Getinge 8666 SERVICE INSTRUCTIONS
SERVICE
INSTRUCTIONS
Washer disinfector
Getinge 8666/8668
Mfg. no. SEV0320078-
5015108-00
Safety regulations
Technical data
Description
Software description and
settings
Preventive maintenance
Fault indications and
troubleshooting
Repair and adjustment
5015108-00 2004-03-01
We reserve the right to change without prior notice,
our design and material specifications
Service instruction
Getinge 8666/8668
Safety regulations
1
Service instructions
5015108-00Edition 0403
Safety regulations
CONTENTS
Safety regulations __________________________________________3
General safety regualtions __________________________________ 3
Product libaility __________________________________________ 3
Isolator switch ___________________________________________ 3
Attention symbols ________________________________________ 3
Safety regulations
2
Service instructions
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Safety regulations
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Service instructions
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Safety regulations
This machine is designed with a number of built-in safety devices. To avoid injury, it is highly
important not to bypass or disable these safety devices.
General safety regulations
• Take care when handling the chemical agent used in the machine. Read the details on the
container or contact the manufacturer:
- if agent comes into contact with the operator’s eyes or skin or if the vapours are breathed in, etc.
- about storing the agent and disposing of empty containers.
• The machine must be connected in accordance with the installation instructions.
• Only adults may operate the machine.
• Installation and service work must be done by personnel trained for this machine.
• Never bypass the door switch of the machine.
• Leakage in the system, due to a worn door seal for example, must be dealt with immediately.
• Before repair or service work is done, the personnel concerned must study the relevant
documentation and service manuals.
• Before welding begins on or close to the machine, all wiring connected by plugs and sockets
must be disconnected from all circuit boards in the machine.
• Do not hose down the machine with water.
• Take care when using corrosive detergent .
• Take care with hot water and steam.
• Run a process before starting servicing. If this is not possible, disinfect the machine with
disinfectant before starting servicing.
Product liability
Modifications to the equipment made without the approval of the manufacturer, or incorrect
use, invalidate the manufacturer’s product liability.
Isolating device
The machine must always be fitted with a separate isolating device in the power supply,
mounted in an easily accessible position on the wall.
Attention symbols
Some of the warnings, instructions and advice in this manual are so important that we used the
following special symbols to draw attention to them. The symbols and designs used are:
This symbol indicates a warning in the text of the manual. It warns of a hazard
that may lead to more or less severe injury and in certain cases mortal danger.
It also highlights warnings to avoid damage to equipment.
This symbol highlights a warning in the text of the manual dealing with the
handling of components sensitive to ESD. The hazard that is warns about may
result in damage to hardware and/or circuit boards.
Technical data
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Service instructions
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Technical data
Contents
Technical data______________________________________________3
Alternative connection arrangements ___________________________4
Technical data
2
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Technical data
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Technical data
Weight incl. water
chamber depth 720 mm 385-525 kg
chamber depth 800 mm 385-525 kg
Width 1110 m m
Depth
chamber depth 720 mm 9 10 mm
chamber depth 800 mm 9 90 mm
Height 1870 m m
Environmental requirements:
Air humidity max 80% at 31 °C
Room temperature 5 - 40 ° C
Water consumption
chamber depth 720 mm ≥ 33 litres/phase
chamber depth 800 mm ≥ 40 litres/phase
Cold water
Connection 20 (3/4") mm
Pressure 100-800 kPa
Flow 30 l/min
Hot water
Temperature 45-60 °C
Connection 20 (3/4") mm
Pressure 100-800 kPa
Flow 30 l/min
Dist./de-ion. water
Connection 20 (3/4") mm
Pressure 100-800 kPa (if the pressure is below 50 kPa a
separate feed pump must be connected)
Flow 30 l/min
Condensate 15 (1/2") mm
Steam
Connection 15 (1/2") mm
Pressure 300-500 kPa
Consumption approx 1.0 kg/min at 300 kPa
Waste ø 50 (2") mm
Capacity 50 l/min
Evacuation air
Air quantity approx 350 m3/h
Electrical connection See Alternative connection
arrangements
Compressed air connection 4-8 bar
Max outside temperature 5 0 ° C
Sound level 60 dB (A)
Technical data
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Alternative connection arrangements
Description
1
Service instructions
5015108-00Edition 0403
Description
Contents
General ___________________________________________________ 3
Schematic diagram _________________________________________ 4
Electric heating ___________________________________________ 4
Steam heating ____________________________________________ 4
Steam and electric heating __________________________________ 5
Explanation of symbols _____________________________________5
Safe and simple ____________________________________________ 6
Simple service and installation ________________________________ 6
Door operation _____________________________________________ 6
Manually-operated door ____________________________________ 6
Automatically-operated door ________________________________ 7
Dosing system _____________________________________________ 7
Drying ___________________________________________________ 8
Programs _________________________________________________ 9
Abort at start of process ___________________________________ 10
Aborting an ongoing process ______________________________ 10
Fast-stepping a program ___________________________________ 11
Description
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Service instructions
5015108-00Edition 0403
General
The machine is a fully-automatic washer disinfector for cleaning and disinfecting goods in
hospitals, laboratories and the pharmaceutical industry.
The machine has two washing vanes and two dockings and can be equipped with several
different accessories for different cleaning requirements. These accessories are presented in a
special accessories catalogue.
There are several possible ways of installing and equipping the machine depending on its field
of application:
• Heating by electricity or steam.
• Connection of distilled or de-ionised water.
• Electrically-heated or steam-heated booster tank for the last rinse water.
• Integral drying system.
• Single or double door.
• Extra dosing pump which allows chemical disinfection of heat-sensitive goods.
• Infeeder/outfeeder
• Automatic program selection (basket indication)
• Audible signal on process complete, fault code, etc.
The washer-disinfector has been tested and approved in accordance with SPRI and BGA
recommendations.
V1452
V1297
Washer-disinfector with manual doorWasher-disinfector with automatic door
Description
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Service instructions
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V1434
Schematic diagram
Electric heating
Steam heating
V1433
Description
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Service instructions
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Steam and electric heating
Explanation of symbols
V1559
V1560
Description
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Safe and simple
The disinfector is controlled by a microprocessor. This has several advantages:
• the built-in service program makes troubleshooting and servicing far easier
• safety and reliability can be kept high by continuous monitoring of the process
• the dosing of detergent, the temperature and the disinfection time can all be altered with
great precision to suit different conditions.
The programs can be adapted precisely to suit the needs of each user. Existing programs can be
re-programmed via a PC. As standard, the washer-disinfector has two to six programs.
The door and wash chamber are well insulated, so that the washer-desinfector is energyefficient and silent in operation.
Operation is simple and the control buttons and few and clearly marked.
Programming may only be done by authorised personnel.
Simple service and installation
Valves and electrical equipment are easily accessible from the front for inspection and service.
Door function
The washer-disinfector can be fitted with a single door or double doors. All doors are of the
vertical sliding type.
The doors can be motorised for automatic opening and closing. The doors have efficient anticrush protection.
Machines with double doors have a system of interlocks to ensure that only one door can be
opened at a time. This means that the clean-side door must be closed and locked by pressing
the W button before the dirty-side door can be opened.
When V is pressed, the door is locked and a yellow lamp flashes (process running) for about
10 seconds. If V is pressed again during this “cancel time”, the dirty-side door is unlocked and
the door can be opened manually or alternatively it opens automatically.
The doors can be locked an unlocked individually from the service program (authorisation required).
Manually-operated door
When the door is closed manually and V is pressed, the door is clocked automatically, the
yellow lamp flashes and the program starts.
When the program is complete, a green lamp lights up on both sides (if there are double doors)
and the clean-side door is unlocked. When the door has been opened manually, the green lamp
goes out. With double doors, the clean-side door must be closed manually and locked by
pressing the W button before the dirty-side door can be unlocked.
A manually-closed door can be opened by pressing the U button for about five seconds. Press
U to unlock the door.
Description
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Service instructions
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Automatically-operated door
WhenVis pressed, the door is locked, the yellow lamp flashes and the program starts.
When the program is complete, a green lamp lights up on both sides (if there are double doors)
and the clean-side door opens automatically. When the door is fully open the green lamp goes
out on both sides. With double doors, the clean-side door must be closed and locked by
pressing the W button before the dirty-side door opens automatically.
An automatically-operated door can be closed on the dirty side without starting a process.
Press and hold U for about five seconds. The door is closed and locked automatically. Press U
to unlock the door.
Dosing system
In standard form, the machine has two different dosing systems. One is for alkaline detergent and
one is for rinse-aid or acid detergent. The dosing amount can be set individually for each program.
The machine cannot be started until detergent has been dispensed. If the detergent holder is
empty “DOS 1-4 Low level” appears on the display.
A third and a fourth dosing system for heat-sensitive goods or instrument milk, for example, can
be installed.
Dosing pumps for:
1 Alkaline detergent
2 Rinse-aid or neutralisation
3 Instrument milk or enzyme agent (option)
4 Chemical disinfection (option)
V1313
1
2
4
3
1
2
3
V1576
Chamber depth 720 mm Chamber depth 800 mm
Description
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Service instructions
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Drying
The machine is equipped with a drying system as standard.
V1293
Heat exchangers
Non-return valve
Filter(s)
Fans
Hose for
connection to
pressure switch
Description
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Service instructions
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Program
The machine has an electronically programmable control system which can hold up to 10-15
programs. Six of these programs can be started with the program selection buttons. With 1-6
you can choose up to six programs. If the control system has more programs, the subsequent
ones are chosen from a scrollable list. You can reach the list of available programs by pressing
S twice, then choosing a program with J or H. Confirm the chosen program with S .
The machine comes with a number of standard programs in the programmer (see the appendix
for Standard programs). Parameters in these programs can be modified to suit the needs of
individual users. Individual programs can be created with a PC. An entire standard program or
parts of one can be used as a starting point for programming.
P01 OP-D
60.0C 100
Programming buttons
(see Software description
and settings)
Start wash program
Program selection buttons
V1363
Resets alarm
Green: Process complete
Yellow: Process running
Red: Fault code
Programming may only be done by an authorised service technician.
Programs are chosen with the program selection buttons and the process is started with V (starting
of a process is indicated by the yellow lamp at M flashing for ten seconds and then going out).
When the process is complete, the green lamp at N lights up and the door can be opened
manually (on a machine with manual door). With an automatic door, the door opens
automatically when the process is complete.
The illustration on the next page shows the program sequence in the OP-D program.
Description
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Service instructions
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V1513
1 Pre-rinse 1
2 Pre-rinse 2
3 Wash
4 Neutralize
5 Post-rinse 1
6 Post-rinse 2
7 Final rinse
8 Disinfection
9 Drying
Program phases
A Alkaline detergent
B Neutralisation
C Instrument milk (extra
equipment)
If instrument milk is
does, neutralisation is
not dosed.
Abort at start of process
A started program can be aborted within ten seconds of the door locking. To abort a started
process, press V. During the period when the program can be aborted, a yellow lamp flashes at
M. The door is unlocked and opened automatically and the machine can be restarted in the
usual way.
Aborting an ongoing process
During a process, the machine can be stopped with the main switch. If the power is switched on
within 60 seconds, the program continues until the end. If the power is switched on after more
than 60 seconds, error code F00 POWER FAIL is displayed. Press U to silence the alarm
signal. Pressing U again drains liquid from the machine and the dirty side door goes down.
90
80
70
60
50
40
30
20
10
100
10 20 30 40 50 60 min
5
CW HW HW
(DW
option)
A
B
9
3 861
HWCW+HW
7
(C)
Description
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Fast-stepping a program
All safety functions are disabled for fast stepping.
Fast stepping must only be used during servicing.
Never stop fast stepping in a heating phase. If you do, the machine may
be damaged.
An ongoing program can be fast-stepped phase by phase. Fast stepping can be chosen during
an ongoing process.
1. Fast stepping is chosen in the service program; see tab 5 Software description and setting,
under DIP switches display (1.4.2.4).
2. Set DS02 STEP in STATUS to 1 and press S . Exit the service program.
3. Fast-step with U.
4. Reset DS02 STEP STATUS to 0 and press S . Exit the service program.
Reset DS02 STEP STATUS to 0 after completion of fast stepping.
Software description and settings 1
Service instructions
5015108-00Edition 0403
Contents
Description ________________________________________________ 3
Control panel ______________________________________________ 4
Display _________________________________________________ 4
Program selection buttons __________________________________ 4
Menu tree navigation buttons _______________________________ 5
Scroll in menus and lists _____________________________________ 5
Field editing _______________________________________________ 5
Password _________________________________________________ 6
Operator ________________________________________________6
Parameter ________________________________________________ 6
Supervisor _______________________________________________ 6
Service _________________________________________________ 7
Programming _____________________________________________ 7
Software description and settings
Menu tree ___________________________________________ Appendix
Software description and settings 3
Service instructions
5015108-00Edition 0403
Description
This section describes the PACS 300 control and monitoring system. PACS 300 is an electronic
system that is used to control the various functions of the washer-disinfector. The letters
PACS stand for Programmable Autoclave Control System.
The purpose of the control system is to issue orders and send them to the executive
components of the washer-disinfector so that a number of process steps can be performed in
accordance with a predetermined template. The order signals are worked out by the computer
program of the control unit in conjunction with measurements of actual parameter values for the
current program. These are usually times, temperatures and pressures.
Several different pieces of equipment can be connected to the control unit for programming,
monitoring and documenting the disinfection processes.
The operator communicates with the control unit via a control panel or an ordinary PC.
All operator panels can be used to monitor the processes, since they display all the set
parameter values as well as actual values on request. All relevant data associated with a given
process, such as batch number, operator number, date, etc., can be entered by the operator.
Programs, system definitions and process data can be documented by connecting a printer to
the unit. A host computer can also be connected directly to the CPU of the control system.
When the need arises, a measuring and monitoring system entirely independent of the control
system, can be set up by connecting a PACS SUPERVISOR system, consisting of CPU,
operator panel and connections to the control unit CPU. The measurements of the
SUPERVISOR are made by its own separate temperature and pressure sensors.
The computer contains programs for automatic calibration of the temperature and pressure
sensors. Where alternative correction constants are known, they can be entered manually. The
testing functions include means of activating analog and digital outputs and for monitoring
analog and digital inputs.
Software description and settings4
Service instructions
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The control panel
The buttons on the control panel are used to choose programs, navigate the menu tree,
acknowledge error codes, etc.
Buttons for
menu tree
navigation
Program selection
buttons
V1363
Acknowledgement
of error
message
Start wash
program
Display
Display
The screen has two lines, each with a capacity 20 characters.
P01 OP-SHORT-D
47.0 °C
Information or error messages appear on the bottom line and replace the text that would
otherwise appear here.
Program selection buttons
With 1-6 you can choose up to six programs. If the control system has more programs, the
subsequent ones are chosen from a scrollable list. You can reach the list of available programs
(from standby mode), by pressing S twice and choosing a program with J or H. Confirm
the chosen program with S .
Indicator lamps
Software description and settings 5
Service instructions
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>PRINT LAST CYCLE
SYSTEM V
>SYSTEM ^
ABOUT
SYSTEM ^
>ABOUT
The angle bracket “>” to the left of the top line shows which object will be chosen if you press
S. Bottom right there is a “v” indicating that there are more objects in the list which are
displayed if you press J.
This is what you see if you are in a list. The “arrows” to the right show that there are objects
both above and below the displayed line.
When you reach the end of the object list, only one up-arrow appears at the right edge of the
displayed. Menus and lists are “endless”; you can reach the top of the list by pressing J at
the end of the list.
Buttons for menu tree navigation
The are five buttons for navigating the panel. These fixed buttons are four arrow buttons that
control the cursor (I, K, J and H) and S.
I Used to go back one step (up one level) in menus. If the button is held down for a little
longer, you are returned to the main menu.
K Not used in menus and lists.
J Shows the next object in the list.
H Shows the previous object in the list.
S Goes to the chosen object in the list or opens a field for editing if there is an editable field.
Scroll in menus and lists
You can use I, K, J and H to scroll through menus and lists. You can scroll either line
by line or two lines at a time, depending on what is displayed. The top line of the list may look
like the example below.
Field editing
S opens the chosen field for editing. The content of the field is changed with H or J.
These arrow keys scroll in an endless list containing numbers. When a field is opened for
editing, the first character is highlighted. To move the cursor use I or K.
Entered values are saved when you press S. On saving, the system checks that the value is in
the permitted range.
Software description and settings6
Service instructions
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Passwords
There are five passwords with different levels of authorisation in the system program. The
operator password has the lowest authority; the programming password has full authority.
The following password levels are as follows:
• Operator – code 558387.
• Parameter – contact service for code.
• Supervisor – contact service for code.
• Service – contact service for code.
• Programming – contact service for code.
NOTE: In the menu tree where the password must be entered there is a letter
code (between PW: A-K) which refers to the function for which the relevant
password is authorised.
When a password is entered, the top line shows “ENTER PASSWORD”. Press S to open the
entry field for editing . Each number can be changed with J and H. I and K toggle
between the numbers. Press S to confirm the entered password.
If the wrong password is entered, “WRONG PASSWORD” appears on the first line. Press S to
return to the display showing “ENTER PASSWORD”
NOTE: The password cannot be changed.
Operator
Code in Authority to change
menu tree
A Parameters of type A and to see parameters of type I.
Parameters
Code in Authority to change
menu tree
A Parameters of type A and to see parameters of type I.
H Process-critical configurations, parameters of type P.
Supervisor
Code in Authority to change
menu tree
A Parameters:
B Calendar (time and date)
H Process-critical configurations, parameters of type P.
J Password configuration
K Documentation
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