2 HP, 8 Gallon, 115 PSI Portable Air compressor
Model 95386 
Set up and Operating Instructions
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Read this material before using this product. Failure to do so can result in serious injury. Save this manual.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Manual Revised 09k
Contents
Important SAFETY Information 3
General Compressor
Safety Warnings 3
Air Compressor Safety Warnings 5
Grounding 6
110-120 V~ Grounded Compressors: Compressors with Three
Prong Plugs 6 Symbology 7
Specifications 8 Unpacking 8
Instructions for putting into use 8
Functions 9 Compressor Area Set Up 9 Assembly 9 Set up 10 Checking the Oil 10
General Operating Instructions 12
Emergency
Depressurization 13 Automatic Shut-off System 13
Maintenance And
Servicing 14
General Maintenance 14 Maintenance Schedule 14 Changing the Oil 15
Draining Moisture from the Tank 15
Air Filter Maintenance 15 Troubleshooting 16
Parts List 18 ASSEMBLY DIAGRAM 19
Limited 1 year / 90 day Warranty 20
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Save This Manual
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
Important SAFETY
Information
In this manual, on the labeling, and all other information provided with this product:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates a hazardous
situation which, if not avoided, will result in death or serious injury.
WARNING indicates a
hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety
alert symbol, indicates a hazardous situation which, if
not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
CAUTION, without the safety alert
symbol, is used to address practices not related to personal injury.
General Compressor Safety
Warnings
WARNING Read all safety warnings and instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
1.Work area safety
a.Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b.Do not operate the Compressor in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust.
Compressor motors produce sparks which may ignite the dust or fumes.
c.Keep children and bystanders away from an operating compressor.
2.Electrical safety
a.Compressor plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with grounded compressors. Standard plugs and
SKU 95386 |
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matching outlets will reduce risk of electric shock.
b.Do not expose compressor to rain or wet conditions. Water entering a compressor will increase the risk of electric shock.
c.Do not abuse the cord. Never use the cord for unplugging the compressor. Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled cords increase the risk of electric shock.
3.Personal safety
a.Stay alert, watch what you are doing and use common sense when operating this compressor. Do not use this compressor while you are tired or under
the influence of drugs, alcohol or medication. A moment of inattention while operating a compressor may result in serious personal injury.
b.Use personal protective equipment. Always wear eye protection. Safety equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c.Prevent unintentional starting. Ensure the switch is in the offposition before connecting to power source or moving the compressor.
d.Only use safety equipment that has been approved by an appropriate standards agency.
Unapproved safety equipment may not provide adequate protection.
Eye protection must be ANSIapproved and breathing protection must be NIOSH-approved for the specific hazards in the work area.
4.Compressor use and care
a.Do not use the compressor if the switch does not turn it on and off. Any compressor that cannot be controlled with the switch is dangerous and must be repaired.
b.Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the compressor. Such preventive safety measures reduce the risk of
starting the compressor accidentally.
c.Store an idle compressor out of the reach of children and do not allow persons unfamiliar with the compressor or these instructions to operate it. A compressor is dangerous in the hands of untrained users.
d.Maintain the compressor. Keep the compressor clean for better and safer performance. Following instructions for lubricating and changing accessories. Keep
dry, clean and free from oil and grease. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the compressor’s operation. If damaged, have the compressor repaired before use.
Many accidents are caused by a poorly maintained compressor.
e.Use the compressor in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the
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Page 4 |
compressor for operations different from those intended could result in a hazardous situation.
5.Service
a.Have your compressor serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the compressor is maintained.
Air Compressor Safety Warnings
1.Risk of fire or explosion - do not spray flammable liquid in a confined area or towards a hot surface. Spray area must be well-ventilated. Do not smoke while spraying or spray where spark or flame is present. Arcing parts - keep compressor at least 20 feet away from explosive vapors, such as when spraying with a spray gun.
2.Risk of bursting - Do not adjust regulator higher than marked maximum pressure of attachment.
3.Risk of injury - Do not direct air stream at people or animals.
4.To reduce the risk of electric shock, do not expose to rain. Store indoors.
5.Wear ANSI-approved safety goggles during use.
6.Do not use to supply breathing air.
7.Drain Tank daily and after use.
Internal rust causes tank failure and explosion.
8.Add correct amount of compressor oil before first use and every use.
Operating with low or no oil causes permanent damage and voids warranty.
9.Do not remove the valve cover or adjust internal components.
10.Compressor head gets hot during operation. Do not touch it or allow children nearby during or immediately following operation.
11.Do not use the air hose to move the compressor.
12.Release the pressure in the storage tank before moving.
13.The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons.
14.All air line components, including hoses, pipe, connectors, filters, etc., must be rated for a minimum working pressure of 150 PSI, or 150% of
the maximum system pressure, whichever is greater.
15.USE OF AN EXTENSION CORD IS NOT RECOMMENDED. If you
choose to use an extension cord, use the following guidelines:
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS
(120 VOLT)
NAMEPLATE |
EXTENSION CORD |
|||
AMPERES |
|
LENGTH |
|
|
(at full load) |
25’ |
50’ |
100’ |
150’ |
0 – 6 |
18 |
16 |
16 |
14 |
6.1 – 10 |
18 |
16 |
14 |
12 |
10.1 – 12 |
16 |
16 |
14 |
12 |
12.1 – 16 |
14 |
12 |
Do not use. |
|
TABLE A |
|
|
|
|
a.Make sure your extension cord is in good condition.
b.Be sure to use an extension cord which is heavy enough to carry the
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current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table A shows
the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.
Save these instructions.
16.Industrial applications must follow
OSHA guidelines.
17.Maintain labels and nameplates on the compressor. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.
18.This product is not a toy. Keep it out of reach of children.
19.Operate unit on level surface. Check oil level daily and fill to marked level if needed.
20.People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.
21.WARNING: The brass components of this product contain lead, a chemical known to the State of
California to cause birth defects (or other reproductive harm). (California
Health & Safety code § 25249.5, et seq.)
22.The warnings, precautions, and instructions discussed in this instruction manual cannot
cover all possible conditions and situations that may occur. It must be understood by the operator that
Grounding
To prevent electric shock
and death from incorrect grounding wire connection:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the power cord plug provided with the compressor. Never remove the grounding prong from the plug. Do not use the compressor if the power cord or plug is damaged. If damaged, have it repaired by a service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
110-120 V~ Grounded Compressors: Compressors with Three Prong Plugs
1.In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This compressor is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be
SKU 95386 |
For technical questions, please call 1-800-444-3353. |
Page 6 |
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