General 90-380, 90-290 User Manual

SETUP & OPERATION MANUAL

FEATURES

Heavy-duty one-piece frame, designed for added stability. Requires no further assembly.

Dynamically balanced cast-iron wheels with replaceable rubber tires,mounted on heavy-duty bearings.

Solid cast-iron table with heavy-duty onepiece trunnion and 0-45° right tilting action for bevel cuts.

Upper and lower dual bakelite block and 5 bearing deluxe blade guide system, with 10 points of contact. (Model 90-290 only)

2 cutting speeds for excellent results in either hard or soft woods. (Model 90-290 only)

Convenient blade tension adjustment handwheel with tension scale.

Safety foot brake simultaneously slows down the blade and disconnects electrical circuit for quick blade stoppage and emergency shutoff.

Powerful, totally enclosed fan cooled (TEFC) industrial quality motor.

Magnetic safety switch with lock-out switch key to prevent unauthorized use.

Cast-iron miter gauge and dual miter slots in table for stable cross cuts on either side of the blade.

Deluxe Excalibur bandsaw rip fence system with curved guide block and a 6” wooden resaw auxiliary fence.

Onboard storage mounts for miter gauge rip fence.

Short cut-off feed device keeps fingers safely away from the blade.

* Model 90-290 only. Model 90-380 has 7 bearings.

18”/22” WOOD CUTTING BANDSAW

SPECIFICATIONS

WHEEL SIZE 18” (458 mm) – 90-290 22” (560 mm) – 90-380

WHEEL SPEED (2) 600/840 rpm – 90-290 (1) 800 rpm – 90-380

MAX/MIN BLADE WIDTH 1 1⁄4” (32 mm)/1⁄4” (6 mm)

BLADE LENGTH 145 5/8” (3700 mm) – 90-290 171 1⁄4” (4350 mm) – 90-380

BLADE SPEED 2820 & 3936 lin. fpm (860/1200 lin. mpm) – 90-290 4590 lin. fpm (1400 lin. mpm) – 90-380

TABLE SIZE/TABLE HEIGHT 24” x 20” (610 x 510 mm)/37 3⁄8” (950 mm) – 90-290 30” X 22 3/4” (765 X 580 mm)/35 1⁄4” (895 mm) – 90-380

TABLE TILT 0°- 45° (Right)

MAX. WIDTH OF CUT/MAX. DEPTH OF CUT 17 5/8” (450 mm)/12” (305 mm) – 90-290 21 5/8” (550 mm)/16” (407 mm) – 90-380

MAXIMUM CUTTING (RIP FENCE) 16” (405 mm) – 90-290 19 5/8” (500 mm) – 90-380

DUST COLLECTION PORTS 2 x 4” (102 mm)

MOTOR

90-290 M1: 3 HP, 220 V 1PH 16 A 90-290 M2: 3 HP, 220 V, 3PH, 8.4 A 90-290 M3: 3 HP, 600 V, 3PH, 3.5 A 90-380 M1: 5 HP, 220 V, 1PH, 26 A 90-380 M2: 7.5 HP, 220/440 V, 3PH, 22/11 A 90-380 M3: 7.5 HP, 600 V, 3PH, 8 A

WEIGHT 605 lbs (275 kg) – 90-290 825 lbs (375 kg) – 90-380

MODEL

90-290

#90-380

VERSION 3_REVISION 3 - JUNE 2015 (90-380: 92255913) © Copyright General® International

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

THANK YOU for choosing this General

International model 90-290/90-380 18”/22” Wood Cutting Bandsaw. This bandsaw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this bandsaw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-ponds with that of the unit with which it was

supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several gene-rations of this model of bandsaw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime Warranty

Because of our commitment to quality and customer satisfaction, General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

To file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888-949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General®International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® International will void all warranty.

TABLE OF CONTENTS

Rules for safe operation .............................. 5

Electrical requirements .............................. 6

Electrical Connections .............................................. 6

Grounding instructions .............................................. 6

Circuit capacity ......................................................... 6

Extension cords .......................................................... 6

Identification of main parts and

components ........................................................................7

Unpacking ................................................ 8

List of contents ............................................................ 8

Additional requirements for set up .......................... 8

Clean up..................................................... 8

Basic functions of the unit .......................... 9

Lifting and handling the machine ................ 9

Placement within the shop / Establishing a

safety zone ......................................................................10

Placement within the shop ................................... 10

Establishing a safety zone ..................................... 10

Blade Clearance ..................................................... 14

Adjusting blade tension .......................................... 16

Adjusting blade tracking ........................................ 17

Adjusting the upper/lower blade guides

and thrust bearig .......................................28

Positioning the upper and lower blade guide/

thrust bearing assemblies ....................................... 18

Positioning the upper/lower blade guides .......... 19

Positioning the upper/lower thrust bearing ......... 19

Adjusting the blade guard for depth of cut ........ 20

Changing spped settings (model 90-290 only) ...... 20

Positioning the upper/lower blade guides .......... 19

Align the laser line marker to the blade .............. 21

Operating Instructions ...............................21

Connecting to dust collector ................................. 21

Checklist before starting .......................................... 21

Operations step-by-step .......................................... 22

To stop the machine ............................................... 22

Using the rip fence ................................................... 22

Using the miter gauge ............................................ 22

Using the push handle ............................................ 23

Assembly instructions ...............................10

Attach the storage brackets................................... 10

Install the foot brake ............................................... 10

Install the blade tension adjustment

handwheel handle .................................................. 11

Install the push handle ............................................ 11

Install the fence assembly ...................................... 11

Basic Adjustments & Controls .....................11

Magnetic safety switch ........................................... 11

Safety lock-out switch .............................................. 12

Foot brake ................................................................ 12

Connecting to a power source ............................. 12

Tilting the table ......................................................... 12

Adjusting the 90º table stop and re-aligning

the angle pointer ....................................................... 13

Blade Selection ........................................................ 14

Removing/Installing the blade .............................. 14

Cutting curves .......................................................... 23

Cutting circles .......................................................... 23

Periodic Maintenance & Lubrication ............23

Periodic maintenance ............................................ 23

Lubrication ............................................................................ 24

Required Maintenance ...............................24

Replacing the bandsaw blade ............................. 24

Replacing the upper and lower blade guides

and thrust bearings ................................................. 25

Replacing the wheel tire ......................................... 26

Replacing the lower wheel brush ......................... 26

Replacing the lower wheel motor belt ................. 26

Recommended optional accessories ..........27

Parts list & diagrams .................................28

Rules for Safe Operation

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and hold itself harmless for any injury that may result from the improper use of it’s equipment.

1. Do not operate the bandsaw when tired, distracted or under the effects of drugs, alcohol or any medi cation that impairs reflexes or alertness.

2. The working area should be well lit, clean and free of debris.

3. Keep children and visitors at a safe distance when the bandsaw is in operation; do not permit them to operate the bandsaw.

4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu pervised use.

5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.

6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection de vices.

7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the bandsaw is in operation.

8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.

9. Keep hands well away from the blade and all mov ing parts. Use a brush, not hands, to clear away chips and dust.

10. Adjust and position upper and lower blade guides before starting to cut. Upper blade guide should be adjusted to approximately 1/8” above the material to be cut.

11. Adjust blade tension and tracking before starting to cut.

12. Saw teeth must point down toward the table.

15. Use suitable workpiece support if the workpiece

does not have a flat surface.

16. Hold material firmly against the table.

17. Do not work on long stock without adequate sup-

port on the out feed end of the table.

18. If using a power feeder, stop the feeder before stop ping the bandsaw.

19. Do not push or force stock into the blade. The bandsaw will perform better and more safely when working at the rate for which it was designed.

20. Avoid working from awkward or off balance posi tions. Do not overreach and keep both feet on floor.

21. Keep guards in place and in working order. If a guard must be removed for maintenance or clea ning be sure it is properly re-attached before using the tool again.

22. Never leave the machine unattended while it is run ning or with the power on.

23. Use of parts and accessories NOT recommended by ment malfunction or risk of injury.

24. Never stand on machinery. Serious injury could re sult if the tool is tipped over or if the cutting tool is unintentionally contacted.

25. Always disconnect the machine from the power source before servicing or changing accessories such as blades, or before performing any mainte nance or cleaning, or if the machine will be left unattended.

26. Make sure that the switch is in the “OFF” position before plugging in the power cord.

27. Make sure the tool is properly grounded. If equip ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

General® International may result in equip-

13. Be sure that the blade has gained full operating speed before starting to cut.

14. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.

28. Do not use this bandsaw for other than its intended use. If used for other purposes,

General® International disclaims any real or

implied warranty and holds itself harmless for any injury, which may result from that use.

ELECTRICAL REQUIREMENTS

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

NOTE: VOLTAGE REQUIREMENTS AND AMPERAGE DRAW FOR M2 & M3 3-PHASE MOTORS MAY NOT BE FULLY DESCRIBED IN THIS MANUAL. FOR COMPLETE ELECTRICAL REQUIREMENTS REFER TO THE MOTOR I.D. NAME PLATE ON THE MACHINE. IF IN DOUBT CONSULT A LICENSED QUALIFIED ELECTRICIAN BEFORE PROCEEDING.

ELECTRICAL CONNECTIONS

Both a manual circuit breaker (or similar device) as well as an electrical plug (similar to the one shown) are re-commended and should be installed by a quali- fied electrician.

Use locally approved wire A that includes a separate grounding wire and a 3 prong grounding type plug B with a matching receptacle C.

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of the “M1” model of this machine is wired for 220V single phase operation.

As with many stationary industrial type machines, be-cause each installation situation is unique, this bandsaw is supplied without a power cord or plug.

The installation of an appropriate power cord and plug must be performed by a qualified electrician. The ma-chine must be connected to an electrical source using a power cord that has a grounding wire, which must also be properly connected to the grounding prong on the plug. The outlet must be properly installed and grounded and all electrical connections must be made in accordance with all local codes and regulations.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

AMPERES

(AMPS)

< 5

EXTENSION CORD LENGTH

50 FEET 100 FEET 200 FEET 300 FEET

18 16 16 14

6 TO 10 18 16 14 12

10 TO 12 16 16 14 12

12 TO 16 14 12

* NR = Not Recommended

* NR * NR

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

FRONT VIEW

A- UPPER WHEEL COVER DOOR LOCK KNOB

B- BLADE GUARD HEIGHT ADJUSTMENT HANDWHEEL

C- PUSH HANDLE

D- BLADE TENSION ADJUSTMENT HANDWHEEL

E- MAGNETIC SAFETY SWITCH

F- UPPER BLADE GUIDE SYSTEM

G- MITER GAUGE

H- RIP FENCE

I- TABLE

J- LOWER WHEEL COVER DOOR LOCK KNOB

K- FOOT BRAKE

REAR VIEW

L- LIFTING EYEBOLTS (MODEL 90-380 ONLY)

M- BLADE TRACKING ADJUSTMENT HANDWHEEL

N- BLADE TENSION SCALE

O- BLADE GUARD HEIGHT LOCKING HANDWHEEL

P- RIP FENCE STORAGE BRACKET

Q- MITER GAUGE STORAGE BRACKET

R- TABLE TILT LOCK KNOB

S- TABLE TILT LOCKING LEVER

T- DUST OUTLETS

U- MOTOR

UNPACKING

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.

LIST OF CONTENTS

QTY

A- BANDSAW (NOT SHOWN) ........................................... 1

B- MITER GAUGE STORAGE BRACKET ............................. 1

C- HANDWHEEL HANDLE* ................................................ 1

D- WOOD SCREW* ........................................................... 3

E- HEX NUT* ...................................................................... 3

F- RIP FENCE STORAGE BRACKET .................................... 1

G- EYEBOLT* (

H- WOODEN AUXILIARY FENCE* ..................................... 1

I- FOOT BRAKE (

J- MITER GAUGE .............................................................. 1

K- 12-14 MM OPEN END WRENCH* ................................ 1

L- 3 MM ALLEN KEY* ....................................................... 1

M- 4 MM ALLEN KEY* ....................................................... 1

N- 6 MM ALLEN KEY* ....................................................... 1

O- 8 MM ALLEN KEY* (

P- PUSH HANDLE ............................................................... 1

Q- 10 MM OPEN END WRENCH* .................................... 1

R- FRONT FENCE LOCK KNOB * ...................................... 2

S- SQUARE NUT* ............................................................... 2

Note: Deluxe Excalibur Universal Bandsaw Rip Fence System is packaged separately. Refer to the manual supplied in the box with the Excalibur Rip Fence for complete list of contents.

*Packaged in the box with the Excalibur Rip Fence System.

Model 90-380 only) ..................................... 2

Model 90-290 only) ................................ 1

Model 90-290 only) .......................... 1

ADDITIONAL REQUIREMENTS FOR SET UP

• Extra person for help with lifting

• Phillips screwdriver

• Flat head screwdriver

• Feeler gauge set

• Combination square

CLEAN UP

The protective coating on the saw table prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene, mineral sprits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.)

A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by cleanup with solvent. Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remove paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

Tip: With a screw driver, push a solvent-saturated rag into the T-slots to remove the grease so the miter gauge will slide freely.

BASIC FUNCTIONS OF THE UNIT

Both the 90-290 18” and 90-380 22” Wood Cutting Bandsaw are designed to accommodate blade widths from 1/4” to 1-1/4”. The 18” model 90-290 is supplied with a 3/4” wide general purpose blade and the 22” model 90-380 with a 1” wide general purpose blade.

Note: Generally speaking, because the upper wheel height is somewhat adjustable (to allow for blade tensioning), a blade length variation of plus or minus 1/2” from the “ideal blade length” can be accommodated.

The Maximum inboard width of cut (space between the blade and the body of the saw A) is 17 5/8” for the 90-290 and 21 5/8” for the 90-380.

For cutting thicker stock or for resawing, the maximum depth of cut B (or max. workpiece height) is 12” for the 90-290 and 16” for the 90-380.

An adjustable rip fence C is supplied to serve as a straightedge to guide the workpiece for longer rip cuts and includes an auxiliary fence face for additional fence height to support taller stock for resawing. The fence can easily be removed and set aside when not required, for example when making curved cuts.

LIFTING AND HANDLING THE MACHINE

THIS BANDSAW IS VERY HEAVY. DO NOT OVER-EXERT. A HOIST OR FORKLIFT WITH CHAINS WILL BE NEEDED FOR THE FOLLOWING STEP.

TO LIMIT THE RISK OF SERIOUS INJURY OR DAMAGE TO THE MACHINE, ANY EQUIPMENT USED TO LIFT OR MOVE THIS MACHINE (HOIST OR FORKLIFT) SHOULD HAVE A RATED CAPACITY IN EXCESS OF 605 LBS (275 KG) FOR MODEL 90-290 AND 825 LBS (375 KG) FOR MODEL 90-380.

To limit the potential for damage in transport, this bandsaw is shipped from the factory bolted to its crate.

With a forklift or hydraulic pallet jack, move the entire crate as close to the final installation location as possible, and then uncrate the saw and remove the screws A that secure it to the crate.

Model 90-380 only

Two hoisting eyebolts B are supplied for installation on top of the saw C to facilitate lifting and setting the saw down.

Make sure to use an appropriate capacity hoist or forklift with chains properly secured to the hoisting eyebolts and lift the saw from the crate and carefully set it down in the desired location.

PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE

PLACEMENT WITHIN THE SHOP

5/8”

Model 90-380Model 90-290

3/4”

This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the bandsaw and the operator. Using the di-mensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.

3/8”

7/8”

ESTABLISHING A SAFETY ZONE

”

For shops with frequent visitors or multiple operators, it is advisable to establish a Safety Zone around shop machinery. A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advisable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

7/8”

ASSEMBLY INSTRUCTIONS

For your convenience this bandsaw is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.

SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE SAW TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS.

DO NOT CONNECT THE SAW TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.

ATTACH THE STORAGE BRACKETS

This bandsaw is supplied with convenient onboard storage brackets to safely stow the rip fence and miter gauge out of the way when not in use, A.

Attach the rip fence storage bracket B and miter gauge storage brackets C to the left side of the saw as shown, using the bolts and washers already mounted to the saw.

INSTALL THE FOOT BRAKE (MODEL 90-290 ONLY)

1. Open the lower wheel cover door.

2. Attach the foot brake to the foot brake mounting bar

as shown using the two 3/8” cap screws, lock washers and flat washers already installed on the mounting bar.

3. Firmly tighten with the supplied 8 mm wrench.

INSTALL THE HANDLE ON THE BLADE GUARD HEIGHT ADJUSTMENT HANDWHEEL

INSTALL THE PUSH HANDLE

1. Thread the handle A on the blade guard adjust ment handwheel as shown in B.

2. Firmly tighten the handle using the supplied 12 mm

wrench.

3. Attach the push handle to the push handle bracket as shown using the two wing nuts A already mount- ed on the push handle bracket.

INSTALL THE EXALIBUR FENCE SYSTEM

This bandsaw is supplied with an Excalibur Deluxe Bandsaw Rip Fence System.

Follow all assembly and adjustment instructions in the 90-075A manual supplied in the box with the Rip Fence System.

For added convenience, two lock knobs with square nuts A are supplied with this bandsaw in replacement of the 5/16” screws, flat washers and square nuts supplied with the fence system for front rail installation.

An auxiliary wooden fence is also supplied for enhanced workpiece support when working with taller stock. Install the auxiliary wooden fence as follows:

Loosely attach the 3 supplied screws and nuts A to the wooden fence as shown in B. Install the wooden fence on the right face of the rip fence by sliding the nut of the 3 screw/nut assemblies C in the T-slot on the right face of the rip fence D. Using a screwdriver, tighten the screws to secure the wooden fence against the rip fence.

BASIC ADJUSTMENTS AND CONTROLS

MAGNETIC SAFETY SWITCH

This bandsaw is equipped with a magnetic safety switch located on the control panel A at the front of the machine. This magnetic switch is designed to protect the unit and the user from power surges, power outages and un-wanted or unintentional start-up.

The switch assembly is equipped with a green “ON” button B and a RED spring loaded “STOP” button C. Once the RED “STOP” button has been pressed, the machine can only be started by turning the RED button to the right to release the stop button.

CONTROL PANEL

SAFETY LOCK-OUT SWITCH

To prevent unauthorized use, this bandsaw is also equipped with a safety lock-out switch with removable key, D, located at the front of the machine, on the control panel, A.

When this switch is locked, the machine cannot be started by pressing on the green “on” button B. To start the saw, set the power lock-out switch to the “on” position; the “power in” indicator light E will illuminate.

SET THE LOCK-OUT SWITCH TO THE OFF POSITION AND STORE THE KEYS IN A SAFE PLACE, OUT OF THE REACH OF CHILDREN, WHENEVER THE BANDSAW IS NOT IN USE.

FOOT BRAKE

For quick blade stoppage and emergency shut-off, this bandsaw is equipped with a foot brake located at the bottom right of the machine. This safety foot brake simultaneously slows down the blade and disconnects electrical circuit to the motor.

Notice – The foot brake is not designed to function as the primary stop mechanism of this saw.

The foot brake should be used for emergency situations or any time it is necessary to immobilize the blade quicker than normal. Under normal working conditions the red stop button should be used as the primary stop mechanism. Continuously using the foot brake as the primary stop mechanism will lead to premature wear of the brake.

CONTROL PANEL

FOOT BRAKE

CONNECTING TO A POWER SOURCE

TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY.

TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.

Refer back to section “Electrical Requirements” and make sure all requirements and grounding instructions are followed.

Once the assembly has been completed, plug the power cord into an appropriate outlet.

When you have finished using the machine be sure to unplug the bandsaw from the power source.

TILTING THE TABLE

The table can be tilted to any angle from 0° to 45° to the right to allow for any type of bevel (or angle) cutting.

Refer to the table tilt angle indicator A located under the bandsaw table, to set the angle of the table to the desired position.

BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.

SWITCH OFF

1. Push the table locking lever B to the left to unlock the

table.

2. Loosen the table lock knob C and tilt the table until it is at the desired angle. (Refer to the angle indica tor A.)

3. Re-tighten lock knob C and push locking lever B to

the right to lock the table in position.

ADJUSTING THE 90º TABLE STOP AND RE-ALIGNING THE ANGLE POINTER

To ensure that your 90º cuts are square and that angled cuts are accurate with the angle indicator scale, the table default position must be set to 90º to the blade and the angle indicator pointer must be set to read 0 when the table is in the default (90º ) position.

To set the table-stop bolt:

1. Loosen table locking lever A and table lock knob B.

2. Place a combination square C flat on the table with the heel of the square flat against the saw blade D.

3. Level the table until it is exactly 90° to the blade, then tighten locking lever A and lock knob B.

4. Using a 19 mm open end wrench, loosen the jam

nut E on the 90º table-stop bolt, then adjust the height of the bolt F until it touches the underside of the table.

5. Loosen table locking lever A and table lock knob B and make sure the table is resting on the table-

stop bolt.

6. Check the square and make sure the table is still at

8. With the table set to 90º and the stop bolt at the

correct height, make sure the table tilt angle indi cator pointer is set to read 0º.

9. If the pointer needs to be adjusted, loosen the screw G on the pointer of the front trunnion and adjust the pointer H to the 0 point on the scale. Then re-tighten the screw to secure the pointer in place.

90° to the blade. If not, re-adjust the table-stop bolt.

7. Re-tighten jam nut E.

You will now be able to accurately return the table to the 90º position automatically without further adjustments and scale reading for any angle other than 0 will also be accurate.

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