Hino J05dJ08e Engine ECU Fault Codes List Hino J05dJ08e Engine ECU Fault Codes List

Hino J05d/J08e Engine ECU Fault Codes List
Diagnostics Trouble Codes
P-Code
Remarks
Description
P0045
For the VNT.
The VNT actuator has a malfunction.
P0049
The turbine rotation sensor has been detected.
Over speed of the turbo has been detected.
P0088
High fuel pressure has been detected.
P0093
The pump does not work properly. (Fuel leak)
There is a possibility of the fuel leakage. Perform the fuel leakage check.
P0102
"The mass air flow sensor has a malfunction. There are possibilities of the sensor malfunction, open and short circuit to ground in the harness."
P0103
The mass air flow sensor has a malfunction. There are possibilities of the sensor malfunction and short circuit to +B in the harness.
P0108
The boost pressure cannot be detected properly. There are possibilities of the sensor malfunction and short circuit in the harness.
P0112
Integrated in the mass air flow sensor.
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, short circuit to ground in the harness."
P0113
Integrated in the mass air flow sensor.
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P0117
The temperature cannot be detected properly. There are possibilities of the sensor malfunction and short circuit to ground in the harness.
P0118
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P-Code
Remarks
Description
P0182
Integrated in the supply pump.
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, short circuit to ground in the harness."
P0183
Integrated in the supply pump.
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P0191
Characteristic malfunc­tion
The rail pressure cannot be detected properly. There is a possibility of the sensor malfunction.
P0192
The rail pressure cannot be detected properly. There are possibilities of the sensor malfunction and short circuit to ground in the harness.
P0193
"The rail pressure cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P0200
The voltage for the injector activation is too high. Replace the ECU.
P0201
There is a possibility of the Injector 1 malfunction or open circuit in the harness.
P0202
There is a possibility of the Injector 2 malfunction or open circuit in the harness.
P0203
There is a possibility of the Injector 3 malfunction or open circuit in the harness.
P0204
There is a possibility of the Injector 4 malfunction or open circuit in the harness.
P0205
There is a possibility of the Injector 5 malfunction or open circuit in the harness.
P0206
There is a possibility of the Injector 6 malfunction or open circuit in the harness.
P0217
The over temperature condition has been detected. Check the cooling system.
P0219
The engine speed exceeded the rated value.
P0234
The boost pressure is too higher than the specified value.
P0237
"The intake air pressure cannot be detected prop­erly. There are possibilities of the sensor malfunction, open and short circuit in the harness."
P0263
The rotation fluctuation in the cylinder 1 became big­ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P0266
The rotation fluctuation in the cylinder 2 became big- ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P-Code
DST-1 Display
Remarks
Description
P0269
Correction Error Between Cylinders #3
The rotation fluctuation in the cylinder 3 became big­ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P0272
Correction Error Between Cylinders #4
The rotation fluctuation in the cylinder 4 became big­ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P0275
Correction Error Between Cylinders #5
The rotation fluctuation in the cylinder 5 became big­ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P0278
Correction Error Between Cylinders #6
The rotation fluctuation in the cylinder 6 became big­ger than other cylinders. There is a possibility that the flow damper is operat­ing.
P0335
Crankshaft Position Sensor Malfunction
"In case that the NE and G sensor have malfunctions, this P code will be output."
The pulse from the crankshaft position sensor can­not be detected. There are possibilities of the sensor and harness malfunctions.
P0340
Engine Speed Sensor Malfunction
The pulse from the engine speed sensor cannot be detected. There are possibilities of the sensor and harness malfunctions.
P0404
EGR Valve 1 Clogged
Clogging has been detected by the lift sen­sor.
The EGR valve 1 is clogged in the open state.
P0405
EGR Lift Sensor 1 Malfunction (LO)
"The EGR lift sensor 1 has a malfunction. There are possibilities of the sensor malfunction, open and short circuit to ground in the harness."
P0406
EGR Lift Sensor 1 Malfunction (HI)
The EGR lift sensor 1 has a malfunction. There are possibilities of the sensor malfunction and short circuit to +B in the harness.
P0407
EGR Lift Sensor 2 Malfunction (LO)
"The EGR lift sensor 2 has a malfunction. There are possibilities of the sensor malfunction, open and short circuit to ground in the harness."
P0408
EGR Lift Sensor 2 Malfunction (HI)
The EGR lift sensor 2 has a malfunction. There are possibilities of the sensor malfunction and short circuit to +B in the harness.
P0489
EGR Solenoid Valve 1 Malfunction
"The EGR solenoid valve 1 has a malfunction. There are possibilities of the solenoid valve malfunc­tion, open and short circuit to ground in the har­ness."
P0490
EGR Solenoid Valve 1 Malfunction
The EGR solenoid valve 1 has a malfunction. There are possibilities of the solenoid valve malfunc­tion and short circuit to +B in the harness.
P0500
Vehicle Speed Sensor Malfunction (LO)
Open circuit
The pulse from the vehicle speed sensor cannot be detected . There are possibilities of the sensor and harness malfunctions.
P-Code
DST-1 Display
Remarks
Description
P0501
Vehicle Speed Sensor Malfunction (HI)
Noise
The pulse from the vehicle speed sensor has an error. There are possibilities of the sensor and harness malfunctions.
P0510
Idle Switch Malfunction
The idle switch does not function properly. Monitor the state and check the ON/OFF judgment.
P0524
Engine Oil Pressure Too Low
The engine oil pressure became too low.
P1401
EGR Valve Clogged
Clogging has been detected by the lift sensor.
The EGR valve 2 system is clogged in the open state.
P0540
Preheating System Malfunction
The intake heater relay has a malfunction. There are possibilities of the relay and harness mal­functions.
P0545
Exhaust Gas Tempera­ture Sensor 1 Malfunction (LO)
The temperature cannot be detected properly. There are possibilities of the sensor malfunction and short circuit to ground in the harness.
P0546
Exhaust Gas Tempera­ture Sensor 1 Malfunction (HI)
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P0605
Flash ROM Malfunction
There is an internal malfunction in the ECU. Replace the ECU.
P0606
CPU Malfunction (Hard­ware Detected)
There is an internal malfunction in the ECU. Replace the ECU.
P0607
CPU Monitoring ID Malfunction
There is an internal malfunction in the ECU. Replace the ECU.
P0611
ECU Charge Circuit Malfunction
The voltage for the injector activation is too low. Replace the ECU.
P0617
Starter Switch Malfunction
There is a short in the starter switch circuit. Monitor the state and check the ON/OFF judgment.
P0686
Main Relay Malfunction
The main relay cannot be turned OFF. Check the relay.
P0704
Clutch Switch Malfunction
The clutch switch cannot be detected properly. Monitor the state and check the ON/OFF judgment.
P0850
Neutral Switch Malfunction
The neutral switch cannot be detected properly. Monitor the state and check the ON/OFF judgment.
P1132
Accelerator Position Sensor for Operation (LO)
The accelerator position sensor for operation cannot be detected properly. Check the sensor voltage. There are possibilities of open and short circuit to ground.
P1133
Accelerator Position Sensor for Operation (HI)
The accelerator position sensor for operation cannot be detected properly. Check the sensor voltage. There is a possibility of short circuit to +B.
P-Code
Remarks
Description
P1142
The idle volume cannot be detected properly. Check the sensor voltage. There are possibilities of open and short circuit to ground.
P1143
The idle volume cannot be detected properly. Check the sensor voltage. There is a possibility of short circuit to +B.
P1211
There is a possibility of short circuit to ground. Check the injector and wiring.
P1212
There is a possibility of open or short circuit to +B. Check the injector and wiring.
P1214
There is a possibility of short circuit to ground. Check the injector and wiring.
P1215
There is a possibility of open or short circuit to +B. Check the injector and wiring.
P1427
"The exhaust pressure cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to ground in the harness."
P1428
The exhaust pressure cannot be detected properly. There are possibilities of the sensor malfunction and short circuit to +B in the harness.
P1472
Transmission retarder relay linked with the cruise control system for the large- and medium-size vehicles
"The transmission retarder relay has a malfunction. There are possibilities of the relay malfunction, open and short circuit to ground in the harness."
P1473
Transmission retarder relay linked with the cruise control system for the large- and medium-size vehicles
The transmission retarder relay has a malfunction. There are possibilities of the relay malfunction and short circuit to +B in the harness.
P1477
Transmission retarder relay linked with the cruise control system for the medium-size vehicle
"The cruise control retarder relay has a malfunction. There are possibilities of the relay malfunction, open and short circuit to ground in the harness."
P1478
Transmission retarder relay linked with the cruise control system for the medium-size vehicle
The cruise control retarder relay has a malfunction. There are possibilities of the relay malfunction and short circuit to +B in the harness.
P1530
The engine stop switch has a malfunction or there is short circuit in the wiring. Monitor the state and check the ON/OFF judgment.
P1565
The cruise control switch has a malfunction and remains ON. Monitor the state and check the ON/OFF judgment.
P1601
The QR code has an error. Check the QR code.
P-Code
DST-1 Display
Remarks
Description
P1681
Exhaust Brake Solenoid Valve Malfunction
"The exhaust brake solenoid valve has a malfunc­tion. There are possibilities of the solenoid valve malfunction, open and short circuit to ground in the harness."
P1682
Exhaust Brake Solenoid Valve Malfunction
The exhaust brake solenoid valve has a malfunction. There are possibilities of the solenoid valve malfunc­tion and short circuit to +B in the harness.
P2002
DPR System Malfunction
The DPR system has a malfunction. There are possibilities of the melt down and clog­ging. Perform the DPR system check.
P2032
Exhaust Gas Tempera­ture Sensor 2 Malfunction (LO)
The temperature cannot be detected properly. There are possibilities of the sensor malfunction and short circuit to ground in the harness.
P2033
Exhaust Gas Tempera­ture Sensor 2 Malfunction (HI)
"The temperature cannot be detected properly. There are possibilities of the sensor malfunction, open and short circuit to +B in the harness."
P2120
Accelerator Position Sensor 1&2 Malfunction
Both the accelerator sensor 1 and 2 have malfunc­tions. There are possibilities of the sensor and har­ness malfunctions.
P2121
Accelerator Position Sensor 1 Malfunction
The accelerator position sensor 1 cannot be detected properly. Check the sensor voltage.
P2122
Accelerator Position Sensor 1 Malfunction (LO)
The accelerator position sensor 1 cannot be detected properly. Check the sensor voltage.
P2123
Accelerator Position Sensor 1 Malfunction (HI)
The accelerator position sensor 1 cannot be detected properly. Check the sensor voltage. There is a possibility of short circuit to +B.
P2126
Accelerator Position Sensor 2 Malfunction
The accelerator position sensor 2 cannot be detected properly. Check the sensor voltage.
P2127
Accelerator Position Sensor 2 Malfunction (LO)
The accelerator position sensor 2 cannot be detected properly. Check the sensor voltage. There are possibilities of open and short circuit to ground.
P2128
Accelerator Position Sensor 2 Malfunction (HI)
The accelerator position sensor 2 cannot be detected properly. Check the sensor voltage. There is possibility of short circuit to +B.
P2228
Atmospheric Air Pres­sure Sensor Malfunction (LO)
"The atmosphere pressure sensor (in ECU) has a malfunction. If the malfunction occurs frequently, it is necessary to repair or replace the ECU."
P2229
Atmospheric Air Pres­sure Sensor Malfunction (HI)
"The atmosphere pressure sensor (in ECU) has a malfunction. If the malfunction occurs frequently, it is necessary to repair or replace the ECU."
U0073
CAN Communication Malfunction (Engine)
For middle-sized VNT
There is a malfunction of communication with the VNT.
U0101
Lost Communication (Transmission)
Communication error between pro-shift and AT-ECU
Communication with the transmission ECU is lost. U0104
Lost Communication (Cruise control)
Communication with the auto cruise ECU is lost.
P-Code
DST-1 Display
Remarks
Description
U0121
Lost Communication (ABS)
Communication with the ABS ECU is lost.
U0132
Lost Communication (Air suspension)
Communication with the air suspension ECU is lost.
U0155
Lost Communication (Meter)
Communication with the meter ECU is lost.
U1001
CAN Communication error (Vehicle)
CAN communication bus OFF judgment
There is a malfunction of communication with other computers equipped in vehicle.
TBD
EGR Solenoid 1 Malfunction
When linear solenoid specific P code is obtained
"The EGR solenoid 1 has a malfunction. There are possibilities of solenoid valve malfunction, open and short circuit to ground in the harness."
TBD
EGR Solenoid 1 Malfunction
When linear solenoid specific P code is obtained
The EGR solenoid 1 has a malfunction. There are possibilities of solenoid valve malfunction and short circuit to +B in the harness.
TBD
EGR Solenoid 2 Malfunction
When linear solenoid specific P code is obtained
"The EGR solenoid 2 has a malfunction. There are possibilities of solenoid valve malfunction, open and short circuit to ground in the harness."
TBD
EGR Solenoid 2 Malfunction
When linear solenoid specific P code is obtained
The EGR solenoid 2 has a malfunction. There are possibilities of solenoid valve malfunction and short circuit to +B in the harness.
ECU External Wiring Diagram
ECU Connector Diagram
ECU Connector Terminal Layout
Terminal Connections
No.
Pin Symbol Connections
No.
Pin Symbol Connections
1 (GND)
ECU ground (spare)
18
(CASE GND)
Case ground (spare)
2 (GND)
ECU ground (spare)
19
KWP2000
ISO9141-K
3 IN3
spare
20
IN1 — 4
IN3-
spare
21
AD1
Accelerator position sensor 1
5 +B
Power
22
AD2
Accelerator position sensor 2
6 +B
Power
23
AD10
Accelerator position sensor for operation
7 +B
Power
24
AD12
spare
8 TAC1
spare
25
AD19
spare 9
TAC2
Tachometer signal (SINK)
26
AD20
spare
10
POUT1
spare
27
VS1
Vehicle speed sensor
11
POUT2
spare
28
CASE GND
Case ground
12
POUT3
spare
29
IN2 —
13
POUT4
spare
30
AD14
IMC volume
14
PIN1
spare
31
AD15
spare
15
PIN2
spare
32
AD16
Intake air temp. sensor (Build-in Airflow meter)
16 —
33
AD17
spare
17
(BATT)
34
AD18
spare
35
+BF
+BF
53
SW7
Brake switch
36
OUT5
Exhaust brake solenoid valve
54
A-GND4
Sensor ground 4
37
OUT6
spare
55
A-GND5
Sensor ground 5
38
OUT7
spare
56
SW1
Key switch
39
NE-SLD
Engine RPM shield ground
57
A-VCC4
Sensor (Power supply) 4
40
NE+
Engine RPM +
58
SW8
Accelerator pedal switch
41
NE-
Engine RPM -
59
SW10
spare
42
OUT1
spare
60
SW12
Constant-speed switch
43
OUT2
spare
61
SW17
Stop lamp switch
44
OUT3
Exhaust brake light
62
AD21
spare
45
OUT4
Glow indicator light
63
AD22
EGR valve lift sensor 2
46
SW1
Key switch
64 —
47
OUT8
spare
65
A-VCC5
Sensor (Power supply) 5
48
SW2
Starter switch
66
SW9
Neutral switch
49
SW3
Exhaust brake switch
67
SW11
spare
50
SW4
spare
68
SW16
Diag. switch
51
SW5
spare
69
SW18
spare
52
SW6
spare
No. Pin Symbol Connections
No.
Pin Symbol Connections
70 OUT19
Glow relay
86 —
71 OUT20
Glow relay
87
SW31
AT identification signal
72 GND
ECU ground
88 SW20
PTO2 switch
73 GND
ECU ground
89 SW21
PTO switch
74 OUT17
ECU main relay
90
SW25
spare 75
OUT18
ECU main relay
91
SW26
spare
76 +BF
+BF 92
SW13
Cruise switch 1
77 SW27
Clutch switch
93 SW28
Clutch stroke switch
78 SW
spare
94
SW29
spare 79
SW
Cruise switch 2
95
CANH
CAN2 HI
80 SW
Stop lamp switch 2
96
CANL
CAN2 LOW
81 SW
spare
97
SW32
Hydraulic pressure switch
82
S-OUT1
Check engine light 1
98
SW22
Warm-up switch
83 S-OUT2
spare
99
SW23
spare 84
S-OUT3
spare
100
SW30
spare
85 S-OUT4
spare
101
CAN-SLD
CAN2 Shield ground
102 P-GND
Power ground
120 G
Cam angle
103 TWV1
Injector drive signal 1
121
AD4
Rail pressure sensor 1
104 TWV3
Injector drive signal 3
122
AD11
Airflow meter
105 TWV5
Injector drive signal 5
123
A-VCC3
Sensor (Power supply) 3
106 COMMON1
Injector drive power 1
124
NE-VCC
spare
107 COMMON1
Injector drive power 1
125
A-VCC2
Sensor (Power supply) 2
108 OUT9
EGR linear solenoid drive 1
126
A-VCC1
Sensor (Power supply) 1
109 OUT10
EGR linear solenoid drive 2
127
AD13
EGR valve lift sensor 1
110 OUT11
spare
128
AD3
Boost pressure sensor
111 OUT12
spare
129
(GND)
ECU ground (spare)
112 OUT13
Cruise lamp
130
(GND)
ECU ground (spare)
113 OUT14
Constant-speed lamp
131
G-GND
CAM angle ground
114 OUT15
spare
132
AD5
Rail pressure sensor 2
115 OUT16
spare
133
G-VCC
Cam angle VCC (5V)
116
134
A-GND1
Sensor ground 1
117
135
A-GND2
Sensor ground 2
118 A-GND6
Airflow ground
136
A-GND3
Sensor ground 3
119
NE (MRE)
No.
Pin Symbol Connections
No.
Pin Symbol Connections
137
TWV2
Injector drive signal 2
153
PCV1
spare
138
TWV4
Injector drive signal 4
154
AD6
spare
139
TWV6
Injector drive signal 6
155
AD7
Water temp. sensor
140
P-GND
Power ground
156 —
141
P-GND
Power ground
157
CAN1H
CAN1 HI
142
COMMON2
Injector drive power 2
158
CAN1L
CAN1 LOW
143
COMMON2
Injector drive power 2
159 —
144
SCVLO
HP 3 or 4 pump control valve drive signal
160 —
145
SCVLO
HP 3 or 4 pump control valve drive signal
161
(CASE GND)
Case ground (spare)
146
SCVHI
HP 3 or 4 pump control valve power
162
AD8
spare
147
SCVHI
HP 3 or 4 pump control valve power
163
AD9
Fuel temp. sensor 2
148 —
164 —
149 —
165
CAN1-SLD
spare
150
PCV2
spare
166 —
151
PCV2
spare
167
(CASE GND)
Case ground (spare)
152
PCV1
spare
Built-in PATM
Atmospheric air pressure sensor
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