Husky HRDC-U750-061205 User Manual

4.7 (3)
Husky HRDC-U750-061205 User Manual

Nozzle Selection

Ultra 750

ULTRA 750 DESIGN INFORMATION

Ultra 750 Nozzle Pitch

Minimum nozzle pitch dimensions for the Ultra 750 nozzle are provided on the right and below. For applications that exceed 16 drops, .

Thermal Gate

NOTE:The sprue minimum radius 40.4 mm (1.60") and the X and Y minimum distances must all be satisfied.

For 8 or fewer drops x and y must be greater than 45.0 mm (1.77").

For 12 drops and greater, x and y must be greater than 76.2 mm (3.00").

For 48 drops and greater, click here.

Large Pitch Valve Gate (VG-LX)

NOTE:The sprue minimum radius 50.0 mm (1.97") and the X and Y minimum distances must all be satisfied.

X and Y must be greater than 71.0 mm (2.80").

Large Piston Valve Gate (VG-EX)

NOTE:The sprue minimum radius 65.0 mm (2.559") and the X and Y minimum distances must all be satisfied.

X and Y must be greater than 92.0 mm (3.622").

NOTE: Minimum distance between outermost nozzle drop center to outer edge of the manifold plate is 125mm (4.921”). If reduced distance is required, contact Husky.

Thermal Gate

R 40.4

X

[1.60]

 

min.

 

Y

44.5 [1.75]

44.5

[1.75]

Large Pitch Valve Gate (VG-LX)

 

 

50.0

 

 

 

[1.97]

 

50.0

[1.97]

 

 

Y

50.0

[1.97]

X

Large Piston Valve Gate (VG-EX)

 

 

59.0

 

 

 

[2.323]

 

59.0

[2.323]

 

 

Y

65.0

[2.559]

X

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

2006.08

79

Ultra 750 VG

Sizing - Pocket Detail

 

 

 

 

11.11

 

 

 

 

 

[0.437]

 

 

 

 

> 10.0

> 10.0

 

 

 

 

[0.39]

 

[0.39]

 

 

 

8.73

R 1.5

 

 

 

 

 

[0.344]

0.8

[32]

 

 

 

[0.06]

60.00

 

 

 

 

 

 

 

 

 

43.0

 

[2.362]

 

 

 

 

 

 

 

 

 

 

[1.69]

 

 

 

 

 

 

 

 

25.60 + 0.03

 

 

 

> 10.0

62.0

 

[1.01 + 0.001]

 

 

 

[0.39]

 

J

 

 

 

 

[2.44]

 

 

 

 

 

 

 

S

 

 

4.8 x 10.4 DP.

 

 

K

 

 

 

 

R 3.0

 

 

[0.189 x 0.410]

 

 

 

 

 

 

[0.12]

 

5.03 + 0.03 x 7.5 DP.

 

 

N

 

 

 

[0.198 + 0.001 x 0.30]

 

 

 

 

 

 

 

L - 141.0

- 5.55]

44.01 + 0.03

 

 

SL

27.4

[1.08

 

 

BL 163.67-63.67 6.444]-[2.507

[1.733 + 0.001]

 

 

 

 

 

 

R 1.5

 

 

 

 

 

 

 

 

 

 

 

 

[0.06]

31.0 [1.22]

Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.

Nozzle Selection

25.5

[1.00]

For more than 16 drops

Thermal Calculations

BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html - OR -

Contact Husky for plate thickness and critical bore depths.

Ultra 750 VG Plate Sizing

Number of Drops

Manifold Height

J

S

K

N

2 - 4

40.00 (1.574")

59.1 (2.33")

70.0 (2.76")

 

 

6 - 16

60.00 (2.362")

79.1 (3.11")

90.0 (3.54")

 

 

Contact Husky for more information

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

80 2006.08

Nozzle Selection

Ultra 750 VG

Gate Detail (Plunger)

Contact Husky with any gate insert backup concerns

 

 

 

31.0 [1.22]

 

 

 

 

 

 

 

 

 

 

 

 

19.060 +0.010

 

 

 

 

 

 

 

 

 

 

 

 

0.01

A

 

 

 

 

 

120

 

 

 

 

 

 

[0.7504 +0.0004]

 

 

 

 

 

 

 

 

 

 

.0

 

A

 

 

 

60

 

 

 

 

 

4

0.0004

A

 

 

 

 

 

 

 

 

 

 

 

 

 

0.005

METRIC

 

 

 

 

 

 

 

 

 

60

 

 

0.0002

IMPERIAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

0

. 8

 

 

 

 

 

 

 

[0.199]5.06

CenterSR

 

 

 

 

 

 

 

 

0

. 8

 

 

 

 

 

.8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

.

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

R 3.0 [0.12]

 

 

 

 

 

 

 

 

 

 

 

 

1.5 [0.06]

[0.68]

 

[0.039]

[0.020]

0.4

 

 

0.8

 

 

 

 

 

 

 

 

[0.156]

 

 

 

 

 

 

 

 

 

 

 

 

 

SR3.96

[0.385]

 

 

 

 

R 0.8 [0.03]

17.3

 

1.00

0.50

 

 

 

 

 

 

 

 

0.8

 

S

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9.78

 

 

 

 

R 3.0 [0.12]

 

1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and

 

 

 

 

 

 

2.500 (0.0984") dia. gates are standard, other sizes

 

 

 

 

 

 

 

5.91

[0.233]

8.0

18.80 +0.10

 

 

require customized parts. Obtain

G

 

for the specific

 

 

 

application from Husky prior to machining.

 

 

 

[0.740 +0.004]

 

 

 

Gate Detail (Taper)

31.0 [1.22]

19.060 +0.005

0.01 A

[0.7504 +0.0002]

0.0004 A

60

R 3.0 [0.12]

0.8

R 3.0 [0.12]

18.80 +0.10 [0.740 + 0.004]

0.4

R 0.8 [0.03]

A

0.005 METRIC 0.0002 IMPERIAL

1.5 [0.06]

17.3 [0.68]

9.1 [0.36]

 

 

 

120

 

 

[0.3145]7.99REF

CenterSR

SR 6.50

 

 

[0.059]1.49 TangentSR

[0.256]

 

 

 

 

 

 

 

 

 

40 +0 -15'

 

 

 

 

 

 

.8

 

 

 

 

 

0

 

 

 

0.

4

 

 

 

 

.

 

 

 

 

8

0

 

 

G

S

1.000 (0.039"), 1.500 (0.059"), 1.800 (0.0708") and

2.500 (0.0984") dia. gates are standard, other sizes require customized parts. Obtain G for the specific application from Husky prior to machining.

Click here for taper / plunger comparison.

Gate Steel:Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

 

 

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

 

2006.08

81

Ultra 750 VX

Nozzle Selection

Plate Sizing - Pocket Detail

> 10.0 [0.39]

8.73

R 1.5

[0.344]

[0.06]

 

43.0

[1.69]

> 10.0 [0.39] 62.0

[2.44]

 

 

4.8 x 10.4 DP.

 

 

[0.189 x 0.410]

N

5.03 + 0.03 x 7.5 DP.

[0.198 + 0.001 x 0.30]

 

L - 131.0

- 5.16]

44.01 + 0.03

27.4

[1.08

[1.733 + 0.001]

 

 

31.0

[1.22]

11.11

[0.437]

> 10.0 [0.39]

0.8

[32]

60.00

 

 

 

 

[2.362]

 

25.5

25.60 + 0.03

[1.00]

 

[1.01 + 0.001]

 

J

 

S

K

R 3.0

[0.12]

SL

BL

153.67-53.67

6.05]-[2.113

For more than 16 drops

R 1.5

 

 

 

[0.06]

 

 

 

Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.

Thermal Calculations

BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html - OR -

Contact Husky for plate thickness and critical bore depths.

Ultra 750 VX Plate Sizing

Number of Drops

Manifold Height

J

S

K

N

2 - 4

40.00 (1.574")

59.1 (2.33")

70.0 (2.76")

 

 

6 - 16

60.00 (2.362")

79.1 (3.11")

90.0 (3.54")

 

 

Contact Husky for more information

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

82 2006.08

Nozzle Selection

Ultra 750 VX

Gate Detail

Contact Husky with any gate insert backup concerns

31.0[1.22]

24.7[.97] Int Pt

A

METRIC 0.005

IMPERIAL 0.0002

[0.30]

 

 

110

 

 

7.5

 

 

 

 

 

 

 

 

 

 

 

 

 

.4

R 1.5

 

 

 

 

0

 

 

 

 

 

[0.06]

 

[0.078]

R 0.10 + 0.10

 

 

 

Land

[0.004 +0.004]

 

 

 

S

0.4

9.005 + 0.005

 

2.00

 

 

0.01

A

 

 

 

[0.3545 +0.0002]

 

 

 

 

 

 

 

 

 

0.0004

A

Clearance required in this area > 0.50mm (0.020”). Front face of nozzle tip cannot make contact.

NOTE:Extra tip stock available for contouring.

Gate Steel: Hardened tool steel such as 49-51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and / or corrosive resins, fillers and / or additives.

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

2006.08

83

U750 VG-R

Plate Sizing - Pocket Detail

 

 

11.11

 

 

 

[0.437]

 

 

> 10.0

> 10.0

 

 

[0.39]

 

[0.39]

 

8.73

R 1.5

 

 

 

[0.344]

0.8

[32]

 

[0.06]

60.00

 

 

 

 

 

43.0

 

[2.362]

 

 

 

 

 

 

[1.69]

 

 

 

 

 

30.60 + 0.03

 

> 10.0

62.0

[1.20 + 0.001]

 

[0.39]

J

 

 

[2.44]

 

 

 

S

 

4.8 x 10.4 DP.

 

K

 

 

R 3.0

 

[0.189 x 0.410]

 

 

 

[0.12]

 

5.03 + 0.03 x 7.5 DP.

 

N

 

 

[0.198 + 0.001 x 0.30]

 

 

 

 

 

148.9

5.86]

44.01 + 0.03

 

 

SL

- -

 

 

 

L 35.3

[1.39

[1.733 + 0.001]

R 1.5

BL 168.6

6.64]-

 

 

 

 

 

 

 

 

 

 

 

 

[0.06]

 

 

 

 

 

 

64 -

[2.52

31.0 [1.22]

Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.

Nozzle Selection

25.5

[1.00]

For more than 16 drops

Thermal Calculations

BL / K / L / N / SL - Refer to the plate claculator at http://www.husky.ca/hotrunners/content-316-219.html - OR -

Contact Husky for plate thickness and critical bore depths.

Ultra 750 VG-R Plate Sizing

Number of Drops

Manifold Height

J

S

K

N

2 - 4

40.00 (1.574")

55.1 (2.17")

60.2 (2.37")

 

 

6 - 16

60.00 (2.362")

75.1 (2.96")

80.3 (3.16")

 

 

Contact Husky for more information

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

84 2006.08

Nozzle Selection

U750 VG-R

Gate Detail (Plunger)

Contact Husky with any gate insert backup concerns

 

31.0

[1.22]

 

 

+.0002

B

19.060+0.005 [.7504 -.0000]

 

 

 

0.01 A

0.0004A

 

METRIC

IMPERIAL

60

[.06]

 

 

 

A

 

 

 

 

 

 

 

 

 

0.005

METRIC

 

 

 

 

 

 

1.5

 

 

 

.8

 

0.0002

IMPERIAL

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

R 3.0 [.12]

 

 

 

 

 

 

0.8

 

 

REF

 

 

 

 

 

 

REF

[0.98]

 

 

 

 

 

R 0.8

[.03]

 

 

 

 

 

 

 

 

 

 

 

 

0.8

 

[.65]

25.0

 

 

 

 

 

R 3.0 [.12]

 

 

 

 

 

 

 

 

0.8

 

 

 

 

 

16.5

 

 

 

 

 

 

 

 

 

 

18.80

+0.10

[.740

+.004

]

 

 

 

 

-0

-0.00

 

 

 

 

60

0

.8

 

[.315]REF

CENTER

SR 6.50 + 0.04

80

0

 

 

 

4

 

 

 

 

0.8

20

 

 

 

 

 

 

.4

 

 

8.00

SR

 

.

 

 

 

[.256 + .002]

0

 

 

 

 

 

 

 

 

 

 

 

 

S

4.0

[.020]0.50LAND

1.13[.045] INT PT

[.059]1.50 REF SRTAN PT

G

1.000 (0.0394"), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes

require customized parts. Obtain G for the specific application from Husky prior to machining.

Gate Detail (Taper)

 

 

31.0 [1.22]

 

 

 

 

19.060

+0.005

+.0002

 

 

 

B

-0.000

.7504

-.0000

 

 

 

 

0.01A

.0004 A

 

 

 

[.06]

METRIC

IMPERIAL

 

 

 

 

 

 

 

 

 

 

1.5

 

60

 

A

 

0.005

METRIC

 

 

 

 

 

 

0.0002

IMPERIAL

 

 

 

 

0.4

 

 

 

 

 

 

 

 

R3.0

 

 

 

 

 

 

 

[.12]

 

 

 

 

 

 

R0.8

 

REF

 

 

 

 

 

REF[.65]

[0.98]25.0

 

 

 

 

 

[.03]

 

 

 

 

 

 

 

 

 

 

 

 

R 3.0

 

 

 

 

 

 

 

.12

 

 

 

 

 

 

 

 

16.5

 

 

 

0.8

 

 

 

 

 

 

 

 

+0.10

+.004

 

 

 

 

18.80 -0.00

.740

-.000

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

0

.

8

 

 

 

 

 

 

 

 

 

REF

CENTER

 

 

+0

 

 

 

 

[.315]

 

40

 

 

 

 

 

 

 

-15’

 

 

 

 

 

 

 

0.8

4

 

 

 

 

 

 

 

 

 

 

 

 

8.00

SR

[.256

.002]

.

 

 

 

 

0

 

 

 

 

 

 

SR 6.50

0.04

 

 

 

 

 

 

 

 

S

 

 

REF

PT

 

 

 

 

 

 

[.059]

TAN

 

 

 

G

 

 

 

 

 

 

 

 

 

 

1.50

SR

1.000 (0.0394"), 1.800 (0.0708") and 2.500 (0.0984") dia. gates are standard, other sizes

require customized parts. Obtain G for the specific application from Husky prior to machining.

Click here for taper / plunger comparison.

Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

 

 

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

 

2006.08

85

Ultra 750 HT-D

Plate Sizing - Pocket Detail

40.00

[1.574]

 

4.8 x 10.4 DP

62.0

 

[2.44]

 

[ .189 x 0.410]

 

 

5.03 + 0.03 x 7.5 DP

 

[0.198 + 0.001 x 0.30]

 

N

 

 

L - 134.3 - 5.29]

 

 

27.4 [1.08

44.01 + 0.03

 

 

[1.733 + 0.001]

 

31.0

[1.22]

Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.

K

S

J

R 3.0 [1.2]

SL

[0.06]

BL - 156.88

- 6.176]

56.87

[2.239

R 1.5

 

 

Nozzle Selection

25.5

[1.00]

For more than 16 drops

Thermal Calculations

BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html - OR -

Contact Husky for plate thickness and critical bore depths.

Ultra 750 HT-D Plate Sizing

Number of Drops

Manifold Height

J

S

K

N

2 - 4

40.00 (1.574")

55.1 (2.17")

60.0 (2.36")

 

 

6 - 16

60.00 (2.362")

75.1 (2.96")

80.0 (3.15")

 

 

Contact Husky for more information

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

86

2006.08

Nozzle Selection

Ultra 750 HT-D

Gate Detail

Contact Husky with any gate insert backup concerns

31.0

[1.22]

 

21.0

[0.83]

 

14.010 + 0.005

 

0.01 A

 

[0.5516 +0.0002]

 

0.0004 A

 

 

0.4

 

60

 

 

R 3.0 [.12]

 

 

60

 

 

 

0

.8

 

 

1.0

[0.04]

R 1.5

[0.06]

 

 

 

R 1.5

0.8

[0.210]

 

[0.06]

5.34

 

 

 

A

0.005 METRIC 0.0002 IMPERIAL

0.5

[0.02]

13.50

[0.531]

Pt

9.10 [0.358]

Int

 

Gate Diameter < 0.6mm (0.024”)

110

.8 0

90

.4 0

0.05+ 0.03

[0.002+ 0.001]

 

V

 

 

 

S

G

 

 

G is application specific, contact Husky prior to machining. V is variable according to gate diameter.

0.6mm (0.024”) <Gate Diameter < 1.2mm (0.047”)

Gate Diameter > 1.2mm (0.047”)

110

110

.8 0

 

 

4.54 [0.179]

 

 

0.4

 

 

90

 

 

.4

 

 

0

2.02 [0.080] 0.05+ 0.03 [0.002+ 0.001]

S

G

 

 

G is application specific, contact Husky prior to machining. V is variable according to gate diameter.

.8 0

 

 

4.54 [0.179]

 

 

90

 

 

.4

 

 

0

2.02 [0.080] 0.10+ 0.03 [0.004 + 0.001]

S

G

G is application specific, contact Husky prior to machining. V is variable according to gate diameter.

Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

2006.08

87

Ultra 750 HT-DX

Plate Sizing - Pocket Detail

40.00

 

[1.574 ]

 

 

4.8 x 10.4 DP

62.0

 

[2.44]

 

[0.189 x 0.410]

 

 

5.03 + 0.03 x 7.5 DP

 

[0.198 + 0.001 x 0.30]

 

N

 

 

L - 145.3 - 5.72]

 

 

38.4 [1.51

44.01 + 0.03

 

 

[1.733 + 0.001]

 

31.0

[1.22]

Nominal dimensions shown for layout purpose only.

Actual dimensions dependent on operating temperatures.

R 3.0 [1.2]

R 1.5 [0.06]

K

S

J

SL

BL - 167.84

- 6.61]

67.84

[2.67

Nozzle Selection

25.5

[1.00]

For more than 16 drops

Thermal Calculations

BL / K / L / N / SL - Refer to the plate calculator at http://www.husky.ca/hotrunners/content-316-219.html - OR -

Contact Husky for plate thickness and critical bore depths.

Ultra 750 HT-DX Plate Sizing

Number of Drops

Manifold Height

J

S

K

N

2 - 4

40.00 (1.574")

55.1 (2.17")

60.0 (2.36")

 

 

6 - 16

60.00 (2.362")

75.1 (2.96")

80.0 (3.15")

 

 

Contact Husky for more information

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

88 2006.08

Nozzle Selection

Ultra 750 HT-DX

Gate Detail

Contact Husky with any gate insert backup concerns

31.0[1.22]

21.0[0.83]

 

14.010 + 0.005

 

 

 

 

 

 

0.01

A

 

 

 

 

 

 

[0.5516 +0.0002]

 

 

 

 

 

 

0.0004

A

 

 

A

0.005

METRIC

 

 

0.4

 

 

 

 

60

 

 

 

0.0002

IMPERIAL

 

 

 

 

 

 

 

 

 

 

 

 

R 3.0

60

 

 

 

 

 

 

 

 

 

0.5 [0.02]

 

 

[0.12]

R 1.5

0

. 8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[0.04]

 

 

 

 

[0.06]

 

1.0

 

 

 

 

R .8

 

 

 

 

[0.66]16.70

 

 

[0.210]5.34 PtsInt

[0.831]21.10

[.984]25.00

 

[0.03]

 

 

 

 

 

 

 

 

 

 

 

 

 

0.8 R 1.5

 

 

 

 

 

 

[0.06]

 

 

 

13.80 [0.543]

0.6mm (0.024”) <Gate Diameter < 1.2mm (0.047”)

110

.8 0

 

 

4.54 [0.179]

 

 

0.4

 

 

90

 

 

.4

 

 

0

2.02 [0.080] 0.05+ 0.03 [0.002+ 0.001]

S

G

 

 

G is application specific, contact Husky prior to machining.

V is variable according to gate diameter.

Gate Diameter < 0.6mm (0.024”)

110

.8 0

90

.4 0

0.05+ 0.03

[0.002+ 0.001]

 

V

 

 

 

S

G

 

 

G is application specific, contact Husky prior to machining. V is variable according to gate diameter.

Gate Diameter > 1.2mm (0.047”)

110

.8 0

 

 

4.54 [0.179]

 

 

90

 

 

.4

 

 

0

2.02 [0.080] 0.10+ 0.03 [0.004 + 0.001]

S

G

G is application specific, contact Husky prior to machining. V is variable according to gate diameter.

Gate Steel: Hardened tool steels such as 49 - 51 Rc AISI H13 / DIN 1.2344 provide a good combination of strength and ductility. Note: These steels may not offer the desired resistance to abrasive and/or corrosive resins, fillers and/or additives.

 

 

Please confirm all dimensions and nozzle/gating suitability with Husky prior to machining.

 

2006.08

89

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