for daily inspection are directly accessible at working height under the engine cover on the side of the truck. It can all be done in just a few minutes.
Safety
All Kalmar trucks are CE-marked and designed according to the following standards:
• Machine directive 98/37/EG
• EMC directive 89/336
• Sound emission directive 2000/14/EC
Greater service intervals
Service intervals for the Kalmar 9 - 18 range have been extended. Regular services are needed only after 500 hours’ driving. A simple calculation shows that a longer service interval alone reduces a truck’s operating costs by as much as 15% - and then there is the service downtime.
www.kalmarind.com
Fast service and maintenance
The new Kalmar 9 - 18 range has been designed to provide the best possible accessibility. Tilting the cabin and opening the engine cover exposes the entire power train with easy accessibility to all vital components and ser vice points.
Optirev - lower noise level, reduced fuel
consumption and lower emissions
The system, which is patented, reduces the noise and keeps fuel consumption to a minimum during lifting sequences in the operating cycle by optimising the engine revolutions compared to the weight of the load, deection of the mast and the machine speed at the time. The intelligent and microprocessor-controlled Optirev system is variable and installed in parallel with the standard hydraulic system.
921524-0701/ 02-07 Råd & Re sultat Kommu niktion AB
We reser ve the right t o change the design and te chnical dat a without prior notice.
A Partek Company
Kalmar Industries AB SE-341 81 Ljungby, Sweden, tel. +46 372 26 0 00, fax +46 372 263 90. Kalmar Industries Sverige Torggatan 3 SE-340 10 Lidhult ,
tel. + 46 372 260 10, fax + 46 372 659 77. Kalmar Industries Oy AB p.o box 387 FI -33101 Tampere, tel. +358 3 265 81111, fax +358 3 265 8201.
Kalmar Pacic Limited Rm 1501-04, prosperity centre, 77-81 Container port road, Kwai chung, n.t. Hongkong, tel. +852 2944 8383, fax + 852 2944 9966.
Kalmar Industri es USA Inc. 415 East Dundee street, Ott awa, Kansas 66067, tel. +1 785 242 2200, fa x +1 785 242 6117
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