Honda BF60, BFP60 Owner's Manual

BF60A・BFP60A
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Owner’s Manual
Includes US and Canadian Models
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
Keep this Owner’s Manual handy, so you can refer to it at any time. This Owner’s Manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold.
© 2013 Honda Motor Co., Ltd. – All Rights Reserved
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.

INTRODUCTION

Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market.
We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully.
As you read this manual you will find information preceded by a
symbol. That information is intended to help you avoid damage to your outboard motor, other property, or the environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership.
When your outboard motor needs scheduled maintenance, keep in mind that your Honda Marine dealer is specially trained in servicing Honda outboard motors. Your Honda Marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Honda Motor Co., Ltd.
1
INTRODUCTION

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
•Safety Labels – on the outboard motor.
• Safety Messages – preceded by a safety alert symbol and one of three
signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
• Safety Headings – such as IMPORTANT SAFETY INFORMATION.
• Safety Section – such as OUTBOARD MOTOR SAFETY.
• Instructions – how to use this outboard motor correctly and safely.
This entire book is filled with important safety information – please read it carefully.
2

CONTENTS

OUTBOARD MOTOR SAFETY ................................... 7
IMPORTANT SAFETY INFORMATION .............. 7
SAFETY LABEL LOCATIONS .............................. 9
CONTROLS AND FEATURES ................................... 13
CONTROL AND FEATURE
IDENTIFICATION CODES ............................... 13
COMPONENT AND CONTROL LOCATIONS
CONTROLS ............................................................ 22
LHT Type (tiller handle)
Ignition Switch .................................................... 22
Emergency Stop Switch Clip and
Emergency Stop Switch .................................. 22
Throttle Grip ........................................................ 23
Throttle Friction Adjuster ................................... 24
Gearshift Lever .................................................... 24
Steering Friction Adjuster ................................... 25
LRT and XRT Types (remote control)
Side-Mount Control Type (optional equipment)
Ignition Switch ................................................ 26
Emergency Stop Switch Clip and Emergency
Stop Switch ................................................. 27
Gearshift/Throttle Control Lever .................... 28
Fast Idle Lever ................................................ 29
Common Controls ............................................... 30
Power Trim/Tilt Switch .................................. 30
Power Tilt Switch (engine pan) ...................... 31
Manual Relief Valve ....................................... 32
.... 14
.... 26
TRL (Trolling) Control Switch
[standard equipment (LHTC and LRTB types)], [optional equipment
(except LHTC and LRTB types)] .........32
Tilt Lock Lever ................................................33
Engine Cover Latches ......................................33
Trim Tab ..........................................................34
INSTRUMENTS .....................................................35
Trim Meter (optional equipment) ........................ 35
Tachometer (optional equipment) .......................35
Rudder Meter [standard equipment
(BFP60A LRTB type)], [optional equipment (other LRT and
XRT types)] ............................................36
Fuel Gauge (optional equipment) ........................36
INDICATORS .........................................................37
Alternator (ACG) Indicator .................................37
Malfunction Indicator ..........................................37
Oil Pressure Indicator ..........................................38
Overheat Indicator ...............................................39
Cooling System Indicator ....................................39
3
CONTENTS
OTHER FEATURES .............................................. 40
Overrev Limiter ................................................... 40
Portable Fuel Tank (optional equipment) ........... 40
Fuel Filler Cap Vent Knob (optional equipment)
Fuel Priming Bulb ............................................... 41
NMEA Interface Coupler .................................... 41
Anodes ................................................................. 42
BEFORE OPERATION ................................................ 43
ARE YOU READY TO GET UNDERWAY? ....... 43
IS YOUR OUTBOARD MOTOR
READY TO GO? ........................................... 43
Tiller Handle Height/Angle Adjustment
(LHT type) ...................................................... 45
OPERATION ................................................................ 46
SAFE OPERATING PRECAUTIONS ................... 46
BREAK-IN PROCEDURE ..................................... 46
PORTABLE FUEL TANK (optional equipment)
FUEL HOSE CONNECTIONS .............................. 48
FUEL PRIMING ..................................................... 49
INFREQUENT OR OCCASIONAL USE .............. 49
STARTING THE ENGINE .................................... 50
LHT Type (tiller handle) ..................................... 50
LRT and XRT Types (remote control)
Side-Mount Control Type ............................... 53
EMERGENCY STARTING ................................... 56
STOPPING THE ENGINE ..................................... 59
Emergency Engine Stopping ............................... 59
... 41
.... 47
Normal Engine Stopping .....................................60
GEARSHIFT AND
THROTTLE OPERATION .............................62
LHT Type (tiller handle) .....................................62
LRT and XRT Types (remote control)
Side-Mount Control Type ................................63
STEERING ..............................................................64
LHT Type (tiller handle) .....................................64
Steering Friction Adjuster ...................................64
LRT and XRT Types (remote control) ................ 64
CRUISING ..............................................................65
Trolling Speed Control
[standard equipment (LHTC and
LRTB types)], [optional equipment
(except LHTC and LRTB types)] .............67
TRIM TAB ..............................................................68
SHALLOW WATER OPERATION .......................69
MOORING, BEACHING, LAUNCHING ..............70
MULTIPLE OUTBOARD MOTORS .....................71
SERVICING YOUR OUTBOARD MOTOR ............... 72
THE IMPORTANCE OF MAINTENANCE .......... 72
MAINTENANCE SAFETY ....................................73
TOOL KIT and OWNER’S MANUAL ..................74
EMERGENCY STARTER ROPE ..........................74
MAINTENANCE SCHEDULE ..............................75
TRIM TAB ADJUSTMENT ...................................77
MANUAL RELIEF VALVE ...................................79
4
CONTENTS
ENGINE COVER REMOVAL AND
INSTALLATION ............................................ 79
Engine Oil Level Check ...................................... 80
Engine Oil Change .............................................. 82
Engine Oil Recommendations ............................. 83
Spark Plug Service .............................................. 84
Lubrication Points ............................................... 86
REFUELING ........................................................... 88
FUEL RECOMMENDATIONS ............................. 90
Fuel Filter/Water Separator Inspection and
Service ............................................................. 91
Portable Fuel Tank and Tank Filter Cleaning
(optional equipment) ....................................... 94
Anode Replacement ............................................ 95
Propeller Replacement ........................................ 96
CLEANING AND FLUSHING .................................... 98
Cleaning and Flushing ............................................. 98
STORAGE ................................................................... 100
Fuel .................................................................... 100
Engine Oil ......................................................... 103
HOISTING THE OUTBOARD MOTOR ............. 103
STORAGE PRECAUTIONS ................................ 103
REMOVAL FROM STORAGE ........................... 104
TRANSPORTING .......................................................105
WITH OUTBOARD MOTOR INSTALLED
ON BOAT ..........................................................105
WITH OUTBOARD MOTOR REMOVED
FROM BOAT ....................................................105
TAKING CARE OF UNEXPECTED
PROBLEMS ......................................................106
ENGINE WILL NOT START ...............................106
HARD STARTING OR STALLS AFTER
STARTING .......................................................109
ENGINE OVERHEATS ........................................110
FUSES ...................................................................111
Electric Starter Will Not Operate ......................111
Battery Will Not Charge ....................................111
Fuse Replacement ..............................................112
OIL PRESSURE INDICATOR GOES OFF AND
ENGINE SPEED IS LIMITED .........................114
OVERHEAT INDICATOR COMES ON AND
ENGINE SPEED IS LIMITED .........................115
SUBMERGED OUTBOARD MOTOR ................117
5
CONTENTS
TECHNICAL INFORMATION ................................. 119
Serial Number Locations ....................................... 119
Battery ................................................................... 120
Emission Control System Information .................. 120
Star Label .............................................................. 123
Specifications ........................................................ 125
CONSUMER INFORMATION .................................. 128
Honda Publications ............................................... 128
Customer Service Information .............................. 128
Warranty Statements ............................................. 131
Distributor’s Limited Warranty ............................. 131
Emission Control System Warranty ...................... 136
Distributor’s Warranty .......................................... 140
INDEX ......................................................................... 143
6

OUTBOARD MOTOR SAFETY

IMPORTANT SAFETY INFORMATION

The Honda BF60A/BFP60A outboard motors are designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property.
Most injuries or property damage can be prevented if you follow all instructions in this manual and on the outboard motor. The most common hazards are discussed in this chapter, along with the best way to protect yourself and others.
Operator Responsibility
• It is the operator’s responsibility to provide the necessary safeguards to protect people and property. Know how to stop the engine quickly in case of emergency. Understand the use of all controls.
• Stop the engine immediately if anyone falls overboard, and do not run the engine while the boat is near anyone in the water.
• Always stop the engine if you must leave the controls for any reason.
• Attach the emergency stop switch lanyard securely to the operator.
• Always wear a PFD (Personal Flotation Device) while on the boat.
• Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors.
• Be sure that anyone who operates the outboard motor receives proper instruction.
• Be sure the outboard motor is properly mounted on the boat.
• Do not remove the engine cover while the engine is running.
7
OUTBOARD MOTOR SAFETY
Refuel With Care
• Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a well-ventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away.
• Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
• After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in an area that is confined, or even partly enclosed, the air you breathe could contain a dangerous amount of exhaust gas.
Never run your outboard inside a garage or other enclosure.
8

SAFETY LABEL LOCATION

LRTA , LRTB an d XRTA Types
OUTBOARD MOTOR SAFETY
READ OWNER’S MANUAL
EMERGENCY ENGINE STARTING
The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
9
OUTBOARD MOTOR SAFETY
LHTC and LRTC Types
READ OWNER’S MANUAL
READ OWNER’S MANUAL
EMERGENCY ENGINE STARTING
* These labels come with the outboard motor.
The label shown here contains important safety information. Please read it carefully. This label is considered a permanent part of your outboard motor. If the label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
10
PORTABLE FUEL TANK (optional equipment)
FUEL CAUTION
OUTBOARD MOTOR SAFETY
11
OUTBOARD MOTOR SAFETY
LHTC and LRTC Types
• Honda outboard motor is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the outboard motor. Failure to do so could result in personal injury or equipment damage.
• Gasoline is harmful or fatal if swallowed. Keep the fuel tank out of reach of children.
• Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
• Do not smoke or allow flames or sparks where the engine is refueled or where gasoline is stored.
• Do not overfill the fuel tank. After refueling make sure that the fuel tank cap is closed properly and securely.
• Be careful not to spill any fuel while refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure that the area is dry before starting the engine.
12

CONTROLS AND FEATURES

CONTROL AND FEATURE IDENTIFICATION CODES
Model BF60A BFP60A Typ e LHTC LRTA LRTC XRTA LRTA LRTB LRTC XRTA Shaft Length L
X Tiller Handle Remote Control Power Trim/Tilt Tachometer * * * * * * * * Trim Meter * * * * * * * * Rudder Meter * * * * * * Tilt Limit Mechanism * * * * * * Portable Fuel Tank (25 L) * * * * * * * * TRL (Trolling) Control Switch * * * * * * 50° Steering Angle Rod * * *
*: Optional equipment
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications. TYPE CODE (Example)
LTRA
Destination: A=American, B=American (optional applications equipped type), C=Canadian T=Power Trim/Tilt
H=Tiller Handle R=Remote Control BF60A: L=20.5 in (521 mm) (Long Shaft), X=25.5 in (648 mm) (Extra Long Shaft) BFP60A: L=20.9 in (531 mm) (Long Shaft), X=25.9 in (658 mm) (Extra Long Shaft)
13
CONTROLS AND FEATURES

COMPONENT AND CONTROL LOCATIONS

LHT Type (tiller handle)

ENGINE COVER LATCH (front)
TILLER HANDLE
PRODUCT IDENTIFICATION NUMBER
ANODE
14
ENGINE COVER
ENGINE COVER LATCH (rear)
IDLE PORT
COOLING SYSTEM INDICATOR
ANODE (each side)
TRIM TAB
EXHAUST PORT/ WATER OUTLET PORT
PROPELLER (optional equipment)
POWER TILT SWITCH
FLUSH PORT CONNECTOR
ENGINE OIL DRAIN BOLT
ANTIVENTILATION PLATE
FUEL HOSE
TILT LOCK LEVER
STERN BRACKET
MANUAL RELIEF VALVE
GEAR OIL LEVEL SCREW
COOLING WATER INTAKE PORT (each side)
GEAR OIL DRAIN SCREW
ENGINE SERIAL NUMBER
MAIN FUSE BOX
NMEA INTERFACE COUPLER
ACG FUSE
OIL LEVEL DIPSTICK
CONTROLS AND FEATURES
ENGINE HANGERS
SPARK PLUG CAPS
ENGINE OIL FILLER CAP
FUEL FILTER/WATER SEPARATOR (inside strainer cup)
15
CONTROLS AND FEATURES
GEARSHIFT LEVER
INDICATORS (Oil pressure, Overheat, Alternator, Malfunction)
STEERING FRICTION
IGNITION SWITCH
IGNITION SWITCH KEY
ADJUSTER
TRL (Trolling) CONTROL SWITCH
FUEL HOSE
EMERGENCY STOP SWITCH CLIP
SPARE EMERGENCY STOP SWITCH CLIP
Store the spare emergency stop switch clip in the tool bag.
THROTTLE FRICTION ADJUSTER
THROTTLE GRIP
EMERGENCY STOP SWITCH
EMERGENCY STOP SWITCH LANYARD
POWER TRIM/TILT SWITCH
16

LRT and XRT Types (remote control)

ENGINE COVER
CONTROLS AND FEATURES
ENGINE COVER LATCH (rear)
ENGINE COVER LATCH (front)
PRODUCT IDENTIFICATION NUMBER
ANODE
IDLE PORT
COOLING SYSTEM INDICATOR
ANODE (each side)
TRIM TAB
EXHAUST PORT/WATER OUTLET PORT
PROPELLER (optional equipment)
POWER TILT SWITCH
FLUSH PORT CONNECTOR
ENGINE OIL DRAIN BOLT
ANTIVENTILATION PLATE
FUEL HOSE
TILT LOCK LEVER
STERN BRACKET
MANUAL RELIEF VA LV E
GEAR OIL LEVEL SCREW
COOLING WATER INTAKE PORT (each side)
GEAR OIL DRAIN SCREW
17
CONTROLS AND FEATURES
ENGINE SERIAL NUMBER
FUEL FILTER/WATER SEPARATOR (inside strainer cup)
MAIN FUSE BOX
NMEA INTERFACE COUPLER
ACG FUSE
OIL LEVEL DIPSTICK
SPARK PLUG CAPS
ENGINE HANGERS
ENGINE OIL FILLER CAP
18
Remote Control Box Side-Mount Control Type (optional equipment)
GEARSHIFT/THROTTLE CONTROL LEVER
POWER TRIM/TILT SWITCH
CONTROLS AND FEATURES
NEUTRAL RELEASE LEVER
INDICATORS (Oil pressure, Overheat, Alternator, Malfunction)
SPARE EMERGENCY STOP SWITCH CLIP
CONTROL LEVER FRICTION ADJUSTER
EMERGENCY STOP SWITCH LANYARD
FAST IDLE LEVER
BUZZER (inside)
IGNITION SWITCH
IGNITION SWITCH KEY
EMERGENCY STOP SWITCH
EMERGENCY STOP SWITCH CLIP
19
CONTROLS AND FEATURES
Portable Fuel Tank (optional equipment) Fuel Tank Hose Assembly (standard equipment)
FUEL HOSE CONNECTOR
VENT KNOB
FUEL FILLER CAP
FUEL GAUGE
PORTABLE FUEL TANK
FUEL TANK HOSE ASSEMBLY (standard equipment)
20
FUEL HOSE JOINT (outboard motor side)
FUEL PRIMING BULB
CONTROLS AND FEATURES

Trim M ete r (optional equipment)

Tachometer (optional equipment)

Rudder Meter [standard equipment (BFP60A LRTB type)] [optional equipment (other LRT and XRT types)]
Trolling Control Switch Panel [standard equipment (LRTB type)] [optional equipment (other LRT and XRT types)]
TRL (Trolling) CONTROL SWITCH
21
CONTROLS AND FEATURES

CONTROLS

LHT Type (tiller handle)

Ignition Switch
ON
OFF
IGNITION SWITCH
The ignition switch controls the ignition system and the starter motor.
START
IGNITION SWITCH KEY
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the ON position when released from the START position.
The engine will not start unless the gearshift lever is in the N (neutral) position (p.
50) and the emergency stop switch clip is in the emergency stop switch.
Turning the ignition switch to the OFF position stops the engine.
Emergency Stop Switch Clip and Emergency Stop Switch
EMERGENCY STOP SWITCH
EMERGENCY STOP SWITCH LANYARD
EMERGENCY STOP SWITCH CLIP
EMERGENCY STOP SWITCH CLIP
22
EMERGENCY STOP SWITCH LANYARD
CONTROLS AND FEATURES
The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The emergency stop switch lanyard must be attached securely to the operator or to the operator’s PFD (Personal Flotation Device).
When used as described, the emergency stop switch and emergency stop switch lanyard system stops the engine if the operator falls away from the controls.
A spare switch clip is supplied with the outboard motor.
SPARE SWITCH CLIP
Throttle Grip
INCREASE
THROTTLE INDEX MARK
POINTER
THROTTLE GRIP
The throttle grip controls engine speed.
An index mark on the tiller arm shows throttle position and is helpful for setting the throttle correctly when starting (p.
62).
23
CONTROLS AND FEATURES
Throttle Friction Adjuster
THROTTLE FRICTION ADJUSTER
FIX
RELEASE
THROTTLE GRIP
The throttle friction adjuster adjusts resistance to throttle grip rotation.
Turn the adjuster clockwise to increase friction for holding a throttle setting while cruising.
Turn the adjuster counterclockwise to decrease friction for easy throttle grip rotation.
Gearshift Lever
R (reverse)
The gearshift lever is used to select F (forward), N (neutral), or R (reverse) gears.
The engine can be started with the gearshift lever in the N (neutral) position only.
N (neutral)
F (forward)
GEARSHIFT LEVER
SLOWEST
SLOWEST
THROTTLE GRIP
The shift lever will not move unless the throttle grip is in the fully closed position.
24
GEARSHIFT LEVER
CONTROLS AND FEATURES
Steering Friction Adjuster
STEERING FRICTION ADJUSTER
You can chose which side of the tiller handle to have the gearshift lever installed. Consult your authorized Honda outboard motor dealer.
TO INCREASE FRICTION (LOCK)
TO DECREASE FRICTION (FREE)
The steering friction adjuster adjusts steering resistance.
Less friction allows the outboard motor to turn more easily. More friction helps to hold a steady course while cruising or to prevent the outboard motor from swinging while trailering the boat.
25
CONTROLS AND FEATURES

LRT and XRT Types (remote control)

For panel-mount or top-mount remote control information, refer to the instructions provided with the remote control equipment.
Side-Mount Control Type (optional equipment)
Ignition Switch
ON
OFF
IGNITION SWITCH
EMERGENCY STOP SWITCH
SWITCH CLIP
The ignition switch controls the ignition system and the starter motor.
START
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the ON position when released from the START position.
The ignition switch can be used to start the engine only when the control lever is in the N (neutral) position (p. 53) and the emergency stop switch clip is in the emergency stop switch.
Turning the ignition switch to the OFF position stops the engine.
26
CONTROLS AND FEATURES
Emergency Stop Switch Clip and Emergency Stop Switch
EMERGENCY STOP SWITCH
EMERGENCY
EMERGENCY STOP SWITCH CLIP
EMERGENCY STOP SWITCH CLIP
STOP SWITCH LANYARD
EMERGENCY STOP SWITCH LANYARD
The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The emergency stop switch lanyard must be attached to the operator’s PFD (Personal Flotation Device) or to the operator securely.
When used as described, the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls.
A spare switch clip is stored in a slot in the control housing and is provided in the tool bag (p.
74).
SPARE SWITCH CLIP
27
CONTROLS AND FEATURES
Gearshift/Throttle Control Lever
GEARSHIFT/THROTTLE CONTROL LEVER
NEUTRAL RELEASE LEVER
The gearshift/throttle control lever controls engine speed and selects F (forward), N (neutral), or R (reverse) gears.
N (NEUTRAL)
F (FORWARD)
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
GEARSHIFT/THROTTLE CONTROL LEVER
Moving the control lever 30° from N (neutral) selects the gear, and further movement increases engine speed.
The control lever automatically locks itself in the N (neutral) position. To move the lever out of the N (neutral) position, you must squeeze the neutral release lever on the underside of the lever handle.
30°30°
R (REVERSE)
SHIFT
MINIMUM
THROTTLE OPENING
MAXIMUM
A friction adjuster near the base of the control lever(s) adjusts the operating resistance of the control lever(s). Refer to p.
63.
Less friction allows easier control lever movement. More friction helps to hold a steady throttle setting while cruising.
28
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