This section contains the general safety precautions
which must be observed during maintenance of the aerial
platform. It is of utmost importance that maintenance personnel pay strict attention to these warnings and precautions to avoid possible injury to themselves or others, or
damage to the equipment. A maintenance program must
be followed to ensure that the machine is safe to operate.
MODIFICATION OF THE MACHINE WITHOUT CERTIFICATION BY
A RESPONSIBLE AUTHORITY THAT THE MACHINE IS AT LEAST
AS SAFE AS ORIGINALLY MANUFACTURED, IS A SAFETY VIOLATION.
The specific precautions to be observed during maintenance are inserted at the appropriate point in the manual.
These precautions are, for the most part, those that apply
when servicing hydraulic and larger machine component
parts.
Your safety, and that of others, is the first consideration
when engaging in the maintenance of equipment. Always
be conscious of weight. Never attempt to move heavy
parts without the aid of a mechanical device. Do not allow
heavy objects to rest in an unstable position. When raising
a portion of the equipment, ensure that adequate support
is provided.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CONTROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IN THIS AREA IS THE RESPONSIBILITY OF THE OWNER/
OPERATOR.
CMAINTENANCE
FAILURE TO COMPLY WITH SAFETY PRECAUTIONS LISTED IN
THIS SECTION MAY RESULT IN MACHINE DAMAGE, PERSONNEL
INJURY OR DEATH AND IS A SAFETY VIOLATION.
• REMOVE ALL RINGS, WATCHES AND JEWELRY
WHEN PERFORMING ANY MAINTENANCE.
• DO NOT WEAR LONG HAIR UNRESTRAINED, OR
LOOSE-FITTING CLOTHING AND NECKTIES WHICH
ARE APT TO BECOME CAUGHT ON OR ENTANGLED
IN EQUIPMENT.
• OBSERVE AND OBEY ALL WARNINGS AND CAUTIONS ON MACHINE AND IN SERVICEMANUAL.
• KEEP OIL, GREASE, WATER, ETC. WIPED FROM
STANDING SURFACES AND HAND HOLDS.
• NEVER WORK UNDER AN ELEVATED SIZZOR UNTIL
PLATFORM HAS BEEN SAFELY RESTRAINED FROM
ANY MOVEMENT BY BLOCKING OR OVERHEAD
SLING, OR BOOM SAFETY PROP HAS BEEN
ENGAGED.
• BEFORE MAKING ADJUSTMENTS, LUBRICATING OR
PERFORMING ANY OTHER MAINTENANCE, SHUT
OFF ALL POWER CONTROLS.
•BATTERY SHOULD ALWAYS BE DISCONNECTEDDURING REPLACEMENT OF ELECTRICAL COMPONENTS.
• KEEP ALL SUPPORT EQUIPMENT AND ATTACH-
BHYDRAULIC SYSTEM SAFETY
It should be noted that the machines hydraulic systems
operate at extremely high, potentially dangerous pressures. Every effort should be made to relieve any system
pressure prior to disconnecting or removing any portion of
the system.
MENTS STOWED IN THEIR PROPER PLACE.
• USE ONLY APPROVED, NONFLAMMABLE CLEANING
SOLVENTS.
3124288– JLG Lift –A-1
INTRODUCTION
REVISION LOG
Original Issue- June 13, 2003
Revised- July 28, 2003
Revised- August 11, 2003
Revised- September 12, 2003
Revised - March 1, 2004
Revised - October 15, 2004
Revised - July 15, 2006
Revised - October 26, 2007
Revised - June 4, 2010
Revised - March 31, 2011
Revised - March 1, 2012
Revised- August 11, 2012
Revised- January 30, 2013
Revised - July 26, 2013
A-2– JLG Lift –3124288
TABLE OF CONTENTS
TABLE OF CONTENTS
SUBJECT - SECTION, PARAGRAPHPAGE NO.
SECTION A - INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
NOTE: This manual is intended as a supplement to the indi-
vidual machine’s Operators and Safety Manual.
1.1INTRODUCTION & OPERATION
NOTE: It is the responsibility of the owner/user/operator/les-
sor/lessee to read & understand this manual and the
machine Operators & Safety Manual and to prevent
overloading the platform. Do not operate a machine
with a disconnected or inoperative Load Sensing
System.
The JLG-designed Load Sensing System (LSS) measures
platform load. If the actual platform load exceeds the
selected Rated Load, the following will occur:
1. The Overload Visual Warning Indicator will flash at
the selected control position (platform or ground).
2. The Platform and Ground Alarms will sound 5 seconds On, and 2 seconds Off.
3. All normal movement will be prevented from the
platform control position (optional - ground control
functions may be prevented).
4. Further movement is permitted by:
a. Removing the excess platform load until actual
platform load is less than Rated Load.
b. By an authorized person at the ground control
position (optional - ground control functions
may be prevented).
THE LOAD SENSING SYSTEM MUST BE CALIBRATED WHEN ONE
OR MORE OF THE FOLLOWING CONDITIONS OCCUR:
a. LSS System initial installation
b. LSS Module replacement
c. LSS Sensor removal or replacement
d. Addition or removal of certain platform mounted
accessories. (Refer to Calibration in Section 2)
e. Platform is removed, replaced, repaired or
shows evidence of impact.
THE LOAD SENSING SYSTEM REQUIRES PERIODIC FUNCTION
VERIFICATION NOT TO EXCEED 6 MONTHS FROM PREVIOUS
VERIFICATION. REFER TO TESTING & EVALUATION IN SECTION
2.
Calibration of the Load Sensing System is performed by
connecting the JLG Analyzer (Analyzer Kit, JLG part no.
2901443). All calibration procedures are menu driven
through the use of the Analyzer.
1.2USING THE ANALYZER
With the machine power on and the analyzer connected
properly, the analyzer will display the following:
HELP:
PRESS ENTER
At this point, using the RIGHT and LEFT arrow keys, you
can move between the top level menu items. To select a
displayed menu item, press ENTER. To cancel a selected
menu item, press ESC.; then you will be able to scroll
using the right and left arrow keys to select a different
menu item.
If you press ENTER at the HELP: PRESS ENTER display
and there are no faults, the Analyzer will display EVERY-
THING OK. In the event of a fault, the Analyzer will display
a Help Message.
If ENTER is pressed again, the Analyzer will display
LOGGED HELP, a record of the last 16 faults. Use the left
and right arrow keys to scroll through the fault log. To
return to the top level menu, press the ESC key twice.
When a top level menu entry is selected, a new set of
menu items will be displayed.
Pressing ENTER while viewing any of the above menu
entries will display additional sub-menus. Typically, the
sub-menu is where parameter information is displayed or
changed. You may only view Personality settings while in
Access Level 2. Access Level 1 is required to change Personality settings and calibrate.
3124288– JLG Lift –1-1
SECTION 1 - ANALYZER OPERATION - ALL
The ESC key may be used to leave a sub-menu at any
time.
1.3CHANGING THE ACCESS LEVEL OF THE
HAND HELD ANALYZER
When the analyzer is first connected, you will be in access
level 2 which enables you to only view most settings
which cannot be changed until you enter a password to
advance to a lower level. This ensures that a setting cannot be accidentally altered. To change the access level,
the correct password must be entered. To enter the password, scroll to the ACCESS LEVEL menu. For example:
Once the correct password is displayed, press ENTER.
The access level should display the following, if the password was entered correctly:
MENU:
ACCESS LEVEL 1
Repeat the above steps if the correct access level is not
displayed or you can not adjust the personality settings.
MENU:
ACCESS LEVEL 2
Press ENTER to select the ACCESS LEVEL menu.
Using the UP or DOWN arrow keys, enter the first digit of
the password, 3.
Then using the RIGHT arrow key, position the cursor to
the right one space to enter the second digit of the password.
Use the UP or DOWN arrow key to enter the second digit
of the password which is 33271.
Continue using the arrow keys until all the remaining digits
of the password is shown.
1-2– JLG Lift –3124288
1.4VIEWING & ADJUSTING PARAMETERS
PERS O NALITIES:
DRI V E A CCEL 3 . 0 s
USING THE HAND HELD ANALYZER
Once you have gained access to level 1, and a personality
item is selected, press the UP or DOWN arrow keys to
adjust its value, for example:
SECTION 1 - ANALYZER OPERATION - ALL
There will be a minimum and maximum for the value to
ensure efficient operation. The Value will not increase if
the UP arrow is pressed when at the maximum value nor
will the value decrease if the DOWN arrow is pressed and
the value is at the minimum value for any particular personality. If the value does not change when pressing the
up and down arrows, check the access level to ensure
you are at Access Level 1.
PERSONALITIES:
OVR DEBNCE 3.0s
3124288– JLG Lift –1-3
SECTION 1 - ANALYZER OPERATION - ALL
NOTES:
1-4– JLG Lift –3124288
SECTION 2 - OPERATION - (LE, MRT, RTS)
SECTION 2. OPERATION - (LE, MRT, RTS)
2.1CONNECTING THE JLG CONTROL
SYSTEM ANALYZER (LE, MRT & RTS)
THE LOAD SENSING SYSTEM MODULE HAS AN INDEPENDENT
ANALYZER CONNECTION LOCATED NEAR THE MODULE. DO
NOT CONFUSE IT WITH THE ANALYZER CONNECTION FROM
THE HOST CONTROL SYSTEM.
1. Connect the cable supplied with the Analyzer to the
LSS Module located beneath the platform and connect the remaining end of the cable to the analyzer.
NOTE: The cable has a four-pin connector at each end of
the cable; The cable cannot be connected backwards.
2. Power-up the Control System by turning the key to
the Platform or Ground position and pulling both
emergency stop buttons.
Table 2-1. LSS Fault Codes (LE, MRT and RTS)
Help/Logged
Message
Everything OKLED ON The "Normal" Help Message
<MIN CALCalibration attempt Unsuccessful, Empty Platform appears to weigh too little. Improper Model Selection (Machine
>MAX CALCalibration attempt Unsuccessful, Empty Platform appears to weigh too much. This situation has the same root causes
BATT TOO LOW4/1Incoming Supply Voltage <9.0 Vdc. The control system’s battery voltage is too low due to excessive electrical load or
BATT TOO HIGH4/4Incoming Supply Voltage >34.0 Vdc. The control system’s battery voltage is too high. This may be due to over-charg-
C E L L # 1 E R R O R8 / 1C e l l # 1 ’ s B r i dg e < 2 V, > 3 V, o r c o u l d n o t r e a d C e l l #1’s Internal Memory. This situation indicates damage to the sensor
C E L L # 2 E R R O R8 / 2C e l l # 2 ’ s B r i dg e < 2 V, > 3 V, o r c o u l d n o t r e a d C e l l #2’s Internal Memory. This situation indicates damage to the sensor
C E L L # 3 E R R O R8 / 3C e l l # 3 ’ s B r i dg e < 2 V, > 3 V, o r c o u l d n o t r e a d C e l l #3’s Internal Memory. This situation indicates damage to the sensor
C E L L # 4 E R R O R8 / 4C e l l # 4 ’ s B r i dg e < 2 V, > 3 V, o r c o u l d n o t r e a d C e l l #4’s Internal Memory. This situation indicates damage to the sensor
WATCHDOG RST9/1Microprocessor’s Watchdog Timer Tr iggered. This is an indication that the LSS Module has been exposed to excessive
EEPROM ERROR9/2Memor y used to retain Personality/Machine Setup/Calibration has been corrupted and must be reset by verifying all
NO CAL9/3Calibration has not been successfully completed. A new LSS Module will display this message until properly cali-
Flash
Code
Setup) may cause the LSS Module to expect the wrong Empty Platform Weight. This also may be caused by a damaged
sensor or associated wiring. Finally, this condition may occur if mechanical interference between the platform and support structure exists (all weight must transfer through sensors).
as the "<MIN CAL" Fault Message.
discharge.
ing or improper charger operation.
or its wiring.
or its wiring.
or its wiring.
or its wiring.
electrical noise, or has experienced a hardware difficulty.
entries and re-calibrating.
brated.
2.2HELP MENU & FAULT CODES (LE, MRT
& RTS)
The Help Menu is a troubleshooting tool to communicate
detected System Faults to the technician. The following
table documents the Faults for the Load Sensing System.
To access the Help Menu, use the LEFT and RIGHT arrow
keys to select HELP: PRESS ENTER from the Top Level
Menu. Press the ENTER key to view the menu.
When accessing the Help Menu, the JLG Analyzer will display EVERYTHING OK if the platform is not overloaded
and no difficulties are detected. Otherwise, the JLG Analyzer will display OVERLOADED.
In the event of difficulty, the user can press ENTER again
to display Logged Help, which is a record of the last 16
Fault Messages. The following table lists each Help/
Logged Message, the Flash Code (for each Fault, the
module will flash the two-digit code on its LED) triggered
by the Fault, and a Description of the Situation (cause).
Description of Situation
3124288– JLG Lift –2-1
SECTION 2 - OPERATION - (LE, MRT, RTS)
Table 2-1. LSS Fault Codes (LE, MRT and RTS)
Help/Logged
Message
INTERNAL ERR9/9Pin excitation <4.25 V. The sensors may be excessively loading the excitation supply, or the LSS Module may have
Flash
Code
hardware difficulty.
High Side Driver Error. The load attached to OUT1 or OUT2 is shor ted to battery or ground and has been detected by the
LSS module.
DRDY Interrupt from A/D missing. This may indicate an LS S Module hardware difficulty.
Description of Situation
2-2– JLG Lift –3124288
SECTION 2 - OPERATION - (LE, MRT, RTS)
2.3DIAGNOSTIC MENU (LE, MRT & RTS)
The Diagnostic Load Menu is another troubleshooting tool
for the Load Sensing System. Sensor and status information is presented in real-time for the technician. Several
sub-menus exist to organize the data.
Note that the Diagnostic Menu changes based on MODEL
Parameter in the Machine Setup Menu (some displays are
suppressed). The information presented in the following
table will be proper when MODEL=3369LE/4069LE/
500RTS or 260MRT (refer to Machine Setup Menu).
Table 2-2. Diagnostic Menu Descriptions (LE, MRT & RTS)
Diagnostics Menu
(Displayed on Analyzer 1
CELL 1:
CELL 2:
CELL 3:
CELL 4:
SYSTEM:
st
Line)
Parameter (Displayed
nd
on Analyzer 2
Line)
PLTLOAD+XXXX LBS or KgDisplays (Total Measured Force – Empty Platform
PLTGROS+XXXX LBS or KgDisplays Total Measured Force (Sum of Pins 1 thru 4
OVERLOADED?Yes / N oDisplays Current LSS Module Overload Status
LOAD+
RDG+XX.XXXX mV/VDisplays Pin Reading in mV/V
INPUT+
GAINXXXX.XDisplays calibration factor from pin
LOAD+
RDG+
INPUT+
GAINXXXX.XDisplays calibration factor from pin
LOAD+
RDG+
INPUT+
GAINXXXX.XDisplays calibration factor from pin
LOAD+
RDG+
INPUT+
GAINXXXX.XDisplays calibration factor from pin
OVLOAD STATOFF / ONState of Overload Status Digital Output
WARNINGOFF / ONState of Warning Digital Output
MOT INHIBITNO / YESStatus of Internal Motion Inhibit Flag
MOTION #1OFF / ONStatus of Digital Input #1
To access the Diagnostic Menu, use the LEFT and RIGHT
Arrow keys to select DIAGNOSTICS from the Top Level
Menu. Press the ENTER key to view the menu.
Press the LEFT and RIGHT Arrow keys to view the displays and select the various sub-menus (PIN 1, PIN 2,
etc.). To access a sub-menu, press the ENTER key. Once
in a sub-menu, press the LEFT and RIGHT Arrow keys to
view the various displays (just like a Top Level menu). To
exit a sub-menu, press the ESC key.
The table below details the structure of the Diagnostic
Menu, and describes the meaning of each piece of information presented.
Parameter Value
(Displayed on Analyzer 2
nd
Description
Line)
Calibration)
LOAD)
XXXX LBS or KgDisplays Calibrated Cell Reading in Current Units
XX.XXXX mVDisplays Pin Reading in mV
XXXX LBS or KgDisplays Calibrated Cell Reading in Current Units
XX.XXXX mV/VDisplays Pin Reading in mV/V
XX.XXXX mVDisplays Pin Reading in mV
XXXX LBS or KgDisplays Calibrated Cell Reading in Current Units
XX.XXXX mV/VDisplays Pin Reading in mV/V
XX.XXXX mVDisplays Pin Reading in mV
XXXX LBS or KgDisplays Calibrated Cell Reading in Current Units
XX.XXXX mV/VDisplays Pin Reading in mV/V
XX.XXXX mVDisplays Pin Reading in mV
3124288– JLG Lift –2-3
SECTION 2 - OPERATION - (LE, MRT, RTS)
Table 2-2. Diagnostic Menu Descriptions (LE, MRT & RTS)
Diagnostics Menu
(Displayed on Analyzer 1
VERSIONS:
st
Line)
Parameter (Displayed
nd
on Analyzer 2
Line)
Parameter Value
(Displayed on Analyzer 2
Line)
nd
Description
MOTION #2OFF / ONStatus of Digital Input #2
MOTION #3*OFF / ONStatus of Digital Input #3
BATTERYXX.XXVDisplays Current Battery Voltage
EXCITEX.XXXXVDisplays Load Pin Excitation Voltage
TEMP+/-XXX.X Deg CDisplay the Temperature Sensed by the LSS Module
for Scissor Pin Compensation
SOFTWAREPX.XXDisplays LSS Module Software Version
HARDWAREXDisplay LSS Module Hardware Revision
ANALYZERVX.XXXXDisplays Analyzer Software Version
2-4– JLG Lift –3124288
2.4PERSONALITIES (LE, MRT & RTS)
SECTION 2 - OPERATION - (LE, MRT, RTS)
NOTE: The following parameter adjust performance of the
Load Sensing System. All adjustments must be made
at access level 1 (33271).
Table 2-3. Personalities Menu Description (LE, MRT, RTS)
Personalities
(Displayed on
Analyzer 1st line)
FAC TORY#1 G AIN
Parameter (Displayed
On Analyzer 2nd line)
OVERLD XXXX
LBS (KGS)
ACC’Y XXXX LBS
(KGS)
MTN DELAY XS
OVR DBNCE XS
OVR HOLD XS
X.XXXX
#1 ZERO
+X.XXXX mV
#2 GAIN
X.XXXX
#2 ZERO
+X.XXXX mV
#3 GAIN
X.XXXX
#3ZERO
+X.XXXX mV
#4 GAIN
X.XXXX
#4 ZERO
+X.XXXX mV
EX GAIN
X.XXXX
TEMP OFFS
+/- XXX.X
Description4069LE3369LE500RTS260MRT
Displays/adjusts the overload limit for this
AWP
Displays/adjusts a de-rating for
Accessories
Displays/adjusts the delay between motion
ceasing and evaluation of overload
Displays/adjusts the de-bounce delay
before an overload
Displays/adjusts the minimum delay
before an overload can be released.
Displays/calibrates the LSS Module analog
channel gain
Displays/calibrates the LSS Module analog
channel offset.
Displays/calibrates the LSS Module analog
channel gain
Displays/calibrates the LSS Module analog
channel offset
Displays/calibrates the LSS Module analog
channel gain
Displays/calibrates the LSS Module analog
channel offset
Displays/calibrates the LSS Module analog
channel gain
Displays/calibrates the LSS Module analog
channel offset
Displays/calibrates the LSS Module excitation measurement gain
Displays/calibrates the LSS Module internal
temp sensor
THE SETTINGS UNDER THE FACTORY MENU OPTION ARE
UNIQUE TO EACH MODULE. THESE SETTINGS ARE NOT TO BE
ALTERED. IN THE EVENT THAT THESE SETTINGS ARE
ALTERED, CONTACT JLG WITH THE SERIAL NUMBER OF THE
MODULE.
No
Extensions-
2628 LBS
(1192 KGS)
Single or
550 LBS
(378 KGS)
0 LBS
(0KGS)
2 SEC2 SEC2 SEC2 SEC
3 SEC3 SEC3 SEC3 SEC
5 SEC5 SEC5 SEC5 SEC
1042 LBS
(473 KGS)
0 LBS
(0KGS)
Dual
Extensions
2083 LBS
(945 KGS)
MegaDeck-
1574 LBS
(714 KGS)
0 LBS
(0KGS)
X
X
X
X
X
X
X
X
X
X
1320 LBS
(599 KGS)
0 LBS
(0KGS)
3124288– JLG Lift –2-5
SECTION 2 - OPERATION - (LE, MRT, RTS)
2.5MACHINE SETUP MENU (LE, MRT &
RTS)
The Machine Setup Menu is used to configure the Load
Sensing System for application on a particular JLG model,
and select the desired force units (i.e. pounds or kilograms). In addition, the technician can trigger the LSS
Module to restore Defaults to all Personalities Parameters
by changing the MODEL to any other selection, and then
re-selecting proper model.
Note that Diagnostics and Personalities Menus change
based on MODEL Parameter (some displays are suppressed).
To access the Machine Setup Menu, use the LEFT and
RIGHT Arrow keys to select MACHINE SETUP from the
Top Level Menu. Press the ENTER key to view the menu.
Press the LEFT and RIGHT Arrow keys to view the displays.
The following table details the structure of the Machine
Setup Menu, and describes the meaning of each parameter.
Displays/adjusts Model Selection. Must be set to proper
model for this application.
(Scissor available after software V7.00)
Displays/adjusts global force
units
2.6CALIBRATION MENU (LE, MRT & RTS)
The Calibration Menu is used to zero the Empty Platform
weight.
To access the Calibration Menu, use the LEFT and RIGHT
Arrow keys to select CALIBRATION from the Top Level
Menu. Press the ENTER key to view the menu.
NOTE: The Calibration Menu is not available in Access
Level 2.
Upon entry to the Calibration Menu, the LSS Module shall
communicate to the Analyzer:
CALIBRATE:
YES:ENTER, NO:ESC
Pressing the ESC key will return the user to the top level
menu and not disturb the prior calibration information.
2-6– JLG Lift –3124288
SECTION 2 - OPERATION - (LE, MRT, RTS)
Pressing the ENTER key will confirm that the platform is
empty (except for factory-installed options outside the
Rated Load). The LSS Module will calculate the total of all
load cell readings and ensure that the total is greater than
minimum calibration value, but less than maximum calibration value. If successful, the Analyzer will show the following:
If the empty platform weight is less than minimum calibration value, the calibration attempt will be unsuccessful and
the Analyzer will show the following:
CALIBRATE:
< MIN CAL
CALIBRATE:
COMPLETE
Table 2-5. Calibration Values
MODELS4069LE3969LE500RTS260MRT
Minimum Cali-
bration Value
Maximum Cali-
bration Value
850 lb
(385 kg)
1425 lb
(646 kg)
850 lb
(385 kg)
1425 lb
(646 kg)
110 0 l b
(499 kg)
2950 lb
(1338 kg)
(340 kg)
1250 lb
(567 kg)
If the empty platform weight is greater than maximum calibration value, the calibration attempt will be unsuccessful
and the Analyzer will show the following:
750 lb
CALIBRATE:
> MAX CAL
3124288– JLG Lift –2-7
SECTION 2 - OPERATION - (LE, MRT, RTS)
(
P
r
e
s
s
E
s
c
a
p
e
T
w
i
c
e
t
o
R
e
t
u
r
n
t
o
H
e
l
p
)
DIAGNOSTICSPERSONALI TIESMACHINE SETUP
FACTORY
MODEL = BOOMLI FT
4069LE, 3369LE, 500RTS,
260MRT, SCISSOR
YES: ENTER, NO:ESC
UNITS = LBS/KG
CALI BRATIONS
OWR HOLD=0,
10, 25, 50, 100,
250, 500MS;1,2
3,5, 10 secr et ar y
ACCY XXXX
LBS, KG
VERSIONS
#2 GAIN X.XXXX
#1 ZERO +/- X.XXXX
#1 GAIN X.XXXX
#2 ZERO +/- X.XXXX
#1 ZERO +/- X.XXXX
#1 GAIN X.XXXX
#3 ZERO +/- X.XXXX
#3 GAIN X.XXXX
#4 ZERO +/- X.XXXX
#4 GAIN X.XXXX
TEMP OFFS +/- XXX.XC
EXCITE GA
IN X.XXXX
OWR DENCE=0,
10, 25, 50, 100,
250, 500MS;1,2
3,5, 10 secr et ary
MTN DLY =0,
10, 25, 50, 100,
250, 500MS;1,2
3,5, 10 secr et ar y
OVERLD XXXX
LBS, KG
Figure 2-1. Module Analyzer Flow Chart
2-8– JLG Lift –3124288
SECTION 2 - OPERATION - (LE, MRT, RTS)
2.7JLG WORKSTATION IN THE SKY™
ACCESSORIES
The Load Sensing System must be configured for proper
operation with JLG Sky™ Accessories. Calibration of the
Load Sensing System can be performed with the Accessory mounted in the platform.
A platform-mounted accessory slightly reduces the
amount of load that can be carried before the vehicle
becomes overloaded. This extra load must be accounted
for to enable the accessory to be mounted during Calibration.
A De-Rating is provided for JLG Sky Accessories via decal
and/or the JLG Workstation in the Sky
ual. This De-Rating must be entered into the LSS Module’s ACC’Y Personality to cause the system to accurately
indicate overload (by the De-Rating factor).
Example: Consider that of the Easi-Cladder™ with a DeRating of 300 lbs (136 kg) mounted on a 500RTS. Without
De-Rating, the Load Sensing System will declare on Overload at 2750 lb (1247 kg), which is 110% of its 2500 lb
(1134 kg) rated Load. When the De-Rating for Easi-Cladder™ is entered into the ACC’Y Personality, the LSS will
declare Overload 300 lb (136 kg) earlier (2450 lb or 1111
kg).
TM
Accessory Man-
Table 2-6. LSS Module Guidelines
PERSONALITYSETTING
ACC’Y300 lb (136 kg)
Procedurally, the Accessory should be mounted to the
platform and the LSS Module’s ACC’Y Personality should
be set using the guidelines above. Calibration should be
performed as outlined in this manual. During Testing &
Evaluation, it should be noted that the LSS will declare
Overload with less platform load (by the amount of the DeRating).
3124288– JLG Lift –2-9
SECTION 2 - OPERATION - (LE, MRT, RTS)
NOTES:
2-10– JLG Lift –3124288
SECTION 3 - OPERATION - (ES, RT)
SECTION 3. OPERATION - (ES, RT)
3.1CONNECTING THE JLG CONTROL
SYSTEM ANALYZER (ES & RT)
1. Connect the cable supplied with the Analyzer to the
host control system located at the ground controlstation on both the ES and the RT models. There is
also an alternate connection on the under side of the
platform control station on the RT. Connect the
remaining end of the cable to the analyzer.
NOTE: The cable has a four-pin connector at each end of
the cable; The cable cannot be connected backwards.
2. Power-up the Control System by turning the key to
the Platform or Ground position and pulling both
emergency stop buttons.
Table 3-1. LSS Fault Codes (LE, MRT and RTS)
Help/Logged Message
PLATFORM OVERLOADE D
BATTERY TOO HIGH4-4Incoming Supply Voltage >34.0 Vdc. The control system’s battery voltage is too high. This may be due to over-charg-
BATT TOO LOW4-4Incoming Supply Voltage <9.0 Vdc. The control system’s battery voltage is too low due to excessive electrical load or
CANBUS FAILURE: LSS
MODULE
C EL L #1 E R RO R8 -1C el l #1 ’ s Br i dg e <2 V, >3 V, o r c o ul d no t r ea d Ce ll #1’s Internal Memory. This situation indicates damage to the sen-
C EL L #2 E R RO R8 -2C el l #2 ’ s Br i dg e <2 V, >3 V, o r c o ul d no t r ea d Ce ll #2’s Internal Memory. This situation indicates damage to the sen-
C EL L #3 E R RO R8 -3C el l #3 ’ s Br i dg e <2 V, >3 V, o r c o ul d no t r ea d Ce ll #3’s Internal Memory. This situation indicates damage to the sen-
C EL L #4 E R RO R8 -4C el l #4 ’ s Br i dg e <2 V, >3 V, o r c o ul d no t r ea d Ce ll #4’s Internal Memory. This situation indicates damage to the sen-
WATCHDOG RST9-1Microprocessor’s Watchdog Timer Triggered. This is an indication that the LSS Module has been exposed to exces-
EEPROM ERROR9-2Memory used to retain Personality/Machine Setup/Calibration has been corrupted and must be reset by verifying all
LSS NOT CALIBRATED9-3Calibration has not been successfully completed. A new LSS Module will display this message until properly cali-
LSS INTERNAL ERROR
- PIN EXCITATION
LSS INTERNAL ERROR
- DRDY MISSING FROM
A/D
Flash
Code
2-5The platform load measured at the Load Sensing System is excessive. Functions from the platform control are pre-
vented, and functions from the ground control may be prevented, depending on machine.
ing or improper charger operation.
discharge. This may compromise ability to predict weight. Recharge batteries or check for damaged batteries.
6-6 The control system failed to receive messages from the LSS Module. Check wiring at the LSS Module and along scis-
sor arms leading up to platform.
sor or its wiring.
sor or its wiring.
sor or its wiring.
sor or its wiring.
sive electrical noise, or has experienced a hardware difficulty.
entries and re-calibrating. After resolution, re-cycle power to clear difficulty.
brated.
9-9Pin excitation <4.25 V. The sensors may be excessively loading the excitation supply, or the LSS Module may have
hardware difficulty.
9-9DRDY Interrupt from LSS Module’s A/D conver ter missing. This may indicate an LSS Module hardware difficulty.
3.2HELP MENU & FAULT CODES (ES & RT)
The Help Menu is a troubleshooting tool to communicate
detected System Faults to the technician. The following
table documents the Faults for the Load Sensing System.
To access the Help Menu, use the LEFT and RIGHT arrow
keys to select HELP: PRESS ENTER from the Top Level
Menu. Press the ENTER key to view the menu.
When accessing the Help Menu, the JLG Analyzer will display EVERYTHING OK if the platform is not overloaded
and no difficulties are detected. Otherwise, the JLG Analyzer will display OVERLOADED.
In the event of difficulty, the user can press ENTER again
to display Logged Help, which is a record of the last 16
Fault Messages. The following table lists each Help/
Logged Message, the Flash Code (for each Fault, the
module will flash the two-digit code on its LED) triggered
by the Fault, and a Description of the Situation (cause).
Description of Situation
3124288– JLG Lift –3-1
SECTION 3 - OPERATION - (ES, RT)
3.3DIAGNOSTIC MENU (ES & RT)
The Diagnostic Load Menu is another troubleshooting tool
for the Load Sensing System. Sensor and status information is presented in real-time for the technician.
To access the Diagnostic Menu, use the LEFT and RIGHT
Arrow keys to select DIAGNOSTICS from the Top Level
Menu. Press the ENTER key to select the menu.
Table 3-2. Diagnostic Menu Descriptions (ES & RT)
Diagnostics Menu
(Displayed on Analyzer 1
LOAD:
st
Parameter (Displayed
Line)
on Analyzer 2
PLTLOAD+XXXX KgDisplays (Total Measured Force – Empty Platform
PLTGROS+
OVERLOADED?Yes / N oDisplays Current LSS Module Over load Status
CELL 1+
CELL 2+
CELL 3+
CELL 4+XXXX KgDisplays Calibrated Cell Reading in kilograms
ANALYZERVX.XXXXDisplays Analyzer Software Version
nd
Line)
NOTE: The Diagnostic, Load menu is not available when the
LSS is not enabled. (Machine Setup, Load is set to
0=Not Installed
Press the LEFT and RIGHT Arrow keys to view the load
sub-menus and press the enter key. Once in the load submenu, press the LEFT and RIGHT arrow keys to view the
various displays.
The table below details the structure of the Diagnostic,
Load Menu, and describes the meaning of each piece of
information presented.
Parameter Value
(Displayed on Analyzer 2
Line)
XXXX KgD i sp l ay s Tot a l Me a su r ed F or c e (S u m o f Pi n s 1 t h r u 4
XXXX KgDisplays Calibrated Cell Reading in kilograms
XXXX KgDisplays Calibrated Cell Reading in kilograms
XXXX KgDisplays Calibrated Cell Reading in kilograms
nd
Calibration), in kilograms
LOA D) in k ilo gr ams
Description
3.4PERSONALITIES (ES & RT)
The following parameter in the PERSONALITIES, LOAD
menu adjust performance of the LSS. All adjustments
must be made in Access Level 1 (33271).
Table 3-3. Personalities (ES & RT)
Submenu (Displayed on
analyzer1st LIne)
LOAD:ACC’Y XXXX KG
Parameter (Displayed on
REFER TO JLG WORKSTATION IN THE SKY™ ACCESSORIES IN
THIS SECTION WITH REGARD TO SETTING THE ACCY PERSONALITIES.
analyzer 2nd line)
OVR DBNCE 3 S
OVR HOLD 5 S
Description
Displays/adjusts a derating
for accessories
Displays/ adjusts the
debounce delay before an
overload
Displays/adjusts the minimum delay before an overload
can be released.
3-2– JLG Lift –3124288
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