General 90-320 User Manual

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FEATURES

Designed for excellent results, for both wood and metal cutting applications.

Select between metal & wood cutting speed ranges with a simple belt position change.

Dynamically balanced cast-iron wheels. Solid, high quality,precision-machined,

ribbed cast-iron table with 5° left and 45° right tilting action.

New and improved! Now includes upgraded 90-075B deluxe Excalibur rip fence system.

Quick release blade tension lever. Dual/opposing blade guide bearing sys-

tem. 2 built-in 4" diameter dust chutes for better

dust collection. Quick easy adjust variable speed control

and digital display for blade speed in FEET/MIN.

Large paddle style stop switch with lockout safety pin and lock-out switch with key for main power.

Miter gauge, laser line marker and worklight included.

SPECIFIC

ATIONS

WHEEL SIZE 17” (430 MM)

WHEEL SPEED

WOOD: 122 - 810 RPM / METAL: 23 - 146 RPM

BLADE

WIDTH

1⁄8” TO 1” (3 TO 25.4 MM) BLADE LENGTH

131 1⁄2” (3340 MM) T

ABLE SIZE

23 1⁄2” X 17” (600 X 430 MM) T

ABLE TILT

0° TO 45° (RIGHT) / 0° TO 5° (LEFT) T

ABLE HEIGHT

39 3⁄4” (1010 MM) MAXIMUM DEPTH OF CUT

11 1⁄2” (295 MM) MAXIMUM

WIDTH OF CUT

16 1⁄4” (410 MM) MAXIMUM CUTTING (RIP FENCE)

14 5⁄8” (370 MM) DUST POR

T (2)

4” (102 MM) BLADE SPEED

WOOD 540 - 3600 FPM (165 - 1100 MPM) METAL 100 - 650 FPM (30 - 200 MPM)

ASE DIMENSIONS (L X W)

29 1⁄2” X 17 3⁄4” (749 X 451 MM) MO

TOR

2 HP, 220 V, 3 PH, 7 A) INPUT PO

WER

220 V, 1 PH WEIGHT

440 LBS (200 KG)

SETUP & OPERATION MANUAL

VERSION 4_Revision 2 - August 16, 201 © Copyright General® International 08/2012

17” WOOD / METAL BANDSAW

MODEL

#90-320

THANK YOU

for choosing this General®International model 90-320 - 17” Wood / Metal Bandsaw.This bandsaw has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this bandsaw as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

Disclaimer:

The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General

International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied.

However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this model of bandsaw and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

GENERAL®& GENERAL®INTERNATIONAL WARRANTY

All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

Limited Lifetime

Warranty

Because of our commitment to quality and customer satisfaction, General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool.

However, the Limited Lifetime Warranty does not cover any product used for professionnal or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.

Standard 2-Year Limited Warranty

All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® and General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.

o file a Claim

To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.

Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS:

This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® or General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.

Repairs made without the written consent of General® Internationallwill void all warranty.

TABLE OF CONTENTS

Rules for safe operation . . . . . . . . . . . . . .5-6

Electrical requirements . . . . . . . . . . . . . . .7

Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .7

Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Extension cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Identification of main parts

and components . . . . . . . . . . . . . . . . . . . .

Basic Functions . . . . . . . . . . . . . . . . . . . . .9

Lifting and handling the machine . . . . . . . .9

Unpacking . . . . . . . . . . . . . . . . . . . . . . . .10

List of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Additional requirements for set up . . . . . . . . . . . .10

Placement within the shop /

Establishing a safety zone . . . . . . . . . . . . .

Clean up . . . . . . . . . . . . . . . . . . . . . . . . .11

Assembly instructions . . . . . . . . . . . . .12-15

Install the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Install and adjust the 90º table sstop bolt . . . . . .12

Install the blade guard height adjustment

handwheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Installing the laser line marker . . . . . . . . . . . . . . . .14

Install the fence assembly . . . . . . . . . . . . . . . . . . .15

Basic adjustments & controls . . . . . . . .15-17

On/Off switch & safety pin . . . . . . . . . . . . . . . . . . .15

Lock-out power switch . . . . . . . . . . . . . . . . . . . . . .15

Connecting to a power source . . . . . . . . . . . . . . .16

Tilting the table . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Adjusting the blade guard for depth of cut . . . .16

Worklight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Recommended adjustments . . . . . . . . .17-24

Removing/Installing the blade . . . . . . . . . . . . . . .17

Blade clearance . . . . . . . . . . . . . . . . . . . . . . . . .17-18

Blade selection . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Adjusting blade tension . . . . . . . . . . . . . . . . . . . . .20

Blade tracking adjustments . . . . . . . . . . . . . . . . . .21

Adjusting the upper/lower blade guides and

thrust bearings . . . . . . . . . . . . . . . . . . . . . . . . . .22-23

Blade speed control . . . . . . . . . . . . . . . . . . . . . . . .22

Changing blade speed range - switching from

wood to metal cutting . . . . . . . . . . . . . . . . . . . . . .43

Operating instructions . . . . . . . . . . . . .25-26

Connecting to a dust collector . . . . . . . . . . . . . . .25

Checklist before starting . . . . . . . . . . . . . . . . . . . . .25

Operations step-by-step . . . . . . . . . . . . . . . . . . . . .25

Using the rip fence . . . . . . . . . . . . . . . . . . . . . . . . .26

Using the miter gauge . . . . . . . . . . . . . . . . . . . . . .26

Cutting curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Cutting circles . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Periodic Maintenance . . . . . . . . . . . . . . . .27

Required Maintenance . . . . . . . . . . . . .27-30

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Replacing the bandsaw blade . . . . . . . . . . . . . . .27

Replacing the upper and lower blade guides

and thrust bearings . . . . . . . . . . . . . . . . . . . . . . . . .28

Replacing the wheel tire . . . . . . . . . . . . . . . . . . . .29

Adjusting/replacing the wheel/blade brushes . .29

Recommended optional accessories . . . . .30

Parts list & diagrams . . . . . . . . . . . . . .32-42

Wiring Diagram . . . . . . . . . . . . . . . . . . . .43

For your own safety read the instruction manual before operating this band saw.

This tool is for indoor use only. Do not expose to rain or use in wet or damp locations.

3. Do not operate this bandsaw when tired, distracted,or

under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.

4. The working area should be well lit, clean and free of

debris.

5. Keep children and visitors at a safe distance when the

bandsaw is in operation; do not permit them to operate the bandsaw.

6. Use right tool. Don't force tool or attachment to do

a job for which it was not designed.

7. Childproof and tamper proof your shop and all ma-

chinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.

8. Stay alert! Give your work your undivided attention.

Even a momentary distraction can lead to serious injury.

9. Fine particulate dust is a carcinogen that can be

hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector. Wear face, eye, ear, respiratory and body protection devices.

10. Always use safety glasses. Also use face protection or

dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

11. Do not wear loose clothing, gloves, bracelets, neck-

laces or other jewelry while the bandsaw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.

12. Be sure that adjusting wrenches, tools, drinks and

other clutter are removed from the machine and/or the table surface before operating.

13. Keep hands well away from blades and all moving

parts. Use a brush, not hands,to clear away chips and dust.

14. Do not remove jammed cutoff pieces until blade has

stopped.

15. Adjust and position upper and lower blade guides

before starting to cut. Upper blade guide should be adjusted to approximately 1/8” above the material to be cut.

16. Adjust blade tension and tracking before starting to

cut.

17. Saw teeth must point down toward the table.

18. Be sure that the blade has gained full operating speed

before starting to cut.

19. Always use a clean, properly sharpened blade. Dirty or

dull blades are unsafe and can lead to accidents.

20. Use suitable work piece support if the work piece does

not have a flat surface.

21. Hold material firmly against the table.

19. Do not work on long stock without adequate support

on the out feed end of the table.

20. If using a power feeder, stop the feeder before stop-

ping the bandsaw.

21. Secure work. Use clamps or a vise to hold work when

practical. It's safer than using your hand and it frees both hands to operate tool.

22. Do not push or force stock into the blade. The bandsaw

will perform better and more safely when working at the rate for which it was designed.

23. Avoid working from awkward or off balance positions.

Do not overreach and keep both feet on floor.

24. Keep guards in place and in working order. If a guard

must be removed for maintenance or cleaning be sure it is properly re-attached before using the tool again.

25. Maintain proper adjustment of blade tension, blade

guides, and thrust bearings.

26. Always disconnect the tool from the power source

before servicing or changing accessories such as blades, or before performing any maintenance or cleaning, or if the machine will be left unattended.

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

27. Make sure that the switch is in the “OFF”position before

plugging in the power cord.

28 Never leave the machine unattended while it is run-

ning or with the power on. Don't leave tool until it comes to a complete stop

29. Use of parts and accessories NOT recommended by

GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.

30. Never stand on machinery. Serious injury could result

if the tool is tipped over or if the cutting tool is unintentionally contacted.

31. Make sure the tool is properly grounded. If equipped

with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.

32. Do not use this bandsaw for other than its intended

use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real implied warranty and holds itself harmless for any injury, which may result from that use.

33.

Regularly inspect the machine for signs of damage or wear. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation.

34.

Direction of feed. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

35.

The installer shall follow local regulations and National Electrical Code, ANSI/NFPA 70 installation requirements.

36.

This tool should be connected to a grounded metal permanent wiring system; or to a system having an equipment-grounding conductor.

RULES FOR SAFE OPERATION (CONT’D)

GROUNDING INSTRUCTIONS

In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock to the operator. The motor of this machine is wired for 220V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounded plug to fit a matching grounding type receptacle .

DO NOT MODIFY THE PLUG PROVIDED ! If it will not fit your recepta-

cle, have the proper receptacle installed by a qualified electrician.

CHECK with a qualified electrician or service person if you do not completely understand these grounding instructions, or if you are not sure the tool is properly grounded.

CIRCUIT CAPACITY

Make sure that the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. If the circuit breaker trips or the fuse blows regularly, your machine may be operating on a circuit that is close to its amperage draw capacity. However, if an unusual amperage draw does not exist and a power failure still occurs, contact a qualified technician or our service department.

BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE,VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE.

THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.

EXTENSION CORDS

The use of an extension cord is not generally recommended for 220V equipment. If you find it necessary, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately.

If you find it necessary to use an extension cord with your machine make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. If in doubt, use the next heavier gauge. The smaller the number, the heavier the gauge.

ELECTRICAL REQUIREMENTS

TABLE - MINIMUM GAUGE FOR CORD

AMPERE

RATING

TOTAL LENGTH OF CORD IN FEET

220 VOLTS 50 FEET 100 FEET 200 FEET 300 FEET

AWG

< 5

------->

18 16 16 14

6 TO 10

------->

18 16 14 12

10 TO 12

------->

16 16 14 12

12 TO 16

------->

14 12 * NR * NR

* NR = Not Recommended

17” WOOD / METAL BANDSAW

90-320

IDENTIFICATION OF MAIN PARTS AND COMPONENTS

FRONT VIEW

HOISTING EYEBOLT LASER LINE MARKER BLADE TENSION WINDOW DIGITAL SPEED DISPLAY VARIABLE SPEED CONTROL KNOB ON/OFF SWITCH WITH SAFETY KEY RIP FENCE SYSTEM MITER GAUGE

BLADE GUARD

WORKLIGHT

BLADE GUARD HEIGHT ADJUSTMENT HAND WHEEL

BLADE TRACKING WINDOW

REAR VIEW

BLADE TENSION QUICK RELEASE LEVER BLADE GUARD LOCK KNOB BLADE TRACKING ADJUSTMENT LEVER BLADE TRACKING ADJUSTMENT KNOB BLADE TENSION ADJUSTMENT HAND WHEEL TABLE TILT ADJUSTMENT LOCK LEVER TABLE TILT ADJUSTMENT KNOB DUST CHUTE LOWER WHEEL TILT ADJUSTMENT SCREWS BELT TENSION ADJUSTMENT HAND WHEEL BELT TENSION ADJUSTMENT MECHANISM MOTOR

BASIC FUNCTIONS

This model 90-320 electronic variable speed 17” bandsaw is designed to allow the user to adjust the speed of the blade to suit different wood or metal cutting needs. This unit includes all of the basic functions and features found on similar size bandsaws.

Featuring a front mounted digital blade speed display (in feet per minute) the unit is equipped with two speed ranges. By simply changing the positioning of the drive belt from one set of pulleys to the other the user can select a speed range, Metal (100-650 FPM) or Wood (540-3600 FPM), depending on the cutting application.The speed control adjustment knob allows the user to dial in the required speed within each speed range.

The 90-320 is designed to accommodate both wood and metal cutting blades from 1/8” – 1” in width and is supplied with one 1/2” general purpose wood cutting blade (factory installed) and one 1/2” general purpose metal cutting blade. Ideal blade length for the model 90-320 is 131 1/2” (3340mm).

Note: Generally speaking, because the upper wheel height is somewhat adjustable (to allow for blade tensioning), a blade length variation of plus or minus 1/2” from the “ideal blade length” can be accommodated.

Maximum inboard width of cut (space between the blade and the body of the saw) is 16 1/4”.

For cutting thicker stock or resawing, the maximum depth of cut (or max. workpiece height) is 11 1/2”.

An adjustable rip fence is supplied to serve as a straightedge to guide the workpiece for longer rip cuts. The fence can easily be removed and set aside when not required, for example when making curved cuts.

LIFTING AND HANDLING THE MACHINE

This model 90-320 17” Wood/Metal Bandsaw is very heavy. Do not over-exert. A hoist or forklift with chains will be needed for the following step.

To limit the risk of serious injury or damage to the machine, any equipment used to lift or move this machine (hoist or forklift) should have a rated capacity in excess 440lbs (200kg)

To limit the potential for damage in transport, this bandsaw is shipped from the factory bolted to its crate in the vertical position. With a forklift or hydraulic pallet jack, move the entire crate as close to the final installation location as possible, and then uncrate the saw and remove the screws that secure it to the crate .

A hoisting eyebolt is factory installed on the top of the saw frame to facilitate lifting and setting the saw down. Make sure to use an appropriate capacity hoist or forklift with chains properly secured to the hoisting eyebolt and lift the saw from the crate and carefully set it down in the desired location.

UNPACKING

ADDITIONAL REQUIREMENTS FOR SET UP

• 6 mm allen key

• Combination square

Carefully unpack and remove the unit and its components from its shipping container and check for missing or damaged items as per the list of contents below.

NOTE: Please report any damaged or missing items to your GENERAL® INTERNATIONAL distributor immediately.

LIST OF CONTENTS QTY

BOX 1 - EXCALIBUR RIP FENCE

Note: Deluxe Excalibur Universal rip fence system is packed separately. Refer to the manual supplied in the box with Excalibur rip fence for complete list of contents.

SAW, TABLE & OTHER COMPONENTS* The other components are stored inside the lower cabinet to prevent damage in shipping.

17” WOOD / METAL CUTTING BANDSAW . . . . . . . . .1

( WITH 1/2” X 6 TPI WOOD CUTTING BLADE INSTALLED ON)

BANDSAW TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

V-BELT (A-27) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1/2” X 10 TPI MET

AL CUTTING BLADE . . . . . . . . . . . . .1

MITER GAUGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

BLADE GUARD HEIGHT ADJUSTMENT HAND WHEEL .1

LOCK-OUT SWICH KEY . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY LOCKING PIN . . . . . . . . . . . . . . . . . . . . . . . . .1

HEX HEAD BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FLAT WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

LOCK WASHER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

TABLE STOP BOLT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

STOP BOLT JAM NUT . . . . . . . . . . . . . . . . . . . . . . . . . .1

8 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

5 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

10 - 13 MM OPEN END WRENCH . . . . . . . . . . . . . . . .1

BOX 2 - LASER LINE MARKER

(INSIDE LOWER CABINET)

LASER LINE MARKER . . . . . . . . . . . . . . . . . . . . . . . . . .1

MOUNTING BRACKET . . . . . . . . . . . . . . . . . . . . . . . . .1

BUTTON HEAD BOLT (SHORT) . . . . . . . . . . . . . . . . . . .1

BUTTON HEAD BOLT (LONG) . . . . . . . . . . . . . . . . . . . .1

SOCKET SCREW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

FLANGED NUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

3 MM ALLEN KEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

SAW, TABLE & OTHER COMPONENTS*

LASER LINE MARKER

The protective coating on the saw table prevents rust from forming during shipping and storage. Remove it by rubbing with a rag dipped in kerosene,mineral spirits or paint thinner. (Dispose of potentially flammable solvent-soaked rags according to manufacturer’s safety recommendations.)

A putty knife, held flat to avoid scratching the surface, may also be used to scrape off the coating followed by clean-up with solvent.Avoid rubbing the saw’s painted surfaces, as many solvent-based products will remo-ve paint.

To prevent rust, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor.

CLEAN UP

Tip: With a screw driver, push a solvent-saturated rag into the T-slot to remove the grease.

PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE

ESTABLISHING A SAFET

Y ZONE

For shops with frequent visitors or multiple operators, it is advisable to establish a Safety Zone around shop machi-nery.A clearly defined “no-go” zone on the floor around each machine can help avoid accidents that could cause injury to either the operator or the shop visitor. It is advi-sable to take a few moments to either paint (using non-slip paint) or using tape, define on the floor the limits or perimeter of each machines safety zone. Take steps to ensure that all operators and shop visitors are aware that these areas are off limits whenever a machine is running for everyone but the individual operating the unit.

PLACEMENT WITHIN THE SHOP

This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the bandsaw 440 lbs (200 kg) and the operator. Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.

95”

32”

41”

To limit the risk of damage to the saw blade or frame, remove the blade. Follow the instructions in section “Blade Clearance” on page 17, then remove the blade as instructed in section “Removing/Installing the blade” on page 18.

ASSEMBLY INSTRUCTIONS

Serious personal injury could occur if you connect the machine to the power source before you have completed the installation and assembly steps. DO NOT connect the machine to the power source until instructed to do so.

For your convenience this bandsaw is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service.

INSTALL THE TABLE

3. Using the supplied 10 - 13 open end wrench, secure

the table to the trunnions with the 4 hex head bolts, lock washers and flat washers ,in the assembly order shown in

TABLE UNDERSIDE VIEW

This bandsaw table is heavy. Do not over-exert. The help of an assistant will be needed for the following step.

INSTALL AND ADJUST THE 90º TABLE STOP BOLT

4. Re-install the blade as instructed on page 19.

1. Loosen the locking lever then turn the adjust-

ment knob to tilt the table upwards as shown.

2. Thread the jam nut on the stop bolt then thread

the bolt in the theaded hole located on the saw cabinet , 7 or 8 turns.

2. Gently lower the table onto the table tilt trunnion

, with the table slots oriented as shown .

4. Place a combination square flat on the table with

the heel of the square flat against the saw blade.

3. Lower the table until it sits on top of the bolt.

4. If the pointer needs to be adjusted, loosen the

screw on the pointer of the front trunnion and adjust the pointer to the 0 point on the scale. Then re-tighten the screw to secure the pointer in place.

You will now be able to accurately return the table to the 90º position automatically without further adjustments and scale reading for any angle other than 0° will also be accurate.

3. Level the table until it is exactly 90° to the saw

blade then tighten the jam nut against the saw cabinet .

Note: With the table set to 90º and the stop bolt at the correct height, make sure the table tilt angle indicator pointer is set to read 0º.

CLOSE UP

INSTALL THE BLADE GUARD HEIGHT ADJUSTMENT HANDWHEEL

2. Tighten with the supplied 5 mm Allen key to secure

the handwheel on the shaft.

CLOSE UP

1. Install the handwheel on the shaft , located on

the right side of the upper wheel cover, by aligning the flat surface of the shaft with the Allen bolt already mounted on the handwheel .

TABLE UNDERSIDE VIEW

INSTALL THE LASER LINE MARKER

The laser line marker will allow you to easily mark a straight cut line on your workpiece.

5. Using the supplied 3 mm Allen key, tighten the

longer button head screw , to secure the laser line marker into it’s mounting bracket.

2. Attach the mounting bracket to the front of the saw

using the socket screw through the door and the flange nut on the inside of the door.

OFF ON

Align the laser beam on the blade as follows:

1. Press on the ON/OFF switch button (located on top of the laser line marker) to turn the laser ON.

2. Loosen the socket screw and move the laser left or right along the elongated hole and/or loosen the button head bolt and move the laser up or down until the beam is aligned with the blade .

3. Press on the ON/OFF switch button once again to to turn the laser OFF.

1. Thread the shorter button head bolt from the in-

side of the upper cabinet.

3. Loosely screw the longer button head bolt

4. Unscrew and remove the cap and install two AAA

batteries (not included), then fit the laser line marker into the the hole in the mounting bracket

BASIC ADJUSTMENTS AND CONTROLS

LOCK-OUT POWER SWITCH

ON/OFF SWITCH & SAFET

Y PIN

The ON/OFF switch assembly is equipped with a lockout safety pin . When the pin is installed through the green “on” button , the machine cannot be started.

o start the machine, lift the red stop switch panel

and remove the lock-out pin. Lower the stop panel and push the green “ON” button. Wait for the saw blade to reach full speed before cutting.

o stop the machine, push on the RED “STOP” panel

and wait for the blade to come to a complete stop. When you have finished using the machine be sure to

re-install the lock-out pin and unplug the machine from the power source.

OFF

This model 90-320 is also equiped with a lock-out switch

When this switch is locked (OFF position), the machine cannot be started by pressing on the green “on” button, even if the lock-out safety pin has been removed.

To start the machine, set the power lock-out switch to ON position using the supplied key , then lift the red stop switch panel and remove the lock-out pin. Lower the stop panel and push the green “ON” button.

Set the lock-out switch to the OFF position and store the keys in a safe place, out of the reach of children, whenever the bandsaw is not in use.

INSTALL THE FENCE ASSEMBLY

This model 90-320 M1 is equipped with an Excalibur T-fence and guide rail system.

Follow all assembly and adjustment instructions in the 90-075B manual supplied in the box with the Excalibur Universal Bandsaw Rip Fence System.

CONNECTING TO A POWER SOURCE

To avoid risk of shock or fire do not operate the unit with a damaged power cord or plug. Replace damaged cord or plug immediately.

1. Uncoil the power cord and plug it into an appro-

priate outlet (refer back to section “Electrical Requirements" and make sure all requirements and grounding instructions are followed).

To avoid unexpected or unintentional start-up, make sure that both of the power switches are in the the OFF position before connecting to a power source.

Never adjust the table angle while the bandsaw is running. Turn off power first.

Loosen the locking lever

2. Turn the knob to tilt the table until it is at the desired

angle. (Refer to the angle indicator .)

3. Tighten the locking lever to lock the table in position.

TILTING THE TABLE

The table can be tilted to any angle from 0° to 45° to the right and 0° to 5° to the left to allow for any type of bevel (or angle) cutting. Refer to the table tilt angle indicator under the bandsaw table to set the angle of the table to the desired position.

TABLE UNDERSIDE VIEW

ADJUSTING THE BLADE GUARD FOR DEPTH OF CUT

The blade guard can be moved up or down to accommodate the height of the work to be cut . To prevent the blade (which is flexible and which would not otherwise be supported) from slipping out of position during cutting, and to reduce risks of injuries, a minimum amount of blade should be exposed.

The blade guard should be set 1/8” - 1/4” above the workpiece to prevent the blade from flexing out of position or offline during cutting.

Adjust the height of the blade guard to suit the thickness of the workpiece as follows:

1. Make sure the bandsaw is turned off and the power

cord is disconnected from the power source.

2. Loosen the lock knob .

3. Move the blade guide assembly up or down by turning

the handwheel . Then re-tighten the lock knob .

Note: The depth gauge on the front of the blade guard can be used as a reference but it is not intended for high precision measurements.

CLOSE UP

1/8” - 1/4”

LOWER

RAISE

WORKLIGHT

The goose neck style worklight on this model 90-320 provides extra lighting

for added convenience. It can be repositionned for

optimal lighting of the work surface.

Note: Uses a standard 40 Watt (maximum) 120 volt appliance bulb

- Not Included.

To reduce the risk of fire, use 40 Watt (maximum) 120 volt appliance bulb. Do not use standard household bulbs.

- Turn the ON/OFF switch once to turn the worklight ON:

- Turn it once again to turn the worklight OFF:

RECOMMENDED ADJUSTMENTS

REMOVING/INSTALLING THE BLADE

ADE CLEARANCE

Note: When performing blade installation, removal, tensioning or tracking, maximum clearance between the blade and both upper and lower bearing assemblies is required to minimize friction, which would be damaging to the blade.

Proceed as follows:

ve the upper assembly back:

1. Loosen the Allen bolt with the supplied 5 mm Allen

key.

2. Then pull on the assembly shaft going back as far as

possible for maximum blade clearance.

3. Tighten the Allen bolt to lock the assembly in place.

ve the lower thrust bearing away from the blade:

1. Loosen the Allen bolt with the supplied 5 mm Allen

key.

2. Turn the knob until the thrust bearing is as far as pos-

sible for maximum blade clearance.

3. Tighten the Allen bolt to lock the thrust bearing in place.

ve the lower blade guides away from the blade:

1. Loosen the two Allen bolts with the supplied 5 mm Allen

key.

2. Turn the adjustment knobs outward as needed

so as to

obtain

maximum blade clearance.

3. Tighten the two Allen bolts to lock the blade guides in posi-

tion.

UPPER ASSEMBLY - RIGHT SIDE VIEW

TABLE UNDERSIDE - REAR VIEW

TABLE UNDERSIDE - FRONT VIEW

5. Carefully hang the blade on a hook in a safe, dry place in your workshop if it will be re-used, or dis-

pose of it safely if it is worn or damaged.

2. Remove the red insert from the center of the

table and the table alignment pin from the table slot.

3. Open the top and bottom wheel cover doors and

carefully pull the blade from the left side slot

blade guard , and from the wheels.

Before replacing or adjusting the blade, make sure that both of the power switches are in the “OFF” position and that the power cord is unplugged.

Blade teeth are sharp. Use care when handling a saw blade.

4. With the blade perpendicular to the wheels, feed

the blade through the table slot,

to free it from

the saw.

Do not attempt to coil up the blade as it was when you first purchased it as it has a tendancy to pop open unexpectedly and could cause injury.

To remove a blade:

Note: You may want to use a thick shop towel to handle the loose blade or wear a pair of heavy duty work gloves.

Note: For blade tension quick release, pull the tension lever up as shown in

For quick blade tensioning, push the tension

lever down, as shown in .

To avoid damaging the tensioning mechanism never force the tension lever beyond “Tight” and “Loose” positions as shown in

LOOSE

TIGHT

DO NOT

1. Put the tension lever in the loose position as

shown in to loosen the tension on the blade. It may be necessary to also turn the tension adjust ment hand wheel counter-clockwise for the blade to be loose enough to remove easily.

BLADE SELECTION

There are a variety of different types of bandsaw blades on the market to suit various cutting applications.Your results may vary based on usage, experience and personal preference.

Standard size - 131 1/2” (3340 mm) - replacement blades for either wood cutting or metal cutting applications can be found through your local tool dealer or bandsaw blade specialist.

Note: The use of any size outside of the saw’s specified length or width range is not recommended and can lead to serious injury and/or damage to the machine. Generally speaking, because the upper wheel height is somewhat adjustable (to allow for blade tensioning), a blade length variation of plus or minus 1/2” from the “ideal blade length” can be accommodated.

Some general guidelines to consider when choosing bandsaw blades:

• Wider blades with fewer teeth per inch are best suited to cutting straight lines, re-sawing and for sweeping curves, but will not turn tight radius curves. They will cut quickly and aggressively but do have a tendency to bind (or get stuck in the cut) if turned too sharply.

• Narrower, thinner blades with more teeth per inch will cut more slowly but can turn much tighter corners for cutting more intricate work.

Common causes of blade breakage:

• Poor guide bearing alignment and adjustment.

• Forcing or twisting a wide blade around a short radius.

• Feeding the workpiece too quickly.

• Dull teeth.

• Too much blade tension.

• Setting blade guard assembly too high above the workpiece.

• Lumpy or improperly finished braze or weld on the blade.

• Continuous running of blade when not cutting.

o ins

tall a blade:

1. Turn off the bandsaw and unplug the power cord.

Beware of the blade popping open.

2. If you are installing a new blade, carefully remove the bla-

de from its package. Hold it firmly with one hand as you remove the twist ties. Slowly separate the coils of the blade until it unravels into one hoop.

Note: Step 3 may be unnecessary if you’ve just removed a blade. (If needed, refer back to the previous page.)

3. Remove the table alignment pin from the table slot and the

red insert from the center of the table.

4. With the blade perpendicular to the wheels, guide it through

the table slot, then rotate the side of the blade nearest you back toward the left side of the wheels.

5. Feed the blade into the left side slot, blade guard and

around the wheels. Make sure the blade teeth point forward

and down .

With the blade properly installed, proceed to blade tension adjustments and blade tracking adjustments, as per instructions on the next few pages.

Note: You may want to use a thick shop towel to handle the loose blade or wear a pair of heavy duty work gloves for the following steps.

Proper installation

Improper installation

ADJUSTING BL

ADE TENSION

Determining ideal blade tension is somewhat subjective. It is learned through practice and experience and is somewhat dependant on personal preference and individual work habits.

A properly tensioned blade is critical to obtaining maximum performance from any bandsaw. A properly tensioned blade will last longer and be much less likely to break prematurely. If the blade tension is too loose you will notice that the blade will have a tendency to drift or slip off-line when cutting and you will have more difficulty controlling your cuts. A blade that is tensioned too tightly will break prematurely and will be difficult to work with when making tighter radius cuts.

The following information can be used as a guideline or starting point to assist you in determining ideal blade tension for your needs:

•

When working with wider blades, re-sawing taller stock, making straight cuts or wide sweeping curves tighter blade tensions will provide better results.

•

When working with narrower blades, sawing shorter stock and making tighter curved cuts are best performed using less tension

To adjust blade tension proceed as follows:

Before making blade tension adjustments, make sure that both of the power switches are in the “OFF”position and that the power cord is unplugged.

If needed, adjust the blade tensioning by turning the blade tension hand wheel :

- Clockwise to tighten

- Counter-clockwise to loosen the blade tension.

Note: the blade tension indicator scale can be used as a reference – the longer the line on the scale the tighter the tension on the blade. Take note of ideal setting with various blade widths for reference the next time that blade is used or when a similar type of cut is to be performed.

4. Make a test cut on a sample piece of wood and if needed re-adjust the blade tension.

Note: To prolong the life of the blade whenever the band saw is not in use for prolonged periods (more than 24 hours), release the blade tension lever to remove tension from the blade, Over time, maintaining tension on a blade that is not in use will cause the blade to deform, by taking the shape of the wheels at both extremities. This can weaken the blade and cause premature breakage.

2. With the saw turned off, press against the side of the

blade to test the tautness of the blade. For ideal results with most blade widths and cutting applications the blade should flex in no more than 1/4" to 3/8".

1. Put the tension lever in the tight position as

shown for quick blade tensionning.

ADE TRACKING ADJUSTMENTS

Ideally, the blade should stay relatively centered on both the upper and lower wheels.

Due to natural variations in castings, blade thickness or density and tire wear, absolute perfect centering alignment is rarely attainable. A slight misalignment of the blade on the wheels is inevitable and as long as it is kept to a minimum (following the steps listed below) will not hinder the performance of the saw.

This misalignment is controlled and kept to a minimum primarily by adjusting the tilt angle of the upper wheel.

When adjusting blade tracking to center the blade on the wheels and assuming that perfect centering is not attainable, it is preferable to have the blade slightly off-center towards the front of the wheels rather than towards the rear because the teeth on most band saw blades have alternating hook (one inner, one outer) – therefore if the blade is centered too far back on the wheel (or if the blade tension is too tight), inner hooked teeth will dig into the wheel tire and cause premature wear of the tire.

Nonetheless, to avoid having the blade come off of the wheels on it’s own during operation, the front edge of the blades teeth should never be any closer than 3 mm (1/8”) from the front edge of the wheel

3 MM - 1/8"

1. Open the upper wheel cover door then rotate the wheel

slowly forward by hand and check (through the window of the upper wheel ) the position of the blade on the wheel. The blade should remain as centered as possible on the wheel as it turns .

2. If the blade tracking must be adjusted, loosen the locking

lever on the tracking adjustment knob , then turn the knob:

- Clockwise if the blade moves toward the front of the wheel. This tilts the top of the wheel to the back and moves the blade toward the center.

- Counter-clockwise if the blade moves toward the back edge. This tilts the top of the wheel to the front and moves the blade toward the center.

Note: Turn the tracking knob in 1/2 turn increments, re-check and adjust again as needed.

3. With the tracking set, tighten the locking lever to secure

the tracking adjustment knob in place.

BLADE CLEARANCE

Note: As previously stated, when performing blade installation, removal, tensionning or tracking, maximum clearance between the blade and both upper and lower bearing assemblies is required to minimize friction, which would be damaging to the blade. Refer back to page 17 and follow the instructions for “BLADE CLEARANCE” before performing blade tracking adjustments.

Note: The upper and lower wheels are factory set to allow for easy and optimal blade tracking adjustments using the primary blade tracking adjustment knob, which adjusts the angle of tilt of the upper w

heel.In extremely rare cases, if acceptable blade tracking cannot be attained through the primary adjustment it may eventually become necessary to make minor adjustments to the angle of tilt of the lower wheel. The four bolts may be adjusted in or out to tilt the lower wheel up/down or left/right as needed.

CW if blade

moves to

FRONT

CCW if blade

moves to

BACK

ADJUSTING THE UPPER / L

OWER BLADE GUIDES AND THRUST BEARINGS

The blade guides keep the blade from moving from side to side during cutting and must be snug but not touching the blade in order to ensure accurate cuts. The space between each guide and the blade must not exceed 0.02" (the thickness of a sheet of paper). If less space is left,the blade will get stuck or jammed between both guides. Too much friction will cause blade to overheat and break.Also, the guides must remain at least 1/32” behind the blade teeth to prevent damage to the blade.

The thrust bearings keeps the blade from moving back and out of position when the work is being fed into the blade and must be very close to the back of the blade to prevent damage to the blade during cutting.

Note: Before adjusting the upper and lower blade guides and thrust bearings, make sure the blade is tensioned and tracking properly. Adjust the upper and lower blade guides and thrust bearings after each blade tension and tracking adjustment.

To avoid injury, make sure that both of the power switches are in the “OFF” position and that the power cord is unplugged before performing any adjustments on the bandsaw.

0.02"

UPPER ASSEMBLY - RIGHT SIDE VIEW

Adjust the positioning of the upper blade guides and thrust bearing assembly as follows:

The upper blade guides and thrust bearing are assembled as one unit which can be moved back or forward. To prevent damage to the blade, the blade guides must remain behind the blade teeth during operation.

1. Loosen the Allen bolt with the supplied 5 mm Allen key.

Move the upper assembly forward along the shaft , until the blade guides are at least 1/32" behind the blade teeth , (do not protrude past the hollowed part of the teeth of the blade.

3. Tighten the Allen bolt to lock the assembly in place.

1/32"

Adjust the positioning of the upper and lower blade guides as follows:

1. Loosen the two Allen bolts with the supplied 5 mm

Allen key.

2. Turn the adjustment knobs inward as needed , to

obtain a space of 0.02" (the thickness of a sheet of paper) between both guides and the blade .

Tip: Place a feeler gauge or sheet of paper between each guide and the blade to make sure there is a

0.02" space.

3. Tighten the two Allen bolts to lock the blade guides

in position.

4. Repeat steps 1 to 3 with the lower blade guides .

Adjust the positioning of the upper thrust bearing as follows:

1. Loosen the Allen bolt with the supplied 5 mm Allen

key.

2. Move the shaft in or out , until the thrust bearing

barely touches the blade (is 1/64" behind the back of the blade ) .

3. Tighten the Allen bolt to lock the thrust bearing

in position.

1/64"

Adjust the positioning of the lower blade guide assembly as follo

ws:

1. Loosen the Allen bolt with the supplied 5 mm Allen

key.

Move the lower blade guide assembly forward along the shaft , until the blade guides are at least 1/32" behind the blade teeth , (do not protrude past the hollowed part of the teeth of the blade.

3. Tighten the Allen bolt to lock the assembly in place.

Adjust the positioning of the lower thrust bearing as follows:

1. Loosen the Allen bolt with the supplied 5 mm Allen

key.

2. Turn the knob until the thrust bearing barely

touches the blade (is 1/64" behind the back of the blade) .

3. Tighten the Allen bolt to lock the thrust bearing

in position.

1/64"

ADE SPEED CONTROL

The blade speed ranges from 540 to 3600 Feet Per Minute (FPM) for Wood cutting and from 100 to 650 FPM for Metal cutting applications, depending on the positionning of the drive belt on the pulleys.

Note: Refer to the reference chart below for speed selection for metal cutting, based on workpiece material .

The blade speed control knob is located on the control box, just above the on/off switch, .

- Turn the knob clockwise to increase the blade speed.

- Turn the knob counter-clockwise to decrease the blade speed.

The blade speed will be indicated on the digital speed display .

Decrease speed

Increase speed

METAL CUTTING BLADE AND SPEED REFERENCE CHART

WORKPIECE MATERIAL

MILD STEEL

CAST-IRON (MEDIUM)

BRONZE

BRASS

ALUMINUM

PLASTIC

5 - 10 TPI Blade / Moderate feed rate

BLADE SPEED IN FEET PER MINUTE (FPM)

5 - 10 TPI Blade / Moderate feed rate 5 - 10 TPI Blade / Moderate feed rate 5 - 10 TPI Blade / Moderate feed rate 5 - 10 TPI Blade / Moderate feed rate 5 - 10 TPI Blade / Moderate feed rate

STEEL (TOUGH)

*The information in this chart is supplied as a general guideline only. Your results may vary depending on blade material, as well as its quality and sharpness. For best results always follow any speed recommendations supplied with the blades being used.

10 - 14 TPI Blade / Low feed rate

100 - 125 150 - 250 150 - 250 150 - 250 300 - 400 250 - 350 700 - 800

REMARK

BLADE GUARD REMOVED FOR CLARITY ONLY

1/32"

By simply changing the positioning of the drive belt from one set of pulleys to the other, the user can select a speed range, Metal (100-650 FPM) or Wood (540-3600 FPM), depending on the cutting application.

The 90-320 is factory set for Wood cutting applications. The drive belt is positioned to allow a 540-3600 FPM speed range and the blade installed is a wood cutting blade.

To switch from wood to metal cutting:

1. Remove the wood cutting blade and install a metal cutting blade, adjust the blade tension and tracking, then

adjust the upper and lower blade guides and thrust bearings.

CHANGING BLADE SPEED RANGE – SWITCHING FROM WOOD TO METAL CUTTING

To avoid injury, make sure that the switch is in the “OFF” position and that the power cord is unplugged before performing any adjustments on the bandsaw.

2. Loosen the lock lever that locks the motor pivot,

then, using the handle , lift the motor by hand and tighten lever to lock the motor in position. This will loosen the drive belt.

4. Install the supplied shorter belt (A27) on the out-

side groove of the drive pulley and outside groove of the idler pulley, .

Note: When transfering belt A44 or installing belt A27, take care in doing so not to touch the sensor (step 3) as this would affect the blade speed display accuracy.

5. Loosen the cap screw using the supplied 8 mm

Allen key to unlock the belt tensioning mecanism.

6. Use the tension adjustment hand wheel to ten-

sion the belt.

7. Squeeze the belt with your hand . The belt

should move no more than 1/8". If needed, readjust the belt tension.

8. Re-tighten the cap screw to lock the belt ten-

sioning mecanism.

Max 1/8”

3. Transfer belt A44 (factory installed) from the drive

pulley to the inside groove on the idler pulley

, then set the motor back to it’s initial position to

tighten the belt around the pulleys.

Note: When transfering belt A44, take care in doing so not to touch the sensor as this would affect the blade speed display accuracy.

CONNECTING TO A DUST COLLECTOR

This model 90-320 is equiped with two built-in 4" diameter dust chutes to accommodate connection to a dust collector (not included).

Bee sure to use appropriate sized hose and fittings (not included) and check that all connections are sealed tightly to help minimize airborne dust.

If you do not already own a dust collection system consider contacting your General® International distributor for information on our complete line of dust collection systems and accessories or visit our Web Site at: www.general.ca.

OPERATING INSTRUCTIONS

OPERATIONS STEP-BY-STEP

Trace the cutting line on your workpiece with a pencil (for cutting curves) or adjust the laser beam to mark the cutting line (for cutting straight lines). If needed, refer back to section “laser line marker” on page 13.

2. Set the height of the blade guard according to the thickness of your workpiece (see section: “Adjusting the bla-

de guard for depth of cut” on page 16.)

3. If a dust collector is connected to your bandsaw, turn it on.

Push on the green “ON” button to start the bandsaw.

5. Align the cutting line on your workpiece with the blade and feed the workpiece into the blade.

Tip: The use of a roller stand provides an extra support for more convenience when working with longer workpieces.

TO STOP THE MACHINE

1. Push the red “STOP” panel.

2. Turn your dust collector off.

To reduce the risk of damage to the bandsaw or the workpiece, as well as a potential for personal injury, after initial set-up as well as before each use, make sure that everything is securely installed and that all fasteners and moving parts on this bandsaw are locked in place before starting the machine.

These additional safety measures should be be included in your checklist:

7. Make sure all the blade guards are in place.

8. Make sure the bandsaw table and work area in general are clean and free of sawdust and debris.

These steps should always be followed when any adjustment is performed, the blade is changed, or periodically as vibration and normal wear and tear on the machine could throw these parts out of alignment.

CHECKLIST BEFORE STARTING

NOTE: Now that you have completed the five adjustment steps which are an essential part of safe, accurate bandsaw operation, it would be a good idea to make yourself a checklist as follows to ensure that each adjustment to the bandsaw is made in the proper order starting with the general safety precaution:

1. Turn off the bandsaw and unplug the power cord.

2. Adjust blade tension.

3. Adjust blade tracking.

4. Adjust upper blade guides and support bearing.

5. Adjust lower blade guides and support bearing.

6. Select the right speed range depending on the cutting application.

CUTTING CURVES

• When cutting curves, carefully turn the workpiece so the blade follows without twisting. If the curve is so sharp that you repeatedly back up and cut new kerf, use a narrower blade, or a blade with more set (teeth further apart). When a blade has more set, the workpiece turns easier but the cut is rougher.

• When changing a cut, do not withdraw the workpiece from the blade. The blade may get drawn off the wheels.

• To change a cut, turn the workpiece and cut your way out through the waste material area.

• When cutting long curves, make relief cuts as you go along.

USING THE RIP FENCE

1. Set the fence down on the rail either to the left or right of the

blade.

Note: For short workpieces that fit between the frame of the saw and the blade , position the fence at the left side of the blade. For cutting longer or wider workpieces, position the fence, on the right side of the saw blade.

2. Adjust the positioning of the fence on the rail so that the

distance from the inside face of the rip fence to the blade matches the required width of cut.

3. Tighten the locking handle to lock the the fence in

place.

Make sure to lock the fence in place before starting to cut against the rip fence.

USING THE MITER GAUGE

Using the miter gauge supplied with your bandsaw allows for easier and safer sawing by providing workpiece support when cutting straight (90°) or angled ends (0° to 30°).

The miter gauge rides in the table slot to the right of the blade

and can be set to any angle up to 30° to the left or right. It also acts as a feeder for advancing smaller workpieces through the blade with reduced risk of injury to the hands.

To use a setting other than 90°,loosen the locking handle by turning it counterclockwise. Rotate the miter head to the required angle , shown on the angle indicator. Then turn the locking handle clockwise to tighten it.

CUTTING CIRCLES

1. Adjust the blade guard assembly to 1/8" above the

workpiece.

2. Use both hands while feeding the work into the blade.

Hold the workpiece firmly against the table. Use gentle pressure. Do not force the work. Allow the blade to cut.

3. The smallest diameter circle that can be cut is deter-

mined by the width of the blade. For example, a 1/4" wide blade will cut a minimum diameter of approximately 1-1/2" .

MIN. CIRCLE

DIAMETER

BLADE WIDTH

1. Inspect/test the ON/OFF switch before each use. Do not operate the bandsaw with a damaged switch; replace

a damaged switch immediately.

2. Periodically inspect the power cord/plug and the blade for damage.

3. Keep the machine clean and free of sawdust. Frequently blow out or vacuum up the sawdust and wipe down

the machine occasionally with a damp rag.

Note: The wheels must always be kept clean. Dirt on the wheels will cause blade slippage.

4. Do not allow dirt, pitch or gum to build up on the table, blade, guide/thrust bearings. Clean as needed with

gum and pitch remover.

Note: Do not immerse the bearings in the gum and pitch remover.

To prevent rust and from forming on the unpainted cast iron of the table, and so that the wood slides easily while cutting, apply a light coating of paste wax or use regular applications of any after-market surface protectant or rust inhibitor such as General International “Top Saver” item #GC-010. (See Section “Recommended optional accessories for your bandsaw”.)

To avoid eye injury from blowing debris, wear safety goggles when blowing out sawdust.

PERIODIC MAINTENANCE

Never operate the bandsaw with any damaged part. Replace a damaged part at the first visible signs of damage.

REQUIRED MAINTENANCE

LUBRICATION

Disconnect machine from power source, before performing any lubrication or maintenance.

Keep the rack and pinion as well as the blade tension adjustment screw , table trunnion and belt

tension adjustment screw greased and free of dust or debris. Clean and remove dust, debris, and old grease after every 10-15 hours of use. After cleaning, reapply grease as needed. (Use any all purpose grease.)

The motor and all bearings are sealed and permanently lubricated – no further lubrication is required. No other part of this bandsaw needs lubrication.

REPLACING THE BANDSAW BLADE

The blade should be replaced when worn out. Refer to the following symptoms to determine whether or not it is time to replace the blade:

- It is not cutting as fast.

- It is not able to follow a cutting line as it used to.

REPLACING THE UPPER AND LOWER BLADE GUIDES AND THRUST BEARINGS

Blade guides and thrust bearings should be verified each time the blade is replaced. Check if they turn well. If not,

the blade will get stuck or jammed between them and will wear

prematurely.

o replace the upper thrust bearing:

Use C-ring pliers to remove the "C ring" and slide the bearing off the shaft .

4. Install a new bearing on the mounting shaft.

5. Re-install the C-ring.

6. Put the bearing and mounting shaft back in place,

and tighten the Allen bolt.

7. Re-install the blade-guard.

Use C-ring pliers to remove the "C ring" and replace the two blade guides with new ones, then re-install the C-ring and tighten with the two Allen bolts.

UPPER BLADE GUIDES

1. Loosen and remove the two Allen bolts and/or

, using the 5 mm Allen key provided. Removing

the two bolts will free the blade guides .

1. Set the tension lever up to loosen the blade then

unscrew the two Allen bolts , using the supplied 3 mm Allen key, and remove the blade guard.

2. Loosen the allen bolt using the supplied 5 mm

Allen key then remove the thrust bearing and mounting shaft.

LOWER BLADE GUIDES

To r

eplace the upper and/or lower blade guides:

To r

eplace the lower thrus

t bear

ing:

1. Loosen the socket head bolt using a 6 mm Allen

key, and remove the lower thrust bearing assembly.

2. Replace the bearing with a new one then put

the lower thrust bearing assembly back in place.

REPL

ACING THE WHEEL TIRE

Wheel tires must be replaced if they get worn out or damaged. (If it is worn out, the blade will not track straight on the wheels.)

Use a flat screwdriver to remove the tire from the groove on the wheel, then install a new tire.

ADJUSTING/REPLACING THE WHEEL/BL

ADE BRUSHES

The lower wheel is equipped with a cleaning brush that prevents pitch and sawdust build up on the lower tire.

There is two other cleaning brushes – one in the lower wheel cover and one in the upper wheel cover – both mounted against the blade, that prevents pitch and sawdust build up on the blade.

Any pitch and sawdust that builds up on the upper wheel tire should be removed with a stiff brush or scraped off with a piece of wood.

Note: To avoid damaging the tire do not use a sharp knife or any kind of solvent to remove pitch build up.

Verify that the brushes keep the lower wheel/blade surface clean at all times. With use and normal wear over time, the brushes hairs will soften and will not clean the surface of the wheel/blade as well.You then must lower the brushes slightly as follows:

1. Loosen the hex bolt (or hex nut).

2. Slightly slide the brush along the mounting hole as

shown in , so that a fresh, stiffer part of the hairs touches the wheel tire or blade.

3. Tighten the hex bolt (or hex nut) to lock the brush in

position.

LOWER WHEEL

UPPER WHEEL

RECOMMENDED OPTIONAL ACCESSORIES

Here are some of the optional accessories available from your local General International dealer.

For more information about our products, please visit our website at www.general.ca

Roller Stand item #50-150 item #50-160 item #50-170

We offer a selection of roller stands to suit all your shop needs.

Dust Collectors and accessories

We offer a wide selection of dust collectors and accessories to suit virtually all your shop needs. Dust collectors contribute to a cleaner healthier workshop environment.

NOTES

Notes

702

112

122

031

232

722

131

031

331

571

602

522

381481971

502

402

622

691

881981

531

431

MAIN ASSEMBLY

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-01 135242 WORKLIGHT 1 90320-02 135246 WORKLIGHT MOUNTING BRACKET 1 90320-03 WE100000 STAR WASHER 1 90320-04 995101 EYE BOLT M10 1 90320-05 135222 MACHINE BODY 1 90320-07 612112 BUSHING 1 90320-08 WF061310 FLAT WASHER M6x

13 2 90320-09 AB135248A SWITCH ASS'Y 1 90320-10 NH061000 NUT M6 1 90320-11 135040 POINTER 1 90320-12 135073 SCREW M4x5 1 90320-13 135012 SHAFT 1 90320-14 PS053500 SPRING PIN

5x35 1 90320-15 135017 UPPER WHEEL SHAFT HINGE 1 90320-16 135066 UPPER WHEEL SHAFT 1 90320-17 135039 BUSHING 2 90320-18 BB620403 BEARING 6204LLU 4 90320-19 135096 UPPER WHEEL

17" 1 90320-20 RR470000 RETAINING RING R47 4 90320-21 WF083030 FLAT WASHER M8x

30 2 90320-22 SR089400 CAP SCREW M8x16 2 90320-23 135075 WOOD CUTTING BLADE 1/2"x135.5"/3440 1 90320-24 WS080000 LOCK WASHER M8 4 90320-25 SR060500 CAP SCREW M6x25 4 90320-26 135105 TIRE 2 90320-27 135097 LOWER WHEEL

17" 1 90320-28 135234 IDLER PULLEY 1 90320-29 NH633801 NUT 1"-14 UNF 1 90320-30 WS630000 LOCK WASHER 1" 1 90320-31 AB135228A BELT TENSION PIVOT ASS'Y 1 90320-32 135032 TENSION SPRING 1 90320-33 PS031600 PIN

3x16 1 90320-34 135042 ALIGNMENT BLOCK 1 90320-35 994301 BEARING 51201 1 90320-36 AB135225A MOTOR CONNECTION ASS'Y 1 90320-37 135002 HAND WHEEL 1 90320-38 135003 TENSION ADJUSTMENT BOLT 1 90320-39 ST039200 SELF-TAPPING SCREW 3.5X8 7 90320-40 130233 NUT 1 90320-41 SF059100 PAN HEAD FLANGE BOLT M5x6 1 90320-42 998627 WORKLIGHT CABLE CLIP 3/16" 2 90320-44 SR089400 CAP SCREW M8x16 2 90320-45 WF083030 FLAT WASHER M8x30 2 90320-46 135016 UPPER WHEEL SLIDE BRACKET 1 90320-47 SR060500 CAP SCREW M6x25 1 90320-48 BR000044 RIVET 3.2x10 8 90320-49 SR060200 CAP SCREW M6x10 1 90320-50 135004 WINDOW 2 90320-53 135243 PLASTIC PLATE 1 90320-55 135083 UPPER DOOR 1 90320-56 SH060500 HEX HEAD BOLT M6x25 3 90320-57 WF061310 FLAT WASHER M6x13 3 90320-58 135051 BRUSH 3 90320-59 SR060500 CAP SCREW M6x25 1 90320-60 135041 LOCK KNOB 2

PARTS LIST

90-320

MAIN ASSEMBLY

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-61 NL061000 NYLON NUT M6 7 90320-63 135011 HEIGHT POINTER 1 90320-64 NH081300 JAM NUT M8 1 90320-65 SH081800 HEX HEAD BOLT M8x90 1 90320-66 135022 ADJUSTMENT KNOB M10x20 1 90320-67 135020 ADJUSTMENT KNOB M10x53 1 90320-68 135028 LOCKING HANDLE M10 1 90320-69 135030 CAM 1 90320-70 135038 LOCKING MOUNT BLOCK 1 90320-71 620021 HANDLE 1 90320-72 135111 TENSION LEVER 1 90320-73 NH121900 NUT M12 1 90320-74 135110 TENSION LEVER SHAFT 1 90320-75 SJ080400 SOCKET HEAD SCREW M8x20 4 90320-76 WS080000 LOCK WASHER M8 4 90320-77 SR060400 CAP SCREW M6x20 2 90320-78 135013 COVER 1 90320-79 SS080400 SET SCREW M8x20 4 90320-80 NH081300 NUT M8 4 90320-81 135005 LOWER WHEEL SHAFT 1 90320-82 MH135019 MOTOR 1.5HP (7A) 1 90320-83 SR100500 HEX HEAD BOLT M10x25 1 90320-84 WS100000 LOCK WASHER M10 2 90320-85 135231 MOTOR BRACKET 1 90320-86 SJ080400 SOCKET HEAD SCREW M8x20 4 90320-88 SF050200 PAN HEAD FLANGE BOLT M5x10 2 90320-89 135065 LOCK LEVER NUT 2 90320-90 KS050535 KEY 5x5x35 2 90320-91 SH080402 HEX HEAD BOLT M8x20(L.H) 2 90320-92 135008 MOTOR PULLEY 1 90320-93 LA440000 V-BELT A44 1 90320-94 SR060200 SOCKET HEAD BOLT M6x10 1 90320-95 135072 LOWER DOOR 1 90320-97 WF083030 FLAT WASHER M8X30 2 90320-98 SR100700 CAP SCREW M10x35 2 90320-99 NH101700 NUT M10 1 90320-102 AB135021-C TRUNNION SUPPORT BRACKET 1 90320-103 WS100000 LOCK WASHER M10 2 90320-104 WF102325 FLAT WASHER M10x23 2 90320-112 WF081820 FLAT WASHER M8x18 4 90320-122 WS080000 LOCK WASHER M8 4 90320-123 SH089400 HEX HEAD BOLT M8x16 4 90320-124 SC081600 CARRIAGE BOLT M8x80 1 90320-126 135120 TABLE 17"x24" 1 90320-127 135010R TABLE INSERT 1 90320-128 130045 TABLE PIN 1 90320-130 ST049200 SELF-TAPPING SCREW 6 90320-131 SF049200 PAN HEAD FLANGE BOLT M4X8 2 90320-132 135260 DIGITAL DISPLAY 1 90320-133 135029 SENSOR MOUNT 1 90320-134 SP049400 PAN HEAD BOLT M4x16 2 90320-135 998627 CORD CLAMP 3/16" 2 90320-136 SR050200 CAP SCREW M5x10 2 90320-137 WF051210 FLAT WASHER M5x12 2

PARTS LIST

90-320

MAIN ASSEMBLY CNT’D

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-138 135034 PROTECT COVER 1 90320-139 135073 SCREW 1 90320-140 135054 FIBER WASHER 1 90320-141 135037 SLIDING PLATE 1 90320-145 ST059100 SELF-TAPPING SCREW 4 90320-153 WF081818 FLAT WASHER M8x18 4 90320-158 135006 HAND WHEEL 1 90320-159 SR060400 CAP SCREW M6x20 1 90320-162 SJ080400 HEX SOCKET BUTTON HEAD SCREW M8x20 4 90320-163 WS080000 LOCK WASHER M8 4 90320-164 AB135050 GUIDE BRACKET 1 90320-173 AB198101 MITER GAUGE ASS'Y 1 90320-175 SR060400 CAP SCREW M6x20 1 90320-176 135067 BUSHING 1 90320-177 998625 CORD CLAMP 2 90320-178 SF050200 SCREW M5x10 1 90320-179 135258 BEARING MOUNTING PLATE 1 90320-180 SP040200 PAN HEAD SCREW M4x10 2 90320-181 170736 BLADE HOOK 1 90320-182 200426 LOCK LEVER M10x33 1 90320-183 LA280000 V-BELT A28 1 90320-184 135233 PULLEY 1 90320-188 WS100000 LOCK WASHER M10 3 90320-189 SR100500 HEX HEAD BOLT M10x25 1 90320-190 SR069400 SET SCREW M6x16 1 90320-191 135240 HAND WHEEL 1 90320-192 AB135092 UPPER BLADE GUIDE ASS'Y 1 90320-193 AB135095A LOWER BLADE GUIDE ASS'Y 1 90320-194 SF060200 SOCKET HEAD BOLT M6x10 2 90320-195 135235 MOUNTING PLATE 1 90320-196 017067 BUSHING 2 90320-199 SR100800 CAP SCREW M10x35 1 90320-202 SR069400 CAP SCREW M6x16 2 90320-203 WS060000 LOCK WASHER M6 2 90320-204 WF061310 FLAT WASHER M6x_13 2 90320-205 135229 MOUNTING BLOCK 1 90320-206 135223 METAL CUTTING BLADE 1/2"x131.5"/3340 1 90320-207 AB198119 LASER POINTER 1 90320-208 SJ069400 CAP SCREW M6x16 1 90320-209 SJ069300 BUTTON HEAD SCREW M6x12 1 90320-210 198129 LASER POINTER BASE 1 90320-211 SJ069400 SOCKET HEAD BOLT M6x16 1 90320-212 NH061000 NUT M6 1 90320-214 NH081300 NUT M8 1 90320-215 198013 HANDLE 1 90320-220 135256 DOOR PAD t2x10 x 760mm 1 90320-221 135255 DOOR PAD t2 x 10 x 475mm 1 90320-222 135268 SNAP BUSHINGS NB-2430 3 90320-223 135270 SNAP BUSHINGS NB-0813 1 90320-224 998646 NYLON MOVABLE BUSHING AMB2.4N/ 250mm 1 90320-225 612008 PAD 280mm 1 90320-226 WF102015 WASHER M10x20 2 90320-227 WF040805 WASHER M4x8 2 90320-228 ALLEN KEY 8 MM 1 90320-229 ALLEN KEY 5 MM 1

PARTS LIST- 90-320

MAIN ASSEMBLY CNT’D

PARTS LIST - 90-320

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-164-01 SS050100 SET SCREW M5X5mm 2 90320-164-02 SR069400 CAP SCREW M6X16mm 2 90320-164-03 SP040200 PAN HEAD SCREW M4X10mm 1 90320-164-04 NH040700 NUT M4 1 90320-164-05 135029 RACK 1 90320-164-06 135047 UPPER GUIDE TUBE 1 90320-164-07 135015 LOCATE BUSHING 1 90320-164-08 136453 BUSHING 1 90320-164-09 WS080000 LOCK WASHER M8 4 90320-164-10 135050 GUIDE BRACKET 1 90320-164-11 135033 WORM SCREW 1 90320-164-12 135062 LOCK PLATE 1 90320-164-13 135049 WORM GEAR 1 90320-164-14 016320 LOCK BOLT 1 90320-164-15 135046 COVER PLATE 1 90320-164-16 SR089400 CAP SCREW M6*16mm 4 90320-164-17 SN049200 BOLT M4*8mm 3 90320-164-18 136473 NUT M16 1 90320-164-19 990306 SET SCREW M7*10mm 4

BLADE GUIDE ASS'Y

BLADE GUIDE ASS’Y

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-230 ALLEN KEY 3 MM 1 90320-231 OPEN END WRENCH 10-13 MM 1 90320-232 135281 LIMPID PIECE 1 90320-233 WE050000 STAR WASHER M5 2 90320-234 AB135222 POWER BOX 1 90320-235 SP059300 PAN HEAD BOLT M5x12 4 90320-236 990638 WIRING NUT P2 3 90320-237 WE080000 STAR WASHER M8 1 90320-238 IC135027-4 POWER CORD 6-15P 1

MAIN ASSEMBLY

CNT’D

MOTOR CONNECTION ASSEMBLY

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-36-01 IM135011-3 MOTOR CORD 1 90320-36-02 998652 STRAIN RELIEF M16 2 90320-36-03 135081 PLATE 1 90320-36-04 NH051000 NUT M5 3 90320-36-05 135225 ELECTRONIC INVERTER 220V 2HP 1 90320-36-06 135239 MOUNTING PLATE 1 90320-36-07 SP049400 PAN HEAD BOLT M5x16 2 90320-36-08 WE050000 SPROCKET WASHER M5 2 90320-36-09 SF050200 PAN HEAD FLANGE BOLT M5x10 1 90320-36-10 SP040200 PAN HEAD BOLT M4x10 2 90320-36-11 IC135032 WIRE 2 90320-36-12 136019 CORD CONNECTOR 224-201 1 90320-36-13 IC135029 LOCK-OUT SWITCH CONNECTION WIRE 14AGW 1 90320-36-14 135269 MOTOR CONTROLLER 1 90320-36-15 NH040700 NUT M4 2 90320-36-16 994803 LOCK-OUT SWITCH 1 90320-36-17 IC135027 POWER CORD 1 90320-36-18 IC135028 MOTOR FAN CONNECTION WIRE 1 90320-36-19 IM135013-3 MOTOR CORD 1 90320-36-20 IC135037 CONNECTION WIRE 300mm 1 90320-36-21 135239B MOUNTING PLATE 1 90320-36-22 135275 FUSE HOLDER £p5x20L-0.5A 1 90320-36-23 990638 WIRING NUT P2 1 90320-36-24 IC135045 CONNECTION WIRE 100mm 1 90320-36-25 IC135046 CONNECTION WIRE 400mm 1 90320-36-26 IC135051 KEY SWITCH CONNECTION WIRE 14AGWx3C 1 90320-36-27 994883 LOCK-OUT SWITCH 20A 1 90320-36-28 709411 STRAIN RELIEF PG-11 2

MOTOR CONNECTION ASSEMBLY

PARTS LIST - 90-320

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-192-01 SR069400 CAP SCREW M6x16 4 90320-192-02 135057 UPPER GUIDE MOUNTING BLOCK 1 90320-192-03 SS060200 SET SCREW M6x10 1 90320-192-04 135053 ADJUSTMENT SHAFT 1 90320-192-05 135091 UPPER BLADE GUIDE SUPPORT BLOCK 1 90320-192-06 135090 ECCENTRIC SHAFT 2 90320-192-07 RS150000 SNAP RING S15 3 90320-192-08 BB620202A BEARING 6202ZZ 5 90320-192-09 136445 BUSHING 2 90320-192-10 SR060703 CAP SCREW M6x35 2 90320-192-11 135060 THRUST BEARING ADJUSTMENT SHAFT 1

PARTS LIST 90-320

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-193-01 135125 LOWER BLADE GUIDE SUPPORT BLOCK 1 90320-193-02 SR069300 CAP SCREW M6x16 2 90320-193-03 135124 ECCENTRIC SHAFT 2 90320-193-04 RS150000 SNAP RING S15 2 90320-193-05 BB620202A BEARING 6202ZZ 4 90320-193-06 136445 BUSHING 2 90320-193-07 SR060700 CAP SCREW M6x35(__) 2

UPPER GUIDE BEARING ASS'Y

LOWER GUIDE BEARING ASS'Y

SWITCH ASSEMBLY

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-09-01 IC135030 WIRE 1 90320-09-02 994542D SWITCH ON/OFF 1 90320-09-03 SP040500 PAN HEAD BOLT M4x25 2 90320-09-04 135247 SPEED CONTROL KNOB 1 90320-09-05 LM001220 LABEL 1 90320-09-06 135232 SWITCH PLATE 1 90320-09-07 WF081818 FLAT WASHER M8x_18 1 90320-09-08 135248 ADJUSTABLE RESISTOR 1

31 4

BELT TENSION PIVOT ASS'Y

SWITCH ASS’Y

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-31-01 135238 SHAFT 1 90320-31-02 BB620403 BEARING 6204LLU 2 90320-31-03 135249 BUSHING 1 90320-31-04 135228 BEARING MOUNT 1 90320-31-05 SJ080400 CAP SCREW M8x20 1 90320-31-06 WS080000 LOCK WASHER M8 1 90320-31-07 WF083030 FLAT WASHER M8x30 1 90320-31-08 135227 BOLT 1 90320-31-09 135226 ADJUSTMENT BRACKET 1 90320-31-10 135230 ADJUSTMENT SHAFT 1 90320-31-11 135257 COLLAR 1 90320-31-12 SS050100 SET SCREW M5x5 2

BELT TENSION PIVOT ASS’Y

PARTS LIST

90-320

201

321

221

401

62172

931

041

631

731

831

141

TABLE ASSEMBLY

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-06 SS050100 SET BOLT M5x5 1 90320-96 SR100600 CAP SCREW M10x30 1 90320-98 SR100700 CAP SCREW M10x35 1 90320-99 NH101700 NUT M10 1 90320-100 135061 SMALL GEAR 2 90320-101 135063 ADJUSTMENT KNOB 1 90320-102 135021 TRUNNION SUPPORT BRACKET 1 90320-103 WF100000 WASHER M10 1 90320-104 WF102325 FLAT WASHER M10x_23 2 90320-105 SR069400 CAP SCREW M6x16 1 90320-106 SR061000 CAP SCREW M6x50 1 90320-107 135045 ADJUSTMENT BLOCK 1 90320-108 NH061000 NUT M6 2 90320-109 135009 ADJUSTMENT BOLT M6 1 90320-110 BB600002A BEARING 6000ZZ 1 90320-111 SC081700 CARRIAGE BOLT M8x85 1 90320-112 WF081820 FLAT WASHER M8x_18 4 90320-113 WF081820 FLAT WASHER M8x_18 2 90320-114 SP049100 PAN HEAD BOLT M4x6 4 90320-115 135052 GEAR PLATE 2 90320-116 NL081300 NYLON NUT M8 2 90320-117 SP049100 PAN HEAD BOLT M4x6 1 90320-118 135044 LOCK LEVER 1 90320-119 WF040808 FLAT WASHER M4x_8 2 90320-120 135078 POINTER 1 90320-121 135025 TRUNNION 2 90320-122 WS080000 LOCK WASHER M8 4 90320-123 SH089400 HEX HEAD BOLT M8x16 4 90320-124 SC081600 CARRIAGE BOLT M8x80 1 90320-126 135120 TABLE17"x24" 1 90320-127 135010R TABLE INSERT 1 90320-128 130045 TABLE ALIGNMENT PIN 1 90320-136 SR050200 CAP SCREW M5x10 2 90320-137 WF051210 FLAT WASHER M5x_12 2 90320-138 135034 BLADE GUARD 1 90320-139 135073 SCREW 1 90320-140 135054 FIBER WASHER 1 90320-141 135037 SLIDE PLATE 1 90320-153 WF081818 FLAT WASHER M8x_18 4 90320-154 SP040200 PAN HEAD BOLT M4x10 1 90320-155 NH040700 NUT M4 1 90320-156 135029 RACK 1 90320-157 135047 UPPER GUIDE TUBE 1 90320-158 135006 HAND WHEEL 1 90320-159 SR060400 CAP SCREW M6x20 1 90320-160 135015 BUSHING 1 90320-161 135043 BUSHING 1 90320-162 SJ080400 SOCKET HEAD BOLT M8x20 4 90320-163 WS080000 LOCK WASHER M8 9 90320-164 135050 GUIDE BRACKET 1 90320-165 135033 WORM SCREW 1 90320-166 135062 LOCK PLATE 1 90320-167 135049 WORM GEAR 1 90320-168 016320 LOCK BOLT 1 90320-169 135046 COVER PLATE 1 90320-170 SR089400 CAP SCREW M8x16 4 90320-171 SN049200 BOLT M4x8 3 90320-172 SR069400 CAP SCREW M6x16 2 90320-173 AB198101 MITER GAUGE ASS'Y 1 90320-174 136473 NUT 1 90320-192 AB135092 UPPER GUIDE BEARING ASS'Y 1 90320-193 AB135095A LOWER GUIDE BEARING ASS'Y 1 90320-216 135122 LEFT COVER 1 90320-217 135123 RIGHT COVER 1 90320-218 SJ100600 SOCKET HEAD BOLT M10x30 1 90320-219 WF102025 WASHER M10x_20 1

PARTS LIST

90-320

TABLE ASSEMBLY

MITER GAUGE ASSEMBLY

PARTS LIST

90-320

PART N0. REF. N0. DESCRIPTION SPECIFICATION QTY

90320-173-01 198101 GUIDE BAR 1 90320-173-02 198102 GUIDE WASHER 1 90320-173-03 SN069200 COUNTER SUNK BOLT 6*6mm 1 90320-173-04 198103 POINTER 1 90320-173-05 SF059200 SCREW M5*8mm 1 90320-173-06 198107 PIN Ø6.5*10 1 90320-173-07 198106 MITER GAUGE BODY 1 90320-173-08 198104 NYLON WASHER 1 90320-173-09 198105 HANDLE 1

MITER GAUGE ASSEMBLY

WIRING DIAGRAM

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IMPORTANT

When ordering replacement parts, always give the model number, serial number of the machine and

part number. Also a brief description of each item and quantity desired.

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Tel.: (514) 326-1161

Fax: (514) 326-5565 - Parts & Service / Fax: (514) 326-5555 - Order Desk

orderdesk@general.ca

www.general.ca

MODEL 90-320

General 90-320 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual