Harman Kardon AVR-510 Service manual

harman/kardon
AVR510
A/V DOLBY DIGITAL RECEI VER
SERVICE MANUAL
LEAKAGE TESTING…………….…....……....3
BASIC SPECIFICATIONS……….……….…..4 FRONT PANEL CONTROLS…….…….…….5 REAR PANEL CONNECTIONS……..………9 REMOTE CONTROL FUNCTIONS…….…..11 TROUBLESHOOTING GUIDE……….…..…14 PROCESSOR RESET……….………….…..14
IDLE CURRENT/TUNER ALIGNMENT…....15
UNIT EXPLODED VIEW………………..…..16 EXPLODED VIEW PARTS LIST…………...17 SERVICE BULLETIN HK2001-01………….18
harman/kardon, Inc. 250 Crossways Park Dr. Woodbur y, New York 11797 Rev4 – 6/ 2005
CONTENTS
SERVICE BULLETIN HK2001-03…………..20 SERVICE BULLETIN HK2003-02…………..21 SERVICE BULLETIN HK2003-07…………..22 TECH TIP HKTT2002-01…………………….24 TECH TIP HKTT2003-01…………………….26 BLOCK DIAGRAMS…………..………………27 PCB DRAWINGS……………………..………29 ELECTRICAL PARTS LIST………………….41 SEMICONDUCTOR PINOUTS………..…….62 SCHEMATICS……………………………..…111 WIRING DIAGRAM…………………………..129 PACKAGE…………………………………….132
AVR510 harman/kardon
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Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and
semiconductor "chip" components.
The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on
your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to
prevent electrostatic charge build-up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges
sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement
ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the
chassis or circuit assembly into which the device will be installed.
CAUTION :
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together
or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
Each precaution in this manual should be followed during servicing.
Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with
, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the
parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably
insulated from the supply circuit before retuming the product to the customer.
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Before returning the unit to the user, perform the following safety checks :
1. Inspect all lead dress to make certain that
leads are not pinched or that hardware is not
lodged between the chassis and other metal
parts in the unit.
2. Be sure that any protective devices such as
nonmetallic control knobs, insulating fish-
papers, cabinet backs, adjustment and
compartment covers or shields, isolation
resistor-capacity networks, mechanical
insulators, etc. Which were removed for the
servicing are properly re-installed.
3. Be sure that no shock hazard exists ; check for leakage
current usingSimpson Model 229 Leakage Tester, standard
equipment item No. 21641, RCA Model WT540A or use
alternate method as follows : Plug the power cord directly
Into a 120 volt AC receptacle (do not use an Isolation
Transformer for this test). Using two clip leads, connect a
1500 ohms,10watt Resistor paralleledby a 0.15uFcapacitor,in series withall exposed metalcabinet parts anda known earthground, such
as a water pipe or conduit. Use a VTVM or VOM with 1000 ohms per volt, or higher sensitivity to measure the AC voltage drop across the
resistor. (See diagram) Move the resistor connection to each exposed metal part having a return path to the chassis (antenna, metal,
cabinet, screwheads, knobsand controlshafts, escutcheon, etc.) and measure theAC voltagedrop across the resistor. (This test should be
performed withthe 0.35 volt RMS or more is excessiveand indicates apotential shock hazard which must be corrected beforereturning the
unit to the owner.
4 SPECIFICATIONS
Technical Specifications
Audio Section
Stereo Mode Continuous Average Power (FTC)
80 Watts per channel, 20Hz–20kHz, @ < 0.07% THD, both channels driven into 8 ohms
Five-Channel Surround Modes Power Per Individual Channel
Front L&R channels: 70 Watts per channel @ < 0.07% THD, 20Hz–20kHz into 8 ohms
Center channel: 70 Watts @ < 0.07% THD,20Hz–20kHz into 8 ohms
Surround channels: 70 Watts per channel @ < 0.07% THD, 20Hz–20kHz into 8 ohms
Input Sensitivity/Impedance
Linear (High-Level) 200mV/47k ohms Signal-to-Noise Ratio (IHF-A) 95dB Surround System Adjacent Channel Separation
Analog Decoding 40dB
(Pro Logic, etc.)
Dolby Digital (AC-3) 55dB
DTS 55dB Frequency Response
@ 1W (+0dB,–3dB) 10Hz – 100kHz High Instantaneous
Current Capability (HCC) ±35 Amps Transient Intermodulation
Distortion (TIM) Unmeasurable Rise Time 16µsec Slew Rate 40V/µsec
FM T uner Section
Frequency Range 87.5–108MHz
Usable Sensitivity IHF 1.3 µV/ 13.2dBf
Signal-to-Noise Ratio Mono/Stereo 70/68dB
Distortion Mono/Stereo 0.2/0.3%
Stereo Separation 40dB @ 1kHz
Selectivity ±400kHz,70dB
Image Rejection 80dB
IF Rejection 90dB
Tuner Output Level 1kHz, ±75kHz Dev 500mV
AM T uner Section
Frequency Range 520–1710kHz Signal-to-Noise Ratio 45dB Usable Sensitivity Loop 500 µV Distortion 1kHz, 50% Mod 0.8% Selectivity ±10kHz,30dB
Video Section
Television Format NTSC Input Level/Impedance 1Vp-p /75 ohms Output Level/Impedance 1Vp-p/75 ohms Video Frequency
Response 10Hz–8MHz (–3dB)
General
Power Requirement AC 120V/60Hz Power Consumption 78W idle, 694W maximum
(2 channels driven)
Dimensions (Max)
Width 17.3 inches (440mm) Height 6.5 inches (165mm) Depth 17.1 inches (435mm)
Weight 35 lb (15.9 kg)
Depth measurement includes knobs,buttons and terminal connections. Height measurement includes feet and chassis. All features and specifications are subject to change without notice.
Harman Kardon is a registered trademark,and Power for the Digital Revolution is a trademark,of Harman Kardon, Inc.
is a trademark of Harman International Industries,Inc. (Patent No.5,386,478).
*Manufactured under license from Dolby Laboratories. “Dolby,”“Pro Logic,”“AC-3”and the Double-D symbol are
trademarks of Dolby Laboratories.Confidential Unpublished Works.©1992 –1999 Dolby Laboratories, Inc. All rights reserved.
DTS and DTS Surround are trademarks of Digital Theater Systems,Inc. UltraStereo is a trademark of UltraStereo Corp. VMAx is a registered trademark of Harman International Industries,Inc., and is an
implementation of Cooper Bauck Transaural Stereo under patent license. Logic 7 is a registered trademark of Lexicon,Inc. Crystal is a registered trademark of Cirrus Logic Corp. HDCD system manufactured under license from Pacific Microsonics,Inc.This product is
covered by one or more of the following: In the USA: 5,479,168;5,638,074; 5,640,161;5,808,574; 5,838,274; 5,854,600; 5,864,311; 5,872,531; and in Australia:669114. Other patents pending.
AVR510 harman/kardon
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5 FRONT PANEL CONTROLS
1 Main Power Switch: Press this button to apply power to the AVR 510.When the switch is pressed in, the unit is placed in a Standby mode,as indicated by the amber Power
Indicator 3 surrounding the System Power Control 2. This button MUST be
pressed in to operate the unit.To turn the unit off and prevent the use of the remote control, this switch should be pressed until it pops out from the front panel so that the word “OFF” may be read at the top of the switch.
NOTE:This switch is normally left in the “ON” position.
2 System Power Control:When the Main Power Switch1is “ON,”press this button
to turn on the AVR 510;press it again to turn
the unit off.Note that the Power Indicator
3
surrounding the switch will turn green
when the unit is on. 3 Power Indicator:This LED will be lit in
amber when the unit is in the Standby mode to signal that the unit is ready to be turned on. When the unit is in operation,the indicator will turn green.
4 Headphone Jack:This jack may be used to listen to the AVR 510’s output through a pair of headphones.Be certain that the headphones have a standard
1
/4" stereo phone plug.Note that the main room speakers will automatically be turned off when the headphone jack is in use.
5 Selector Buttons: When you are establish- ing the AVR 510’s configuration settings,use these buttons to select from the choices available, as shown in the Main Information Display Û or the on-screen displays.
6 Tone Mode: Pressing this button enables or disables the Bass and Treble tone controls. When the button is pressed so that the words TONE IN appear in the Main Information
Display Û, the settings of the Bass & and Treble ( controls may be used to adjust the
output signals.When the button is pressed so that the words TONE OUT appear in the Main Information Display Û,the output signal will be “flat,”without any bass or treble alter­ation, no matter how the actual Bass and
Treble controls &( are adjusted.
Front Panel Controls
1 Main Power Switch 2 System Power Control 3 Power Indicator 4 Headphone Jack 5 Selector Buttons 6 Tone Mode 7 Surround Mode Selector 8 Tuning Selector 9 Tuner Band Selector ) Preset Stations Selector
! Input Source Selector @ FM Mode Selector # Digital Optical 3 Input $ Input/Output Status Indicator % Digital Coax 3 Jack ^ Video 4 Input Jacks & Bass Control * Balance Control ( Treble Control Ó Volume Control
Ô Set ButtonInput Indicators Ò Delay Ú Digital Input Selector Û Main Information Display Ù Channel Select Button ı Speaker Select Button ˆ Test T one Selector ˜ Surround Mode Indicators ¯ Remote Sensor Window
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COAXIAL
THEATER
5 CH STEREO
HALL 12
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PRO LOGIC
DIGITAL
NIGHT
MULTI
OPTICAL
ANALOG
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6 FRONT PANEL CONTROLS
Front Panel Controls
7 Surround Mode Selector: Press this but- ton to change the surround mode by scrolling through the list of available modes.Note that depending on the type of input, some modes are not always available.(See page 27 for more information about surround modes.)
8 Tuning Selector: Press the left side of the button to tune lower-frequency stations and the right side of the button to tune higher-frequency stations.When a station with a strong signal is reached, the TUNED indicator W will be lit in the Main Information Display Û .
To tune manually, tap the button lightly and note that the tuner will step up one frequency increment per button press.When the button is held for a few seconds you will note that the unit will quickly search the frequency band. Release it once the fast tuning starts; the tuner will automatically scan for the next station with an acceptable signal and then stop.
9 Tuner Band Selector: Pressing this button will automatically switch the AVR 510 to the Tuner mode.Pressing it again will switch between the AM and FM frequency bands. (See page 30 for more information on the tuner.)
) Preset Stations Selector: Press this button to scroll up or down through the list or stations that have been entered into the preset memory.(See page 30 for more information on tuner programming.)
! Input Source Selector: Press this button to change the input by scrolling up or down through the list of input sources.
@ FM Mode Selector: Press this button to select Auto or Manual tuning.When the button is pressed so that the AUTO indicator X lights, the tuner will search for the next station with an acceptable signal when the Tuning Selector
8u
é
is pressed.When the button is pressed so that the AUTO indicator X is not lit, each press of the Tuning Selector 8u
é
will increase the frequency.(See page 30 for more information on using the tuner.)
# Digital Optical 3 Input: Connect the opti- cal digital output of an audio or video product to this jack.When the input is not in use,be certain to keep the plastic cap installed to avoid dust contamination that might degrade future performance.
$ Input/Output Status Indicator: These LED indicators will normally light green to show that the front panel Video 4 A/V jacks or the Coaxial 3 digital jack is operating as an input. When either of these jacks has been configured for use as an output, the indicator will turn red to show that the jack may be used for recording. (See page 20 for more information on configur­ing the front panel jacks as outputs,rather than inputs.)
% Digital Coax 3 Jack:This jack is normally used for connection to the output of portable audio devices,video game consoles or other products that have a coax digital jack. It may also be configured as an output jack, to feed a digital signal to a CD-R, MiniDisc or other digi­tal recording device.(See page 31 for informa­tion on configuring the Digital Coax 3 Jack to an output.)
^ Video 4 Input Jacks: These audio/video jacks may be used for temporary connection to video games or portable audio/video products such as camcorders and portable audio players.
& Bass Control: Turn this control to modify the low-frequency output of the left/right chan­nels by as much as ±10dB.Set this control to a suitable position for your taste or room acoustics.
* Balance Control: Turn this control to change the relative volume for the front left/right channels.
NOTE: For proper operation of the surround modes this control should be at the midpoint, or “12 o’clock”,position.
( Treble Control:Turn this control to modify the high-frequency output of the left/right chan­nels by as much as ±10dB.Set this control to a suitable position for your taste or room acoustics.
Ó Volume Control:Turn this knob clockwise to increase the volume,counterclockwise to decrease the volume.If the AVR 510 is muted, adjusting volume control will automatically release the unit from the silenced condition.
Ô Set Button: When making choices during the setup and configuration process,press this button to enter the desired setting as shown in the Main Information Display Û into the AVR 510’s memory.
Input Indicators: A green LED will light in front of the input that is currently being used as the source for the AVR 510.
Ò Delay: Press this button to begin the sequence of steps required to enter delay time settings.(See page 21 for more information on delay times.)
Ú Digital Input Selector: When playing a source that has a digital output, press this button to select between the Optical # and Coaxial % Digital inputs. (See page 28 for more information on digital audio.)
Û Main Information Display: This display delivers messages and status indications to help you operate the receiver.(See pages 7 & 8 for a complete explanation of the Information Display.)
Ù Channel Select Button: Press this button to begin the process of trimming the channel output levels using an external audio source. (For more information on output level trim adjustment, see page 31.)
ı Speaker Select Button: Press this button to begin the process of selecting the speaker positions that are used in your listening room. (See page 22 for more information on setup and configuration.)
ˆ Test Tone Selector: Press this button to begin the process of adjusting the channel out­put levels using the internal test tone as a ref­erence.(For more information on output level adjustment, see page 23.)
˜ Surround Mode Indicators: A green LED will light in front of the surround mode that is currently in use.
¯ Remote Sensor Window: The sensor behind this window receives infrared signals from the remote control.Aim the remote at this area and do not block or cover it unless an external remote sensor is installed.
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31
7 FRONT PANEL INFORMATION DISPLAY
Front Panel Information Display
COAXIAL
THEATER
5 CH STEREO
HALL 12
3
-
STEREO
PRO LOGIC
DIGITAL
DTS
DOLBY D
PCM MP3
NIGHT
MULTI
OPTICAL
ANALOG
OSD
LFE
0CL0
1 2 3
1 2 3
MEMORY PRESET
SLEEP
AUTO
5.1 LOGIC 7 CM
VMAx NF
MUTE
TUNED ST
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A Bitstream Indicators B Optical Source Indicators C DTS Mode Indicator D Dolby Digital Indicator E Coaxial Source Indicators F Dolby Pro Logic Indicator G Analog Input Indicator H Dolby 3 Stereo Indicator I VMAx Mode Indicator
J 5-Channel Stereo Indicator K Logic 7 Mode Indicators L Hall Mode Indicators M OSD Indicator N Theater Mode Indicator O Night Mode Indicator P Multiroom Indicator Q Speaker/Channel Input Indicators R Preset Number/Sleep Timer
S Preset Indicator T Sleep Indicator U Memory Indicator V Stereo Indicator W Tuned Indicator X Auto Indicator Y Main Information Display Z Mute Indicator
A Bitstream Indicators: When the input is a
digital source,one of these indicators will light to display the specific type of data signal in use.
B Optical Source Indicators: These indica- tors light to show when an Optical Digital Input has been selected.
C DTS Mode Indicator: This indicator lights when a DTS-encoded source is playing.
D Dolby Digital Indicator: This indicator lights when a Dolby Digital source is being played.
E Coaxial Source Indicators:These indica- tors light to show when a Coaxial Digital Input has been selected.
F Dolby Pro Logic Indicator: This indicator lights when the Dolby Pro Logic mode has been selected.
G Analog Input Indicator: This indicator lights when an analog input source has been selected.
H Dolby 3 Stereo Indicator: This indicator lights when the Dolby 3 Stereo Mode has been selected.
I VMAx Mode Indicator: This indicator lights when the VMAx mode is in use. VMAx F appears when the Far Field VMAx mode is selected; VMAx N appears when the Near Field VMAx mode is selected.(See page 27 for a description of the VMAx modes.)
J 5-Channel Stereo Indicator: This indica- tor lights when the 5-Channel Stereo mode has been selected.
K Logic 7 Mode Indicators: These indica- tors light when the Logic 7 mode is in use. LOGIC 7C appears for the Cinema version of Logic 7, LOGIC 7M appears for the Music version of Logic 7. (See page 27 for a description of the Logic 7 Modes.)
L Hall Mode Indicators: These indicators light when one of the Hall modes has been selected.
M OSD Indicator: When the OSD system is in use,this indicator lights to remind you that the other indicators in this display do not function when the On Screen Display is being used.
N Theater Mode Indicator: This indicator lights to show that the Theater mode is in use.
O Night Mode Indicator: This indicator lights when the AVR 510 is in the Night mode, which preserves the dynamic range of digital program material at low volume levels.
P Multiroom Indicator:This indicator lights when the multiroom system is active.Note that it will remain lit when the multiroom system is in use even though the main room system is in the Standby mode and all other indicators are dark. (See page 35 for more information on the Multiroom system.)
Q Speaker/Channel Input Indicators: These indicators are multipurpose,indicating either the speaker type selected for each channel or the incoming data-signal configuration.The left, center,right, right surround and left surround speaker indicators are composed of three boxes, while the subwoofer is a single box.The center box lights when a “Small”speaker is selected, and the two outer boxes light when “Large” speakers are selected.When none of the boxes are lit for the center,surround or subwoofer channels,no speaker has been selected for one of those positions.(See page 22 for more infor­mation on configuring speakers.) The letters inside each of the center boxes display the active input channels.For standard analog inputs,only the L and R will light, indicating a stereo input. When a digital source is playing, the indicators will light to display the channels being received at the digital input.When the letters flash,the digital input has been interrupted. (See pages 23 & 29 for more information on the Channel Indicators.)
R Preset Number/Sleep Timer:When the tuner is in use,these numbers indicate the spe­cific preset memory location in use.(See page 31 for more information on preset stations.) When the Sleep function is in use,these num­bers show how many minutes remain before the unit goes into the Standby mode.
AVR510 harman/kardon
8 FRONT PANEL INFORMATION DISPLAY
Front Panel Information Display
S Preset Indicator: This indicator lights when the tuner is in use to show that the Preset Number/Sleep Timer R is showing the sta- tion’s preset memory number. (See page 31 for more information on tuner presets.)
T Sleep Indicator: This indicator lights when the Sleep function is in use.The numbers in the Preset Number/Sleep Timerindicator will show the minutes remaining before the AVR 510 goes into the Standby mode.(See page 26 for more information on the Sleep function.)
U
Memory Indicator: This indicator flashes when entering presets and other information into the tuner’s memory.
V Stereo Indicator: This indicator lights when an FM station is being tuned in stereo.
W
Tuned Indicator:
This indicator lights when a station is being received with sufficient signal strength to provide acceptable listening quality.
X Auto Indicator: This indicator lights when the tuner’s Auto mode is in use.
Y Main Information Display: This display shows messages relating to the status,input source,surround mode,tuner,volume level or other aspects of the AVR 510’s operation.
Z Mute Indicator: This indicator lights to remind you that the AVR 510’s output has been silenced by pressing the Mute button
˚
. Press the Mute button again to return to the previously selected output level.
AVR510 harman/kardon
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9 REAR PANEL CONNECTIONS
Rear Panel Connections
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HDCD®, High Definitioni Compatible Digital and Pacific Microsonics™ are either registered trademarks or trademarks of Pacific Microsonics, Inc. In the United States and/or other countries. HDCD system manufactured under license from Pacific Microsonics, Inc. This product is covered by one or more of the following: in the USA: 5,479,168, 5,638,074, 5,640,161, 5,808,574, 5,838,274, 5,854,600, 5,864,311, 5,872,531, and in Australia: 669114. Other patents pending.
¡ Tape InputsTape Outputs £ Video 1 Audio Inputs ¢ AM AntennaVideo 1 Audio Outputs
§ DVD Audio InputsFM Antenna
CD Inputs ª 6-Channel Direct InputsMultiroom OutputsAmplifier Inputs ¤ Preamp OutputsSubwoofer OutputVideo Monitor Outputs
Speaker OutputsSwitched AC Accessory OutletUnswitched AC Accessory Outlet ° AC Power Cord
· Component Video Outputs a Video 2 Component Video Inputs b DVD Component Video Inputs c Remote IR Output d Remote IR Input e Multiroom IR Input f DVD Video Inputs g Video 1 Video Outputs h Video 3 Video Inputs i Video 2 Video Inputs
j Video 2 Video Outputs k Video 1 Video Inputs
Optical Digital Inputs Coaxial Digital Inputs Digital Audio Outputs Video 3 Audio Inputs Video 2 Audio Inputs VIdeo 2 Audio Outputs
AVR510 harman/kardon
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32 33
34 35
36
10 REAR PANEL CONNECTIONS
Rear Panel Connections
¡ Tape Inputs: Connect these jacks to the PLAY/OUT jacks of an audio recorder.
Tape Outputs: Connect these jacks to the RECORD/INPUT jacks of an audio recorder.
£ Video 1 Audio Inputs: Connect these jacks to the PLAY/OUT audio jacks on a VCR or other video source.
¢ AM Antenna: Connect theAM loop antenna supplied with the receiver to these terminals.If an externalAM antennais used,make connections to the AM and GND terminals in accordance with the instructions supplied with the antenna.
Video 1 Audio Outputs: Connect these jacks to the RECORD/INPUT audio jacks on a VCR.
§ DVD Audio Inputs: Connect these jacks to the analog audio jacks on a DVD or other video source.
FM Antenna: Connect the supplied indoor or an optional external FM antenna to this terminal.
CD Inputs: Connect these jacks to the out- put of a compact disc player or CD changer.
ª 6-Channel Direct Inputs: If an external digital audio decoder is used, connect the out­puts of that decoder to these jacks.
Multiroom Outputs: Connect these jacks to an optional audio power amplifier to listen to the source selected by the mulitroom system in a remote room.
Amplifier Inputs: When the jumper pins that link the Preamp Outputs ¤ with these inputs are removed, these jacks may be used to connect an external source or the AVR 510’s multiroom system to the internal amplifiers. (See page 17 for more information on using these connections.)
¤ Preamp Outputs: When the jumper pins that link the Amplifier Inputs with these outputs are removed, these jacks may be con­nected to an external power amplifier.
Subwoofer Output: Connect this jack to the line-level input of a powered subwoofer. If an external subwoofer amplifier is used, con­nect this jack to the subwoofer amplifier input.
Video Monitor Outputs: Connect this jack to the composite or S-Video input of a TV monitor or video projector to view the on-screen
menus and the output of any standard video source selected by the receiver’s video switcher.
Speaker Outputs: Connect these outputs to the matching + or – terminals on your left and right surround speakers. When making speaker connections always make certain to maintain correct polarity by connecting the red (+) terminals on the AVR 510 to the red (+) ter­minals on the speakers and the black (–) termi­nals on the AVR 510 to the black (–) terminals on the speakers.See page 15 for more informa­tion on speaker polarity.
Switched AC Accessory Outlet: This outlet may be used to power any device you wish to have turned on when the AVR 510 is turned on with the System Power Control button 2.
Unswitched AC Accessory Outlet: This outlet may be used to power any AC device. The power will remain on at this outlet regard­less of whether the AVR 510 is on or off.
Note: The total power consumption of all devices connected to the accessory outlets should not exceed 100 watts.
° AC Power Cord: Connect the AC plug to an unswitched AC wall output.
· Component Video Outputs: Connect these outputs to the component video inputs of a video projector or monitor.When a source connected to one of the two Component Video Inputs ab is selected the signal will be sent to these jacks.
a Video 2 Component Video Inputs:
Connect the Y/Pr/Pb component video outputs of a set top converter box or other video prod­uct to these jacks.
b DVD Component Video Inputs: Connect the Y/Pr/Pb component video outputs of a DVD player to these jacks.
c Remote IR Output: This connection per- mits the IR sensor in the receiver to serve other remote controlled devices.Connect this jack to the “IR IN”jack on Harman Kardon (or other compatible) equipment.
d Remote IR Input: If the AVR 510’s front- panel IR sensor is blocked due to cabinet doors or other obstructions,an external IR sensor may be used. Connect the output of the sensor to this jack.
e Multiroom IR Input:Connect the output of an IR sensor in a remote room to this jack to operate the AVR 510’s multiroom control system.
f DVD Video Inputs: Connect these jacks to the composite or S-Video output jacks on a DVD or other video source.
g Video 1 Video Outputs: Connect these jacks to the RECORD/INPUT composite or S-Video jack on a VCR.
h Video 3 Video Inputs: Connect these jacks to the PLAY/OUT composite or S-Video jacks on a VCR or other video source.
i Video 2 Video Inputs: Connect these jacks to the PLAY/OUT composite or S-Video jacks on a VCR or other video source.
j Video 2 Video Outputs: Connect these jacks to the RECORD/INPUT composite or S-Video jacks on a VCR.
k Video 1 Video Inputs: Connect these jacks to the PLAY/OUT composite or S-Video jacks on a VCR or other video source.
Optical Digital Inputs: Connect the opti­cal digital output from a DVD player, HDTV receiver, LD player or CD player to these jacks. The signal may be either a Dolby Digital signal, a DTS signal or a standard PCM digital source.
Coaxial Digital Inputs: Connect the coax digital output from a DVD player,HDTV receiver, LD player or CD player to these jacks.The signal may be either a Dolby Digital signal, DTS signal or a standard PCM digital source.Do not con­nect the RF digital output of an LD player to these jacks.
Digital Audio Outputs: Connect these jacks to the matching digital input connector on a digital recorder such as a CD-R or MiniDisc recorder.
Video 3 Audio Inputs:Connect these jacks to the PLAY/OUT audio jacks on a VCR or other video source.
Video 2 Audio Inputs:Connect these jacks to the PLAY/OUT audio jacks on a VCR or other video source.
Video 2 Audio Outputs:Connect these jacks to the RECORD/INPUT audio jacks on a VCR or other video source.
AVR510 harman/kardon
31
32
33
34
35
36
11 MAIN REMOTE CONTROL FUNCTIONS
Main Remote Control Functions
POWER
MUTE
AVR
AM/FM
VCR
6 CH.
OFF
ON
SLEEP
T/V
SURR.
M-ROOM
CH.
G
U
I
D
E
C
H
.
E
X
I
T
D
I
G
I
T
A
L
M
E
N
U
S
P
K
R
P
R
E
V
.
C
H
.
D
E
L
A
Y
SET
TUN-M
MEM
D.SKIP
OSD
DIRECT
TUNING
PRESET
CLEAR
DWN
UP
TEST
NIGHT
510
SKIP
a
bc
d
e
f
g
h
i
j
k
l
m
n
p
o
q
n
s
r
t
u
v
w
`
32
30
29
DVD
CD
TAPE
VID 2
TV
CBL/SAT
VID 4VID 1
VID 3
SPLLEARN
1
2
3
4
7
6
5
9
0
8
M2
M3
M4
M1
28
VOL.
37
36
35
34
33
31
38
z
x
y
39
40
TM
LIGHT
a Power On Button b IR T r ansmitter Window c Program/SPL Indicator d Power Off Button e Input Selectors f AVRSelector g AM/FM Tuner Select h Learn Button i Test Button j Sleep Button k Surround Mode Selector l Night Mode m Channel Select Button n
⁄/¤
Buttons
o
Button
p Set Button q Digital Select r Numeric Keys s Tuner Mode t Direct Button u Tuning Up/Down v OSD Button w Macro Buttons x Transport Controls y Skip Up/Down Buttons z Disc Skip Buttons ` Preset Up/Down
28
Clear Button
29
Memory Button
30
Delay/Prev.Ch.
31
Button
32
Speaker Select
33
Multiroom
34
Volume Up/Down
35
TV/Video Selector
36
SPL Indicator Select
37
6-Channel Direct Input
38
Mute
39
EzSet Sensor Microphone
40 Light Button
NOTE:The function names shown here are each button’s feature when used with the AVR510. Most buttons have additional functions when used with other devices.See pages 41–42 for a list of these functions.
AVR510 harman/kardon
12 MAIN REMOTE CONTROL FUNCTIONS
Main Remote Control Functions
IMPORTANT NOTE:The AVR 510’s remote
may be programmed to control up to eight devices,including the AVR 510. Before using the remote,it is important to remember to press the Input Selector button e that corresponds to the unit you wish to operate.In addition, the AVR 510’s remote is shipped from the factory to operate the AVR 510 and most Harman Kardon CD or DVD players and cassette decks.The remote is also capable of operating a wide vari­ety of other products using the control codes that are part of the remote.Before using the remote with other products,follow the instruc­tions on pages 36–40 to program the proper codes for the products in your system.
It is also important to remember that many of the buttons on the remote take on different functions,depending on the product selected using the Device Control Selectors.The descrip­tions shown here primarily detail the functions of the remote when it is used to operate the AVR 510.(See page 40 for information about alternate functions for the remote’s buttons.)
a Power On Button: Press this button to turn on the power to a device selected by press­ing one of the Input Selectors e.
b IR Tr ansmitter Window:Point this win- dow towards the AVR 510 when pressing buttons on the remote to make certain that infrared com­mands are properly received.
c Program/SPL Indicator:This three-color indicator is used to guide you through the process of programming the remote or learning commands from a remote into the AVR 510’s remote code memory and it is also used as a level indicator when using the remote’s EzSet capabilities.(See page 23 for more information on setting output levels,and see page 36 for information on programming the remote.)
d Power Off Button: Press this button to place the AVR 510 or a selected device in the Standby mode.Note that this will turn off the main room functions,but if the Multiroom sys­tem is activated,it will continue to function.
e Input Selectors: Pressing one of these buttons will perform three actions at the same time.First, if the AVR510 is not turned on, this will power up the unit. Next, it will select the source shown on the button as the input to the AVR510. Finally,it will change the remote con­trol so that it controls the device selected.After pressing one of these buttons you must press the AVR Selector button f again to oper­ate the AVR 510’s functions with the remote.
f AVR Selector: Pressing this button will switch the remote so that it will operate the AVR510’s functions. If the AVR510 is in the Standby mode,it will also turn the AVR 510 on.
g AM/FM Tuner Select: Press this button to select the AVR 510’s tuner as the listening choice.Pressing this button when the tuner is already in use will select between the AM and FM bands.
h Learn Button: Press this button to begin the process of “learning”the codes from another product’s remote into the AVR 510’s remote. (See page 37 for more information on using the remote’s learning function.)
i Test Button: Press this button to begin the sequence used to calibrate the AVR 510’s output levels.(See page 23 for more information on calibrating the AVR 510.)
j Sleep Button: Press this button to place the unit in the Sleep mode.After the time shown in the display,the AVR 510 will auto­matically go into the Standby mode.Each press of the button changes the time until turn-off in the following order:
Note that this button is also used to change channels on your TV when the TV is selected.
When the AVR 510 remote is being programmed with the codes to operate another device,this button is also used in the “Auto Search” process. (See page 36 for more information on program­ming the remote.)
k Surround Mode Selector: Press this button to begin the process of changing the surround mode.After the button has been pressed, use the
⁄/¤
buttons n to select the desired surround mode.(See page 28 for more information.) Note that this button is also used to tune channels when the TV is selected using the device Input Selector e. When the AVR 510 remote is being pro­grammed with the codes of another device,this button is also used in the “Auto Search” process.(See page 36 for more information on programming the remote.)
l Night Mode: Press this button to activate the Night mode.This mode is available in spe­cially encoded digital sources,and it preserves
dialog (center channel) intelligibility at low volume levels.
m Channel Select Button:This button is used to start the process of setting the AVR 510’s output levels to an external source.Once this but­ton is pressed,use the
⁄/¤
buttons n to
select the channel being adjusted, then press the
Set button p,followed by the
⁄/¤
buttons again,to change the level setting. (See page 31 for more information.)
n
⁄/¤
Buttons:These are multi-purpose buttons.They will be used most frequently to select a surround mode.To change the surround mode,first press the Surround Mode
¤
selector k.Next press these buttons to scroll up or down through the list of surround modes that appear in the Main Information Display
25
.. These buttons are also used to increase or decrease output levels when configuring the unit with either the internal test tone or an external source.They are also used to enter delay time settings after the Delay button has been pressed.
o
Button:This button is used to change the menu selection or setting during some of the setup procedures for the AVR 510.
p Set Button:This button is used to enter settings into the AVR 510’s memory.It is also used in the setup procedures for delay time, speaker configuration and channel output level adjustment.
q Digital Select: Press this button to assign one of the digital inputs #%to a source. (See page 28 for more information on using digital inputs.)
r Numeric Keys:These buttons serve as a ten-button numeric keypad to enter tuner preset positions.They are also used to select channel numbers when TV has been selected on the remote,or to select track numbers on a CD, DVD or LD player, depending on how the remote has been programmed.
s Tuner Mode: Press this button when the tuner is in use to select between automatic tuning and manual tuning.When the button is pressed so that the AUTO indicator X goes out, pressing the Tuning buttons u8
will move the frequency up or down in single­step increments.When the FM band is in use, pressing this button when a station’s signal is weak will change to monaural reception.(See page 30 for more information.)
AVR510 harman/kardon
90
min80min70min60min50min
30
40
min20min10min
min
OFF
30
13 MAIN REMOTE CONTROL FUNCTIONS
t Direct Button: Press this button when the tuner is in use to start the sequence for direct entry of a station’s frequency.After press­ing the button, simply press the proper Numeric Keys r to select a station. (See page 30 for more information on the tuner.)
u Tuning Up/Down:When the tuner is in use,these buttons will tune up or down through the selected frequency band. If the Tuner Mode button s@ has been pressed so that the AUTO indicator X is illuminated,pressing and holding either of the buttons for three seconds will cause the tuner to seek the next station with acceptable signal strength for quality reception. When the AUTO indicator X is NOT illumi­nated, pressing these buttons will tune stations in single-step increments.(See page 30 for more information.)
v OSD Button: Press this button to activate the On Screen Display (OSD) system used to set up or adjust the AVR 510’s parameters.
w Macro Buttons: Press these buttons to store or recall a “Macro”, which is a preprogrammed sequence of commands stored in the remote.(See page 37 for more information on storing and recalling macros.)
x Transport Controls:These buttons do not have any functions for the AVR 510, but they may be programmed for the forward/ reverse play operation of a wide variety of CD or DVD players,and audio or video cassette recorders.(See page 38 for more information.)
y Skip Up/Down Buttons: These buttons do not have a direct function with the AVR 510, but when used with a compatibly programmed CD or DVD changer they will change the disc currently being played in the changer.
z Disc Skip Buttons: These buttons have no direct function for the AVR 510,but they are often used when the remote is programmed to operate a CD or DVD changer to change the discs in the changer. (See page 38 for more information on using the remote with other devices.)
` Preset Up/Down:When the tuner is in use,press these buttons to scroll through the stations programmed into the AVR 510’s mem-
ory.When some source devices, such as CD players,VCRs and cassette decks, are selected using the device Input Selectors e, these buttons may function as Chapter Step or Track Advance.
Clear Button: Press this button to clear incorrect entries when using the remote to directly enter a radio station’s frequency.
Memory Button: Press this button to enter a radio station into the AVR 510’s preset memory.Once the MEMORY indicator U flashes,you have five seconds to enter a preset memory location using the Numeric Keys r. (See page 31 for more information.)
Delay/Prev Ch.: Press this button to begin the process for setting the delay times used by the AVR 510 when processing surround sound.After pressing this button, the delay times are entered by pressing the Set button
p and then using the
⁄/¤
buttons n to change the setting. Press the Set button p again to complete the process.(See page 21 for more information.)
Button: Press this button to change a setting or selection when configuring many of the AVR510’s settings.
Speaker Select: Press this button to begin the process of configuring the AVR 510’s bass management system for use with the type of speakers used in your system. Once the button has been pressed, use the
⁄/¤
buttons n to select the channel you wish to set up.Press the Set button p and then select another channel to configure. When all adjustments have been completed, press the Set button p twice to exit the settings and return to normal operation. (See page 22 for more information.)
Multiroom: Press this button to activate the multiroom system or to begin the process of changing the input or volume level for the sec­ond zone.(See page 35 for more information on the multiroom system.)
Volume Up/Down:Press these buttons to
raise or lower the system volume.
TV/Video Button: This button does not have a direct function on the AVR 510, but when used with a compatibly programmed VCR, DVD or satellite receiver that has a “TV/Video”function, pressing this button will switch between the output of the player or receiver and the external video input to that player. Consult the Owner’s Manual for your specific player or receiver for the details of how it implements this function.
SPL Indicator Select:This button acti­vates the AVR 510’s EzSet function to quickly and accurately calibrate the AVR510’s output levels.Press and hold the button for three sec­onds and then release it. Note that the test tone will begin circulating, and the Program/SPL Indicator c will change col- ors.During this sequence,EzSet will automati­cally adjust the output levels for all channels until they are equal, as shown by the Program/SPL Indicator lighting green for each channel. Press this button again when the adjustment is complete to turn off the test tone.(See page 23 for more information on EzSet.)
6-Ch. Direct Input: Press this button to select the component connected to the
6-Channel Direct Input ª as the source.
Mute: Press this button to momentarily
silence the AVR 510 or TV set being controlled, depending on which device has been selected. When the AVR 510 remote is being programmed to operate another device,this button is pressed with the Input Selector button e to begin the programming process.(See page 36 for more information on programming the remote.)
EzSetSensor Microphone: The sensor microphone for the EzSet microphone is behind these slots.When using the remote to calibrate speaker output levels using EzSet,be sure that you do not hold the remote in a way that cov­ers these slots.(See page 23 for more informa­tion on using EzSet.)
Light Button: Press this button to acti­vate the remote’s backlight for ease of use in darkened rooms.
Main Remote Control Functions
AVR510 harman/kardon
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29
30
31
32
33
34
35
36
37
38
39
40
14 TROUBLESHOOTING GUIDE
Troubleshooting Guide
SYMPTOM CAUSE SOLUTION
Unit does not function when Main • No AC Power • Make certain AC power cord is plugged into Power Switch is pushed a live outlet
• Check to see whether outlet is switch-controlled
Display lights,but no sound • Intermittent input connections • Make certain that all input and speaker connections or picture Mute is on are secure
• Volume control is down • Press Mute button
• Turn up volume control
Unit turns on, but front panel • Display brightness is turned off • Follow the instructions in the Display Brightness section display does not light up on page 33 so that the display is set to VFD FULL
No sound from any speaker; • Amplifier is in protection mode • Check speaker wire connections for shorts at receiver and light around power switch is red due to possible short speaker ends
• Amplifier is in protection mode • Contact your local Harman Kardon service depot due to internal problems
No sound from surround or • Incorrect surround mode • Select a mode other than Stereo center speakers • Input is monaural • There is no surround information from mono sources
• Incorrect configuration • Check speaker mode configuration
• Stereo or Mono program material • The surround decoder may not create center- or rear-channel
information from nonencoded programs
Unit does not respond to • Weak batteries in remote • Change remote batteries remote commands • Wrong device selected • Press the AVR selector
• Remote sensor is obscured • Make certain front panel sensor is visible to remote
or connect remote sensor
Intermittent buzzing in tuner • Local interference • Move unit or antenna away from computers,fluorescent
lights,motors or other electrical appliances
Letters flash in the channel indicator • Digital audio feed paused • Resume play for DVD display and digital audio stops • Check that Digital Input is selected
Processor Reset
In the rare case where the unit’s operation or the displays seem abnormal, the cause may involve the erratic operation of the system’s memory or microprocessor.
To correct this problem,first unplug the unit from the AC wall outlet and wait at least three minutes. After the pause, reconnect the AC power cord and check the unit’s operation.If the system still malfunctions,a system reset may clear the problem.
To clear the AVR 510’s entire system memory including tuner presets,output level settings,
delay times and speaker configuration data, first put the unit in Standby by pressing the System Power Control button 2. Next, press and hold the Tone Mode 6 and the FM Mode Selector @ buttons for three seconds.
The unit will turn on automatically and display the RESET message in the Main Information Display Y. Note that once you have cleared the memory in this manner,it is necessary to reestablish all system configuration settings and tuner presets.
NOTE:Resetting the processor will erase any configuration settings you have made for
speakers,output levels, surround modes,digital input assignments as well as the tuner presets. After a reset the unit will be returned to the factory presets,and all settings for these items must be reentered.
If the system is still operating incorrectly,there may have been an electronic discharge or severe AC line interference that has corrupted the memory or microprocessor.
If these steps do not solve the problem, consult an authorized Harman Kardon service depot.
AVR510 harman/kardon
AVR510 harman/kardon
15
AVR110/210/310/510 IDLE CURRENT ADJUSTMENT:
Turn main power on; let unit idle (no load) for 5 minutes.
Check points: White female connectors: WA401,WA402,WA403,WA601,WA602
Adjust – Variable resistors: VR401,VR402,VR501,VR601,VR602
21mV +/- 3mV.
to
Use caution not to short the two pins together in each connector.
After 5 min. more check again, and re-adjust if necessary.
AVR110/210/310/510 TUNER ALIGNMENT
There is no tuner alignment possible on the AVR110/210/310/510 series. In the event of a misalignment or problem, traced to the Tuner PCB, order complete PCB below:
AVR110/210/310/510 (120V) Part# J4099100170X
AVR510 harman/kardon
16
APPROVAL CHECK DRAWI NG
DESIGN
MODEL
SCALE
NONE
SCALE
UNIT
m/m
TOLE RANCE
LESS;±
LESS;±
LESS;±
LESS;±
PARTS
NAME
PARTS
DWG.
NO.
NO.
AVR510 harman/kardon
J4099100170X
55244110
55181270
55175760
17
AVR510 harman/kardon
18
harman/kardon Service Bulletin
Service bulletin # H/K2001-01 June 2001 Warranty labor rate: MINOR repair
To: All harman/kardon Service Centers
Models: AVR110/210/310/510, AVR3000/4000/5000
Subject: Unit Goes into Protection
In the event you receive an AVR110,210,310,510,3000,4000 or 5000 A/V receiver with the complaint: “The Receiver is going into protection (Red indicator in the power switch) as soon as it’s turned on, or after a short delay”, check both items below for possible solutions:
AVR/210/310/510, AVR3000/4000
1. Possible bad solder connection at jumper JW-38 on main PCB:
a) Disconnect all external cables, lay unit on its left side on a padded surface. b) Remove the (10) Phillips screws holding the bottom chassis grille on, exposing the Main PCB. c) Refer to the illustration below; locate area of concern and resolder exposed ends of jumper JW-38 if
needed.
d) Reassemble and test unit.
Model
AVR210
AVR310
AVR510
AVR3000 n/a
AVR4000 n/a
Serial Number
120V
TH0015~01001
to TH0015~02966 TH0016~01001
to TH0016~04408 TH0017~01001
to TH0017~04403
Serial Number
230V RDS
n/a Check jumper JW-38 for solder
n/a Check jumper JW-38 for solder
n/a Check jumper JW-38 for solder
TH0019~01001
to TH0019~03369 TH0020~01001
to TH0020~03423
Check jumper JW-38 for solder
Check jumper JW-38 for solder
STATUS ACTION
Resolder JW-38 if
needed
Resolder JW-38 if
needed
Resolder JW-38 if
needed
Resolder JW-38 if
needed
Resolder JW-38 if
needed
AVR510 harman/kardon
19
AVR110/210/310/510, AVR3000/4000/5000
2. Possible blown line fuse; inspect and replace if necessary: When line fuse FU981 is blown in the AVR
series, the Amber Standby Indicator will still light, but when unit is switched ON, the unit will go into protection. (Red indicator)
a) Remove (14) Phillips screws holding the top cover to the receiver; remove the cover. b) Line fuse FU981 is located at the rear, on the vertically mounted Standby PCB close to the connector
where the main AC power cord enters the receiver. Long-nosed pliers or similar tool may be used to remove it. Connectors nearby it may have to be unplugged to access the fuse.
c) See chart below for proper replacement fuse:
MODEL DESCRIPTION H/K PART#
AVR110/210 5A Slo-Blo 5x20mm 125V J5502250320X
AVR310 6.3A Slo-Blo 5x20mm 125V A091-0013-0
AVR510 7A Slo-Blo 5x20mm 125V J5502270320X AVR3000 2.5A Slo-Blo 5x20mm 250V G65025225114 AVR4000 3.15A Slo-Blo 5x20mm 250V J5503331330X AVR5000 4A Slo-Blo 5x20mm 250V J5502240320X
d) Replace any connectors that were disconnected, replace the top cover; test the unit
NOTE: If line fuse FU981 blows again after a short period, with no speaker loads connected, problem is another, more serious issue not covered in this bulletin.
AVR510 harman/kardon
20
harman/kardon Service Bulletin
Service bulletin # H/K2001-03 Rev1 January 2003
To: All harman/kardon Service Centers
Models: AVR110/210/310/510
Subject: No Output In Surround Mode
In the event you receive an AVR110,210,310, or 510 A/V receiver with the complaint: “The receiver has no output when any surround mode is chosen, when using any input, digital or analog.”, check the item below for a possible solution:
Probable Cause: Defective IC4 EEPROM AT27LV020 on the DSP board.
Solution: Replace IC4 (called IC04 in the parts list) following these instructions:
1) Remove the top cover, (14) Black Phillips screws at the sides and rear of the unit.
2) Locate the DSP PC Board; Figure 1. Remove the metal brace at the top of the unit.
3) Pull the white 21 conductor ribbon cable at the rear of the DSP PC Board straight out of its receptacle.
4) Unplug the multicolor 5 conductor molex cable at the top of the DSP PC Board.
5) Remove the (33) black Phillips screws on the left side of the rear backplate; see Figure 2. Do not remove any additional screws on the right side. Remove all three black plastic plugs that cover the optical inputs at the rear of the DSP PC Board.
6) Pull on the left side of the rear backplate, away from the receiver chassis; you should be able to pull it away enough to allow the DSP PC Board to be pulled straight up and out of the receiver. If necessary, cut any additional cable ties that would prevent removal of the DSP board.
7) Replace IC4 (called IC04 in the parts list); obtain part number from chart below. Caution: IC4 is an electrostatically sensitive device and can be damaged by careless handling; you must follow proper static control procedures to prevent damage to the IC.
8) Replace DSP PC Board and follow the above procedures in reverse order. Screws: If using a power tool, use care and minimum effort to avoid damaging the various plastic receptacles.
9) Test unit to assure original problem has been corrected.
AVR110 IC4 or IC04 h/k part# 55172540AVR110 AVR210 IC4 or IC04 h/k part# 55172540AVR210 AVR310 IC4 or IC04 h/k part# 55172540AVR310 AVR510 IC4 or IC04 h/k part# 55172540AVR510
Warranty labor rate: MAJOR repair
AVR510 harman/kardon
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harman/kardon Service Bulletin
Service bulletin # H/K2003-02 January 2002
To: All harman/kardon Service Centers
Model: AVR310, AVR510
Subject: Hum
In the event you receive an AVR310 or AVR510 with the complaint of Hum in all channels (speaker output), check and replace C487 (6800U 16V) in the regulated power supply on the main PCB.
Procedure:
1) Remove the top cover (14 Phillips screws)
2) Turn the unit on its side and remove the bottom grille (10 Phillips screws).
3) Locate and replace C487, (6800U 16V) The capacitor is located in the power supply section in the front
Warranty labor rate: MINOR repair
right quadrant of the main PCB. Replace only
replace with original capacitor h/k part number J3420668236X).
4) Replace the bottom grille, top cover, and test the unit.
with h/k part number 647-UVZ1C682MHH. (DO NOT
MODELS SERIAL NUMBER 120V STATUS ACTION
AVR310 AVR510
All serial numbers affected C487 may be defective Replace C487
AVR510 harman/kardon
22
harman/kardon
Service bulletin # H/K2003-07 Sept. 2003 To: All harman/kardon Service Centers Model: AVR110/210/310/510, AVR120/220; AVR320/520 Subject: Various Complaints
For Complaints:
NO AUDIO NOISE INTERMITTENT NOISE INTERMITENT AUDIO
Possible Solution:
Voltages may be too high on DSP Buffer IC or DSP IC All modifications are done to the DSP board.
AVR110/210/310/510 AVR120/220
Remove BD5 and replace with two 1N4148 diodes in series.
Remove R43 and R90 (3.3) and replace each with a 1N4148 diode. (See diagram Page 2 for location and polarity)
AVR320/520
Remove BD25 and replace with two 1N4148 diodes in series. (See diagram Page 2 for location and polarity)
In all cases the 1N4148 diode(s) you need to add should be normal 2-lead axial components, like h/k part# 13-0482 or equivalent (not SMD devices).
Warranty labor rate: MINOR repair
Service Bulletin
AVR510 harman/kardon
23
MODELS: AVR110/210/310/510
AVR120/220
MODELS: AVR320/520
AVR510 harman/kardon
24
harman/kardon
Troubleshooting tips and solutions to common service problems
TECH TIPS
AVR Test Cable Kit Now Available
For models: AVR35/45/65 TIP# HKTT2002-01
AVR100/200/300/500/7000 AVR110/210/310/510
AVR120/220/320/520
Complaint:
The components on many of these PCB’s can’t be accessed with a test probe or other device because the boards are mounted so close together. If the board is physically removed, signal & power to the board is lost and the board/component cannot be tested.
Solution:
Order h/k extension cable kit #AVR-CABLEASSYII. This kit, consisting of various ribbon cable assemblies, will allow you to extend the connectors so any PCB can be removed from the unit and still be “live”.
AVR510 harman/kardon
25
Kit includes:
Qty. in bag Conductors Comment
5 2 3 pin connector but only 2 wires 6 3 2 4 2 5 2 6 6 7 2 8 2 9 2 10 6 11 1 12 1 14 4 15 1 16 1 17 4 19 1 21 Split connector male/female * 1 22 Split connector male/female * 1 27 Split connector male/female * 1 29 Split connector male/female * 1 30 Split connector male/female * 1 31 Split connector male/female *
* Connectors are wired together side-by-side to equal the higher pin counts
AVR510 harman/kardon
26
harman/kardon TECH TIPS
Troubleshooting tips and solutions to common service problems
For models:
AVR7000/7200/7300/8000 AVR100/200/300/500 AVR110/210/310/510 AVR120/220/320/520 AVR125/225/325/525 AVR130/230/330/430/630 AVR135/235/335/435/635
AVR10 DPR1001 DPR1005 DPR2005 HK3370/3470/3375/3475 HK3250
Subject: Backup Memory on AVR/DPR/HK series receivers In the event of the complaint: “the receiver is losing its memory (any programmed system set t in gs)
when the unit is turned off, or after the unit is unplugged (briefly*)”:
Check and replace:
Model Designator Location Description Part number
AVR10 AVR7000 C730 Front PCB 0.047 Farad 5.5v capacitor
AVR7200 C106 Front PCB 0.047 Farad 5.5v capacitor # P10790-ND AVR7300 C657 DSP PCB 0.047 Farad 5.5v capacitor # H01-CEZXA0479MN-5
AVR8000 C726 Front PCB 0.047 Farad 5.5v capacitor AVR100/200 C412 Front PCB 0.047 Farad 5.5v capacitor # CEGT-B473J-0J0 AVR300 C906 Front PCB 0.1Farad 5.5v capacitor
AVR500 C906 Front PCB 0.1Farad 5.5v capacitor AVR110/210/310/510
AVR120/220/320/520 AVR125/225 C734,C885 Front PCB two 0.1F capacitors in parallel # BCESOHD104 AVR325/525 C106 Front PCB 0.047 Farad 5.5v capacitor # P10790-ND AVR130/230/330 BAT1 Front PCB 3.6v Battery # HABGP40BVH3A3H AVR135/235/335 BAT1 Front PCB 3.6v Battery # HGP15BNH3A3H AVR430/630 C657 DSP PCB 0.047 Farad 5.5v capacitor # CEZXA0479MN-5 AVR435/635 C557 DSP PCB 0.047 Farad 5.5v capacitor # H03-CEZXA0479MN-0 DPR1001 BC601 Main PCB 0.1Farad 5.5v capacitor # CEGT-B104J-0J0
DPR1005/2005 C437 HK3370/3470 C301 Front PCB 0.1Farad 5.5v capacitor # CEGT-B104J-0J0
HK3375/3475 C301 Front PCB 0.1Farad 5.5v capacitor # CEGT-B104J-0J0 HK3250
* After approximately two weeks of being disconnected from A C suppl y , even a nor mall y functioning receiver may lose any program med settings and switch t o default settings. (Four weeks for the DPR1005 & 2005)
C712 D709
C216 Front PCB 0.047 Farad 5.5v capacitor # P10790-ND
C712 D709
Front PCB
Processor PCB
Front PCB
0.047 Farad 5.5v capacitor and 1N4148 diode
0.047 Farad 5.5v capacitor # CEZXA0479MN-5
0.047 Farad 5.5v capacitor and 1N4148 diode
TIP# HKTT2003-01 Rev5
#3439247315 #2058322101 # P10790-ND or # J3432147324X
# 55230310NR or # P10790-ND
# J4433210421X or # P10791-ND # J4433210421X or # P10791-ND
#3439247315 #2058322101
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IC201
AVR510 harman/kardon
28
AVR510 harman/kardon
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AVR510 harman/kardon
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