Loading...Hino FR1E, FS1E, FY1E, SH1E, SS1E Service Manual
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■■■■■■■■1 MENU
FOREWORD
This workshop manual has been prepared to provide information regarding repair procedures on Hino Vehicles.
Applicable for FR1E, FS1E, FY1E, SH1E, SS1E and ZS1E series, equipped with E13C engine
When making any repairs on your vehicle, be careful not to be injured through improper procedures. As for maintenance items, refer to the Owner’s Manual.
All information and specifications in this manual are based upon the latest product information available at the time of printing.
Hino Motors reserves the right to make changes at any time without prior notice.
This manual is divided into 9 sections with a thumb index for each section at the edge of the pages.
Please note that the publications below have also been prepared as relevant service manuals for the components and systems in this vehicles.
Manual Name |
Pub. No. |
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Chassis Workshop Manual |
S1-YFSE16A 1/3 |
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Chassis Workshop Manual |
S1-YFSE16A 3/3 |
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E13C Engine Workshop Manual |
S5-YE13E01A |
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CHAPTER REFERENCES REGARDING THIS WORKSHOP MANUAL
Use this chart to the appropriate chapter numbers for servicing your particular vehicle.
CHAPTER |
MANUAL NO. |
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S1-YFSE16A 2/3 |
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MODELS |
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FR1E, FS1E, FY1E, SH1E, SS1E, ZS1E |
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GENERAL INTRODUCTION |
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GN02-001 |
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CLUTCH MAIN UNIT |
CL02-001 |
CL02-002 |
CL02-003 |
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CL02-004 |
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CLUTCH CONTROL |
CL03-001 |
CL03-002 |
CL03-003 |
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CL03-004 |
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TRANSMISSION MAIN UNIT |
TR02-001 |
TR02-002 |
TR02-003 |
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TR02-004 |
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P.T.O. (POWER TAKE-OFF) |
TR05-001 |
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TR05-002 |
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TR05-003 |
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TRANSMISSION/TRANSFER CONTROL |
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TR06-001 |
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PROPELLER SHAFT |
PP02-001 |
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PP02-002 |
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PP02-003 |
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DIFFERENTIAL EQUIPMENT |
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DF01-001 |
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DIFFERENTIAL CARRIER |
DF02-001 |
DF02-002 |
DF02-003 |
DF02-004 |
DF02-005 |
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BRAKE EQUIPMENT |
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BR01-001 |
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SERVICE BRAKE |
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BR02-001 |
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ABS (ANTI-LOCK BRAKE SYSTEM) |
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BR03-001 |
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ES START (EASY & SMOOTH START) SYSTEM |
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BR04-001 |
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STEERING EQUIPMENT |
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SR01-001 |
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STEERING UNIT |
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SR02-001 |
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POWER STEERING |
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SR03-001 |
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FRONT AXLE |
AX02-001 |
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AX02-002 |
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REAR AXLE |
AX03-001 |
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AX03-002 |
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WHEEL & TIRE |
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AX04-001 |
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SUSPENSION |
SU02-001 |
SU02-002 |
SU02-003 |
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SU02-004 |
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CHASSIS FRAME |
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FC02-001 |
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COUPLER (5TH WHEEL) |
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FC03-001 |
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PINTLE HOOK |
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FC04-001 |
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CAB |
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CA02-001 |
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ELECTRICAL EQUIPMENT |
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EL01-001 |
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ELECTRIC WIRE |
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EL02-001 |
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BRAKE CONTROL |
DN03-001 |
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DN03-002 |
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SUSPENSION CONTROL |
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DN04-001 |
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OTHERS |
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DN06-001 |
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This manual does not contain items on half-tone dot meshing.
WORKSHOP MANUAL
INDEX: CHASSIS GROUP 1/4
GENERAL INTRODUCTION CLUTCH EQUIPMENT CLUTCH MAIN UNIT
CLUTCH CONTROL
TRANSMISSION EQUIPMENT
All rights reserved. This manual may not be reproduced or copied in whole in part, without the written consent of Hino Motors, Ltd.
TRANSMISSION MAIN UNIT
TRANSFER MAIN UNIT
AUTOMATIC TRANSMISSION
P.T.O. (POWER TAKE-OFF)
TRANSMISSION / TRANSFER CONTROL
PROPELLER SHAFT EQUIPMENT PROPELLER SHAFT DIFFERENTIAL EQUIPMENT DIFFERENTIAL CARRIER
BRAKE EQUIPMENT
SERVICE BRAKE 
ABS (ANTI-LOCK BRAKE SYSTEM) 
ES START (EASY & SMOOTH START) SYSTEM
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 2/4
EXHAUST BRAKE
RETARDER BRAKE
PARKING BRAKE
STEERING EQUIPMENT
STEERING UNIT
POWER STEERING
AXLE EQUIPMENT
FRONT AXLE
REAR AXLE
WHEEL & TIRE
SUSPENSION EQUIPMENT
SUSPENSION
CHASSIS EQUIPMENT CHASSIS FRAME COUPLER (5TH WHEEL) PINTLE HOOK
CAB EQUIPMENT
CAB
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 3/4
ELECTRICAL EQUIPMENT
ELECTRIC WIRE
This manual does not contain items on half-tone dot meshing.
INDEX: CHASSIS GROUP 4/4
ENGINE CONTROL
FUEL CONTROL
BRAKE CONTROL
SUSPENSION CONTROL
CAB EQUIPMENT CONTROL
OTHERS
This manual does not contain items on half-tone dot meshing.
BRAKE EQUIPMENT |
BR01–1 |
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BRAKE EQUIPMENT
BR01-001
SERVICE BRAKE ASSEMBLY................. |
BR01-2 |
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DESCRIPTION ................................................ |
BR01-2 |
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DIAGRAM ........................................................ |
BR01-3 |
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TROUBLESHOOTING................................... |
BR01-41 |
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BR01–2 |
BRAKE EQUIPMENT |
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SERVICE BRAKE ASSEMBLY |
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DESCRIPTION |
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EN0680201C100001 |
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Type of service brake |
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Drum-shoe type wheel brake activated by compressed air. |
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Air charging system |
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Air charging is from piston type air compressor and air flow is directed and con- |
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trolled by a pressure regulator, the necessary valves, and lines as required. |
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Pressure sensor and air pressure warning switch are used for indicating the |
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pressure level in the system. |
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Service brake control system |
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Two independent lines for front and rear wheels with air flow controlled by a |
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brake valve, and each line comprises a group of valve and brake chambers |
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(one/ wheel). |
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Stop lamp switch is used to operate the stop lamps. |
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Spring brake control system |
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Single line for all spring brake chambers. |
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The line comprises a control valve which controls air flow, the other necessary |
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valve and spring brake chambers. |
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A stop lamp switch is used to turn on the stop lamps. |
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A parking brake switch is used to turn off the warning buzzer and to turn on the |
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parking brake warning lamp. |
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Wheel brake |
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Drum brake with internally expanding, leading-trailing shoes are operated by |
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slack adjuster and cam shaft or expander in all wheels. |
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NOTICE |
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See "DIAGRAM" of the following page the component parts |
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(Valves, Switches, etc.) used in easy system. |
BRAKE EQUIPMENT |
BR01–3 |
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DIAGRAM
EN0680201J100001
MODELS: FS (DUMP, MIXER AND CARGO TRUCK), ZS (DUMP AND CARGO TRUCK)
(For GENERAL COUNTRIES, CHILE, CHINA, G.C.C. COUNTRIES, HONG KONG, IRELAND, SOUTH AFRICA, TAIWAN)
Q1
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2 |
3 |
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A5 |
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19 |
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H3 |
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A/D |
A4 |
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CAB |
CHASSIS |
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A3 |
26L |
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H1 |
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H2 |
20 |
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4 |
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A6 |
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20 |
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8 |
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A7 |
6 |
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11 |
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F |
R |
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B1 |
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D3 |
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7 |
P15 |
32 |
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26L |
26L |
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C0 |
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D40 |
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5 |
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R |
C1 |
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E5 |
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F |
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E1 |
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C2 |
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E2 |
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P1 |
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E4 |
13 |
17 |
P2 |
P14 |
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32 |
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E3 |
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F21 |
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S1 |
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E6 |
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H20 |
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A2 |
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F51 |
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27 |
B2 |
D1 |
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21 |
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E7 |
32 |
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C3 |
9 |
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1 |
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24 |
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P3 |
P4 |
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P13 |
P9 |
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P5 |
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18 |
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Q3 |
Q4 |
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14 15
P6 |
P3 |
F11 |
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L1 |
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P8 |
P6 |
F16 |
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21 |
H41 |
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H4 |
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H22 |
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H21 |
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28 |
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14 |
15 |
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D60 |
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D6 |
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P18 |
32 |
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D8 |
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11 |
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RUBBER HOSE |
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STEEL PIPE |
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NYLON TUBE |
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H7 |
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12 |
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TRANSMISSION |
CHASSIS |
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22 |
H6 |
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X4 |
23 |
H5 |
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16 |
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19 |
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L1 |
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X3 |
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23 |
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X5 |
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H5 |
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21 |
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H12 |
H11 |
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X2 |
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H7 |
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12 |
25 |
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22 |
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21 |
25 |
X1 |
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H41 |
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21 |
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WITH MZ12 TRANSMISSION |
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WITH ZF TRANSMISSION |
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(IF SO EQUIPPED) |
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12 |
H9 |
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H5 |
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21 |
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H7 |
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21 |
25 |
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26 |
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21 |
22 |
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W3 |
W31 |
W4 |
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W1 |
W2 |
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WITH HX07 TRANSMISSION |
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WITH INER-AXLE DIFFERENTIAL LOCK |
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(IF SO EQUIPPED) |
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(IF SO EQUIPPED) |
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SHTS068020100001
BR01–4 |
BRAKE EQUIPMENT |
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E3
10 |
B1 |
A4 |
29 |
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A3 |
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3 |
13 |
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WITHOUT AIR DRYER |
WITH LOAD SENSING VALVE |
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(IF SO EQUIPPED) |
(IF SO EQUIPPED) |
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H5 |
21 |
H5 |
21 |
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E31
E4
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J5 |
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J2 |
J4 |
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J2 |
J4 |
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30 |
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30 |
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25 |
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21 |
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25 |
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21 |
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J1 |
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J1 |
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WITH TRANSMISSION P.T.O. |
WITH TRANSMISSION P.T.O. |
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(WITH HX07 AND MZ12 TRANSMISSION) |
(WITH ZF TRANSMISSION) |
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(IF SO EQUIPPED) |
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(IF SO EQUIPPED) |
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21 |
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10 |
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B1 |
A4 |
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H50 |
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A3 |
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3 |
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E2 |
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E50 |
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E3 |
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31 |
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33 |
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WITH ES START |
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WITH TIRE INFLATOR |
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(IF SO EQUIPPED) |
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(IF SO EQUIPPED) |
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31
2 A/D |
A4 |
A3
B1
3
WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
SHTS068020100002
1 |
Air compressor |
18 |
Relay valve-Spring brake |
2 |
Air dryer (If so equipped) |
19 |
Reducing valve |
3 |
Air tank-Water separator |
20 |
Protection valve |
4 |
Air tank-Front brake |
21 |
Multi joint |
5 |
Air tank-Rear brake |
22 |
Clutch booster |
6 |
Protection valve |
23 |
Range valve |
7 |
Brake valve |
24 |
Air suspension seat |
8 |
Stop lamp switch |
25 |
Magnetic valve |
9 |
Relay valve-Front brake |
26 |
Inter-axle differential lock control cylinder |
10 |
Pressure regulator |
27 |
Cab suspension-Front |
11 |
Spring brake chamber-Front |
28 |
Cab suspension-Rear |
12 |
Power shift |
29 |
Load sensing valve (If so equipped) |
13 |
Release valve-Rear brake |
30 |
Transmission P.T.O. (If so equipped) |
14 |
Spring brake chamber-Rear |
31 |
Tire inflator (If so equipped) |
15 |
Brake chamber |
32 |
ABS control valve (If so equipped) |
16 |
Splitter valve |
33 |
ES start control valve (If so equipped) |
17 |
Spring brake control valve |
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BRAKE EQUIPMENT |
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BR01–5 |
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MODEL: FS (For AUSTRALIA) |
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CAB |
CHASSIS |
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19 |
Z8 |
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33 |
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Z6 |
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EMERGENCY |
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3 |
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Z3 |
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P22 |
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10 |
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Z2 |
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B1 |
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A9 |
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R |
26L |
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Z4 |
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26L |
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34 |
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SERVICE |
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A3 |
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A5 |
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5 |
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Z9 |
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A4 |
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A8 |
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19 |
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H2 |
H3 |
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8 |
11 |
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A6 |
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P0 |
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A7 |
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H11 |
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14 |
15 |
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D3 |
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F |
R |
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6 |
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20 |
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7 |
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P15 |
32 |
16 |
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5 |
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4 26L |
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R |
D20 |
D40 |
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26L |
26L |
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E5 |
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13 |
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F |
C1 |
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12 |
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32 |
F3 |
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E1 |
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E12 |
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E2 |
C2 |
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E3 |
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F1 |
F20 |
F11 |
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P1 |
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E15 |
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E5 |
F21 |
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P2 |
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13 |
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32 |
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17 |
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1 |
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E13 |
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2 |
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C3 |
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P6 |
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D1 |
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H20 |
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E16 |
E14 |
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F6 |
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27 |
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18 |
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35 |
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P4 |
P51 |
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C7 |
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A2 |
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21 |
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P5 |
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Q1 |
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P9 |
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B2 |
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22 |
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F16 |
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1 |
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9 |
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Q4 |
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E7 |
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S1 |
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23 |
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P8 |
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24 |
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H7 |
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H5 |
H10 |
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W2 |
W3 |
W4 |
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L1 |
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H41 |
H4 |
W1 |
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26 |
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H22 |
H21 |
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25 |
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21 |
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14 |
15 |
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28 |
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P17 |
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R1 |
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D60 |
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D6 |
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20 |
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P18 |
D30 |
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R13 |
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32 |
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R7 |
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R1 |
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R2 |
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D8 |
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11 |
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R5 |
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31 |
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31 |
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R6 |
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25 |
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R2 |
29 |
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26L |
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R4 |
R3 |
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R10 |
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30 |
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RUBBER HOSE |
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STEEL PIPE |
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NYLON TUBE |
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R20 |
R17 |
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R1 |
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R2 |
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31 |
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31 |
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2 A/D |
A4 |
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A3
B1
3
WITH AIR DRYER
10 |
B1 |
A4 |
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2 A/D |
36 |
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A4 |
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A3 |
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3 |
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A3 |
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B1 |
3 |
36 |
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WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
SHTS068020100003
BR01–6 |
BRAKE EQUIPMENT |
|
|
1 |
Air compressor |
19 |
Reducing valve |
2 |
Air dryer (If so equipped) |
20 |
Protection valve |
3 |
Air tank-Water separator |
21 |
Multi joint |
4 |
Air tank-Front brake |
22 |
Clutch booster |
5 |
Air tank-Rear brake |
23 |
Range valve |
6 |
Protection valve |
24 |
Air suspension seat |
7 |
Brake valve |
25 |
Magnetic valve |
8 |
Stop lamp switch |
26 |
Inter-axle differential lock control cylinder |
9 |
Relay valve-Front brake |
27 |
Cab suspension-Front |
10 |
Pressure regulator |
28 |
Cab suspension-Rear |
11 |
Spring brake chamber-Front |
29 |
Air tank-Air suspension |
12 |
Quick release valve |
30 |
Leveling valve |
13 |
Release valve-Rear brake |
31 |
Air spring |
14 |
Spring brake chamber-Rear |
32 |
ABS control valve |
15 |
Brake chamber |
33 |
Cut valve |
16 |
Air tank-Spring brake and trailer brake |
34 |
Trailer control valve |
17 |
Spring brake control valve |
35 |
Trailer hand brake valve |
18 |
Relay valve-Spring brake |
36 |
Tire inflator (If so equipped) |
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BRAKE EQUIPMENT |
BR01–7 |
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MODEL: FS (CARGO TRUCK) (For HONG KONG, IRELAND, TAIWAN)
Q1
CAB |
CHASSIS |
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3 |
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10 |
B1 |
A4 |
A5 |
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11 |
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26L |
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D3 |
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4 |
A6 |
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8 |
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12 |
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f |
R |
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A7 |
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D40 |
A3 |
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26L |
26L |
7 |
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C0 |
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R |
C1 |
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5 |
F |
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E1 |
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C2 |
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E2 |
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P1 |
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P2 |
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D1 |
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17 |
S1 |
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H20 |
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27 |
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A2 |
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B2 |
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24 |
1 |
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L1 |
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21 |
H41 |
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H4 |
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28 |
H22 |
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H21 |
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D6 |
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D60
11
12
D8 |
R5 |
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R9 |
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R16 |
RUBBER HOSE |
25 |
STEEL PIPE |
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NYLON TUBE |
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20 |
19 |
H3 |
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H1 |
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H2 |
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15 |
6 |
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14 |
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20 |
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P11 |
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P6 |
F3 |
F11 |
9 |
E3 |
E4 |
13 |
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C3 |
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F4 |
F1 |
12 |
F2 |
F21 |
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E6 |
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F7 |
F8 |
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F12 |
F13 |
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E5 |
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F5 |
F51 |
E7 12
21
P3 |
P4 |
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P10 |
P9 |
P51 |
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Q4 |
18 P5 |
Q3 |
F6 |
F16 |
P8 |
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P12 |
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14 15
R1
20
R13
R1 |
R2 |
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31 |
31 |
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R4 |
29 |
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29 |
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R2 |
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26L |
26L |
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R3 |
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R10 |
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R20 |
R17 |
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R1 |
R2 |
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H7 |
31 |
32 |
31 |
31 |
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22 |
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H6 |
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TRANSMISSION CHASSIS |
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X4 |
23 |
H5 |
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31 |
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L1 |
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X3 |
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19 |
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21 |
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23 |
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X5 |
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X2 |
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H12 |
H11 |
H5 |
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25 |
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H7 |
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21 |
25 |
X1 |
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32 |
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25 |
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22 |
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H41 |
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WITH ZF TRANSMISSION |
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WITH MZ12 TRANSMISSION |
21 |
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H9 |
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H5 |
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21 |
2 A/D |
A4 |
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H7 |
A3 |
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21 |
22 |
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B1 |
3 |
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WITH HX07 TRANSMISSION |
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WITH AIR DRYER |
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(IF SO EQUIPPED) |
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|
SHTS068020100004
BR01–8 |
BRAKE EQUIPMENT |
|
|
H5 |
21 |
|
|
J2 |
J4 |
30
25 21 
J1
WITH TRANSMISSION P.T.O. (WITH ZF TRANSMISSION) (IF SO EQUIPPED)
E3
33 |
E31 |
|
E4 |
13 
WITH LOADSENSING VALVE (IF SO EQUIPPED)
10 |
B1 |
A4 |
A3
3
34
H5 |
21 |
|
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|
J5 |
J2 J4 
30
25 21 
J1
WITH TRANSMISSION P.T.O.
(WITH HX07, MZ12 TRANSMISSION) (IF SO EQUIPPED)
21
|
H50 |
|
E2 |
E50 |
E3 |
16
WITH ES START (IF SO EQUIPPED)
34
2 A/D |
A4 |
A3
B1
3
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
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26 |
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21 |
25 |
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W3 |
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W31 |
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W4 |
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W1 |
W2 |
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WITH INTER-AXLE DIFFERENTIAL LOCK (MODEL: FS)
SHTS068020100005
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BRAKE EQUIPMENT |
BR01–9 |
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1 |
Air compressor |
|
18 |
Relay valve-Spring brake |
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2 |
Air dryer (If so equipped) |
|
19 |
Reducing valve |
|
3 |
Air tank-Water separator |
|
20 |
Protection valve |
|
4 |
Air tank-Front brake |
|
21 |
Multi joint |
|
5 |
Air tank-Rear brake |
|
22 |
Clutch booster |
|
6 |
Protection valve |
|
23 |
Range valve |
|
7 |
Brake valve |
|
24 |
Air suspension seat |
|
8 |
Stop lamp switch |
|
25 |
Magnetic valve |
|
9 |
Relay valve-Front brake |
|
26 |
Inter-axle differential lock control cylinder |
|
10 |
Pressure regulator |
|
27 |
Cab suspension-Front |
|
11 |
Brake chamber |
|
28 |
Cab suspension-Rear |
|
12 |
ABS control valve (If so equipped) |
|
29 |
Air tank-Air suspension |
|
13 |
Relay valve-Rear |
|
30 |
Transmission P.T.O. |
|
14 |
Spring brake chamber-Rear, Frontward |
|
31 |
Splitter valve |
|
15 |
Spring brake chamber-Rear, Rearward |
|
32 |
Power shift |
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16 |
ES start control valve (If so equipped) |
|
33 |
Load sensing valve |
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17 |
Spring brake control valve |
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34 |
Tire inflator (If so equipped) |
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BR01–10 |
BRAKE EQUIPMENT |
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MODEL: FS (For NEW ZEALAND)
CAB |
CHASSIS |
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5 |
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A9 |
R 26L |
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10 |
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3 |
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19 |
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H3 |
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A4 |
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A5 |
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H1 |
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11 |
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26L |
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H2 |
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8 |
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A3 |
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A6 |
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A8 |
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D3 |
B1 |
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32 |
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6 |
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P15 |
D20 |
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F |
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20 |
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D40 |
4 |
5 R |
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7 |
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26L |
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C0 |
26L |
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R |
C1 |
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F |
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E1 |
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C2 |
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E3 |
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E2 |
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P1 |
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P21 |
P2 |
D1 |
9 |
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17 |
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1 |
C3 |
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2 |
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S1 |
H20 |
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12 |
27 |
A2 |
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E5 |
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21 |
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B2 |
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24 |
1 |
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22 |
P3 |
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P10 |
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23 |
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H5 |
H10 |
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L1 |
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21 |
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H41 |
H4 |
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28 |
H21 |
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H22 |
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P17 |
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D40 |
R1 |
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D30 |
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P18 |
20 |
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32 |
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11 |
D8 |
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R13 |
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R1 |
R2 |
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R2 |
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31 |
31 |
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RUBBER HOSE |
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STEEL PIPE |
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29 |
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NYLON TUBE |
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26L |
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R3 |
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30 |
R10 |
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R20 |
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R1 |
R2 |
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19 |
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Z3 |
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16 |
Z8 |
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Z4 |
SERVICE |
F |
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Z6 |
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26L |
33 |
EMERGENCY |
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Q3 |
14 |
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15 |
Z2 |
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C7 |
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P22 |
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P6 |
F3 |
F11 |
E4 |
13 |
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F4 |
F132 |
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E6 |
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|
E7 32
P4
P9
P5
Q4 18
F2 |
F21 |
F7 |
F8 |
F12 |
F13 |
F5 |
F51 |
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P51 |
P8 |
F6 |
F16 |
14 15
R17
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31 |
31 |
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21 |
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25 |
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W3 |
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W31 |
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W4 |
26 |
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2 A/D |
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A4 |
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W1 |
W2 |
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A3 |
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B1 |
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3 |
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WITH INTER-AXLE DIFFERENTIAL LOCK |
|
WITH AIR DRYER |
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(IF SO EQUIPPED) |
||||||||||
10 |
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B1 |
A4 |
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34 |
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A3 |
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3 |
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2 A/D |
|
A4 |
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A3 |
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34 |
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B1 |
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3 |
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|||||
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
SHTS068020100006
|
|
BRAKE EQUIPMENT |
BR01–11 |
||
|
|
|
|
|
|
|
|
|
|
|
|
1 |
Air compressor |
|
18 |
Relay valve-Spring brake |
|
2 |
Air dryer (If so equipped) |
|
19 |
Reducing valve |
|
3 |
Air tank-Water separator |
|
20 |
Protection valve |
|
4 |
Air tank-Front brake |
|
21 |
Multi joint |
|
5 |
Air tank-Rear brake |
|
22 |
Clutch booster |
|
6 |
Protection valve |
|
23 |
Range valve |
|
7 |
Brake valve |
|
24 |
Air suspension seat |
|
8 |
Stop lamp switch |
|
25 |
Magnetic valve |
|
9 |
Relay valve-Front brake |
|
26 |
Inter-axle differential lock control cylinder |
|
10 |
Pressure regulator |
|
27 |
Cab suspension-Front |
|
11 |
Spring brake chamber-Front |
|
28 |
Cab suspension-Rear |
|
12 |
Trailer hand brake valve |
|
29 |
Air tank-Air suspension |
|
13 |
Release valve-Rear brake |
|
30 |
Leveling valve |
|
14 |
Spring brake chamber-Rear |
|
31 |
Air spring |
|
15 |
Brake chamber |
|
32 |
ABS control valve |
|
16 |
Air tank-Spring brake and trailer brake |
|
33 |
Trailer control valve |
|
17 |
Spring brake control valve |
|
34 |
Tire inflator (If so equipped) |
|
|
|
|
|
|
|
BR01–12 |
BRAKE EQUIPMENT |
|
|
MODEL: FS (FULL TRACTOR) (For GENERAL COUNTRIES, CHILE, G.C.C. COUNTRIES)
CAB |
CHASSIS |
|
|
3 |
|
|
|
|
|
|
B1 |
A4 |
A5 |
|
11 |
|
|
10 |
26L |
|
|
D3 |
|
|
4 |
A6 |
|
|
|
|
|
|||
|
|
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|
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|
8 |
P15 |
D20 |
|
|
F |
5 |
|
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|
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R |
|
|
|
|
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|
|
A7 |
|
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|
A3 |
26L |
26L |
7 |
|
|
|
|
||
|
|
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C0 |
|
||
|
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||
|
P14 |
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R |
C1 |
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F |
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E1 |
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C2 |
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E2 |
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P1 |
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P2 |
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D1 |
|
17 |
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H20 |
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27 |
|
A2 |
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B2 |
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||
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S1 |
|
1 |
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24 |
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L1 |
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21 |
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H41 |
|
H4 |
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28 |
H22 |
|
H21 |
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D6 |
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P17 |
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D60 |
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P18 |
D30 |
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D8 |
|
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|
11 |
|
|
|
RUBBER HOSE |
|
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|
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|
|
STEEL PIPE |
|
|
|
|
|
|
NYLON TUBE |
|
|
|
|
19 |
|
CAB |
CHASSIS |
|
Z8 |
|
|
|
|
33 |
Z6 |
|
|
Z3 |
|
|
|
16 |
5 |
P22 |
|
|
|
R |
|
Z4 |
|
|
|
|
35 |
|
26L |
26L |
|
Z9 |
|
|
|
||
|
>1 |
|
P4 |
|
|
|
Z2 |
|
|
34 |
>2 |
|
C7 |
18 |
|
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|
|
9
|
16 |
|
|
19 |
H3 |
|
|
H1 |
H2 |
|
|
26L |
|
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|
A8 |
|
|
|
6 |
Q3 |
14 |
15 |
20 
9 |
E3 |
E4 |
F3 |
|
F21 |
||
C3 |
|
13 |
F11 |
|
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||
|
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E6 |
|
|
|
F51 |
|
|
E5 |
|
|
E7
21
P3 |
P4 |
|
P6 |
P10 |
P9 |
|
|
|
P5 |
P8 |
|
|
|
||
|
Q4 |
18 |
|
F16
F6
14 15
|
|
|
H7 |
29 |
30 |
|
|
|
22 |
||
|
|
|
H6 |
|
|
EMERGENCY |
|
|
23 |
|
|
|
|
X4 |
H5 |
|
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|
|
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|
|
L1 |
|
X3 |
|
|
|
SERVICE |
|
|
|
|
|
|
25 |
X2 |
|
|
|
21 |
25 |
X1 |
|
|
|
|
|
|
H41 |
|
|
WITH TRAILER CONTROL |
WITH ZF TRANSMISSION |
(IF SO EQUIPPED) |
|
|
|
|
SHTS068020100007 |
BRAKE EQUIPMENT |
BR01–13 |
|
|
H5 |
21 |
|
|
J2 |
J4 |
31
25 21 
J1
WITH TRANSMISSION P.T.O. (WITH ZF TRANSMISSION) (IF SO EQUIPPED)
TRANSMISSION CHASSIS
29 |
|
|
19 |
|
|
|
X5 |
21 |
|
23 |
|
|
||
|
H12 |
H11 |
H5 |
|
|
|
|
||
|
30 |
|
|
H7 |
|
25 |
|
22 |
|
|
|
|
||
|
|
WITH MZ12 TRANSMISSION |
21 |
|
|
|
|
||
12
H5 |
21 |
|
|
|
J5 |
J2 J4 
31
25 21 
J1
WITH TRANSMISSION P.T.O. (WITH MZ12 TRANSMISSION) (IF SO EQUIPPED)
2 A/D |
A4 |
A3
B1
3
WITH AIR DRYER
E3
E31
E4
13 
WITH LOAD SENSING VALVE (IF SO EQUIPPED)
10 |
|
|
|
B1 |
A4 |
|
2 A/D |
32 |
|||
A3 |
|
|
|
|
|
3 |
A4 |
||||
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|||||||
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A3 |
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||
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|||
32 |
|
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B1 |
3 |
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|
|
WITH TIRE INFLATOR |
WITH TIRE INFLATOR |
||||||||||
(WITHOUT AIR DRYER) |
(WITH AIR DRYER) |
||||||||||
(IF SO EQUIPPED) |
(IF SO EQUIPPED) |
||||||||||
21 |
25 |
W3 |
W31 |
W4 |
26 |
W1 |
W2 |
|
|
|
|
WITH INTER-AXLE DIFFERENTIAL LOCK
SHTS068020100008
BR01–14 |
BRAKE EQUIPMENT |
|
|
1 |
Air compressor |
19 |
Reducing valve |
2 |
Air dryer (If so equipped) |
20 |
Protection valve |
3 |
Air tank-Water separator |
21 |
Multi joint |
4 |
Air tank-Front brake |
22 |
Clutch booster |
5 |
Air tank-Rear brake |
23 |
Range valve |
6 |
Protection valve |
24 |
Air suspension seat |
7 |
Brake valve |
25 |
Magnetic valve |
8 |
Stop lamp switch |
26 |
Inter-axle differential lock control cylinder |
9 |
Relay valve-Front brake |
27 |
Cab suspension-Front |
10 |
Pressure regulator |
28 |
Cab suspension-Rear |
11 |
Spring brake chamber-Front |
29 |
Splitter valve |
12 |
Load sensing valve (If so equipped) |
30 |
Power shift |
13 |
Release valve-Rear brake |
31 |
Transmission P.T.O. (If so equipped) |
14 |
Spring brake chamber-Rear |
32 |
Tire inflator (If so equipped) |
15 |
Brake chamber |
33 |
Cut valve (If so equipped) |
16 |
Air tank-Spring brake and trailer brake |
34 |
Trailer hand brake valve (If so equipped) |
17 |
Spring brake control valve |
35 |
Trailer control valve (If so equipped) |
18 |
Relay valve-Spring brake |
|
|
|
|
|
|
BRAKE EQUIPMENT |
BR01–15 |
|
|
MODEL: FS (FULL TRACTOR) (For SOUTH AFRICA)
19
|
|
|
|
|
|
|
|
|
A15 |
16 |
Z3 |
Z8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
3 |
|
|
|
|
|
F |
|
|
|
Z4 |
SERVICE |
|
|
CAB CHASSIS |
2 |
|
|
|
|
19 |
|
|
|
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|||
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Z6 |
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H3 |
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A4 |
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A5 |
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EMERGENCY |
||||
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A/D |
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H1 |
H2 |
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12 |
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A3 |
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26L |
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26L |
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20 |
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8 |
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A6 |
A8 |
Q3 |
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B1 |
F |
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R |
A7 |
6 |
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14 |
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15 |
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11 |
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Z2 |
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D3 |
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C7 |
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26L |
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26L |
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P22 |
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7 |
R |
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C0 |
4 |
5 |
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P11 |
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C1 |
D40 |
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E5 |
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F |
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E1 |
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C2 |
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P6 |
F3 |
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F11 |
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E2 |
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P1 |
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E4 |
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P2 |
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13 |
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17 |
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P21 |
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E3 |
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F1 |
F21 |
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F8 |
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H20 |
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E6 |
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A2 |
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F4 |
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F13 |
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27 |
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B2 |
D1 |
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F51 |
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21 |
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1 |
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C3 |
9 |
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F6 |
F16 |
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24 |
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P3 |
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P4 |
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30 |
P10 |
P9 |
P51 |
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H7 |
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29 |
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Q4 |
P5 |
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18 |
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22 |
H6 |
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P8 |
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X4 |
23 |
H5 |
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L1 |
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X3 |
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X2 |
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14 |
15 |
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25 |
25 |
X1 |
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H41 |
H4 |
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21 |
28 |
H22 |
H21 |
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|
D60 |
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D6 |
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11
RUBBER HOSE
STEEL PIPE
NYLON TUBE
10 |
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B1 |
A4 |
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26 |
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|||||||
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3 |
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21 |
25 |
W3 |
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W31 |
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W4 |
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A3 |
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W1 |
W2 |
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|||||||||||||
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||||||||||||
WITHOUT AIR DRYER |
|
|
|
WITH INTER-AXLE DIFFERENTIAL LOCK |
|||||||||||||||||||
SHTS068020100009
BR01–16 |
BRAKE EQUIPMENT |
|
|
H5 |
21 |
|
E3
31
13 
E31 |
J2 |
J4 |
|
|
32
E4 |
25 |
|
21 
J1
WITH LOAD SENSING VALVE |
WITH TRANSMISSION P.T.O. |
|||||||||||||||
(IF SO EQUIPPED) |
(IF SO EQUIPPED) |
|||||||||||||||
10 |
|
|
|
B1 |
A4 |
|
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|
33 |
|
|||
A3 |
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3 |
|
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2 A/D |
A4 |
||||
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||||||||
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||||||||||
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A3 |
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||||
33 |
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B1 |
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3 |
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|
|||
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
SHTS068020100010
1 |
Air compressor |
18 |
Relay valve-Spring brake |
2 |
Air dryer (If so equipped) |
19 |
Reducing valve |
3 |
Air tank-Water separator |
20 |
Protection valve |
4 |
Air tank-Front brake |
21 |
Multi joint |
5 |
Air tank-Rear brake |
22 |
Clutch booster |
6 |
Protection valve |
23 |
Range valve |
7 |
Brake valve |
24 |
Air suspension seat |
8 |
Stop lamp switch |
25 |
Magnetic valve |
9 |
Relay valve-Front brake |
26 |
Inter-axle differential lock control cylinder |
10 |
Pressure regulator |
27 |
Cab suspension-Front |
11 |
Brake chamber-Front |
28 |
Cab suspension-Rear |
12 |
Trailer control valve |
29 |
Splitter valve |
13 |
Release valve-Rear brake |
30 |
Power shift |
14 |
Spring brake chamber-Rear |
31 |
Load sensing valve |
15 |
Spring brake chamber-Rearward |
32 |
Transmission P.T.O. |
16 |
Air tank-Spring brake and trailer brake |
33 |
Tire inflator |
17 |
Spring brake control valve |
|
|
|
|
|
|
BRAKE EQUIPMENT |
BR01–17 |
|
|
MODEL: FY (For GENERAL COUNTRIES, NEW ZEALAND)
|
|
|
|
|
|
|
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|
Z3 |
|
18 |
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|
CAB |
CHASSIS |
|
|
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|
5 |
|
|
|
25 |
|
|
Z8 |
|
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A9 |
R |
26L |
|
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||
|
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|
34 |
|
|
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|
|
SERVICE |
|||||
|
|
|
|
|
|
3 |
|
|
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|
|
F |
|
|
Z4 |
|||
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||||
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18 |
H3 |
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Z6 |
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A4 |
|
|
A5 |
|
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|
|
EMERGENCY |
||||
|
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|
|
H1 |
|
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|
|||||
|
|
11 |
12 |
|
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|
26L |
|
|
H2 |
|
|
26L |
|
26 |
21 |
|
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A8 |
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|||||||
|
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A3 |
B1 |
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A6 |
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|||||
8 |
|
D3 |
|
D5 |
|
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4 |
5 |
|
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|
14 |
15 |
|
||
|
|
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|
6 |
|
26 |
|
|
Q3 |
|
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||||||
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F |
|
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||||||||
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R |
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Z2 |
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|||||
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P15 |
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C7 |
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P22 |
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26L |
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7 |
|
D2 |
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P14 |
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26L |
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C0 |
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|||||
R |
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|||
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C1 |
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F |
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E1 |
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C2 |
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E3 |
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F3 |
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F11 |
|
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E2 |
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|
10 |
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|
|||
16 |
|
P1 |
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E4 |
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P2 |
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|
13 |
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|
|||
P21 |
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|
|||
1 |
|
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C3 |
|
9 |
|
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|
|||
|
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F23 |
|
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|
|||
35 |
|
2 |
|
|
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|
|
F1 |
F21 |
|
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||
|
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|
|||
S1 |
H20 |
|
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E6 |
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|
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F4 |
F51 |
|
|
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|
|||
|
|
27 |
|
A2 |
|
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|
||
|
|
|
B2 |
|
22 |
|
|
19 |
|
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|
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E7 |
|
F53 |
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|
||||
31 |
|
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|
10 |
P3 |
|
P4 |
|
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|
||
|
1 |
|
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|
P6 |
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|
||||
|
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|
P10 |
P9 |
|
P51 |
|
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|
||
|
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P5 |
P8 |
|
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|||
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Q4 |
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||
|
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H5 |
|
H10 |
|
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|
17 |
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||
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L1 |
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|
19 |
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|
F6 |
|
F16 |
|
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|
|
H41 |
|
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H4 |
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|
28 |
H22 |
|
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H21 |
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|
14 |
15 |
|
|||
|
|
D7 |
|
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|
||||
|
|
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P17 |
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|
D9 |
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|
26 |
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11 |
P18 |
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12 |
|
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|
R13 |
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|
D8 |
|
D10 |
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|
|
R2 |
R1 |
R2 |
|
|
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|
|
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|
|
|
32 |
32 |
|
|
|
|
|
|
|
|
|
|
RUBBER HOSE |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
STEEL PIPE |
|
|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
NYLON TUBE |
|
|
|
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|
|
|
|
23 |
|
|
|
|
|
|
|
||
|
|
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|
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|
26L |
|
|
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|
24 |
R3 |
|
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|
R10 |
|
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||
|
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|
R20 |
|
R17 |
|
|
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|
19 |
20 |
|
|
|
|
29 |
|
|
|
R1 |
R2 |
|
|
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|
|
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|
|
W3 |
W31 |
W4 |
|
|
|
|
32 |
32 |
|
|
|
|
|
|
|
||||
|
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|
|||||
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W1 |
W2 |
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3 |
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WITH INTER-AXLE DIFFERENTIAL LOCK |
A/D |
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A4 |
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A3 |
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B1 |
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2 |
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33
E3
E31
E4
13
WITH LOAD SENSING VALVE
WITH AIR DRYER (IF SO EQUIPPED)
3
34 |
B1 |
A4 |
A3
30
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
30 3
A/D |
A4 |
A3
B1
2
WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
SHTS068020100011
BR01–18 |
BRAKE EQUIPMENT |
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1 |
Air compressor |
19 |
Multi joint |
2 |
Air dryer (If so equipped) |
20 |
Magnetic valve |
3 |
Air tank-Water separator |
21 |
Trailer control valve (If so equipped) |
4 |
Air tank-Front brake |
22 |
Clutch booster |
5 |
Air tank-Rear brake |
23 |
Air tank-Air suspension (If so equipped) |
6 |
Protection valve |
24 |
Leveling valve (If so equipped) |
7 |
Brake valve |
25 |
Air tank-Spring brake and trailer brake |
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(If so equipped) |
8 |
Stop lamp switch |
26 |
Protection valve |
9 |
Relay valve-Front brake |
27 |
Cab suspension-Front |
10 |
ABS control valve |
28 |
Cab suspension-Rear |
11 |
Brake chamber-Front |
29 |
Inter-axle differential lock control cylinder |
12 |
Spring brake chamber-Front |
30 |
Tire inflator (If so equipped) |
13 |
Relay valve-Rear brake |
31 |
Air suspension seat (If so equipped) |
14 |
Spring brake chamber-Rear |
32 |
Air spring (If so equipped) |
15 |
Brake chamber-Rear |
33 |
Load sensing valve (If so equipped) |
16 |
Spring brake control valve |
34 |
Pressure regulator |
17 |
Relay valve-Spring brake |
35 |
Trailer hand brake valve (If so equipped) |
18 |
Reducing valve |
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BRAKE EQUIPMENT |
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BR01–19 |
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MODEL: FY (For CHINA, HONG KONG) |
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Q1 |
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2 |
3 |
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25 |
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5 |
CAB |
CHASSIS |
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A9 R |
26L |
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A/D |
A4 |
A5 |
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A3R |
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26L |
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H3 |
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4 |
A6 |
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H1 |
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8 |
11 |
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5 |
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18 |
H2 |
14 15 |
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12 |
B1 |
F |
R |
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6 |
26 |
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D3 |
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A7 |
Q3 |
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D5 |
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C0 |
26L |
26L |
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7 |
R |
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P15 |
P14 |
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C1 |
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F |
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E1 |
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C2 |
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F3 |
F11 |
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E2 |
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16 |
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P1 |
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D4 |
E3 |
E4 |
13 |
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P2 |
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D2 |
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A3 |
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F1 |
F21 |
F23 |
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F4 |
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C3 |
9 |
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E6 |
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H20 |
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27 |
A2 |
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F51 |
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E5 |
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B2 |
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F53 |
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31 |
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E7 |
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1 |
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19 |
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P3 |
P4 |
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P6 |
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P13 |
P9 |
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P51 |
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P5 |
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P8 |
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24 |
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Q4 |
17 |
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H9 |
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L1 |
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H5 |
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F6 |
F16 |
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H7 |
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22 |
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19 |
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H41 |
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H4 |
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14 |
15 |
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19 |
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28 |
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H22 |
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H21 |
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D7 |
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P17 |
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11 |
P18 |
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D9 |
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12 |
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D8 |
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D10 |
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RUBBER HOSE |
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STEEL PIPE |
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NYLON TUBE |
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TRANSMISSION |
CHASSIS |
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23 |
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18 |
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29 |
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19 |
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19 |
20 |
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21 |
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X5 |
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H5 |
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W3 |
W31 |
W4 |
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H12 |
H11 |
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W1 |
W2 |
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24 |
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H7 |
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20 |
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22 |
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WITH INTER-AXLE DIFFERENTIAL LOCK |
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WITH MZ12 TRANSMISSION |
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||||||||
SHTS068020100012
BR01–20 |
BRAKE EQUIPMENT |
|
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3
10 |
B1 |
A4 |
19 |
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H50 |
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A3 |
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E2 |
E50 |
E3 |
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34 |
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WITHOUT AIR DRYER |
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WITH ES START |
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33 |
E3 |
19 |
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H5 |
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E31 |
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J5 |
E4 J2 J4
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19 |
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32 |
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13 |
|||||||||
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20 |
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J1 |
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WITH LOAD SENSING VALVE |
WITH TRANSMISSION P.T.O. |
||||||||||||||||
(IF SO EQUIPPED) |
(IF SO EQUIPPED) |
|
|||||||||||||||
|
30 |
|
3 |
A/D |
A4 |
A3 |
2 |
B1 |
|
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WITH TIRE INFLATOR (WITH AIR DRYER) (IF SO EQUIPPED)
3
10 |
B1 |
A4 |
A3
30
WITH TIRE INFLATOR (WITHOUT AIR DRYER) (IF SO EQUIPPED)
SHTS068020100013
1 |
Air compressor |
18 |
Reducing valve |
2 |
Air dryer (If so equipped) |
19 |
Multi joint |
3 |
Air tank-Water separator |
20 |
Magnetic valve |
4 |
Air tank-Front brake |
21 |
Range valve (If so equipped) |
5 |
Air tank-Rear brake |
22 |
Clutch booster |
6 |
Protection valve |
23 |
Splitter valve (If so equipped) |
7 |
Brake valve |
24 |
Power shift |
8 |
Stop lamp switch |
25 |
Protection valve |
9 |
Relay valve-Front brake |
26 |
Protection valve |
10 |
Pressure regulator (If so equipped) |
27 |
Cab suspension-Front |
11 |
Brake chamber-Front |
28 |
Cab suspension-Rear |
12 |
Spring brake chamber-Front |
29 |
Inter-axle differential lock control cylinder |
13 |
Relay valve-Rear brake |
30 |
Tire inflator (If so equipped) |
14 |
Spring brake chamber-Rear |
31 |
Air suspension seat (If so equipped) |
15 |
Brake chamber-Rear |
32 |
Transmission P.T.O. (If so equipped) |
16 |
Spring brake control valve |
33 |
Load sensing valve (If so equipped) |
17 |
Relay valve-Spring brake |
34 |
ES start control valve (If so equipped) |
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Loading...