Hellwig 7232 User Manual

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559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
FRONT STABILIZER BAR MONACO RR8R CHASSIS
Thank you for purchasing a quality Hellwig Product.
1 2
NOTE U-BOLT MOUNTING ON DRIVERS SIDE
BACKING PLATE
3 4
7232 ( R-7232 ) 12/14/04
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559-734-7451 800-367-5480 FAX 559-734-7460
TORQUE TABLE
BOLT SIZE: 3/8” = 20-30 ft. lbs. – 7/16” = 35-45 ft. lbs. – ½” = 50-70 ft. lbs. – 9/16” = 70-90 ft. lbs.
SAFETY: BEFORE STARTING YOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND
CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST BAR, THE WEIGHT OF THE
VEHICLE MUST BE ON THE SUSPENSION, AS IF DRIVING DOWN THE ROAD.
DO NOT RAISE VEHICLE BY FRAME.
NOTE: THIS FRONT SWAY BAR IS DESIGNED TO MOUNT ON THE FRONT CROSSMEMBER
WITH THE ARMS FACING THE FRONT OF THE VEHICLE.
1. Install the D-shaped poly bushings on the sway bar in as close a mounting position as in photo one ( 1 ).
2. Install the 10” square U-bolts over the vehicles frame with the legs pointing down. Install the frame mounting brackets with mounting hardware provided. Leave loose at this time to allow for adjustment later. Take note on the mounting of the U-bolts on the drivers side. See photo ( 3 ). Take care as to not damage any electrical wires or hoses that run through the frame.
3. Install the shorter square U-bolts on the vehicles crossmember in as close a position to match the D-bushings installed on the sway bar. Install the backing plates on the U-bolts. Raise the sway bar, align the U-bolts to match the D-bushings. Install the U­plates over the D-bushing and tighten with the mounting hardware provided. Leave
loose at this time to allow for adjustment later. See photo ( 4 ).
4. Install the hanger brackets on the arms of the sway bar. Raise the arms of the sway bar and attach to the mounted frame brackets. Align the hanger brackets to be straight up and down as in photo ( 2 ).
5. With the sway bar properly fitted on the crossmember and on the vehicles frame. Torque all mounting components to the specified rates. Double check and make sure that no wires or hoses will be damaged during the installation.
ATTENTION INSTALLER: PLEASE MAKE SURE CUSTOMER RECEIVES THIS
INSTRUCTION SHEET, ALL IMPORTANT NOTE CARDS,
WARNING CARDS AND THE WARRANTY FORM.
7232 ( R-7232 ) 12/14/04
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559-734-7451 800-367-5480 FAX 559-734-7460
PARTS LIST FSB # 7232
MONACO M/H CHASSIS
PART # QTY DESCRIPTION
20217232 1 1-5/8” SWAY BAR ( UPDATED WITH BUSHINGS )
20907232 1 COMPLETION KIT # 7232
118000030 4 1/2” X 3-1/2” X 10” SQUARE U-BOLT 118000031 2 1/2” X 5-1/8” X 4-1/4” SQUARE U-BOLT 20800148 2 U-PLATE BRACKET 20800070 2 BACKING PLATE BRACKET 111000154 2 1-5/8” BLACK POLY BUSHING 20800487 2 WELDED HANGER BRACKET 20800071 2 FRAME BRACKET
125020008 1 SMALL PARTS BAG # BG-008
102529114 12 1/2" X .137 HARDENED FLAT WASHER 105521044 24 1/2” HEX NUT 101500138 4 5/8” X 3-3/4” CAP SCREW 107700058 4 5/8" LOCK NUT 102500137 4 5/8” X 1-3/4” OD X 3/16” THICK FLAT WASHER
135007232 1 INSTRUCTION SHEET ( R-7232 )
7232 12/14/04
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