Hino MY NAPS 2011 - 2013 Service Manual

HINO TRUCKS 2011 - 2013MY NAPS VIN SETUP

5PVNJ8JN7C4S50487

MANUFACTURER

JHB Japan 5PV USA

NE 238 23,000 Hydraulic NE 258LP 25,501 Hydraulic

NJ 258ALP

NE 268 25,950 Hydraulic NV 338 33,000 Full Air

PRODUCTION SERIES (P.S.) CODE

MODEL GVW BRAKE

25,950 Full Air

268A

ENGINE MODEL

8J J08E-TA/TV 220HP 8J J08E-TB/TV 260HP

WHEELBASE

CODE INCHES

G 152

J 175

L 187 M 201 M 205

N 212 P 217 R 235 T 253 V 271 R 235 T 253 V 271

MODEL YEAR

B 2011 C 2012

D 2013

E 2014 F 2015

G 2016

CHECK DIGIT

SG- KB8

Code Engine Transmission

G/Y

J08E-TA

H Automatic

J/U/N/T/W/X

J08E-TB

K/P/S Automatic

Note: H/Y are for Hydraulic brake low prole trucks; K/U are for Full Air brake low prole trucks.

** The VIN and P.S. Code information is located on the driver’s side door jam.

6 Speed - Manual

Standard

Brake

Hydraulic Center

Full Air Wheel

Parking

Brake

CODE CAB WIDTH NOSE TYPE

2120 MM

H Long - Penske

Long

MODEL YEAR

7 2011

8 2012 9 2013 A 2014

MODIFICATION #

A new number

will be issued

with every major

modication.

PLANT

1 HMJ 2 TABC 4 HMMWV

SEQUENTIAL #

PARTS CATALOG -

CHAPTER SHORTCUTS

A/C Compressor 18-50 Air Compressor 18-00 Air Conditioning 91-00 Alternator 19-04 Axel - Front 66-00 Axel - Rear 68-00 Battery 26-00 Brake Lines 36-00 Brakes - Front 66-10 Brakes - Rear 68-10 Cab - Electric 27-20 Cab & Body B1-B9 Cab Components B1-B9 Camshaft 13-00 Chassis - Electric 27-10 Clutch 30-00 Coolant Pump 16-51 Cooling System 16-00 Dierential 68-20 Exhaust 24-00 Frame 44-00 Fuel System 15-00 Fuel Tank 20-00 Heater B9-00 Main Moving Parts 12-00 Outside Cab B1-B8 P/S Oil Pump 19-14 Parking Brake 38-00 Radiator 22-00 Shocks 58-55 Springs - Front 56-00 Springs - Rear 58-00 Stater 19-05 Steering 64-00 Suspension - Front 56-00 Suspension - Rear 58-00 Transmission 33-00 Turbocharger 18-30 Caliper - Front 66-10 Caliper - Rear 68-10 Wheels 59-00 Wipers 28-44

CONTACT INFORMATION

Hino Trucks National Parts Distribution Center • 8425 Airways Blvd., Suite 101 • Southaven, Mississippi 38632 P: 662-342-3939 / 866-372-4466 • F: 662-342-5151 • Email: helpdesk@hino.com

WWW.HINO.COM

PART NUMBER NE (238) For 8k frt axle NE (258LP) 8k frt axle NE (268) For 10k frt axle NJ (258 ALP) NJ (268A Full Air) NV (338 Air ) 12K Axle NV (338 Air ) 14K Axle MODEL YEAR 2011MY/2012MY 2011MY/2012MY 2011MY/2012MY 2011MY/2012MY 2011MY/2012MY 2011MY/2012MY 2011MY/2012MY

Caliper (LH) 60450480 60450480 60450482 R802698 R802698 (Slack Adjuster) R802698 (Slack Adjuster) R802698 (Slack Adjuster) Caliper (RH) 60450481 60450481 60450483 R802699 R802699 (Slack Adjuster) R802699 (Slack Adjuster) R802699 (Slack Adjuster) Pad Set KITD769AM KITD769AM KITD769AM XK2124702QP XK2124702QP (REMAN SHOE KIT) XK2124702QP (REMAN SHOE KIT) XK2124720QP (REMAN SHOE KIT) Rotor 23123557004 23123557004 23123557004 85123465002 85123366002 (Drum) 85123366002 (Drum) 85123370002 (Drum) Toning Ring N/A N/A N/A N/A N/A N/A 09002113 Hub 05159641058 8k 10 Stud 0515946001 8k 8 Stud 051591002 10K 10 stud 0515632003 0515632001 05156321003 12k axle 0515632001 14k axle Front Inner Hub Seal A1205C2161 (Grease or Oil) A1205C2161 (Grease or Oil) A1205U2491(Grease or Oil) A1205B2264 A1205U2491 A1205B2264(Grease or Oil) A1205B2264(Grease or Oil) Inner Bearing Cone JM207049A JM207049A HM212049 HM212049 HM212049 HM212049 HM212049

FRONT AXLE

Inner Bearing Cup JM207010 JM207010 HM212011 HM212011 HM212011 HM212011 HM212011 Outer Bearing Cup 25820 25820 3720 3720 3720 3720 3720 Outer Bearing Cone 25877 25877 3782 3782 3782 3782 3782 Gasket -Wheel Hub 2208C835 (Oil) 2208C835 (Oil) 2208Y363 (Oil or Grease) 2208Y363 2208Y363 (Oil or Grease) 2208Y363 (Oil or Grease) 2208Y363 (Oil or Grease) King Pin Kits R201474 R201474 R201470 R201470 R201470 R201470 R201319 Caliper (LH) 60450481 60450481 60450483 R802648 R802648 (Slack Adjuster) R802648 (Slack Adjuster) R802648 (Slack Adjuster) Caliper (RH) 60450480 60450480 60450482 R201649 R802649 (Slack Adjuster) R802649 (Slack Adjuster) R802649 (Slack Adjuster) Pad Set KITD769AM KITD769AM KITD769AM XK2124710QP XK2124707QP (REMAN SHOE KIT) XK2124707QP (REMAN SHOE KIT) XK2124707QP (REMAN SHOE KIT) Rotor 23123557004 23123557004 23123557004 85123466002 85123207002 (Drum) 85123207002 (Drum) 85123207002 (Drum) Hub 04157191005 10 stud 0415972099 8 stud 04157191005 10 stud 0415972099 0415675003 0415675003 0415675003 Rear Inner Hub Seal A1205W1349 A1205W1349 A1205W1349 A1205W1349 A1205V2492 A1205V2492 A1205V2492 Inner Cone 47686 47686 47686 47686 594-A 594-A 594-A

REAR AXLE

Inner Cup 47620 47620 47620 47620 592-A 592-A 592-A Outer Cone 39590 39590 39590 39590 580 580 580 Outer Cup 39520 39520 39520 39520 572 572 572 Turbocharger 17201E0620 17201E0620 17201E0620 17201E0620 17201E0620 17201E0620 17201E0620 Drain Plug SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 Gasket, Cyl Head Cover S112131880 S112131880 S112131880 S112131880 S112131880 S112131880 S112131880 Gasket, Drain Plug SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 Gasket, Oil Pan S121512611 S121512611 S121512611 S121512611 S121512611 S121512611 S121512611 Water Pump 16100E0511 16100E0511 16100E0511 16100E0511 16100E0511 16100E0511 16100E0511 Thermostat Kit S1632E9000 S1632E9000 S1632E9000 S1632E9000 S1632E9000 S1632E9000 S1632E9000

ENGINE

Radiator Cap S164011710 S164011710 S164011710 S164011710 S164011710 S164011710 S164011710 Idler Pulley Assy S883601380 S883601380 S883601380 S883601380 S883601380 S883601380 S883601380 Pulley Assy-Belt Tensioner 16620E0070 16620E0070 16620E0070 16620E0070 16620E0070 16620E0070 16620E0070 Belt, Engine Drive SZ91045377 16630E0251 16630E0251 16630E0251 16630E0251 16630E0251 16630E0251 Belt, Air Conditioner S883811100 S883811100 S883811100 S883811100 S883811100 S883811100 S883811100 Clutch Assy Standard 312001961A 312001961A 312001961A 312001961A 312001961A 312001961A 312001961A 14" Solo 312002061A 312002061A 312002061A 312002061A 312002061A 312002061A 312002061A Twin Disk 312002080A 312002080A 312002080A 312002080A 312002080A 312002080A 312002080A Twin Disk Self adj. 312002090A 312002090A 312002090A 312002090A 312002090A 312002090A 312002090A

CLUTCH

Clutch Assy. Auto Shift 31001E0150 31001E0150 31001E0150 31001E0150 31001E0150 31001E0150 31001E0150 Headlamp Assy Bulb 9HiK93989102 9HiK93989102 9HiK93989102 9HiK93989102 9HiK93989102 9HiK93989102 9HiK93989102 Alternator (Delco 135amp) Brushless 27060E0240 27060E0240 27060E0240 27060E0240 27060E0240 27060E0240 27060E0240 Alternator (Delco 180amp) 27060E00251 27060E00251 27060E00251 27060E00251 27060E00251 27060E00251 27060E00251 Starter (Denso Reman) S281002921 S281002921 S281002921 S281002921 S281002921 S281002921 S281002921 Brake Light Switch (at Pedal) 843802220A 843802220A 843802220A S833802620 S833802620 S833802620 S833802620 2nd Brake Light Switch S843802190 S843802190 S843802190 N/A N/A N/A N/A

ELECTRICAL

Flasher Unit/Turn Signal 81980E0010 81980E0010 81980E0010 81980E0010 81980E0010 81980E0010 81980E0010 Relay Assy-Stop Lamp 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 Mirror Lamp Assembly 114272001-PDC 114272001-PDC 114272001-PDC 114272001-PDC 114272001-PDC 114272001-PDC 114272001-PDC Air Cleaner Filter Element 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A Oil Filter 15613E0030 15613E0030 15613E0030 15613E0030 15613E0030 15613E0030 15613E0030 Fuel Filter (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco)

FILTER

Fuel Filter (For SCR Unit) FS1994290 FS1994290 FS1994290 FS1994290 FS1994290 FS1994290 FS1994290 Wiper Blade (LH) S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 Wiper Blade (RH) S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 Mirror RH (Heated/Lamp) 87903E0030 87903E0030 87903E0030 87903E0030 87903E0030 87903E0030 87903E0030 Mirror LH (Heated/Lamp) 87906E0030 87906E0030 87906E0030 87906E0030 87906E0030 87906E0030 87906E0030 Mirror RH Chrome (Heated) 87903E0042 87903E0042 87903E0042 87903E0042 87903E0042 87903E0042 87903E0042

BODY

Mirror LH Chrome (Heated) 87906E0042 87906E0042 87906E0042 87906E0042 87906E0042 87906E0042 87906E0042 Plain Mirror RH & LH S8790E0020 S8790E0020 S8790E0020 S8790E0020 S8790E0020 S8790E0020 S8790E0020 Mirror Assy, Side Convex 87906E0062 87906E0062 87906E0062 87906E0062 87906E0062 87906E0062 87906E0062 DEF Fluid (2Gal. Jug) 115375 115375 115375 115375 115375 115375 115375 Genuine Hino Oil ( 1Gal. Jug) 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003

MISC.

Hino Long Life Coolant (1Gal.) HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01

VIN2011_0711