ST1129
Snow Thrower
OPERATOR’S MANUAL
MTF-031033L
INTRODUCTION
Congratulations on your purchase of a Frontier Snowthrower. It has been designed, engineered and manufactured to give you the best possible dependability and performance. However, like all mechanical products, your machine will occasionally require adjustment and maintenance. This handbook should be read before operating or performing and adjustments on your machine.
The instructions in this Owner’s Manual are written for a person with some mechanical ability. Like most service books, not all the steps are described. Steps on how to loosen or tighten fasteners are steps anyone can follow with some mechanical ability. Read and follow these instructions before you use the unit.
Know your product:: If you understand the unit and how the unit operates, you will get the best performance. As you read this manual, compare the illustrations to the unit. Learn the location and the function of the controls. To help prevent an accident, follow the operating instructions and the safety rules. Keep this manual for future reference.
IMPORTANT: Many units are not assembled and are sold in cartons. It is the responsibility of the owner to make sure the assembly instructions in this manual are exactly followed. Other units are purchased in an assembled condition. On assembled units, it is the responsibility of the owner to make sure the unit is correctly assembled. The owner must carefully check the unit according to the instructions in this manual before it is first used.
The warranty, found in this manual, details the coverage and limitations of this product. Registration of the warranty is necessary and must be preformed by the dealer within sixty (60) days from the date of retail sale or delivery. The Warranty Registration Form is located on the Frontier website.
RESPONSIBILITY OF THE OWNER
The responsibility of the owners to follow the instructions below.
1.Carefully read and follow the rules for safe operation.
2.Follow all the assembly instructions.
3.Inspect the unit.
4.Make sure that the operator of the unit knows how to correctly use all standard and accessory equipment.
5.Operate the unit only with guards, shields, and other safety items in place and working correctly.
6.Correctly adjust the unit.
7.Service the unit only with authorized or approved replacement parts.
8.Complete all maintenance on the unit.
PRODUCT INFORMATION
The owner must be certain that all the product information is included with this unit. This information includes the INSTRUCTION BOOKS, the REPLACEMENT PARTS and the WARRANTIES. This information must be included to make
sure state laws and other laws are followed.
Read And Keep This Book For
Future Reference. This Book Contains Important Information On:
SAFETY, ASSEMBLY, OPERATION AND MAINTENANCE.
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RULES FOR SAFE OPERATION
IMPORTANT
WARNING: Always disconnect the spark plug wire and place it where it cannot make contact with spark plug to prevent accidental starting during: Preparation, Maintenance, or Storage of your snowthrower.
Safe Operation Practices for Snowthrowers
As Recommended By: American National Standards Institute.
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. WASH HANDS AFTER HANDLING.
IMPORTANT: Safety standards require operator presence controls to minimize the risk of injury. Your snowthrower is equipped with such controls. Do not attempt to defeat the function of the operator presence control under any circumstances.
Training
1.Read the operating and service instruction manual carefully. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3.Keep the area of operation clear of all persons, particularly small children and pets.
4.Exercise caution to avoid slipping or falling especially when operating in reverse.
Preparation
1.Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2.Disengage all clutches before starting the engine (motor).
3.Do not operate the equipment without wearing adequate winter outer garments. Wear footwear that will improve footing on slippery surfaces.
4.Handle fuel with care; it is highly flammable.
a.Use an approved fuel container.
b.Never remove fuel tank cap or add fuel to a running engine (motor) or hot engine (motor).
c.Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.
d.Replace fuel cap securely and wipe up spilled fuel.
e.Never store fuel or snowthrower with fuel in the tank inside of a building where fumes may reach an open flame or spark.
f.Check fuel supply before each use, allowing space for expansion as the heat of the engine (motor) and/or sun can cause fuel to expand.
5.For all units with electric starting motors use electric starting extension cords certified CSA/UL. Use only with
areceptacle that has been installed in accordance with local inspection authorities.
6.Adjust the snowthrower height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).
8.Let engine (motor) and snowthrower adjust to outdoor temperatures before starting to clear snow.
9.Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the snowthrower.
Operation
1.Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate this machine.
2.Do not use this machine if you are mentally or physically unable to operate this machine safely.
3.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
4.Exercise extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.
5.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, thoroughly inspect snowthrower for any damage, and repair the damage before restarting and operating the snowthrower.
6.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
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RULES FOR SAFE OPERATION
7.Stop the engine (motor) whenever you leave the operating position, before unclogging the auger/impeller housing or discharge chute and when making any repairs, adjustments, or inspections.
8.When cleaning, repairing, or inspecting, make certain the auger/impeller and all moving parts have stopped and all controls are disengaged. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent accidental starting.
9.Take all possible precautions when leaving the snowthrower unattended. Disengage the auger/ impeller, stop engine (motor), and remove key.
10.Do not run the engine (motor) indoors, except when starting the engine (motor) and for transporting the snowthrower in or out of the building. Open the outside doors; exhaust fumes are dangerous (containing CARBON MONOXIDE, an ODORLESS and DEADLY GAS).
11.Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
12.Never operate the snowthrower without proper guards, plates or other safety protective devices in place.
13.Never operate the snowthrower near enclosures, automobiles, window wells, dropoffs, and the like without proper adjustment of the snow discharge angle. Keep children and pets away.
14.Do not overload the machine capacity by attempting to clear snow at too fast a rate.
15.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing up.
16.Never direct discharge at bystanders or allow anyone in front of the unit.
17.Disengage power to the collector/impeller when snowthrower is transported or not in use.
18.Use only attachments and accessories approved by the manufacturer of the snowthrower (such as tire chains, electric start kits, ect.).
19.Never operate the snowthrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk;never run.
20.Do not overreach. Keep proper footing and balance at all times.
21.Exercise caution if operating on steep sloping surfaces.
22.This snowthrower is for use on sidewalks, driveways and other ground level surfaces.
23.Do not use the snowthrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.
Maintenance And Storage
1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2.Never store the snowthrower with fuel in the tank inside a building where ignition sources are present such as hot water and space heaters, clothes dryers, and the like. Allow the engine (motor) to cool before storing in any enclosure.
3.Always refer to operator’s guide instructions for important details if the snowthrower is to be stored for an extended period.
4.Maintain or replace safety and instruction labels, as necessary.
5.Run the snowthrower a few minutes after throwing snow to prevent freezeup of the auger/impeller.
WARNING: Avoid injury from rotating augerkeep hands, feet, and clothing away.
WARNING: Do not use hands to unclog discharge chute.
•Stop engine/motor before removing debris.
•Do not walk in front of running machine.
•Do not discharge at bystanders.
•Keep people and pets a safe distance from the machine.
•Before leaving machine, shut off engine/ motor and remove key.
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TABLE OF CONTENTS
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 OWNER’S INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TOOLS REQUIRED FOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 CONTENTS OF SHIPPING CARTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 PARTS BAGS CONTENTS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 UNPACKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 UPPER HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 CHECK THE CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 HOW TO SET THE LENGTH OF THE CABLES . . . . . . . . . . . . . . . . . . . 10 REMOTE CHUTE CONTROL KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SPEED SELECT KNOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 HOW TO INSTALL THE SPEED CONTROL ROD . . . . . . . . . . . . . . . . . 11 SNOW CHUTE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ENGINE AND SNOWTHROWER CONTROLS . . . . . . . . . . . . . . . . . . . . 13 SNOWTHROWER OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 HOW TO REMOVE SNOW FROM THE AUGER . . . . . . . . . . . . . . . . . . 15 HOW TO USE THE WHEEL LOCKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . 15 HOW TO SET THE DRIFT CUTTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 BEFORE STARTING ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 TO START ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 OPERATING TIPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SERVICE RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AUGER HOUSING HEIGHT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . 23 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 HOW TO REPLACE THE BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 BELT GUIDE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 TRACTION DRIVE CABLE ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . 28 HOW TO ADJUST OR REPLACE THE FRICTION WHEEL . . . . . . . . . 29 HOW TO REMOVE THE SNOW HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 32 AUGER SHEAR BOLT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . 33 TO ADJUST OR REPLACE THE SPARK PLUG . . . . . . . . . . . . . . . . . . . 33
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 TROUBLE SHOOTING CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 PARTS SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
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SAFETY DECALS
WARNING: If safety decals are damaged or missing, replace immediately.
Look for this symbol to indicate important safety precautions. This symbol indicates: “Attention! Become Alert! Your Safety Is At Risk.”
Before operation of your snowthrower, read the safety decals as shown on your snowthrower. The cautions and warnings are for your safety. To avoid a personal injury or damage to your snowthrower, understand and follow all safety decals. If you have any questions regarding the meaning or how to comply with the instructions, do not operate until you understand the purpose for the warning or danger given in the safety decal. If you do not understand
the meaning, then thoroughly read all safety and operation instructions in this Owner’s Manual or contact your local dealer.
If any safety decals become worn or damaged and cannot be read, order replacement decals from your local dealer.
Identifying Your Snowthrower
The snowthrower has two (2) identifying numbers: (1) unit model number: (2) unit serial number. The two preceding numbers are required to insure that the proper replacement parts are obtained when required. If you have any questions concerning parts, service, or technical data, contact the dealer where the unit was purchased.
For complete warranty information refer to the warranty in the Owner’s Information section of this manual.
Figure 1
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OWNER’S INFORMATION
THREE YEAR LIMITED WARRANTY
Murray warrants to the original purchaser of this Frontier Branded Snowthrower that this unit shall be free from defects in material and workmanship under normal use and service for a period of Three (3) Year from the date of purchase; however, this warranty does not cover accessories (such as electric starters) and Normal Wear Parts (except as noted below) as the companies that manufacture these items furnish their own warranties and provide service through their authorized field service facilities. For additional information, see the warranties covering these particular parts. If you are uncertain whether your unit contains or is equipped with one or more of these parts, consult your dealer prior to purchase. Subject to the terms and conditions noted in this Limited Warranty, we shall, at our option, repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period.
Normal Wear Parts are defined as drive belts, augers, shear pins, tires and headlights. These parts are warranted to be free from defects in material and workmanship as delivered with the product. Any claim for repair or replacement of Normal Wear Parts must be made within thirty (30) days of the date of purchase. No claims involving damage caused from material use, abuse or misuse will be honored.
This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower is your exclusive remedy; however, this warranty is void or does not apply to any unit that has been tampered with, altered, misused, abused. If used for commercial and/or professional (non-homeowner) uses, the duration of this warranty is ninety (90) days after the date of purchase. Your warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship. For assistance in making such adjustments, consult your Operator’s Manual.
The engine on this Frontier Branded Snowthrower is warranted to the original purchaser for a Three (3) Year Limited Warranty by the equipment manufacturer. See your engine manual for information regarding the warranty policy and items covered under warranty. See your authorized John Deere/Frontier Dealer for service or replacement parts. MB
To make a claim under this Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower, return the unit (or if authorized in advance, the defective part) along with your proof of purchase to an Authorized John Deere/Frontier Dealer near you. To locate the nearest Authorized John Deere/Frontier Dealer, check the Yellow Page listings in your local telephone directory. If you return the entire unit, John Deere/Frontier will repair all warranty items. If authorize to return the defective part only, John Deere/Frontier will either replace or repair the part. This Murray Three (3) Year Limited Warranty for your Frontier Branded Snowthrower gives you specific legal rights, and you may also have other rights which vary from state to
state. This Limited Warranty is given in lieu of all other expressed and implied warranties including the implied warranty of merchantability and warranty of fitness for a particular purpose. If you need additional information on this written warranty or assistance in obtaining service, contact you local John Deere/Frontier Dealer.
FOR YOUR RECORDS
DATE PURCHASED:
MODEL NO:
SERIAL NO:
STORE WHERE PURCHASED:
ADDRESS:
CITY: STATE:
TELEPHONE :
Record this information about your unit so that you will be able to provide it in case of loss or theft.
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ASSEMBLY
TOOLS REQUIRED FOR ASSEMBLY
1 - Knife
2 - 1/2” wrenches (or adjustable wrenches)
2 - 9/16” wrenches (or adjustable wrenches)
2 - 3/4” wrenches (or adjustable wrenches)
1 - 3/8” wrenches (or adjustable wrenches)
1 - Pair pliers or screw driver (to spread cotter pin)
HOW TO MEASURE SCREW SIZE
LENGTH
DIAMETER
CONTENTS OF SHIPPING CARTON
1- Snowthrower
1- Container of Fuel Stabilizer (Located in Parts Bag)
1- Parts Bag
WARNING: Always wear safety glasses or eye shields while assembling snowthrower.
PARTS BAGS CONTENTS:
*2- Shear Bolt
* 2-Spacer |
*2- Nut |
1 - Shift Lever Knob |
1 - Remote Chute Knob |
|
|
(not actual size) |
(not actual size) |
1 - Washer
1 - Nut
1 - Ignition Keys
* Non Assembly parts are found in toolbox located on top of belt cover.
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ASSEMBLY
Figure 2 shows the snowthrower in the shipping position.
Figure 3 shows the snowthrower completely assembled.
Reference to right and left hand side of the snowthrower is from the operator’s position at the handle.
UNPACKING
1.Locate the two tear tabs at the bottom of the carton.
2.Pull the tear tape no more than twelve inches (30.48cm.) at a time. Re-grasp tape next to the carton and pull again. Repeat until all the tape is torn off.
3.After the tape has been completely removed from the carton, remove the carton from the base. Cut all four corners and fold the sides toward the center for easy disposal.
4.Remove the plastic bag that covers the unit.
5.Locate and remove the parts bag.
NOTE: Set the fuel stabilizer aside until adding gasoline to the fuel tank. We recommend that fuel stabilizer is added to the fuel each time that gasoline is added to the fuel tank.
6.For shipping purposes, the height adjust skids are attached to the pallet. Remove the screw that secures each height adjust skid to the pallet. (See Figure 2).
7.Roll the snowthrower off the carton by pulling on the lower handle.
CAUTION: DO NOT back over cables.
8.Remove the packing material from the handle assembly.
9.Cut ties securing the clutch control cables to the lower handle.
NOTE: If the cables have become disconnected from the clutch levers, reinstall the cables as shown in Figure 4.
Figure 2
Auger Drive |
Speed Shifter Lever |
Remote Chute Control |
Lever |
|
|
|
|
Traction Drive Lever |
|
|
Snow Chute Deflector |
|
|
Auger Housing |
Screw |
|
|
Height Adjust |
|
|
|
Skid |
Figure 3 |
”Z” Fitting
Drive Lever
Cable
Figure 4
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ASSEMBLY
UPPER HANDLE ASSEMBLY
1.Cut tie holding shift rod to lower handle and move shifter to the neutral position.
2.Loosen, but do not remove the screws, flatwashers, lockwashers and hex nuts in the upper holes of the lower handle.
3.Remove the fasteners from the lower holes of the lower handle See Figure 5.
4.Raise upper handle into operating position. Upper handle should be to the outside of the lower handle.
NOTE: Make sure the cables are not caught between the upper and lower handle.
NOTE: If the cables have become disconnected form the drive levers, reinstall the cables as shown in Figure 6.
5.Install the fasteners that were removed in step 3. DO NOT tighten until all bolts are in place.
6.Tighten all handle bolts.
Bolt
Lockwasher
Nut
Flatwasher
Figure 5
Lever
“Z” Fitting
Control Cable
Figure 6
CHECK THE CABLES
1.If control cables have become unattached from motor mount frame, reconnect cables as shown in Figure 7.
2.For cable adjustments, see “How To Check And Adjust The Cables” in the MAINTENANCE section.
HOW TO SET
THE LENGTH OF THE CABLES
The cables were adjusted at the factory and no adjustments should be necessary. However, after the handles are put in the operating position, the cables can be too tight or too loose. If an adjustment is necessary, see “How To Check And Adjust The Cables” in the MAINTENANCE section.
Traction Drive Cable |
Auger Drive Cable |
|
Figure 7 |
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ASSEMBLY
REMOTE CHUTE CONTROL KNOB
1.Thread the knob onto the lever as far as possible. Make sure that the knob points forward (See Figure 8).
2.Tighten the jam nut against the knob securely.
SPEED SELECT KNOB
1.Thread the knob onto the lever as far as possible. Make sure that the knob points forward (See Figure 8).
2.Tighten the jam nut against the knob securely.
LIp
Knob
Nut
Lever
Figure 8
HOW TO INSTALL
THE SPEED CONTROL ROD
1.Put the speed select lever to the NEUTRAL position. See Figure 9.
2.Attach the ball joint, located on the bottom end of the speed control rod, to the shift yoke assembly. See Figure 10. The fasteners are attached to the ball joint at the factory.
3.The length ot the ball joint and speed control rod have been pre-adjusted at the factory. If an adjustment is required, loosen the nut. Remove the fasteners to disconnect the ball joint from the shift yoke assembly. To lengthen or shorten the speed control rod, turn the adapter to obtain the correct length.
4.Make sure the speed select lever functions correctly. Move the speed select lever through all speeds.
Speed Select Lever
Figure 9
Speed Control Rod |
Shift Yoke Assembly |
Nut
Adapter 
Ball Joint
Fasteners
Figure 10
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ASSEMBLY
SNOW CHUTE ASSEMBLY
1.Remove back carriage bolt (See Figure 11).
2.Tilt chute back into operating position (See Figure 12).
3.Replace carriage bolt from inside of chute.
4.Replace flatwasher and nylon locknut on outside of flange.
5.Tighten carriage bolt securely.
NOTE: check all carriage bolts in flange for tightness. DO NOT overtighten.
Shipping Position
Remove Carriage Bolt
Figure 11
Chute in
Operating
Postion
Flatwasher |
Flange |
Nylon |
|
Locknut |
|
Figure 12
CHECK THE TIRES
The tires were over inflated for shipment. Check the tire pressure in the tires. See the sidewall of the tire for the proper inflation.
IMPORTANT! BEFORE YOU START OPERATING
rCheck the fasteners. Make sure all fasteners are tight.
rOn electric start models, the unit was shipped with the starter cord plugged into the engine. Before operating, unplug the starter cord from the engine.
NOTE: This snow blower was shipped WITH OIL in the engine. See “Before Starting Engine” instructions in the Operation section of this manual before starting engine.
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OPERATION
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your SNOW THROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
|
Speed Select Lever |
Remote Chute Control |
|
|
|
|
Auger Drive Clutch Lever |
Traction Drive Clutch Lever |
|
|
|
Choke Control |
Gas Fill |
Electric Chute Switch |
Primer Button |
|
|
|
Throttle Control |
|
|
Lever |
|
|
Electric |
Snow Chute |
|
Start Button |
|
|
|
Deflector |
|
Toolbox |
Drift Cutter |
|
|
|
|
|
Auger Housing |
Ignition Key |
|
|
|
Starter Handle |
|
|
Height |
|
|
Adjust Skid |
|
|
|
Figure 13 |
ENGINE AND SNOWTHROWER CONTROLS
ENGINE CONTROLS
Throttle Control Lever - Controls the engine speed. Choke Control- Use to start a cold engine.
Electric Start Button- Used to start the engine using the 120 volt electric starter.
Prime Button- Used to inject fuel directly into carburetor manifold to insure fast starts in cool weather.
Ignition Key- Must be inserted to start engine. Pull out to stop. Do not turn ignition key.
Starter Handle- Starts the engine manually.
SNOWTHROWER CONTROLS
Speed Select Lever- Allows the operator to use one of six
(6) forward and two (2) reverse speeds. To shift, move speed select lever to desired position.
NOTE: Do not move speed select lever while Traction Drive Clutch is engaged. This may result in severe damage to drive system.
Auger Drive Clutch Lever- Used to engage and disengage the auger and impeller. To engage push down, to disengage release.
Traction Drive Clutch Lever- Used to propel snow blower forward or reverse. Push down to engage, release to disengage.
Snow Chute Deflector- Changes the direction the snow is blown.
Remote Chute Control- Push forward to discharge snow down. Pull back to discharge snow high and far.
Electric Chute Switch - Changes the direction of snow throwing through the discharge chute.
Height Adjust Skid- Used to adjust ground clearance of auger housing.
Toolbox - Spare shear pins, shear bolt wrenches and spacers are located in toolbox.
Drift Cutters - Cuts a path through snow higher than the auger housing.
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OPERATION
The operation of any snowthrower can result in foreign objects being thrown into the eyes,which can result in severe eye damage. Always wear safety glasses or eye shields before beginning snowthrower Operation. We recommend standard safety glasses or Wide Vision Safety Mask for over spectacles.
SNOWTHROWER OPERATION
The most effective use of the snowthrower will be established by experience, taking into consideration the terrain, wind conditions and building location which will determine the direction of the discharge chute.
NOTE: Do not blow snow toward a building as hidden objects could be blown with sufficient force to cause damage.
TO STOP YOUR SNOWTHROWER
1.To stop throwing snow, release the auger drive lever. (see Figure 14).
2.To stop the wheels, release the traction drive lever.
3.To stop the engine, push the throttle control lever to off and pull out the ignition key.
TO CONTROL SNOW DISCHARGE
1.Move the electric chute switch to set the direction (left to right) of the discharge chute (see Figure 14).
2.Push the remote chute lever forward to discharge the snow down. Pull the remote chute lever back to discharge the snow high and far.
HOW TO MOVE FORWARD AND BACKWARD
1.Start the engine. See “To Start Engine” in the Operation section.
NOTE: Always release the traction drive lever before moving the speed select lever.
2.Ground speed is determined by snow conditions. Set the speed select lever in one of the following positions.
1-2 |
Wet, Heavy, Slushy, Extra Deep |
3 |
Moderate |
4-5 |
Very Light |
6 |
Transport Only |
IMPORTANT: Before operating, make sure the area in front of snowthrower is clear of bystanders or obstacles.
3.Engage the traction drive lever (see Figure 14). As the snowthrower starts to move, maintain a firm hold on the handles and guide the snowthrower along the cutting path. Do not attempt to push the snowthrower.
4.To stop forward motion, release the traction drive lever.
5.To move the snowthrower backwards, move the speed select lever into either first or second reverse position and engage the traction drive lever.
TO THROW SNOW
1.Push down the auger driver lever (right hand). See Figure 14.
2.To stop throwing snowl, release the auger drive lever.
NOTE: When clearing wet, heavy snow, it is recommended that the ground speed of the unit be reduced, maintain full throttle and do not attempt to clear the full width of the unit.
For additional operating instructions see “Operating Tips” in the Operation section.
WARNING: Read Owner’s Manual before operating machine. This machine can be dangerous if used carelessly.
Never operate the snowthrower without all guards, covers, and shields in place.
Never direct discharge towards windows or allow bystanders near machine while engine is running.
Stop the engine whenever leaving the operating position.
Disconnect spark plug before unclogging the impeller housing or the discharge chute and before making repairs or adjustments.
When leaving the machine, remove the ignition key. To reduce the risk of fire, keep the machine clean and free from spilled gas, oil and debris.
Speed Select |
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Traction |
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Remote |
Drive Lever |
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Lever |
|||
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Chute Lever |
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Auger Drive Lever
Electric Chute
Switch
Figure 14
WARNING: Never run engine indoors or in an enclosed, poor ventilated area. Engine exhaust contains CARBON MONOXIDE, an OR-
DERLESS and DEADLY GAS.
Keep hands, feet, hair and loose clothing away from any moving parts on engine and snowthrower. Temperature of muffler and nearby areas can exceed 150_ F (66_ C). Avoid these areas.
DO NOT allow children or young teenagers to operate or be near snowthrower while it is operating.
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OPERATION
HOW TO REMOVE SNOW FROM AUGER
WARNING: Do not attempt to remove snow or debris that may become lodged in auger without taking the following precautions:
A cleaning stick is attached to the top of the auger housing. Use the cleaning stick to remove snow from the auger housing.
SRelease auger drive lever.
SMove throttle lever to stop position.
SRemove (do not turn) ignition key.
SDisconnect spark plug wire.
SDo not place your hands in the auger or discharge chute. Use the cleaning stick to remove snow.
HOW TO USE THE WHEEL LOCKOUT
The wheel is secured to the axle with a lockout pin. See Figure 15. The unit was shipped with the lockout pin in the locked position. For ease of maneuverability, disconnect the lockout pin as follows.
1. Pull the knob out to disengage the lockout pin.
2. To lock in the disengaged position, turn the knob 1/4 turn (90 degrees).
Knob
Wheel Lockout
Figure 15
HOW TO SET THE DRIFT CUTTERS
(OPTIONAL ACCESSORY ON SOME MODELS)
Drift cutters are used to cut a path through snow deeper than the auger housing.
1.Loosen the wingnuts that secure the drift cutters to the auger housing (see Figure 16).
2.Raise the drift cutters to the desired height.
3.Tighten the wingnuts.
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Drift Cutter
Wingnut 
Figure 16
OPERATION
BEFORE STARTING ENGINE
Check the oil
NOTE: The engine was shipped from the factory filled with oil. Check the level of the oil. Add oil as needed.
1.Make sure the unit is level.
2.Remove the oil fill cap/dipstick. Check the oil.
NOTE: Do not check the level of the oil while the engine runs.
3.If necessary, add oil until the oil reaches the FULL mark on the oil fill/cap dipstick (see Figure 17). Do not add too much oil.
NOTE: For extreme cold operating conditions of 0_F (-18 _ C) and below, use a synthetic 0W30 motor oil for easier starting.
NOTE: S.A.E. 5W30 motor oil may be used to make starting easier in areas where the temperature is 20_ F. (-7 _ C) to 0_F (-18_ C).
NOTE: SEE CHART FOR OIL RECOMMENDATION
TEMPERATURE |
TYPE OF OIL |
|
|
0_F (-18_ C) and above |
S.A.E. 5W30 |
|
|
0_F (-18_ C) and below |
synthetic 0W30 |
|
|
SAE VISCOSITY GRADES
5W30
synthetic 0W30
_F - |
20 |
0 |
20 |
32 |
40 |
_C |
-30 |
-20 |
-10 |
0 |
10 |
FILL GAS
1.Fill the fuel tank with fresh, clean, unleaded regular, unleaded premium, or reformulated automotive gasoline a- long with a fuel stabilizer (follow instructions on fuel stabilizer package). DO NOT use leaded gasoline. We recommend that fuel stabilizer be added to the fuel each time that gasoline is added to the fuel tank.
NOTE: Winter grade gasoline has higher volatility to improve starting. Be certain container is clean and free from rust or other foreign particles. Never use gasoline that may be stale from long periods of storage in the container.
CAUTION: DO NOT use gasoline containing any amount of alcohol as it can cause serious damage to the engine or significantly reduce the performance.
2.Check to make sure that spark plug is tightened securely into engine and spark plug wire is attached to spark plug. If torque wrench is available, torque plug to 18-23 ft-lbs.
WARNING: Gasoline is flammable. Always use caution when handling or storing gasoline. Do not add gasoline to the fuel tank while snow-
thrower is running, hot, or when snowthrower is in an enclosed area. Keep away from open flame, electrical sparks and DO NOT SMOKE while filling the fuel tank. Never fill the fuel tank completely; but fill the fuel tank to within 1/4-1/2 inch (6.5-12.5 mm) from the top to provide space for the expansion of the fuel. Always fill fuel tank outdoors and use a funnel or spout to prevent spilling. Make sure to wipe up any spilled fuel before starting the engine.
Store gasoline in a clean, approved container, and keep the cap in place on the container. Keep gasoline in a cool well ventilated place; never in the house. Never buy more than a 30 day supply of gasoline to assure volatility. Gasoline Is intended to be used as a fuel for internal combustion engines; therefore, do not use gasoline for any other purpose. Since many children like the smell of gasoline, keep it out of their reach because the fumes are dangerous to inhale, as well as being explosive.
Fuel Tank
Oil Fill Cap/Dipstick
FULL
Figure 17
BEFORE STOPPING THE ENGINE
Run the engine for a few minutes to help dry off any moisture on the engine.
To help avoid possible freeze-up of the starter, proceed as follows:
Recoil Starter
With the engine running, pull the starter rope with a rapid continuous full arm stroke three or four times.
NOTE: The normal sound made by pulling the starter rope will not harm the engine or the starter.
Electric Starter
1.Connect the power cord to the switchbox and then to a wall outlet.
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OPERATION
2.With the engine running, push the starter button and spin the starter for several seconds.
NOTE: The normal sound made by spinning the starter will not harm the engine or the starter.
3.Disconnect the power cord from the receptacle first and then from the switchbox.
TO START ENGINE
Be sure that engine has sufficient oil.
The snowthrower engine is equipped with a recoil starter and also an electric starter..
WARNING: The electric starter is equipped with a three-wire power cord and plug designed to operate on 120 volt AC house hold current. The power cord must be properly grounded at all times to
avoid the possibility of electric shock which can cause injury to the operator. Follow all instructions carefully as set forth below:
Make sure your house has a three-wire grounded system. If you are not sure, ask a licensed electrician. If your house does not have a three-wire grounded system, do not use this electric starter under any condition.
If your house has a three-wire grounded system but a three hole receptacle is not available to connect the electric starter, have a three-hole receptacle installed by a licensed electrician.
WARNING: To connect a 120 volt power cord, always connect the power cord first to the switch box located on the engine and then plug the other end into a three-hole grounded receptacle.
WARNING: To disconnect the power cord, always unplug the end connected to the threehole grounded receptacle first.
COLD ENGINE START
(Engine has not been run recently.)
1.Be sure auger drive clutch lever and traction drive clutch lever are in the disengaged (RELEASED) position.
2.IN TEMPERATURES ABOVE 0°F (-18°C) Move throttle control to “FAST” position. IN TEMPERATURES BELOW 0°F (-18°C)
Move throttle control to “1/2 THROTTLE” position. Before engaging auger drive clutch lever allow engine to idle for five minutes to allow engine oil to warm . Failure to allow engine oil to warm can cause damage to engine.
3.Insert key into ignition slot. Make sure it snaps into place (Figure 18). Do not turn key.
4.Rotate choke knob to the CHOKE position.
5.Push the primer button as follows: Above 50° F (10° C), DO NOT PRIME.
From 50° F (10° C) to 15°F (-10° C), PUSH TWO TIMES. Below 15° F (-10° C), PUSH FOUR TIMES.
NOTE: Cover the vent hole when as you push the primer. Remove your finger from the primer vent hole between pushes.
Choke Knob
Ignition Key
Primer Button |
Figure 18 |
|
6.(RECOIL START) Pull starter handle (Figure 19) rapidly, and allow to rewind slowly while maintaining firm grip on handle.
Recoil Starter Handle |
Figure 19 |
7.(ELECTRIC START) Connect the power cord to the engine and depress the starter button.
Recoil Starter Handle |
Figure 20 |
8.As engine warms up move choke lever to “1/2 choke” position. When engine does not run smoothly, move choke lever to the off position.
NOTE: Allow the engine to warm up for several minutes before blowing snow in temperatures below 0°F (-18_ C).
9.Run engine at or near top speed.
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OPERATION
10.To stop engine, move throttle control lever to STOP position. Remove key. Do not turn key.
WARM ENGINE START (RECOIL STARTER)
If restarting a warm engine after a short shutdown, leave choke at “OFF” and do not push the primer button. If the engine fails to start, follow the Cold Start instructions.
FROZEN STARTER
If the starter is frozen and will not turn engine:
1.Pull as much rope out of the starter as possible.
2.Release the starter handle and let it snap back against the starter. Repeat until the engine starts.
To help prevent possible freeze-up of recoil starter and engine controls, proceed as follows after each snow removal job.
Recoil Starter:
1.With engine running, pull starter rope hard with a continuous full arm stroke three or four times.
NOTE: The unusual sound made by pulling the starter rope will not harm the engine or the starter.
Electric Starter:
1.Connect the “POWER CORD” to the “SWITCH BOX” and then to a 120 volt AC receptacle.
2.With engine running, push the “STARTER BUTTON” and spin the starter for several seconds.
NOTE: The unusual sound made by spinning the starter will not harm the engine or the starter.
3.Disconnect the “POWER CORD” from the receptacle first and then from the “SWITCH BOX”.
With engine not running, wipe all snow and moisture from carburetor cover in area of control levers. Also move control levers backward and forward several times.
IMPORTANT: After each use of the snowthrower, stop the engine, remove the ignition key, remove all accumulated snow from the snowthrower and wipe clean. Store the snowthrower in a protected area.
NOTE: Never cover snowthrower while engine and exhaust area are still warm.
If after following the preceding instructions, your engine fails to start, have the engine checked by a John Deere/Frontier dealer.
NOTE: Do not lose the ignition key. Key the ignition key is a safe place. The engine will not start without the ignition key.
OPERATING TIPS
1.For optimum snowthrower efficiency, adjust ground speed, not the throttle. REMEMBER - if the wheels slip, forward speed will be reduced. The engine is designed to deliver optimum performance at full throttle and must be run at this power setting at all times.
2.Most efficient snowblowing is accomplished when snow is removed immediately after it falls.
3.For complete snow removal, slightly overlap each swath previously taken.
4.Snow should be discharged downwind whenever possible.
5.For normal usage, set the skids one-eighth inch (3 mm) below the scraper bar. For extremely hard-packed snow surfaces, the skids may be adjusted upward to insure cleaning efficiency.
6.On gravel or crushed rock surfaces, the skids should be set at 1-1/4 inch (32 mm) below the scraper bar (see To Adjust Skid Height, in the MAINTENANCE section in this manual). Rocks and gravel must not be picked up and thrown by the machine.
7.After the snowblowing job has been completed, allow the engine to idle for a few minutes, to melt snow and ice accumulated on the engine.
8.Remove ice and snow accumulation from the entire snowthrower to prevent obstructions and possible damage when snowthrower is subsequently operated.
9.Before starting snowthrower, always inspect augers and impeller for ice accumulation and/or debris, which could result in snowthrower damage.
10.Check oil level before every start. fill to “SAFE” indication prior to operating snowthrower.
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