JBL BASS-550 Service manual

4.7 (3)

BASS550

Powered Subwoofer

120 Volt & 230 Volt Versions

SERVICE MANUAL

JBL Consumer Products Inc.

80 Crossways Park West

Woodbury, N.Y. 11797

1-800-336-4JBL in the USA

A Harman International Company

Part No.: 1112-JBLBASS550

Powered Subwoofer BASS550

TABLE OF CONTENTS

Specifications .................................................................

1

Amplifier Exploded View ................................................

6

Features..........................................................................

2

Parts Lists.......................................................................

7

Powered Sub Test Setup...............................................

2

Revisions ......................................................................

10

Test Procedure...............................................................

2

Printed Circuit Boards .................................................

11

Block Diagram ................................................................

4

Integrated Circuit Diagrams .........................................

15

Cabinet Assembly Exploded View.................................

5

Schematic Diagrams ...................................................

16

Packaging Exploded View .............................................

5

 

 

SPECIFICATIONS

Amplifier Power (RMS)* . . . . . . . . 250 Watts Total

35 x 3 @ 0.1% THD

23 x 1 @ 0.1% THD

100 x 1 @ 0.1% THD

Low Frequency Woofer (2) . . . . . . .

SE6H 6-1/2" Poly-Cone Woofer

Design . . . . . . . . . . . . . .

Bass Reflex Enclosure

Inputs . . . . . . . . . . . . . .

RCA Phono plugs at “Source”;

 

13 pin Din plug to Subwoofer

Outputs . . . . . . . . . . . . .

(4)

Full range Speaker;

 

(1)

Subwoofer

Crossover Frequency Subwoofer (-6dB) . . .

150Hz

Frequency Response (-6dB)

System . . . . . . . . . . . . . 35Hz - 20kHz

Subwoofer . . . . . . . . . . . . 35Hz - 150Hz

External Dimensions

 

Height

. . . . . . . . . . . . .

15-3/4" (400mm)

Width

. . . . . . . . . . . . .

8-1/2" (216mm)

Depth

. . . . . . . . . . . . .

20" (508mm)

Weight .

. . . . . . . . . . . . .

40 lbs. (18.2 kg)

JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing models without notice as a routine expression of our design philosophy. For this reason, the Bass550 Subwoofer may differ in some respect from its published specifications and descriptions, but will always equal or exceed the original specifications unless otherwise stated.

1

Powered Subwoofer

 

BASS550

 

 

 

FEATURES

The Bass550 powered subwoofer is part of the ESC550 System.

Amplifiers for five satellite speakers and subwoofer.

100 watt output.

Line level input exclusively from the “Source”.

User friendly “auto on” circuit. Signal sensing automatically turns the subwoofer on so you don't have to; the subwoofer is meant to be left “on” without continually using the power switch.

Variable level control.

BASS550 POWERED SUBWOOFER TEST SETUP

TEST PROCEDURE

Equipment needed:

The “Source” AM/FM turner/CD player w/ remote control.

Function/signal generator/sweep generator.

Multimeter.

Cable - Phono plugs (RCA) and speaker cables.

RCA Y-cable

Subwoofer, General Function

1)Connect both right and left phono jack (RCA) inputs to signal generator and the “Source” Tape/Aux. input jacks. Use Y-cable if necessary from mono source.

2)Connect Bass550 subwoofer to the “Source” with supplied 13 pin Din cable.

2

Powered Subwoofer

3)Plug in subwoofer, turn power switch on; red LED should light.

4)Turn on generator, adjust to 100 mV, 50 Hz.

5)Push “power” button on the “Source”, (display should now be active); press “Tape/Aux” button, adjust volume (on Source) so display reads “VOLUME 30”.

6)Turn up level control on subwoofer full clockwise.

7)LED on subwoofer should cycle to green; bass response should be heard and felt from port tube opening.

Subwoofer, Sweep Function

1)Follow steps 1-7 above, using a sweep generator as a signal source.

2)Sweep generator from 20Hz to 300Hz. Listen to the cabinet and drivers for any rattles, clicks, buzzes or any other noises. If any unusual noises are heard, remove driver and test.

Subwoofer, Driver Function

1)Remove one or both drivers from cabinet; remove + and - wire clips.

2)Check DC resistance of driver; it should be approximately 5.8 ohms.

3)Connect a pair of speaker cables to driver terminals. Cables should be connected to an integrated amplifier fed by a signal generator. Turn on generator and adjust so that speaker level output is 4.0V.

4)Sweep generator from 20Hz to 1kHz. Listen to driver for any rubbing, buzzing, or other unusual noises.

BASS550

System, General Function

1)Connect Bass550 subwoofer to the “Source” with supplied 13 pin Din cable.

2)Attach all five satellite speakers to the supplied speaker cables, terminating in a molex connector plugged into the subwoofer.

3)Plug in Bass550 subwoofer, turn power switch on; red LED should light.

4)Push “power” button on the “Source”; (display should now be active).

5)Toggle “surround mode” button on front panel or with remote control until “NORMAL” appears.

6)Toggle “rear speaker”button on front panel until “REAR SPEAKERS” is displayed in upper left corner.

7)Adjust volume (on Source) so display reads “VOLUME 30”.

8)Using remote control, press “TONE” button.

9)White noise should be heard, cycling from Left, Center, Right and Rear speakers in succession.

10)Press “TONE” button again to halt test.

3

Powered Subwoofer

 

BASS550

 

 

 

BASS550 (120v US & 230v European Versions) BLOCK DIAGRAM

4

Powered Subwoofer

 

BASS550

 

 

 

BASS550 CABINET ASSEMBLY & PACKAGING EXPLODED VIEWS

5

6

A B C D E F G H I

1

 

 

 

 

 

 

 

31 2x

1

Bass550 Amplifier

20 5x

 

 

Power Supply PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exploded View

 

 

 

 

 

 

 

 

 

 

22

5x

Power Amp Subwoofer

 

 

26 8x

 

 

 

PCB 1166

 

 

 

 

2

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

BL

 

 

 

 

 

 

21 10x

 

 

1733

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

27 17x

3

6x

30 3x

 

7

 

 

 

 

 

3

12

 

 

 

29 12x

 

 

 

3

 

 

 

 

 

 

 

 

1

4x

4

 

 

 

 

 

 

2

2x

4

 

 

11

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

5

32

6

Preamp & Crossover PCB

7

16

8

17

25 6x

9

10

10

23

 

11

8

12

13

14

Power Amp PCB 1165

18 2x

4

19 2x

5

 

 

 

6

 

 

 

13 6x

9

 

 

 

 

24 2x

 

26 6x

 

 

 

 

14

 

 

 

 

28 6x

Ref #

Part No.

Description

Qty.

1

BR1187

Alum. Bar 4.8x12.7x40mm

4

2

BR1386

Transistor Bar TO-218

2

3

BR1395

Bracket Power Support

6

4

BR1411

Bracket Support 60 Deg

1

5

BR1421

Bracket "L" 0.9"x0.9"

1

6

BR1423

Front Plate

1

7

BR1495

Alum. Bar

1

8

FS1078

Fuse 6A 250V 3AG Slow Blow

1

Ref #

Part No.

 

Description

Qty.

9

FH1002

 

Fuse Holder 1/4x1-1/4

1

10

XX1174

 

AG AC Cord 6ft. UL/CSA aprov. 120v

1

 

WI1597

 

AG AC Cord 6ft. UL/CSA aprov. 230v

1

11

HS1142

 

Heatsink Internal

1

12

MI1151

 

AG Power Transformer 120v

1

 

M1159

 

AG Power Transformer 230v

1

13

ST1025

 

Round Spacer 1/2x3/8 length

6

14

SW1075

 

JR Switch Rocker 2P2T Snap-I

1

15

XX1259

 

Knob Black (not shown)

1

16

XX1269

 

Gasket

1

17

XX1276

 

Plastic Cover

1

18

NU1059

 

Nut 4-40 Keps-Thr. Hexag. Zinc

2

19

NU1057

 

Nut 6-32 Keps Zinc Hexag.

2

20

NU1049

 

Nut 8-32x1/4 Keps Hexag.

5

21

WA1049

 

Washer Ext. Tooth #6 Zinc

10

22

WA1080

 

Washer Flat #8 Steel Zinc

5

23

XX1250

 

Strain Relief SPT-1 Black

1

24

SC1253

 

Screw 4-40x3/8 Pan Phillips

2

25

SC1274

 

Screw 5-20x1/4 Thread Form. Z.

6

26

SC1192

 

Screw 6-32x3/4 Cutt-Thr. Hex.

8

27

SC1194

 

Screw 6-32x3/8 Tapt-Thr Hex.

17

28

SC1282

 

Screw 10-32x7/8 Pan-Torx Hd.

6

29

SP1073

 

Sil Pad TO-3P 1/0"x0.75"

12

30

SP1072

 

Sil Pad TO-220 0.750"

3

31

ST1024

 

1/4 Hex Fem. Standoff 1-1

2

32

332630-001

 

13 Pin Interconnect Cable

1

6

7

8

9

10

11

12

13

14

A B C D E F G H I

Subwoofer Powered

View Exploded Amplifier Bass550

Bass550

JBL BASS-550 Service manual

 

A

B

C

 

D

E

 

F

 

G

H

 

 

I

 

Powered

 

 

 

 

 

 

 

 

 

 

 

 

31

2x

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

1

Subwoofer

Bass550 Amplifier

 

 

20 5x

 

 

Power Supply PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exploded View

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

5x

Power Amp Subwoofer

 

 

 

 

26 8x

 

 

 

 

 

 

 

 

PCB 1166

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BL

42

 

 

 

 

 

 

 

 

21 10x

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN

S

 

 

 

 

 

 

 

 

 

 

 

 

 

0

1733.Y. WOOD,

IGNAL21

 

 

 

 

 

 

 

 

 

 

 

 

 

11096

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

84

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

27 17x

3

6x

30 3x

 

 

 

 

3

 

 

12

 

 

 

 

29 12x

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

4x

 

 

4

 

 

 

 

 

 

 

 

 

 

2

2x

 

 

4

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

32

 

 

 

 

 

 

 

 

Power Amp PCB 1165

 

Bass550

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

Preamp & Crossover PCB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

18 2x

 

 

 

 

 

 

7

Amplifier

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

16

19 2x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Exploded

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

17

 

25 6x

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

View

9

 

 

 

 

 

 

 

 

Ref #

Part No

Description

 

 

Qty

9

 

 

 

 

 

 

 

 

 

 

 

 

6

6

Preamp & Crossover PCB

7

 

18 2x

 

16

19 2x

 

 

8

 

 

 

 

5

17

 

25 6x

9

 

 

6

13 6x

10

 

10

23

 

 

 

 

 

 

 

 

 

 

9

 

 

 

11

 

 

24 2x

 

26 6x

 

 

 

 

 

 

 

14

 

 

 

 

8

 

 

 

12

 

 

 

28 6x

 

 

Ref #

Part No.

Description

Qty.

13

 

1

BR1187

Alum. Bar 4.8x12.7x40mm

4

 

2

BR1386

Transistor Bar TO-218

2

 

 

 

 

3

BR1395

Bracket Power Support

6

 

 

4

BR1411

Bracket Support 60 Deg

1

 

 

5

BR1421

Bracket "L" 0.9"x0.9"

1

 

 

6

BR1423

Front Plate

1

14

 

7

BR1495

Alum. Bar

1

 

 

 

 

8

FS1078

Fuse 6A 250V 3AG Slow Blow

1

4

Ref #

Part No.

 

Description

Qty.

9

FH1002

 

Fuse Holder 1/4x1-1/4

1

10

XX1174

 

AG AC Cord 6ft. UL/CSA aprov. 120v

1

 

WI1597

 

AG AC Cord 6ft. UL/CSA aprov. 230v

1

11

HS1142

 

Heatsink Internal

1

12

MI1151

 

AG Power Transformer 120v

1

 

M1159

 

AG Power Transformer 230v

1

13

ST1025

 

Round Spacer 1/2x3/8 length

6

14

SW1075

 

JR Switch Rocker 2P2T Snap-I

1

15

XX1259

 

Knob Black (not shown)

1

16

XX1269

 

Gasket

1

17

XX1276

 

Plastic Cover

1

18

NU1059

 

Nut 4-40 Keps-Thr. Hexag. Zinc

2

19

NU1057

 

Nut 6-32 Keps Zinc Hexag.

2

20

NU1049

 

Nut 8-32x1/4 Keps Hexag.

5

21

WA1049

 

Washer Ext. Tooth #6 Zinc

10

22

WA1080

 

Washer Flat #8 Steel Zinc

5

23

XX1250

 

Strain Relief SPT-1 Black

1

24

SC1253

 

Screw 4-40x3/8 Pan Phillips

2

25

SC1274

 

Screw 5-20x1/4 Thread Form. Z.

6

26

SC1192

 

Screw 6-32x3/4 Cutt-Thr. Hex.

8

27

SC1194

 

Screw 6-32x3/8 Tapt-Thr Hex.

17

28

SC1282

 

Screw 10-32x7/8 Pan-Torx Hd.

6

29

SP1073

 

Sil Pad TO-3P 1/0"x0.75"

12

30

SP1072

 

Sil Pad TO-220 0.750"

3

31

ST1024

 

1/4 Hex Fem. Standoff 1-1

2

32

 

 

 

13 Pin Interconnect Cable

1

332630-001

 

 

 

 

 

 

 

A B C D E F G H I

6

7

8

9

10

11

12

13

14

View Exploded Amplifier Bass550

Bass550

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