Hino FC 1022 Service Manual

4 (2)
Hino FC 1022 Service Manual

* Illustration may contain item not standard to the model

KEY FEATURES

ProShift 6 Automated Manual Transmission Options Manual Transmission Options

Cruise Control

Anti-lock Brake System (ABS)

Anti Slip Regulator (ASR) Traction Control (TC) Easy Start (ES) – Take-off Assist

Brake Lock System

Drivers SRS Airbag

Heated & Electrically Operated External Mirrors

Front Underrun Protection (FUP) (ADR 84/00 Complied) ISRI 6860/870 Driver seat with integrated Safety Belt

A Toyota Group Company

hino.com.au

FC 1022 ProShift 6 FC 1022 Manual

ADR 80/03 Model

4 x 2 Cab Chassis

KEY SPECIFICATIONS

GVM

10,400kg

 

Optional derate to 8,000kg

GCM

16,000kg

Power

162kW @ 2400 RPM

Torque

647Nm @ 1500 RPM

Transmission

Six-speed Over Drive Automated Manual

 

Six-speed Over Drive Manual

Wheelbase 3420mm, 3850mm, 4350mm, 4650mm, 4990mm

Nominal Body

Length 4240mm, 5450mm, 6250mm, 6730mm, 7274mm

FC 1022 ProShift 6

FC 1022 Manual

Engine & Driveline specifications

ENGINE

 

ProShift 6

 

Manual

 

 

 

 

Model

 

Hino J07E-TR

 

 

Max. output (ISO NET)

162kW (220 HP) at 2400 RPM

 

 

Max. output (JIS GROSS)

165kW (225 HP) at 2400 RPM

 

 

Max. torque (ISO NET)

647Nm (66kgf/m) at 1500 RPM

 

 

Max. torque (JIS GROSS)

667Nm (68kgf/m) at 1500 RPM

 

 

 

 

Max. engine speed

2700 RPM

 

2400 RPM

 

 

 

 

Engine compliance

 

ADR 80/03

Type

Diesel, turbocharged & intercooled, five-cylinder

 

in-line, overhead camshaft & water-cooled

 

 

Combustion system

Direct injection with EGR

 

 

Bore & stroke

112 x 130mm

 

 

 

Piston displacement

 

6.403L

 

 

 

Compression ratio

 

17.0:1

Engine oil capacity

 

12.5L

Coolant capacity

 

25L

Fuel injection pump

Electronic control common-rail type

Intake system

Stack-type air intake

Air cleaner

Dual paper elements

Air compressor

Single cylinder, water-cooled

Bore & stroke

 

70 x 40mm

Fan clutch

 

Equipped

Exhaust

Horizontal outlet

 

 

Emission Control System

EGR & DPR meeting ADR 80/03 using EURO V Std

 

 

 

 

CLUTCH

 

ProShift 6

 

Manual

Model

 

CS-350 series

Type

Dry single plate with damper springs

Facing material

Moulded (non-asbestos)

Facing outside diameter

 

350mm

 

 

Control

Controlled by transmisison

Hydraulic with air booster

 

 

 

 

TRANSMISSION & GEAR RATIOS

 

 

 

 

 

ProShift 6

 

 

Manual

 

 

 

 

 

 

 

 

 

 

Type

 

 

Automated Manual

 

 

Manual

 

 

 

 

 

Transmission

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

 

 

 

 

LX06S Overdrive

 

 

 

 

 

 

 

 

 

Type

 

 

 

Six forward and one reverse speeds,

 

 

 

 

 

synchromesh on 2nd to 6th

 

 

 

 

 

 

 

 

Control

 

 

 

Electronic

 

Cable with Power Shift

 

 

 

 

 

 

 

 

 

 

Rear axle gear ratio

 

 

4.625:1

 

 

4.33:1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1st.

6.098

 

5th.

 

 

 

1.000

 

 

 

 

 

 

 

 

 

 

2nd.

3.858

 

6th

(ProShift 6).

0.744

 

 

 

 

 

 

(Manual) .

 

0.761

 

 

3rd.

2.340

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4th.

1.422

 

Rev..

 

 

 

5.672

 

 

 

 

 

 

 

 

 

 

 

 

PERFORMANCE

 

 

 

ProShift 6

Manual

 

 

 

 

 

Calculations based on 10.4 ton GVM, 9.5R17.5 tyre

 

 

 

 

 

 

Engine rpm @ 100km/h

2240

2150

 

 

 

 

 

Max theoretical speed (km/h)

121

112

 

 

 

 

 

Gradeability tan

 

(%) @ GVM

43.2

39.9

 

 

 

 

 

 

BRAKES

Type .

Hydraulic system with two leading shoes for

 

front and rear acting on all wheels

Control .

Air over hydraulic, dual circuits

Drum diameter x lining width .

Front: 320 x 110mm

. . . . . . . . . . . .

. . . Rear: 320 x 145mm

Air dryer .

Equipped with heater

ABS .

Equipped

ASR (Anti Slip Regulator) .

Equipped

Brake lock system.

Equipped

Parking brake .

Mechanical, internal, expanding acting on

 

transmission output shaft

Exhaust brake.

Electric-pneumatic with valve in exhaust pipe

Easy Start.

Equipped

AXLE, SUSPENSION, TYRES & LOAD LIMITS

 

Front Axle Model & Type

LF 366, Reverse Elliot I-Beam

 

Suspension

Tapered leaf springs with shock absorbers

 

& stabiliser

 

FRONT

 

 

Spring Dimensions

1300 x 70mm

 

Spring Rate

23kgf/mm

 

 

Axle Limit (including

3600

 

 

suspension) (kg)

 

 

 

 

 

 

Tyre Limit (kg)

3700

 

 

Rear Axle Model & Type

SH13, fully floating, single reduction,

 

single speed by Hypoid gears

 

 

 

Suspension

Steel suspension

REAR

Tapered leaf springs with shock absorbers

 

Spring Dimensions

Main

 

Auxiliary

1300 x 70mm

 

900 x 70mm

 

 

 

 

Spring Rates

25kgf/mm

 

73.9kgf/mm

 

Axle Limit (including

7000

 

 

suspension) (kg)

 

 

 

 

 

 

Tyre Limit (kg)

7000

 

WHEELS & TYRES

Wheel type .

Six-stud disc wheel (JIS type) PCD 222.25

Rim size .

6.75 x 17.5 – offset 135mm

Tyre size .

9.5R17.5-129/127

Number of tyres.

Seven (including one spare tyre)

Spare tyre carrier .

Equipped

FUEL TANK

Capacity .

200L

Type

.

All steel rectangle

Fuel pre-filter & sedimenter .

Equipped

Fuel tank cap key.

Equipped

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