Hino LT-0013 Service Manual

P/N: LT-0013 • © Copyright 2009 HINO MOTORS SALES USA INC • All rights reserved • Revised March, 2009
5PVNV8JT851S10014
SA-NB1
NAPS VIN SETUP
PRODUCTION SERIES CODE
WWW.HINO.COM
PARTS CATALOG – CHAPTER SHORTCUTS
JHB Japan 5PV USA
Model GVW Brake
NA 145 14,050 Hydraulic NB 165 16,000 Hydraulic NC 185 18,500 Hydraulic ND 238/258 23,000-25,500 Hydraulic NE 268 25,950 Hydraulic
NJ 268A 25,950 Full Air NV 338 33,000 Full Air
Wheelbase
Code Inches Size
F 147 LDT G 152 MDT J 169 LDT J 175 MDT K 183 LDT L 187 MDT
M 201 MDT M 205 MDT
N 212 MDT P 217 MDT
R 235 MDT
T 253 MDT V 271 MDT
Engine Model
6J J05D-TA/TF 175HP 8J J08E-TA/TV 220HP 8J J08E-TB/TW 260HP
Check Digit Plant
1 HMJ 2 TABC 4 HMMWV
Sequential Number
Modification Number
A new number will be issued with
every major modication.
Model Year Model Year
5 2005 B 2011 6 2006 C 2012 7 2007 D 2013 8 2008 E 2014
9 2009 F 2015 A 2010 G 2016
Parts Department
Contact Info
PHONE
662-342-3939 866-372-4466
FAX
662-342-5151
E-MAIL
HelpDesk@Hino.com
WEBSITE
http://www.HINO.com
ADDRESS
Hino Trucks
Memphis National PDC 8425 Airways Blvd., Suite 101 Southaven, Mississippi 38632
A/C Compressor 18-50
Air Compressor 18-00
Air Conditioning 91-00
Alternator 19-04
Axel - Front 66-00
Axel - Rear 68-00
Battery 26-00
Brake Lines 36-00
Brakes - Front 66-10
Brakes - Rear 68-10 Cab - Electric 27-20
Cab & Body B1-B9
Cab Components B1-B9
Camshaft 13-00
Chassis - Electric 27-10
Clutch 30-00
Coolant Pump 16-51
Cooling System 16-00
Differential 68-20
Exhaust 24-00
Frame 44-00
Fuel System 15-00
Fuel Tank 20-00
Heater B9-00
Main Moving Parts 12-00
Outside Cab B1-B8
P/S Oil Pump 19-14
Parking Brake 38-00
Radiator 22-00
Shocks 58-55
Springs - Front 56-00
Springs - Rear 58-00
Stater 19-05
Steering 64-00
Suspension - Front 56-00
Suspension - Rear 58-00
Transmission 33-00 Turbocharger 18-30
Caliper - Front 66-10
Caliper - Rear 68-10
Wheels 59-00
Wipers 28-44
Code* Engine Transmission
Standard
Brake
Parking
Brake
A
J05D-TA
5 Speed - Manual
Hydraulic Center
B Automatic
G/L
J08E-TA
6 Speed - Manual
H/M Automatic
J/N/R/T
J08E-TB
6 Speed - Manual
Full Air Wheel
K/P/Q/S Automatic
*Notes: L/M are codes for hydraulic brake low profile trucks
Q/R are codes for full air brake low profile trucks
Code Cab Width Nose Type
A
2120 MM
Short B Long G Short H Long
Code Model Year
1 2005 2
2006
3
2007
4
2008
napschart rev.indd 1 2/20/09 8:48:40 AM
WWW.HINO.COM
QUICK REFERENCE SHEET: MODEL YEARS 2005-2010
P/N: LT-0013 © Copyright 2009 HINO MOTORS SALES USA INC All rights reserved Revised March, 2009
Part Description
NA (145) NB (165) NC (185) ND (238) For 8k Frt. Axle
ND (258LP) For 8k Frt. Axle
NE (268) For 10k Frt. Axle NJ (258 ALP) NJ (268A Full Air) NV (338 Air )
2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010 2008 2009 2010 2005 2006 2007 2008 2009 2010 2005 2006 2007 2008 2009 2010
FRONT AXLE
Caliper (LH) LRG714 LRG714 LRG714 60450480 60450480 60450482 R802698 R802698 (Slack Adjuster) R802698 (Slack Adjuster) Caliper (RH) LRG715 LRG715 LRG715 60450481 60450481 60450483 R802699 R802699 (Slack Adjuster) R802699 (Slack Adjuster) Pad Set MDP5113 MDP5113 MDP5113 KITD769AM KITD769AM KITD769AM XK2124702QP XK2124702QP (Reman Shoe Kit) XK2124702QP (Reman Shoe Kit) Rotor 23123626002 23123625002 23123625002 23123557004 23123557004 23123557004 85123465002 85123366002 (Drum) 85123366002 (Drum) Toning Ring 09002217 09002217 09002217 N/A N/A N/A N/A N/A N/A Hub 0515977002 0515976002 0515976002 05159641058 8k 10 Stud 0515946001 8k 8 Stud 051591002 10K 10 stud 0515946001 0515632001
0515632001 10k Axle/05156321003 12k Axle Front Inner Hub Seal A1205Q2695 (Grease) A1205Q2695 (Grease) A1205Q2695 (Grease) A1205C2161 (Grease or Oil) A1205C2161 (Grease or Oil) A1205U2491 (Grease or Oil) A1205C2161 A1205U2491 A1205B2264 (Grease or Oil) Inner Bearing Cone NP449281 NP449281 NP449281 JM207049A JM207049A HM212049 JM207049A HM212049 HM212049 Inner Bearing Cup 25520 25520 25520 JM207010 JM207010 HM212011 JM207010 HM212011 HM212011 Outer Bearing Cup LM48510 LM48510 LM48510 25820 25820 3720 25820 3720 3720 Outer Bearing Cone LM48548A LM48548A LM48548A 25877 25877 3782 25877 3782 3782 Gasket -Wheel Hub 2208V1036 (Grease) 2208V1036 (Grease) 2208V1036 (Grease) 2208V1036 (Grease) 2208C835 (Oil) 2208Y363 (Grease or Oil) 2208C835 2208Y363 (Grease or Oil) 2208Y363 (Grease or Oil) King Pin Kits R201478 R201478 R201478 R201474 R201474 R201470 R201474 R201470 R201470
REAR AXLE
Caliper (LH) LRG717 LRG715 60450481 60450481 60450481 60450483 R802648 R802648 (Slack Adjuster) R802648 (Slack Adjuster) Caliper (RH) LRG716 LRG714 60450480 60450480 60450480 60450482 R201649 R802649 (Slack Adjuster) R802649 (Slack Adjuster) Pad Set MDP5113 MDP5113 KITD769AM KITD769AM KITD769AM KITD769AM XK2124710QP XK2124707QP (Reman Shoe Kit) XK2124707QP (Reman Shoe Kit) Rotor 23123618007 23123624007 23123617004 23123557004 23123557004 23123557004 85123466002 85123207002 (Drum) 85123207002 (Drum) Hub (RH) 0415974002 (LH) 0415974001 0415975001 0415973100 16157191000 10 Stud 0415972099 8 Stud 16157191000 10 Stud 0415972099 0415675003 0415675003 Rear Inner Hub Seal A1205V2674 A1205V2674 A1205W1557 A1205W1349 A1205W1349 A1205W1349 A1205W1349 A1205V2492 A1205V2492 Inner Cone 39590 39590 33287 47686 47686 47686 47686 594-A 594-A Inner Cup 39520 39520 33462 47620 47620 47620 47620 592-A 592-A Outer Cone JLM506849 JLM506849 3982 39590 39590 39590 39590 580 580 Outer Cup JLM506810 JLM506810 3920 39520 39520 39520 39520 572 572
ENGINE
Turbocharger 17201E0151 17201E0361 17201E0151 17201E0361 17201E0151 17201E0361 17201E0140 17201E0352 17201E0140
17201E0352
17201E0140 17201E0352 17201E0352 17201E0140 17201E0352 17201E0140 17201E0352 Turbo Installation Kit S040010441 S040010441 S040010441 S040010442 S040010442 S040010442 S040010442 S040010442 S040010442 Drain Plug SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 SZ34118014 Gasket, Cyl Head Cover S112132020 S112132020 S112132020 S112131880 S112131880 S112131880 S112131880 S112131880 S112131880 Gasket, Drain Plug SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 SZ43018006 Gasket, Oil Pan S121512622 S121512622 S121512622 S121512611 S121512611 S121512611 S121512611 S121512611 S121512611 Water Pump 161004150A 16100E0381 161004150A 16100E0381 161004150A 16100E0381 S161004220 16100E0090 S161004220
16100E0090
S161004220 16100E0090 16100E0090 S161004220 16100E0090 S161004220 16100E0090 Thermostat Kit S040166104
S040166119
S040166104
S040166119
S040166104
S040166119
S040166102 S040166102 S040166102 S040166102 S040166102 S040166102
Radiator Cap S164011710 S164011710 S164011710 S164011710 S164011710 S164011710
S164011710 S164011710 S164011710 Idler Pulley Assy S883601430 S883601430 S883601430 S883601380 S883601380 S883601380 S883601380 S883601380 S883601380 Pulley Assy-Belt Tensioner N/A N/A N/A 16630E0250 16630E0090 16630E0250
16630E0090
16630E0250 16630E0090 16630E0090 16630E0250 16630E0090 16630E0250 16630E0090 Belt, Engine Drive SZ91045255 SZ91049219 SZ91045255 SZ91049219 SZ91045255 SZ91049219 SZ91045254 SZ91045306 SZ91045254 SZ91045306 SZ91045254 SZ91045306 SZ91045306 SZ91045254 SZ91045306 SZ91045254 SZ91045306 Belt, Air Conditioner SZ91045266 SZ91045266 SZ91045266 S883811100 S883811100 S883811100 S883811100 S883811100 S883811100
CLUTCH
Clutch Assy Standard 31200H3214 (Kit)
Aisin Automatic Only
31200H3214 (Kit) 31200H3214 (Kit) 312001961A 312001961A 312001961A 312001961A 312001961A 312001961A 14" Solo N/A N/A N/A 312002061A 312002061A 312002061A 312002061A 312002061A 312002061A Twin Disk N/A N/A N/A 312002080A 312002080A 312002080A 312002080A 312002080A 312002080A Twin Disk Self adj. N/A N/A N/A 312002090A 312002090A 312002090A 312002090A 312002090A 312002090A
ELECTRICAL
Headlamp Assy Bulb H6054 9HiK93989102 H6054 9HiK93989102 H6054 9HiK93989102 H6054 9HiK93989102 H6054
9HiK93989102
H6054 9HiK93989102 9HiK93989102 H6054 9HiK93989102 H6054 9HiK93989102 Alternator (Delco New) 10459604 10459604 10459604 270402540A 270402540A 270402540A 270402540A 270402540A 270402540A Starter (Denso Reman) 281002910R 281002910R 281002910R S281002921 S281002921 S281002921 S281002921 S281002921 S281002921 Brake Light Switch (at Pedal) 843802220A 843802220A 843802220A 843802220A 843802220A 843802220A S833802620 S843802180 S833802620 S843802180 S833802620 2nd Brake Light Switch N/A S8438-02190 N/A S8438-02190 N/A S843802190 N/A S843802190 N/A
S843802190
N/A S843802190 N/A N/A N/A Flasher Unit/Turn Signal S819801990 S819801990 S819801990 S819801990 S819801990 S819801990 S819801990 S819801990 S819801990 Relay Assy-Stop Lamp 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 88630E0040 Mirror Lamp Assembly CC205391412V 114272001-PDC CC205391412V 114272001-PDC CC205391412V 114272001-PDC CC205391412V 114272001-PDC CC205391412V
114272001-PDC
CC205391412V 114272001-PDC 114272001-PDC CC205391412V 114272001-PDC CC205391412V 114272001-PDC
FILTER
Air Cleaner Filter Element 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A 178013440A Oil Filter 156072051A 156072051A 156072051A 15613E0030 15613E0030 15613E0030 15613E0030 15613E0030 15613E0030 Fuel Filter (Davco) N/A N/A N/A FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) FS1962490 (Davco) Fuel Filter (Racor) 234011700A 234011700A 234011700A 234011700A 234011700A 234011700A 234011700A 234011700A 234011700A
BODY
Wiper Blade (LH) S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 S852201540 Wiper Blade (RH) S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 S852201560 Mirror RH (Heated/Lamp) 87903E0020 87903E0030 87903E0020 87903E0030 87903E0020 87903E0030 87903E0020 87903E0030 87903E0020
87903E0030
87903E0020 87903E0030 87903E0030 87903E0020 87903E0030 87903E0020 87903E0030 Mirror LH (Heated/Lamp) 87906E0020 87906E0030 87906E0020 87906E0030 87906E0020 87906E0030 87906E0020 87906E0030 87906E0020 87906E0030 87906E0020 87906E0030 87906E0030 87906E0020 87906E0030 87906E0020 87906E0030 Mirror RH Chrome (Heated) N/A 87903E0042 N/A 87903E0042 N/A 87903E0042 N/A 87903E0042 N/A 87903E0042 N/A 87903E0042 87903E0042 N/A 87903E0042 N/A 87903E0042 Mirror LH Chrome (Heated) N/A 87906E0042 N/A 87906E0042 N/A 87906E0042 N/A 87906E0042 N/A 87906E0042 N/A 87906E0042 87906E0042 N/A 87906E0042 N/A 87906E0042 Plain Mirror RH & LH 879023000A S8790E0020 879023000A S8790E0020 879023000A S8790E0020 879023000A S8790E0020 879023000A S8790E0020 879023000A S8790E0020 S8790E0020 879023000A S8790E0020 879023000A S8790E0020 Mirror Assy, Side Convex S8790E0010 87906E0062 S8790E0010 87906E0062 S8790E0010 87906E0062 S8790E0010 87906E0062 S8790E0010 87906E0062 S8790E0010 87906E0062 87906E0062 S8790E0010 87906E0062 S8790E0010 87906E0062
MISC
Floor Mats FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS FLRMATNAPS Genuine Hino Oil ( 1Gal. Jug) 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 15000-0003 Hino Long Life Coolant (1Gal.) HP-LLC-01
HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01 HP-LLC-01
napschart rev.indd 2 2/20/09 8:48:42 AM
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