Kalmar DCE90-180 Service Manual

Technical Information 9-18 tonnes forklift trucks

Kalmar DCE90-180, diesel

A truck offering many possibilities

The Kalmar 9 -18 tonne series is an entirely new range of medium-size trucks.

Our highly praised medium range of trucks has now been further developed and improved. It has also beneted from many entirely new solutions.

The aim of our development work has been the creation of a unique driving experience, visibility and handling which, together with high quality, long life and ease of service, provide the conditions for efcient working and excellent overall economy.

Powerful and hard-wearing power trains with new improved gearboxes or electronically controlled gear units, perfectly matched with optional, environmentally friendly engines; wellbalanced bodies for optimum dynamic stability and visibility; the number of options providing an unbelievable driving experience, safety and efciency. Design and technical solutions result in increased lifetime and longer service intervals; simplied service and daily inspection, and in addition to all this, a wide selection of high-quality driving environments.

DCE 90- 6

Spirit D elta

L3= 2750mm

DCE 100-6, DCE 120- 6

Spirit D elta

L3= 3000 mm

DCE 140- 6, DCE 100-12, DCE 180-6

Spirit D elta

L3= 3250mm

DCE 90- 6

FlexCab

L3= 2750mm

DCE 100-6, DCE 120- 6

FlexCab

L3= 3000 mm

DCE 140- 6, DCE 100-12, DCE 180-6

FlexCab

L3= 3250mm

Welcome to the Kalmar 9 -18 tonne range.

Model designation

Diesel engine

Counterbalance truck

Generation

Lifting capacity, in decitonnes

Load centre, in decimetres

DCE160-12

DCE 120-12, DCE 150 -12, DCE 160-6

Spirit D elta

L3= 3500mm

DCE 160-12

Spirit D elta

L3= 3750mm

DCE 120-12, DCE 150 -12, DCE 160-6

FlexCab

L3= 3500mm

DCE 160-12

FlexCab

L3= 3750mm

L3 L2 L4

100

VbB

200012001000600

DCE90-6

DCE100-6

DCE120-6

DCE140-6

DCE160-6

DCE180-6

DCE100-12

DCE120-12

DCE150-12

DCE160-12

Load diagram

Lifting capacity, in tonnes

Load centre, mm

Dimensions

DCE

90-6

100- 6

120-6

140-6

100-12

120-12

150-12

160-6

Lift ca pacity Rated kg 9000 10000 12000 14000 10000 12000 15000 16000 16000 18000

Liftin g

Truck Truck leng th without forks L mm 4470 4720 4725 4985 5 065 5315 5 375 5305 55 75 5115

Min, aisle w idth for 90 ° stacking w ith forks A1 mm 6240 6470 6475 6665 7945 8370 8380 7160 8770 6745

Dimensi ons

Standard duplex mast

Forks Width b mm 200 200 200 220 250 200 250 220

Servi ce weight kg 1480 0 14800 15600 16100 18900 19700 21400 19200 2240 0 21100 Axle load front Unloaded kg 7300 73 00 7900 770 0 10300 10100 940 0 10000 10500 9800

Weight

Axle load back Unloa ded kg 7500 7500 7700 8 400 8600 96 00 1200 0 9200 11900 11300

Wheels /tyres Typ e, front-rea r Pneumat ic

Steerin g system Type - manoeuvr ing Hydraul ic servo - Steering wheel Servi ce brake system Type - affe cted whee ls Oil cooled disc brakes ( Wet disc brakes - drive wheels)

Wheels, brakes, ste ering

Parking b rake system Type - affecte d wheels Dry, spring activated disc brake - dr ive wheels Hydraul ic pressur e Max. MPa 16,0 17,5 17,5 18,5 19,5 15,0 16,5 17,5 17,5 19,0 Hydraul ic uid volume Fuel volum e l 140 200

Misc.

Starting battery Voltage - c apacity V-Ah 2x12 - 140

Load Cen tre L4 mm 600 1200 600 1200 600

Truck width B mm 2480 2540 Height, basic machine, Spirit Delta H6 mm 2895 2920 Height, basic machine, FlexCab H6 mm 2990 3020 Seat heig ht H8 mm 1770 1790 Distance between centre of front axle - front face of fork arm Wheelb ase L3 mm 2750 3000 3250 3500 3750 3250 Track (c-c ) front - rear S mm 1840 - 1960 1855 - 1960 Turning radius, outer R1 mm 3950 4180 4181 43 60 4785 5175 4360 Turning radius, inner R 2 mm 75 125 420 600 125 Ground cl earance, min mm 33 0 350 Max heig ht when tilting cab T1 mm 3370 (3450 ) 3395 (3475) Max widt h when tilting cab T2 mm 3350 ( 3440) 3380 (3470)

Liftin g height H4 mm 5000 5000 Mast height, min. H3 mm 4015 4035 4195 Mast height, max. H5 mm 6515 6535 6695 Mast tilting, for wards - back wards -ß ° 5 - 10 Ground cl earance, min . mm 25 0 250 250

Thickness a mm 65 70 80 90 100 80 100 90 Lenght of fork arm l mm 1200 1200 1200 2400 2400 1200 2400 120 0 Width across fork ar ms, max. V mm 2330 2360 Width across fork ar ms, min V mm 570 640 700 600 70 0 640 Sideshi ft ± at width across fork a rms V1 - V mm 440 - 1450 430 - 1500

At rated load kg 21200 2230 0 25900 28200 27000 29600 33800 33200 35800 3660 0

At rated load kg 2600 2500 1700 190 0 1900 2100 2600 200 0 2600 2500

Dimensi ons, front-r ear inch 11,00x20/16PR 12,00x 20/20P R 12,00x20/20PR HD Number of wheels, fro nt-rear (*dri ven) 4* - 2 Pressure MPa 0,9 1,0 1,0

L2 mm 895 900 910 9 90 1000 980 1000 990

415 - 1450 440 - 1480 415 - 1530 430 - 1500

l 205 225

160-12

DCE

180-6

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