Hellwig 7282 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
Adjustable Rear Stabilizer Bar
Ford F-250/F-350
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THISINSTRUCTION SHEETCOMPLETELY BEFORE STARTINGYOUR INSTALLATION
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559-734-7451 800-367-5480 FAX 559-734-7460
TORQUETABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE ANDCHOCK THE WHEELS. NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE VEHICLE MUST BE ON THE SUSPEN-
SION, AS IF DRIVING DOWN THE ROAD. DO NOT RAISE THE VEHICLEBY FRAME.
NOTE: THIS UNIT IS DESIGNED TO REPLACE THE FACTORY INSTALLED REAR ANTI-SWAY BAR OR AS AN ADDITION IF THE
REAR ANTI-SWAY IS NOTFACTORY SUPPLIED.
NOTE: THIS KIT INCLUDESLOCK NUTS WHICH REQUIRETIGHTENING WITH A WRENCH AFTER BEING STARTED BY HAND.
1. Remove the factory installed rear anti-sway bar (if equipped) and all factory supplied hardware. See Photo 4 and step 5 for removal of factory installed end link.
2. Lubricate and place the D-shaped poly-bushings onto the straight areas of the bar on each side of the center clearance hump. Place the square U-plates over the flat side of the bushings on the bar.
3. Bolt the U-plates to the shock mounts on the opposite side of the shock using the included M10 bolts. See Pho­tos 2 and 3.
4. Locate the end links and assemble with the poly bushings and 9/16” jam nut as in Diagram below. Insert the 3/4” ID hourglass bushings and matching inserts in the loops of the male end link that will attach to the frame rail. Insert the 5/8” ID hourglass bushings and matching inserts in the loops of the female end link that will attach to the sway bar. Lubricate hourglass bushings and insert first and then lubricate the outside and insert sleeve.
5. Installation of driver side end link will be easer if bracket in Photo 4 below is unbolted from fuel tank support.
DO NOT DISCONNECT BRAKE LINES OR ELECTRICAL CONNECTIONS, ONLY UNBOLT THE BRACKET TO ALLOW EASIER ACCESS TO END LINK BOLT ON DRIVER SIDE.
Removal of stock end link and installation of new end link on driver side will be easier if this bracket is unbolted and moved away from frame rail. Do not disconnect hoses or electrical lines. Take care not to damage brake line or hoses. Replace bracket after installing end link.
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